Based on the energy dissipation caused by consolidation deformation of the porous media under external force and migration of the internal suspended substances,a coupled multiphase-substance flow(CMF)model was establi...Based on the energy dissipation caused by consolidation deformation of the porous media under external force and migration of the internal suspended substances,a coupled multiphase-substance flow(CMF)model was established.This model introduced the new concepts,such as particle temperature and particle entropy,to describe energy dissipation at meso-level.This model used a potential energy density function and migration coefficients to establish the corresponding connection between the dissipative force and dissipative flow.This viewpoint unifies the deformation,seepage,and suspended substance migration of geotechnical materials under the framework of granular thermodynamics.It can reflect the evolution of effective stress in the solid matrix of multi-components in a particle-reorganized state,and considers the temperature driving effect.The proposed CMF model is validated using the experimental results under coupled migration of heavy metal ions(HMs)and suspended particles(SPs).The calculation results demonstrated that the CMF model can describe the flow process under the conditions of arbitrary changes in different suspended substance types,injection concentrations,and injection velocities.展开更多
Powder-Fueled Water Ramjet Engine(PFWRE)is of great attraction for high-speed and long-voyage underwater propulsion,as well as air–water trans-media navigation applications due to its high energy density and thrust a...Powder-Fueled Water Ramjet Engine(PFWRE)is of great attraction for high-speed and long-voyage underwater propulsion,as well as air–water trans-media navigation applications due to its high energy density and thrust adjustability.However,the complex multiphase combustion process in the combustor significantly affects engine performance.In this study,a detailed model for aluminum particle combustion in water vapor is developed and validated via literature data as well as the ground direct-connected test we conducted.Thereafter,the numerical study on the multiphase combustion process inside the aluminum-based PFWRE combustor is carried out within the Euler–Lagrange framework using the developed model.Results show that a reverse rotating vortex pair before the primary water injection causes particles to flow back towards the combustor head and leads to product deposition.Aluminum particles external to the powder jet have shorter preheating time than internal particles and burn out in advance.The analysis of the particle combustion process indicates that the flame structure inside the combustor consists of the particle preheating zone,the surface combustion heat release zone,the gas-phase combustion heat release zone,and the post-flame zone.In the present configuration,as the particle size increases from 10μm to 20μm,the preheating zone length increases from 35 mm to 85 mm.Meanwhile,heat release from gas-phase combustion decreases,and the average temperature of the combustor head first increases and then decreases.This study not only provides insight into the multiphase combustion characteristics of the aluminum-based PFWRE combustor but also offers guidance for the design of the combustion organization schemes and engine structure optimization.展开更多
For the advancement of fast-charging sodium-ion batteries(SIBs),the synthesis of cutting-edge cathode materials with superior structural stability and enhanced Na+diffusion kinetics is imperative.Multiphase layered tr...For the advancement of fast-charging sodium-ion batteries(SIBs),the synthesis of cutting-edge cathode materials with superior structural stability and enhanced Na+diffusion kinetics is imperative.Multiphase layered transition metal oxides(LTMOs),which leverage the synergistic properties of two distinct monophasic LTMOs,have garnered significant attention;however,their efficacy under fast-charging conditions remains underexplored.In this study,we developed a high-throughput computational screening framework to identify optimal dopants that maximize the electrochemical performance of LTMOs.Specifically,we evaluated the efficacy of 32 dopants based on P2/O3-type Mn/Fe-based Na_(x)Mn_(0.5)Fe_(0.5)O_(2)(NMFO)cathode material.Multiphase LTMOs satisfying criteria for thermodynamic and structural stability,minimized phase transitions,and enhanced Na^(+)diffusion were systematically screened for their suitability in fast-charging applications.The analysis identified two dopants,Ti and Zr,which met all predefined screening criteria.Furthermore,we ranked and scored dopants based on their alignment with these criteria,establishing a comprehensive dopant performance database.These findings provide a robust foundation for experimental exploration and offer detailed guidelines for tailoring dopants to optimize fast-charging SIBs.展开更多
Multiphase flows widely exist in various scientific and engineering fields,and strongly compressible multiphase flows commonly occur in practical applications,which makes them an important part of computational fluid ...Multiphase flows widely exist in various scientific and engineering fields,and strongly compressible multiphase flows commonly occur in practical applications,which makes them an important part of computational fluid dynamics.In this study,an axisymmetric adaptive multiresolution smooth particle hydrodynamics(SPH)model is proposed to solve various strongly compressible multiphase flow problems.In the present model,the governing equations are discretized in cylindrical polar coordinates,and an improved volume adaptive scheme is developed to better solve the problem of excessive volume change in strongly compressible multiphase flows.On this basis,combined with the adaptive particle refinement technique,an adaptive multiresolution scheme is proposed in this study.In addition,the high-order differential operator and diffusion correction term are utilized to improve the accuracy and stability.The effectiveness of the model is verified by testing four typical strongly compressible multiphase flow problems.By comparing the results of adaptive multiresolution SPH with other numerical results or experimental data,we can conclude that the present SPH method effectively models strongly compressible multiphase flows.展开更多
Hydrate phase transition may pose risks in pipeline blockage and severe challenges for offshore natural gas hydrate pro-duction.The present work involves the development of a multiphase gas-liquid-solid vertical slug ...Hydrate phase transition may pose risks in pipeline blockage and severe challenges for offshore natural gas hydrate pro-duction.The present work involves the development of a multiphase gas-liquid-solid vertical slug flow hydrodynamic model consi-dering hydrate phase transition kinetics with heat and mass transfer behaviors.The varying gas physical properties due to pressure and temperature variations are also introduced to evaluate vertical slug flow characteristics.The proposed model is used to carry out a series of numerical simulations to examine the interactions between hydrate phase transition and vertical slug flow hydrodynamics.Furthermore,the hydrate volumetric fractions under different pressure and temperature conditions are predicted.The results reveal that hydrate formation and gas expansion cause the mixture superficial velocity,and the gas and liquid fractions,void fraction in liq-uid slug,and unit length tend to decrease.The increase in outlet pressure leads to an increased hydrate formation rate,which not only increases the hydrate volumetric fraction along the pipe but also causes the upward shift of the hydrate phase transition critical point.展开更多
Geological CO_(2) storage is a promising strategy for reducing greenhouse gas emissions;however,its underlying multiphase reactive flow mechanisms remain poorly understood.We conducted steady-state imbibition relative...Geological CO_(2) storage is a promising strategy for reducing greenhouse gas emissions;however,its underlying multiphase reactive flow mechanisms remain poorly understood.We conducted steady-state imbibition relative permeability experiments on sandstone from a proposed storage site,comple-mented by in situ X-ray imaging and ex situ analyses using scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).Despite our use of a brine that was pre-equilibrated with CO_(2),there was a significant reduction in both CO_(2) relative permeability and absolute permeability during multiphase flow due to chemical reactions.This reduction was driven by decreased pore and throat sizes,diminished connectivity,and increased irregularity of pore and throat shapes,as revealed by in situ pore-scale imaging.Mineral dissolution,primarily of feldspar,albite,and calcite,along with precipitation resulting from feldspar-to-kaolinite transformation and fines migration,were identified as contributing factors through SEM-EDS analysis.This work provides a benchmark for storage in mineralogically complex sandstones,for which the impact of chemical reactions on multiphase flow properties has been measured.展开更多
There remains debate on whether Mn is beneficial or detrimental to hydrogen embrittlement in stainless steel.In this work,a series of stainless steels were designed to study the change of hydrogen embrittlement sensit...There remains debate on whether Mn is beneficial or detrimental to hydrogen embrittlement in stainless steel.In this work,a series of stainless steels were designed to study the change of hydrogen embrittlement sensitivity,crack propagation,and hydrogen trapping behaviors upon Mn addition.The results suggest that adding 4 wt.% Mn increased hydrogen embrittlement susceptibility,whereas adding 8 wt.% Mn decreased hydrogen embrittlement sensitivity.Forming banded α’-martensite through austenitic grain is the main reason for the increased hydrogen embrittlement sensitivity when adding 4 wt.%Mn,by adsorbing hydrogen,promoting crack initiation,and accelerating crack propagation.展开更多
A multiphase field model coupled with a lattice Boltzmann(PF-LBM)model is proposed to simulate the distribution mechanism of bubbles and solutes at the solid-liquid interface,the interaction between dendrites and bubb...A multiphase field model coupled with a lattice Boltzmann(PF-LBM)model is proposed to simulate the distribution mechanism of bubbles and solutes at the solid-liquid interface,the interaction between dendrites and bubbles,and the effects of different temperatures,anisotropic strengths and tilting angles on the solidified organization of the SCN-0.24wt.%butanedinitrile alloy during the solidification process.The model adopts a multiphase field model to simulate the growth of dendrites,calculates the growth motions of dendrites based on the interfacial solute equilibrium;and adopts a lattice Boltzmann model(LBM)based on the Shan-Chen multiphase flow to simulate the growth and motions of bubbles in the liquid phase,which includes the interaction between solid-liquid-gas phases.The simulation results show that during the directional growth of columnar dendrites,bubbles first precipitate out slowly at the very bottom of the dendrites,and then rise up due to the different solid-liquid densities and pressure differences.The bubbles will interact with the dendrite in the process of flow migration,such as extrusion,overflow,fusion and disappearance.In the case of wide gaps in the dendrite channels,bubbles will fuse to form larger irregular bubbles,and in the case of dense channels,bubbles will deform due to the extrusion of dendrites.In the simulated region,as the dendrites converge and diverge,the bubbles precipitate out of the dendrites by compression and diffusion,which also causes physical phenomena such as fusion and spillage of the bubbles.These results reveal the physical mechanisms of bubble nucleation,growth and kinematic evolution during solidification and interaction with dendrite growth.展开更多
A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten st...A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten steel and the subsequent reoxidation occurrence.The exposure of the molten steel was calculated using the coupled realizable k–εmodel and volume of fluid(VOF)model.The diffusion of dissolved oxygen was determined by solving the user-defined scalar(UDS)equation.Moreover,the user-defined function(UDF)was used to describe the source term in the UDS equation and determine the oxidation rate and oxidation position.The effect of the refilling speed on the molten steel exposure and dissolved oxygen content was also discussed.Increasing the refilling speed during ladle change reduced the refilling time and the exposure duration of the molten steel.However,the elevated refilling speed enlarged the slag eyes and increased the average dissolved oxygen content within the tundish,thereby exacerbating the reoxidation phenomenon.In addition,the time required for the molten steel with a high dissolved oxygen content to exit the tundish varied with the refilling speed.When the inlet speed was 3.0 m·s^(-1)during ladle change,the molten steel with a high dissolved oxygen content exited the outlet in a short period,reaching a maximum dissolved oxygen content of 0.000525wt%.Conversely,when the inlet speed was 1.8 m·s^(-1),the maximum dissolved oxygen content was 0.000382wt%.The refilling speed during the ladle change process must be appropriately decreased to minimize reoxidation effects and enhance the steel product quality.展开更多
This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used i...This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used in the phase-change control equation for unstructured-grid multiphase flow,and due to the limitation of flow time-step in whole flow regimes,the control equation of vapor–liquid two-phase flow considering cavitation mass transport is established firstly,modifying the momentum equation by introducing the surface tension,and adding the artificial convective flow to the phase equation to solve the numerical dissipation problem.Secondly,in consideration of the local time step principle and based on the multi-dimensional general limiter algorithm with explicit solutions under the OpenFOAM platform,a solution method of steady-state VOF (Volume of Fluid) model considering cavitation two-phase change is constructed,and the feasibility of this method is verified by NACA hydrofoil and NASA flat plate inducer.Finally,based on the platform developed,the cavitation performance of an aviation centrifugal pump inducer is analyzed.The research results show that the error of the calculated cavitation pressure distribution for NACA hydrofoil between the simulation test and the experimental-test is less than 5%,and the maximum error of calculated cavitation number at pump head dropping for NASA high-speed flat plate inducer between the simulation test and the experimental-test is 2.1%.The cavitation area observed in the simulation test is the same as that obtained in the high-speed photography test.Based on the OpenFOAM simulation method,the position of pump head dropping of the fuel centrifugal pump can be accurately captured.The error of the calculated cavitation number at pump head dropping between the simulation test and the experimental test is about 3.7%,showing high calculation accuracy.展开更多
Macrosegregation is a critical factor that limits the mechanical properties of materials.The impact of equiaxed crystal sedimentation on macrosegregation has been extensively studied,as it plays a significant role in ...Macrosegregation is a critical factor that limits the mechanical properties of materials.The impact of equiaxed crystal sedimentation on macrosegregation has been extensively studied,as it plays a significant role in determining the distribution of alloying elements and impurities within a material.To improve macrosegregation in steel connecting shafts,a multiphase solidification model that couples melt flow,heat transfer,microstructure evolution,and solute transport was established based on the volume-averaged Eulerian-Eulerian approach.In this model,the effects of liquid phase,equiaxed crystals,columnar dendrites,and columnar-to-equiaxed transition(CET)during solidification and evolution of microstructure can be considered simultaneously.The sedimentation of equiaxed crystals contributes to negative macrosegregation,where regions between columnar dendrites and equiaxed crystals undergo significant A-type positive macrosegregation due to the CET.Additionally,noticeable positive macrosegregation occurs in the area of final solidification in the ingot.The improvement in macrosegregation is beneficial for enhancing the mechanical properties of connecting shafts.To mitigate the thermal convection of molten steel resulting from excessive superheating,reducing the superheating during casting without employing external fields or altering the design of the ingot mold is indeed an effective approach to control macrosegregation.展开更多
Multiphase microstructure significantly increases the strength,usually at the expense of flangeability because of lacking microstructure homogeneity.To further improve the strength-flangeability of multiphase steel,th...Multiphase microstructure significantly increases the strength,usually at the expense of flangeability because of lacking microstructure homogeneity.To further improve the strength-flangeability of multiphase steel,the microstructural homogeneity was advanced by adjusting the hard martensite/austenite(M/A)islands.The strength-flangeability was measured via uniaxial tensile tests and hole expansion tests.Their microstructures were characterized using a scanning electron microscope equipped with an electron backscatter diffraction detector and a transmission electron microscope.Nanoindentation tests were supplementally used to quantitatively reveal the microstructural homogeneity of the steels.Results show that the adjusted multiphase steel achieves an excellent ultimate tensile strength(~800 MPa)and flangeability(~135%hole expansion ratio).A promising homogeneous multiphase microstructure was obtained by controlling undercooled austenite transformed at about 600℃.This microstructure consists of soft polygonal ferrite,blocky bainitic ferrite,and hard M/A islands.The volume fraction of M/A islands is around 5%,and the average size is less than l pm.Detailed nanoindentation analysis indicated that the participation of M/A islands impressively influenced the microstructural homogeneity.Weakened strain partition and better mechanical compatibility were present in the adjusted multiphase steel since the plasticity initiation started late,which resulted in a positive flangeability.Moreover,avoiding M/A islands distributed in the chain along the rolling direction on the matrix hindered the possibility of voids coalescing into cracks and stabilized the flanging performance.展开更多
Multiphase design is a promising approach to achieve superior ablation resistance of multicomponent ultra-high temperature ceramic,while understanding the ablation mechanism is the foundation.Here,through investigatin...Multiphase design is a promising approach to achieve superior ablation resistance of multicomponent ultra-high temperature ceramic,while understanding the ablation mechanism is the foundation.Here,through investigating a three-phase multicomponent ceramic consisting of Hf-rich carbide,Nb-rich carbide,and Zr-rich silicide phases,we report a newly discovered solid-state reaction process among multiphase multicomponent ceramic during ablation.It was found that this solid-state reaction occurred in the matrix/oxide scale interface region.In this process,metal cations are counter-diffused between the multicomponent phases,thereby resulting in their composition evolution,which allows the multicomponent phases to exist stably under a higher oxygen partial pressure,leading to the improvement of thermodynamic stability of three-phase multicomponent ceramic.Additionally,this solid-state reaction process appears synergistic with the preferential oxidation behavior among the oxide scale in enhancing the ablation performance.展开更多
During perfusion culture,the growth of bone tissues in the scaffold was closely related to the locations of initial adhered cells and their density.In this study,the fluid mechanical responses of Voronoi-lattice scaff...During perfusion culture,the growth of bone tissues in the scaffold was closely related to the locations of initial adhered cells and their density.In this study,the fluid mechanical responses of Voronoi-lattice scaffolds and initial adhered cells on scaffolds were quantitatively investigated.Multiphase fluid-structure interaction(FSI)model was verified by comparing with the results of Diamond scaffolds culture in the literature.Fluid mechanical responses of Voronoi-lattice scaffolds and cells were analyzed by multiphase FSI model.Regression equations were established by response surface method(RSM)to determine relationships between structural design factors of Voronoi-lattice scaffolds and fluid mechanical response parameters of scaffolds and cells.The results showed that the percentage of adhered cells and the locations of initial adhered cells obtained by multiphase FSI model of Diamond scaffolds had the same trend with that obtained by perfusion culture.Regression equations established based on RSM could well predict the fluid mechanical response parameters of Voronoi-scaffolds and cells.The multiphase FSI model closely related the densities of cells and the locations of adhered cells to bone tissue growth.The model could provide a certain theoretical basis for constructing and culturing engineered bone tissues in vitro perfusion.展开更多
Surfactants are widely used in the fracturing fluid to enhance the imbibition and thus the oil recovery rate. However, current numerical models cannot capture the physics behind capillary imbibition during the wettabi...Surfactants are widely used in the fracturing fluid to enhance the imbibition and thus the oil recovery rate. However, current numerical models cannot capture the physics behind capillary imbibition during the wettability alteration by surfactants. Although the interacting capillary bundle(ICB) model shows potential in characterizing imbibition rates in different pores during wettability alteration, the existing ICB models neglect the influence of wettability and viscosity ratio on the imbibition behavior, making it difficult to accurately describe the oil-water imbibition behavior within the porous media. In this work,a new ICB mathematical model is established by introducing pressure balance without assuming the position of the leading front to comprehensively describe the imbibition behavior in a porous medium under different conditions, including gas-liquid spontaneous imbibition and oil-water imbibition.When the pore size distribution of a tight rock is known, this new model can predict the changes of water saturation during the displacement process in the tight rock, and also determine the imbibition rate in pores of different sizes. The water saturation profiles obtained from the new model are validated against the waterflooding simulation results from the CMG, while the imbibition rates calculated by the model are validated against the experimental observations of gas-liquid spontaneous imbibition. The good match above indicates the newly proposed model can show the water saturation profile at a macroscopic scale while capture the underlying physics of the multiphase flow in a porous medium at a microscopic scale. Simulation results obtained from this model indicate that both wettability and viscosity ratio can affect the sequence of fluid imbibition into pores of different sizes during the multiphase flow, where less-viscous wetting fluid is preferentially imbibed into larger pores while more-viscous wetting fluid tends to be imbibed into smaller pores. Furthermore, this model provides an avenue to calculate the imbibition rate in pores of different sizes during wettability alteration and capture the non-Darcy effect in micro-and nano-scale pores.展开更多
Stainless steels are used in a wide range of complex environments due to their excellent corrosion resistance.Multiphase stainless steels can offer an excellent combination of strength,toughness and corrosion resistan...Stainless steels are used in a wide range of complex environments due to their excellent corrosion resistance.Multiphase stainless steels can offer an excellent combination of strength,toughness and corrosion resistance due to the coexistence of different microstructures.The microstructure and mechanical properties of a novel cast multiphase stainless steel,composed of martensite,ferrite,and austenite,were investigated following appropriate heat treatment processes:solution treatment at 1,050℃ for 0.5 h followed by water quenching to room temperature,and aging treatment at 500℃ for 4 h followed by water quenching to room temperature.Results show reversed austenite is formed by diffusion of Ni element during aging process,and the enrichment of Ni atoms directly determines the mechanical stability of austenite.The austenite with a lower Ni content undergoes a martensitic transformation during plastic deformation.The tensile strength of the specimen exceeds 1,100 MPa and the elongation exceeds 24%after solid solution,and further increases to 1,247 MPa and 25%after aging treatment.This enhancement is due to the TRIP effect of austenite and the precipitation of the nanoscale G-phase pinning dislocations in ferrite and martensite.展开更多
Considering the phase behaviors in condensate gas reservoirs and the oil-gas two-phase linear flow and boundary-dominated flow in the reservoir,a method for predicting the relationship between oil saturation and press...Considering the phase behaviors in condensate gas reservoirs and the oil-gas two-phase linear flow and boundary-dominated flow in the reservoir,a method for predicting the relationship between oil saturation and pressure in the full-path of tight condensate gas well is proposed,and a model for predicting the transient production from tight condensate gas wells with multiphase flow is established.The research indicates that the relationship curve between condensate oil saturation and pressure is crucial for calculating the pseudo-pressure.In the early stage of production or in areas far from the wellbore with high reservoir pressure,the condensate oil saturation can be calculated using early-stage production dynamic data through material balance models.In the late stage of production or in areas close to the wellbore with low reservoir pressure,the condensate oil saturation can be calculated using the data of constant composition expansion test.In the middle stages of production or when reservoir pressure is at an intermediate level,the data obtained from the previous two stages can be interpolated to form a complete full-path relationship curve between oil saturation and pressure.Through simulation and field application,the new method is verified to be reliable and practical.It can be applied for prediction of middle-stage and late-stage production of tight condensate gas wells and assessment of single-well recoverable reserves.展开更多
Slug flow or high GVF(Gas Volume Fraction)conditions can cause pressure disturbance waves and alternating loads at the boundary of mechanical seals for multiphase pumps,endangering the safety of multiphase pump units....Slug flow or high GVF(Gas Volume Fraction)conditions can cause pressure disturbance waves and alternating loads at the boundary of mechanical seals for multiphase pumps,endangering the safety of multiphase pump units.The mechanical seal model is simplified by using periodic boundary conditions and numerical calculations are carried out based on the Zwart-Gerber-Belamri cavitation model.UDF(User Define Function)programs such as structural dynamics equations,alternating load equations,and pressure disturbance equations are embedded in numerical calculations,and the dynamic response characteristics of mechanical seal are studied using layered dynamic mesh technology.The results show that when the pressure disturbance occurs at the inlet,as the amplitude and period of the disturbance increase,the film thickness gradually decreases.And the fundamental reason for the hysteresis of the film thickness change is that the pressure in the high-pressure area cannot be restored in a timely manner.The maximum value of leakage and the minimum value of axial velocity are independent of the disturbance period and determined by the disturbance amplitude.The mutual interference between enhanced waves does not have a significant impact on the film thickness,while the front wave in the attenuated wave has a promoting effect on the subsequent film thickness changes,and the fluctuation of the liquid film cavitation rate and axial velocity under the attenuated wave condition deviates from the initial values.Compared with pressure disturbance conditions,alternating load conditions have a more significant impact on film thickness and leakage.During actual operation,it is necessary to avoid alternating load conditions in multiphase pump mechanical seals.展开更多
The effect of multiphase microstructure in the center segregation zones(CSZ)of high-strength steel thick plates on work hardening characteristics and crack initiation/propagation were studied.Microstructure was correl...The effect of multiphase microstructure in the center segregation zones(CSZ)of high-strength steel thick plates on work hardening characteristics and crack initiation/propagation were studied.Microstructure was correlated with deformation damage behavior by using Taylor factor(TF)gradients,kernel average misorientation(KAM),and geometric necessary dislocation(GND)density.The results show that the segregation leads to a mixed structure of ferrite(soft phase)and martensite/bainite(hard phase)in the center of the thick plate.Compared to the 1/4 thickness(1/4 T)region,grain refinement occurred in the CSZ,with KAM values increasing from 0.24 to 0.49 and a decrease in the proportion of high-angle grain boundaries(>15°)from 77.4 to 51.8%.In the process of deformation,due to the influence of grain refinement and adjacent martensite/bainite,ferrite grains were divided into structural units with different TF values.The higher KAM value and GND density at the interface between soft/hard phases resulted in severe work hardening.In addition,the presence of micron-sized inclusions in the CSZ caused local strain concentration and non-continuous deformation of the matrix,which induced crack initiation.The fracture surface showed a mixed mode of brittle cleavage fracture and ductile fracture.展开更多
A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model...A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model were applied to simulate the gas–liquid multiphase flow behavior in tundish and nozzle. The effect of argon flow rate on the migration behavior of bubbles and interface behavior between steel and slag was also investigated. The presented results indicate that the novel coupling process can significantly change the flow pattern in the stream zone of a tundish, prolong the average residence time of liquid steel, and reduce the dead fraction. A complete annular gas curtain is formed around the stopper rod of tundish. Under the action of drag force of liquid steel, a part of small bubbles enter the nozzle through the swirling grooves and gather toward the center of the nozzle by centripetal force. As the argon flow rate increases, the volume fraction of argon gas entering the nozzle increases, which enhances the swirl intensity and increases the concentration of bubbles in the nozzle. To avoid the formation of slag open eye in tundish, the argon flow rate should not exceed 8 L min−1.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.52378321 and 52079003).
文摘Based on the energy dissipation caused by consolidation deformation of the porous media under external force and migration of the internal suspended substances,a coupled multiphase-substance flow(CMF)model was established.This model introduced the new concepts,such as particle temperature and particle entropy,to describe energy dissipation at meso-level.This model used a potential energy density function and migration coefficients to establish the corresponding connection between the dissipative force and dissipative flow.This viewpoint unifies the deformation,seepage,and suspended substance migration of geotechnical materials under the framework of granular thermodynamics.It can reflect the evolution of effective stress in the solid matrix of multi-components in a particle-reorganized state,and considers the temperature driving effect.The proposed CMF model is validated using the experimental results under coupled migration of heavy metal ions(HMs)and suspended particles(SPs).The calculation results demonstrated that the CMF model can describe the flow process under the conditions of arbitrary changes in different suspended substance types,injection concentrations,and injection velocities.
基金supported by the National Natural Science Foundation of China(No.22305053).
文摘Powder-Fueled Water Ramjet Engine(PFWRE)is of great attraction for high-speed and long-voyage underwater propulsion,as well as air–water trans-media navigation applications due to its high energy density and thrust adjustability.However,the complex multiphase combustion process in the combustor significantly affects engine performance.In this study,a detailed model for aluminum particle combustion in water vapor is developed and validated via literature data as well as the ground direct-connected test we conducted.Thereafter,the numerical study on the multiphase combustion process inside the aluminum-based PFWRE combustor is carried out within the Euler–Lagrange framework using the developed model.Results show that a reverse rotating vortex pair before the primary water injection causes particles to flow back towards the combustor head and leads to product deposition.Aluminum particles external to the powder jet have shorter preheating time than internal particles and burn out in advance.The analysis of the particle combustion process indicates that the flame structure inside the combustor consists of the particle preheating zone,the surface combustion heat release zone,the gas-phase combustion heat release zone,and the post-flame zone.In the present configuration,as the particle size increases from 10μm to 20μm,the preheating zone length increases from 35 mm to 85 mm.Meanwhile,heat release from gas-phase combustion decreases,and the average temperature of the combustor head first increases and then decreases.This study not only provides insight into the multiphase combustion characteristics of the aluminum-based PFWRE combustor but also offers guidance for the design of the combustion organization schemes and engine structure optimization.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(No.2022R1F1A1074339)。
文摘For the advancement of fast-charging sodium-ion batteries(SIBs),the synthesis of cutting-edge cathode materials with superior structural stability and enhanced Na+diffusion kinetics is imperative.Multiphase layered transition metal oxides(LTMOs),which leverage the synergistic properties of two distinct monophasic LTMOs,have garnered significant attention;however,their efficacy under fast-charging conditions remains underexplored.In this study,we developed a high-throughput computational screening framework to identify optimal dopants that maximize the electrochemical performance of LTMOs.Specifically,we evaluated the efficacy of 32 dopants based on P2/O3-type Mn/Fe-based Na_(x)Mn_(0.5)Fe_(0.5)O_(2)(NMFO)cathode material.Multiphase LTMOs satisfying criteria for thermodynamic and structural stability,minimized phase transitions,and enhanced Na^(+)diffusion were systematically screened for their suitability in fast-charging applications.The analysis identified two dopants,Ti and Zr,which met all predefined screening criteria.Furthermore,we ranked and scored dopants based on their alignment with these criteria,establishing a comprehensive dopant performance database.These findings provide a robust foundation for experimental exploration and offer detailed guidelines for tailoring dopants to optimize fast-charging SIBs.
基金Supported by the Guangxi Natural Science Foundation(Grant No.2021GXNSFBA196008)the Guangxi Science and Technology Development Program(Grant No.GuikeAD22035189).
文摘Multiphase flows widely exist in various scientific and engineering fields,and strongly compressible multiphase flows commonly occur in practical applications,which makes them an important part of computational fluid dynamics.In this study,an axisymmetric adaptive multiresolution smooth particle hydrodynamics(SPH)model is proposed to solve various strongly compressible multiphase flow problems.In the present model,the governing equations are discretized in cylindrical polar coordinates,and an improved volume adaptive scheme is developed to better solve the problem of excessive volume change in strongly compressible multiphase flows.On this basis,combined with the adaptive particle refinement technique,an adaptive multiresolution scheme is proposed in this study.In addition,the high-order differential operator and diffusion correction term are utilized to improve the accuracy and stability.The effectiveness of the model is verified by testing four typical strongly compressible multiphase flow problems.By comparing the results of adaptive multiresolution SPH with other numerical results or experimental data,we can conclude that the present SPH method effectively models strongly compressible multiphase flows.
基金supported by the National Natural Science Foundation of China(No.52301355)the Natu-ral Science Foundation of Qingdao Municipality(No.23-2-1-108-zyyd-jch)the China University of Petroleum(East China)Independent Innovation Research Project(Science and Engineering)-Leading Talent Cultivation Fund(No.24CX07001A).
文摘Hydrate phase transition may pose risks in pipeline blockage and severe challenges for offshore natural gas hydrate pro-duction.The present work involves the development of a multiphase gas-liquid-solid vertical slug flow hydrodynamic model consi-dering hydrate phase transition kinetics with heat and mass transfer behaviors.The varying gas physical properties due to pressure and temperature variations are also introduced to evaluate vertical slug flow characteristics.The proposed model is used to carry out a series of numerical simulations to examine the interactions between hydrate phase transition and vertical slug flow hydrodynamics.Furthermore,the hydrate volumetric fractions under different pressure and temperature conditions are predicted.The results reveal that hydrate formation and gas expansion cause the mixture superficial velocity,and the gas and liquid fractions,void fraction in liq-uid slug,and unit length tend to decrease.The increase in outlet pressure leads to an increased hydrate formation rate,which not only increases the hydrate volumetric fraction along the pipe but also causes the upward shift of the hydrate phase transition critical point.
文摘Geological CO_(2) storage is a promising strategy for reducing greenhouse gas emissions;however,its underlying multiphase reactive flow mechanisms remain poorly understood.We conducted steady-state imbibition relative permeability experiments on sandstone from a proposed storage site,comple-mented by in situ X-ray imaging and ex situ analyses using scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).Despite our use of a brine that was pre-equilibrated with CO_(2),there was a significant reduction in both CO_(2) relative permeability and absolute permeability during multiphase flow due to chemical reactions.This reduction was driven by decreased pore and throat sizes,diminished connectivity,and increased irregularity of pore and throat shapes,as revealed by in situ pore-scale imaging.Mineral dissolution,primarily of feldspar,albite,and calcite,along with precipitation resulting from feldspar-to-kaolinite transformation and fines migration,were identified as contributing factors through SEM-EDS analysis.This work provides a benchmark for storage in mineralogically complex sandstones,for which the impact of chemical reactions on multiphase flow properties has been measured.
基金supported by the National Science and Technology Resources Investigation Program of China(Grant No.2021FY100604).
文摘There remains debate on whether Mn is beneficial or detrimental to hydrogen embrittlement in stainless steel.In this work,a series of stainless steels were designed to study the change of hydrogen embrittlement sensitivity,crack propagation,and hydrogen trapping behaviors upon Mn addition.The results suggest that adding 4 wt.% Mn increased hydrogen embrittlement susceptibility,whereas adding 8 wt.% Mn decreased hydrogen embrittlement sensitivity.Forming banded α’-martensite through austenitic grain is the main reason for the increased hydrogen embrittlement sensitivity when adding 4 wt.%Mn,by adsorbing hydrogen,promoting crack initiation,and accelerating crack propagation.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.52161002,51661020,and 11364024)the Postdoctoral Science Foundation of China(Grant No.2014M560371)the Funds for Distinguished Young Scientists of Lanzhou University of Technology of China(Grant No.J201304).
文摘A multiphase field model coupled with a lattice Boltzmann(PF-LBM)model is proposed to simulate the distribution mechanism of bubbles and solutes at the solid-liquid interface,the interaction between dendrites and bubbles,and the effects of different temperatures,anisotropic strengths and tilting angles on the solidified organization of the SCN-0.24wt.%butanedinitrile alloy during the solidification process.The model adopts a multiphase field model to simulate the growth of dendrites,calculates the growth motions of dendrites based on the interfacial solute equilibrium;and adopts a lattice Boltzmann model(LBM)based on the Shan-Chen multiphase flow to simulate the growth and motions of bubbles in the liquid phase,which includes the interaction between solid-liquid-gas phases.The simulation results show that during the directional growth of columnar dendrites,bubbles first precipitate out slowly at the very bottom of the dendrites,and then rise up due to the different solid-liquid densities and pressure differences.The bubbles will interact with the dendrite in the process of flow migration,such as extrusion,overflow,fusion and disappearance.In the case of wide gaps in the dendrite channels,bubbles will fuse to form larger irregular bubbles,and in the case of dense channels,bubbles will deform due to the extrusion of dendrites.In the simulated region,as the dendrites converge and diverge,the bubbles precipitate out of the dendrites by compression and diffusion,which also causes physical phenomena such as fusion and spillage of the bubbles.These results reveal the physical mechanisms of bubble nucleation,growth and kinematic evolution during solidification and interaction with dendrite growth.
基金the National Key R&D Program(No.2023YFB3709900)the National Natural Science Foundation of China(Nos.U22A20171 and 52104343)the High Steel Central(HSC)at North China University of Science and Technology and Yanshan Univ ersity,China。
文摘A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten steel and the subsequent reoxidation occurrence.The exposure of the molten steel was calculated using the coupled realizable k–εmodel and volume of fluid(VOF)model.The diffusion of dissolved oxygen was determined by solving the user-defined scalar(UDS)equation.Moreover,the user-defined function(UDF)was used to describe the source term in the UDS equation and determine the oxidation rate and oxidation position.The effect of the refilling speed on the molten steel exposure and dissolved oxygen content was also discussed.Increasing the refilling speed during ladle change reduced the refilling time and the exposure duration of the molten steel.However,the elevated refilling speed enlarged the slag eyes and increased the average dissolved oxygen content within the tundish,thereby exacerbating the reoxidation phenomenon.In addition,the time required for the molten steel with a high dissolved oxygen content to exit the tundish varied with the refilling speed.When the inlet speed was 3.0 m·s^(-1)during ladle change,the molten steel with a high dissolved oxygen content exited the outlet in a short period,reaching a maximum dissolved oxygen content of 0.000525wt%.Conversely,when the inlet speed was 1.8 m·s^(-1),the maximum dissolved oxygen content was 0.000382wt%.The refilling speed during the ladle change process must be appropriately decreased to minimize reoxidation effects and enhance the steel product quality.
基金supported by the National Science and Technology Major Project, China (No. J2019-V-0016-0111)the Aviation Engine and Gas Turbine Basic Science Center Project, China (No. P2022-B-V-003-001)+3 种基金the Defense Industrial Technology Development Program, China (No. JCKY2022607C002)the AECC Industry University Cooperation Project, China (No. HFZL2022CXY013)the National Natural Science Foundation of China (No. 52372396)the Key R&D Project in Shaanxi Province, China (No. 2021GXLH-01-16)。
文摘This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used in the phase-change control equation for unstructured-grid multiphase flow,and due to the limitation of flow time-step in whole flow regimes,the control equation of vapor–liquid two-phase flow considering cavitation mass transport is established firstly,modifying the momentum equation by introducing the surface tension,and adding the artificial convective flow to the phase equation to solve the numerical dissipation problem.Secondly,in consideration of the local time step principle and based on the multi-dimensional general limiter algorithm with explicit solutions under the OpenFOAM platform,a solution method of steady-state VOF (Volume of Fluid) model considering cavitation two-phase change is constructed,and the feasibility of this method is verified by NACA hydrofoil and NASA flat plate inducer.Finally,based on the platform developed,the cavitation performance of an aviation centrifugal pump inducer is analyzed.The research results show that the error of the calculated cavitation pressure distribution for NACA hydrofoil between the simulation test and the experimental-test is less than 5%,and the maximum error of calculated cavitation number at pump head dropping for NASA high-speed flat plate inducer between the simulation test and the experimental-test is 2.1%.The cavitation area observed in the simulation test is the same as that obtained in the high-speed photography test.Based on the OpenFOAM simulation method,the position of pump head dropping of the fuel centrifugal pump can be accurately captured.The error of the calculated cavitation number at pump head dropping between the simulation test and the experimental test is about 3.7%,showing high calculation accuracy.
基金supported by the National Key Research and Development Program of China(2021YFB3702005)the National Natural Science Foundation of China(52304352)+3 种基金the Central Government Guides Local Science and Technology Development Fund Projects(2023JH6/100100046)2022"Chunhui Program"Collaborative Scientific Research Project(202200042)the Doctoral Start-up Foundation of Liaoning Province(2023-BS-182)the Technology Development Project of State Key Laboratory of Metal Material for Marine Equipment and Application[HGSKL-USTLN(2022)01].
文摘Macrosegregation is a critical factor that limits the mechanical properties of materials.The impact of equiaxed crystal sedimentation on macrosegregation has been extensively studied,as it plays a significant role in determining the distribution of alloying elements and impurities within a material.To improve macrosegregation in steel connecting shafts,a multiphase solidification model that couples melt flow,heat transfer,microstructure evolution,and solute transport was established based on the volume-averaged Eulerian-Eulerian approach.In this model,the effects of liquid phase,equiaxed crystals,columnar dendrites,and columnar-to-equiaxed transition(CET)during solidification and evolution of microstructure can be considered simultaneously.The sedimentation of equiaxed crystals contributes to negative macrosegregation,where regions between columnar dendrites and equiaxed crystals undergo significant A-type positive macrosegregation due to the CET.Additionally,noticeable positive macrosegregation occurs in the area of final solidification in the ingot.The improvement in macrosegregation is beneficial for enhancing the mechanical properties of connecting shafts.To mitigate the thermal convection of molten steel resulting from excessive superheating,reducing the superheating during casting without employing external fields or altering the design of the ingot mold is indeed an effective approach to control macrosegregation.
基金financial support from the National Natural Science Foundation of China (Grant Nos.52274372 and 52201101)the National Key R&D Program of China (2021YFB3702404)the Fundamental Research Funds for the Central Universities (FRF-TP-22-013A1).
文摘Multiphase microstructure significantly increases the strength,usually at the expense of flangeability because of lacking microstructure homogeneity.To further improve the strength-flangeability of multiphase steel,the microstructural homogeneity was advanced by adjusting the hard martensite/austenite(M/A)islands.The strength-flangeability was measured via uniaxial tensile tests and hole expansion tests.Their microstructures were characterized using a scanning electron microscope equipped with an electron backscatter diffraction detector and a transmission electron microscope.Nanoindentation tests were supplementally used to quantitatively reveal the microstructural homogeneity of the steels.Results show that the adjusted multiphase steel achieves an excellent ultimate tensile strength(~800 MPa)and flangeability(~135%hole expansion ratio).A promising homogeneous multiphase microstructure was obtained by controlling undercooled austenite transformed at about 600℃.This microstructure consists of soft polygonal ferrite,blocky bainitic ferrite,and hard M/A islands.The volume fraction of M/A islands is around 5%,and the average size is less than l pm.Detailed nanoindentation analysis indicated that the participation of M/A islands impressively influenced the microstructural homogeneity.Weakened strain partition and better mechanical compatibility were present in the adjusted multiphase steel since the plasticity initiation started late,which resulted in a positive flangeability.Moreover,avoiding M/A islands distributed in the chain along the rolling direction on the matrix hindered the possibility of voids coalescing into cracks and stabilized the flanging performance.
基金supported by the National Natural Science Foundation of China(52072410 and 51602349).
文摘Multiphase design is a promising approach to achieve superior ablation resistance of multicomponent ultra-high temperature ceramic,while understanding the ablation mechanism is the foundation.Here,through investigating a three-phase multicomponent ceramic consisting of Hf-rich carbide,Nb-rich carbide,and Zr-rich silicide phases,we report a newly discovered solid-state reaction process among multiphase multicomponent ceramic during ablation.It was found that this solid-state reaction occurred in the matrix/oxide scale interface region.In this process,metal cations are counter-diffused between the multicomponent phases,thereby resulting in their composition evolution,which allows the multicomponent phases to exist stably under a higher oxygen partial pressure,leading to the improvement of thermodynamic stability of three-phase multicomponent ceramic.Additionally,this solid-state reaction process appears synergistic with the preferential oxidation behavior among the oxide scale in enhancing the ablation performance.
基金supported by the National Natural Science Foundation of China(Grant No.12272029).
文摘During perfusion culture,the growth of bone tissues in the scaffold was closely related to the locations of initial adhered cells and their density.In this study,the fluid mechanical responses of Voronoi-lattice scaffolds and initial adhered cells on scaffolds were quantitatively investigated.Multiphase fluid-structure interaction(FSI)model was verified by comparing with the results of Diamond scaffolds culture in the literature.Fluid mechanical responses of Voronoi-lattice scaffolds and cells were analyzed by multiphase FSI model.Regression equations were established by response surface method(RSM)to determine relationships between structural design factors of Voronoi-lattice scaffolds and fluid mechanical response parameters of scaffolds and cells.The results showed that the percentage of adhered cells and the locations of initial adhered cells obtained by multiphase FSI model of Diamond scaffolds had the same trend with that obtained by perfusion culture.Regression equations established based on RSM could well predict the fluid mechanical response parameters of Voronoi-scaffolds and cells.The multiphase FSI model closely related the densities of cells and the locations of adhered cells to bone tissue growth.The model could provide a certain theoretical basis for constructing and culturing engineered bone tissues in vitro perfusion.
基金financially supported by the General Program Grant from the National Natural Science Foundation of China(52274051 and 52174045)the Strategic Cooperation Technology Projects of CNPC and CUPB(ZLZX2020-01)the Foundation for Innovative Research Groups of the National Natural Science Foundation of China(51521063)。
文摘Surfactants are widely used in the fracturing fluid to enhance the imbibition and thus the oil recovery rate. However, current numerical models cannot capture the physics behind capillary imbibition during the wettability alteration by surfactants. Although the interacting capillary bundle(ICB) model shows potential in characterizing imbibition rates in different pores during wettability alteration, the existing ICB models neglect the influence of wettability and viscosity ratio on the imbibition behavior, making it difficult to accurately describe the oil-water imbibition behavior within the porous media. In this work,a new ICB mathematical model is established by introducing pressure balance without assuming the position of the leading front to comprehensively describe the imbibition behavior in a porous medium under different conditions, including gas-liquid spontaneous imbibition and oil-water imbibition.When the pore size distribution of a tight rock is known, this new model can predict the changes of water saturation during the displacement process in the tight rock, and also determine the imbibition rate in pores of different sizes. The water saturation profiles obtained from the new model are validated against the waterflooding simulation results from the CMG, while the imbibition rates calculated by the model are validated against the experimental observations of gas-liquid spontaneous imbibition. The good match above indicates the newly proposed model can show the water saturation profile at a macroscopic scale while capture the underlying physics of the multiphase flow in a porous medium at a microscopic scale. Simulation results obtained from this model indicate that both wettability and viscosity ratio can affect the sequence of fluid imbibition into pores of different sizes during the multiphase flow, where less-viscous wetting fluid is preferentially imbibed into larger pores while more-viscous wetting fluid tends to be imbibed into smaller pores. Furthermore, this model provides an avenue to calculate the imbibition rate in pores of different sizes during wettability alteration and capture the non-Darcy effect in micro-and nano-scale pores.
基金supported by the Inner Mongolia Autonomous Region Science and Technology Major Special Project(Grant No.2021SZD0082).
文摘Stainless steels are used in a wide range of complex environments due to their excellent corrosion resistance.Multiphase stainless steels can offer an excellent combination of strength,toughness and corrosion resistance due to the coexistence of different microstructures.The microstructure and mechanical properties of a novel cast multiphase stainless steel,composed of martensite,ferrite,and austenite,were investigated following appropriate heat treatment processes:solution treatment at 1,050℃ for 0.5 h followed by water quenching to room temperature,and aging treatment at 500℃ for 4 h followed by water quenching to room temperature.Results show reversed austenite is formed by diffusion of Ni element during aging process,and the enrichment of Ni atoms directly determines the mechanical stability of austenite.The austenite with a lower Ni content undergoes a martensitic transformation during plastic deformation.The tensile strength of the specimen exceeds 1,100 MPa and the elongation exceeds 24%after solid solution,and further increases to 1,247 MPa and 25%after aging treatment.This enhancement is due to the TRIP effect of austenite and the precipitation of the nanoscale G-phase pinning dislocations in ferrite and martensite.
基金Supported by National Natural Science Foundation of China(52104049)Young Elite Scientist Sponsorship Program by BAST(BYESS2023262)Science Foundation of China University of Petroleum,Beijing(2462022BJRC004).
文摘Considering the phase behaviors in condensate gas reservoirs and the oil-gas two-phase linear flow and boundary-dominated flow in the reservoir,a method for predicting the relationship between oil saturation and pressure in the full-path of tight condensate gas well is proposed,and a model for predicting the transient production from tight condensate gas wells with multiphase flow is established.The research indicates that the relationship curve between condensate oil saturation and pressure is crucial for calculating the pseudo-pressure.In the early stage of production or in areas far from the wellbore with high reservoir pressure,the condensate oil saturation can be calculated using early-stage production dynamic data through material balance models.In the late stage of production or in areas close to the wellbore with low reservoir pressure,the condensate oil saturation can be calculated using the data of constant composition expansion test.In the middle stages of production or when reservoir pressure is at an intermediate level,the data obtained from the previous two stages can be interpolated to form a complete full-path relationship curve between oil saturation and pressure.Through simulation and field application,the new method is verified to be reliable and practical.It can be applied for prediction of middle-stage and late-stage production of tight condensate gas wells and assessment of single-well recoverable reserves.
基金the support of the National Natural Science Foundation of China(52372368)。
文摘Slug flow or high GVF(Gas Volume Fraction)conditions can cause pressure disturbance waves and alternating loads at the boundary of mechanical seals for multiphase pumps,endangering the safety of multiphase pump units.The mechanical seal model is simplified by using periodic boundary conditions and numerical calculations are carried out based on the Zwart-Gerber-Belamri cavitation model.UDF(User Define Function)programs such as structural dynamics equations,alternating load equations,and pressure disturbance equations are embedded in numerical calculations,and the dynamic response characteristics of mechanical seal are studied using layered dynamic mesh technology.The results show that when the pressure disturbance occurs at the inlet,as the amplitude and period of the disturbance increase,the film thickness gradually decreases.And the fundamental reason for the hysteresis of the film thickness change is that the pressure in the high-pressure area cannot be restored in a timely manner.The maximum value of leakage and the minimum value of axial velocity are independent of the disturbance period and determined by the disturbance amplitude.The mutual interference between enhanced waves does not have a significant impact on the film thickness,while the front wave in the attenuated wave has a promoting effect on the subsequent film thickness changes,and the fluctuation of the liquid film cavitation rate and axial velocity under the attenuated wave condition deviates from the initial values.Compared with pressure disturbance conditions,alternating load conditions have a more significant impact on film thickness and leakage.During actual operation,it is necessary to avoid alternating load conditions in multiphase pump mechanical seals.
基金The authors are grateful for the financial support from the National Natural Science Foundation of China(No.U20A20279)the technical support provided by Analysis and Test Center of Wuhan University of Science and Technology,China.
文摘The effect of multiphase microstructure in the center segregation zones(CSZ)of high-strength steel thick plates on work hardening characteristics and crack initiation/propagation were studied.Microstructure was correlated with deformation damage behavior by using Taylor factor(TF)gradients,kernel average misorientation(KAM),and geometric necessary dislocation(GND)density.The results show that the segregation leads to a mixed structure of ferrite(soft phase)and martensite/bainite(hard phase)in the center of the thick plate.Compared to the 1/4 thickness(1/4 T)region,grain refinement occurred in the CSZ,with KAM values increasing from 0.24 to 0.49 and a decrease in the proportion of high-angle grain boundaries(>15°)from 77.4 to 51.8%.In the process of deformation,due to the influence of grain refinement and adjacent martensite/bainite,ferrite grains were divided into structural units with different TF values.The higher KAM value and GND density at the interface between soft/hard phases resulted in severe work hardening.In addition,the presence of micron-sized inclusions in the CSZ caused local strain concentration and non-continuous deformation of the matrix,which induced crack initiation.The fracture surface showed a mixed mode of brittle cleavage fracture and ductile fracture.
基金funded by the National Natural Science Foundation of China(Nos.51874215 and 52204351)the China Postdoctoral Science Foundation(2022M722487).
文摘A three-dimensional mathematical model has been established for a novel metallurgy process coupling an annular gas curtain with swirling flow at tundish upper nozzle. The discrete phase model and volume of fluid model were applied to simulate the gas–liquid multiphase flow behavior in tundish and nozzle. The effect of argon flow rate on the migration behavior of bubbles and interface behavior between steel and slag was also investigated. The presented results indicate that the novel coupling process can significantly change the flow pattern in the stream zone of a tundish, prolong the average residence time of liquid steel, and reduce the dead fraction. A complete annular gas curtain is formed around the stopper rod of tundish. Under the action of drag force of liquid steel, a part of small bubbles enter the nozzle through the swirling grooves and gather toward the center of the nozzle by centripetal force. As the argon flow rate increases, the volume fraction of argon gas entering the nozzle increases, which enhances the swirl intensity and increases the concentration of bubbles in the nozzle. To avoid the formation of slag open eye in tundish, the argon flow rate should not exceed 8 L min−1.
