Multi-point forming (MPF) is an advanced manufacturing technology for three-dimensional sheet metal parts. In this paper, the MPF integrated system is described that can form a variety of part shapes without the need ...Multi-point forming (MPF) is an advanced manufacturing technology for three-dimensional sheet metal parts. In this paper, the MPF integrated system is described that can form a variety of part shapes without the need for solid dies, and given only geometry and material information about the desired part. The central component of this system is a pair of matrices of punches, and the desired discrete die surface is constructed by changing the positions of punches though the CAD and control system. The basic MPF process is introduced and the typical application examples show the applicability of the MPF technology. Wrinkle and dimple are the major forming defects in MPF process, numerical simulation is a feasible way to predict forming defects in MPF. In conventional stamping, the mode to form sheet metal with blankholder is an effective way to suppress wrinkling; the same is true in MPF. A MPF press with flexible blankholder was developed, and the forming results indicated the forming stability of this technique. Based on the flexibility of MPF, varying deformation path MPF and sectional MPF were explored that cannot be realized in conventional stamping. By controlling each punch in real-time, a sheet part can be manufactured along a specific forming path. When the path of deformation in MPF is designed properly, forming defects will be avoided completely and lager deformation is achieved. A work piece can be formed section by section though the sectional MPF, and this technique makes it possible to manufacture large size parts in a small MPF press. Some critical experiments were performed that confirmed the validity of two special MPF techniques.展开更多
In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of ...In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of numerical simulation on the shallow rectangle cup forming process. The effects of thickness, material of sheet metal and the pressure of the blank holder are investigated. Based on the simulation results, the reasons and control methods of wrinkling are pointed out. Moreover, the experiment on the multi-point die forming of the shallow rectangle cup by the MPF machine is done to validate the efficiency of the numerical simulation, and the result proves that the application of an elastic cushion in the forming can restrain wrinkling efficiently.展开更多
To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by us...To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by using elastic-plastic FEM in ABAQUS.During simulation,reasonable coefficient of mass scaling and friction model of penalty function are used.The influence of several major technological parameters on the process is analyzed.When the tube diameter is 60 mm and the forming curvature radius is 1000 mm,the distortion rate of cross-section and the absolute forming error gradually decrease with the increasing of tube wall thickness;However,when the tube wall thickness is constant,the smaller the curvature radius,the larger the distortion rate of cross-section,but as to forming part,its absolute forming error becomes smaller.展开更多
To improve the quality of multi-point die forming, a new approach using discrete steel pads was proposed. The formability of three different multi-point die forming processes was analyzed through numerical simulation ...To improve the quality of multi-point die forming, a new approach using discrete steel pads was proposed. The formability of three different multi-point die forming processes was analyzed through numerical simulation and experiments. Numerical simulation and experimental results showed that the use of discrete steel pads in the multi-point forming process can substantially improve the stress–strain state on the plate and suppress dimple, straight-edge, and wrinkle defects. This analysis verified that the use of discrete steel pads in a multi-point forming process can effectively improve the quality and accuracy with which sheet metal is formed.展开更多
A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which ca...A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained.展开更多
The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a...The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a flat steel strip,a carcass layer is formed by lock forming.During roll forming,the steel strip undergoes significant plastic deformation,and its local area accumulates residual stress owing to multiple loading and unloading cycles.These phenomena complicate the design and analysis of the carcass layer multi-pass roll forming(CLMRF)process and cause issues in the carcass layer during manufacturing,such as strip fracture and low forming quality.Thus,herein,CLMRF was investigated to clarify the stress distribution,and a parameter analysis was performed.First,the CLMRF process was designed on the basis of classical roll-forming design theory.Second,a finite element model was established,and CLMRF was simulated.Third,the distributions of the forming stress and residual stress of the strip during CLMRF were investigated.Finally,the influences of the strip thickness,roll gap,roll distance,and angular increment were investigated.The conclusions of this study can be used to provide technical guidance in the manufacturing of flexible risers.展开更多
Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF ...Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods.展开更多
This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the pre...This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.展开更多
To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and l...To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.展开更多
Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This r...Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This review mainly summarized the research reports on short process forming techniques for brazing and soldering materials.Firstly,the traditional process and its shortcomings were presented.Secondly,the latest research of short process forming technologies,such as continuous casting technique,atomization powder technique,solder ball forming technique,and rapid solidification technique,was summarized,and the traditional forming performance of several brazing and soldering materials was introduced.Finally,the current restrictions and research trends of short process forming technique for brazing and solder materials were put forward,providing theoretical guidance and reference for related research and technique development in brazing and soldering field.展开更多
Four types of Mg-5Zn porous scaffolds with different pore geometries,including body-centered cubic(bcc),the rhombic dodecahedron(RD),gyroid(G),and primitive(P)types,were designed and fabricated using selective laser m...Four types of Mg-5Zn porous scaffolds with different pore geometries,including body-centered cubic(bcc),the rhombic dodecahedron(RD),gyroid(G),and primitive(P)types,were designed and fabricated using selective laser melting.Their forming quality,compression mechanical properties,and degradation behavior were investigated.Results indicate that the fabricated scaffolds exhibit good dimensional accuracy,and the surface chemical polishing treatment significantly improves the forming quality and reduces porosity error in porous scaffolds.Compared to the ones with rod structures(bcc,RD),the scaffolds with surface structures(G,P)have less powder particle adhesion.The G porous scaffold exhibits the best forming quality for the same design porosity.The predominant failure mode of scaffolds during compression is a 45°shear fracture.At a porosity of 75%,the compression property of all scaffolds meets the compressive property requirements of cancellous bone,while bcc and G structures show relatively better compression property.After immersion in Hank's solution for 168 h,the B-2-75% pore structure scaffold exhibits severe localized corrosion,with fractures in partial pillar connections.In contrast,the G-3-75% pore structure scaffold mainly undergoes uniform corrosion,maintaining structural integrity,and its corrosion rate and loss of compressive properties are less than those of the B-2-75%structure.After comparison,the G-pore structure scaffold is preferred.展开更多
Obtaining zero springback and good post-form performance simultaneously is an ultimate pursuit in metal sheet forming.The stress-relaxation ageing(SRA)behavior and mechanical properties of a commercial 2219 aluminum a...Obtaining zero springback and good post-form performance simultaneously is an ultimate pursuit in metal sheet forming.The stress-relaxation ageing(SRA)behavior and mechanical properties of a commercial 2219 aluminum alloy largely pre-deformed(LPD)by 80%have been systematically investigated.The stress relaxation ratio of the LPD alloy reaches approximately 94%regardless of the initial stress(50–350 MPa)after ageing for 12 h at 140°C.This relaxation ratio is about 2.9 and 1.8 times that in the T4 tempered alloy(27.6%under 50 MPa and 31.5%under 150 MPa)and T3 tempered alloy(37.6%under 50 MPa and 51.2%under 150 MPa),respectively.The microstructures,comprised of GP zones/θ'precipitates plus dislocation tangles,and tensile properties in the stress-relaxation-aged LPD alloys remain basically invariant with different initial stresses,as is vital importance for property consistency at different locations of the formed part.Under the same SRA condition,the LPD alloy has an increase of 150–230 MPa in yield strength relative to T3/T4 tempered alloy and obtains a uniform elongation of about 8%.A simple dislocation-based constitutive model accurately describing stress relaxation enhanced by the high dislocation density is established and embedded in the finite element package through a user subroutine.Simulations and experimental verifications show the LPD alloy sheet parts exhibit a nearly zero springback(<5%)after unloading in contrast to the springback larger than 65%in the T3/T4 alloy sheet parts under the same condition.Our findings demonstrate the high-dislocation-density-enhanced SRA response enables a high-performance springback-free age forming of Al alloy sheet.展开更多
Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study sh...Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study showed that there was a significant difference between the sample group with film-forming agent and the blank control group,indicating that the addition of film-forming agent had an effect on the makeup-holding performance of the foundation;the makeup-holding effect of the foundation formulated with trimethylsiloxysilicate or(acrylates/dimethicone copolymer,cyclopentasiloxane)was better than that of the foundation formulated with polymethylsilsesquioxane or VP/hexadecene copolymer.This experiment is of guidance significance for the formulation design of long-lasting foundation.展开更多
The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it i...The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type.展开更多
The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the...The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the addition of specific minor elements can greatly enhance the GFA of parent alloys,yet the underlying mechanism remains unclear.In this study,we use the ZrCuAl system as a model to explore how the addition of minor Al influences the crystallization rate by modulating the properties of the crystal-liquid interface,thereby affecting the GFA.The results reveal that the minor addition of Al significantly reduces the crystal growth rate,a phenomenon not governed by particle density fluctuations at the interface.The impact of minor element additions extends beyond a modest increase in crystal-unfavorable motifs in the bulk supercooled liquid.More importantly,it leads to a significant enrichment of these motifs at the crystal-supercooled liquid interface,forming a dense topological network of crystal-unfavorable structures that effectively prevent the growth of the crystalline interface and enhance GFA.Our results provide valuable insights for the design and development of high-performance metallic glasses.展开更多
Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FML...Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.展开更多
The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s...The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.展开更多
The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,...The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.展开更多
1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of...1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of the collisional orogeny(206-138 Ma)and the post-collisional orogeny(135-75 Ma).In recent years,a series of large and medium-sized Late Yanshanian intracontinental porphyry-skarn Mo-Cu-W deposits have been discovered in the southern part of the Yidun arc,including Xiuwacu,Relin,Hongshan,Tongchanggou,and Donglufang(Fig.1a).展开更多
The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of...The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of printed components.It has emerged as a promising approach for in-orbit manufacturing of high-performance thermoplastic composite truss structures.However,extreme conditions of the space environment,such as high vacuum and fluctuating high-low temperatures,significantly alter the heat-transfer behavior during the printing process,often resulting in dimensional inaccuracies and degraded mechanical performance.Existing process optimization strategies fail to account for the coupled effects of vacuum and thermal extremes,limiting their applicability in guiding process design under varying vacuum temperature conditions.To address this gap,this study establishes a truss3D printing experimental platform with in situ temperature-monitoring capability under ground-simulated space conditions.It systematically investigates the effects of printing speed and structural geometry on the pre-bonding surface temperature and forming quality of truss structures in high-low temperature vacuum environments.This study reveals the mechanism by which processing and structural parameters affect the component performance through their influence on the pre-bonding surface temperature and dimensional accuracy.The experimental results show that under high-temperature vacuum conditions,the pre-bonding surface temperature is relatively high,resulting in good interfacial bonding.However,increasing the printing speed reduces the forming accuracy and leads to a decline in mechanical performance.In contrast,under low-temperature vacuum conditions,where the pre-bonding surface temperatures are lower,increasing the printing speed within a specific range effectively increases the surface temperature and bonding quality,thereby improving mechanical properties.Additionally,owing to frequent path transitions,the diagonal-strut truss exhibits a lower forming accuracy and pre-bonding surface temperature than the infilling truss,resulting in inferior mechanical performance in high-low temperature vacuum environments.展开更多
文摘Multi-point forming (MPF) is an advanced manufacturing technology for three-dimensional sheet metal parts. In this paper, the MPF integrated system is described that can form a variety of part shapes without the need for solid dies, and given only geometry and material information about the desired part. The central component of this system is a pair of matrices of punches, and the desired discrete die surface is constructed by changing the positions of punches though the CAD and control system. The basic MPF process is introduced and the typical application examples show the applicability of the MPF technology. Wrinkle and dimple are the major forming defects in MPF process, numerical simulation is a feasible way to predict forming defects in MPF. In conventional stamping, the mode to form sheet metal with blankholder is an effective way to suppress wrinkling; the same is true in MPF. A MPF press with flexible blankholder was developed, and the forming results indicated the forming stability of this technique. Based on the flexibility of MPF, varying deformation path MPF and sectional MPF were explored that cannot be realized in conventional stamping. By controlling each punch in real-time, a sheet part can be manufactured along a specific forming path. When the path of deformation in MPF is designed properly, forming defects will be avoided completely and lager deformation is achieved. A work piece can be formed section by section though the sectional MPF, and this technique makes it possible to manufacture large size parts in a small MPF press. Some critical experiments were performed that confirmed the validity of two special MPF techniques.
文摘In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of numerical simulation on the shallow rectangle cup forming process. The effects of thickness, material of sheet metal and the pressure of the blank holder are investigated. Based on the simulation results, the reasons and control methods of wrinkling are pointed out. Moreover, the experiment on the multi-point die forming of the shallow rectangle cup by the MPF machine is done to validate the efficiency of the numerical simulation, and the result proves that the application of an elastic cushion in the forming can restrain wrinkling efficiently.
基金Sponsored by the Specific Targeted Research Projects,the 6th Framework Project,EU(Grant No.AST5-CT-2006-030877)
文摘To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by using elastic-plastic FEM in ABAQUS.During simulation,reasonable coefficient of mass scaling and friction model of penalty function are used.The influence of several major technological parameters on the process is analyzed.When the tube diameter is 60 mm and the forming curvature radius is 1000 mm,the distortion rate of cross-section and the absolute forming error gradually decrease with the increasing of tube wall thickness;However,when the tube wall thickness is constant,the smaller the curvature radius,the larger the distortion rate of cross-section,but as to forming part,its absolute forming error becomes smaller.
文摘To improve the quality of multi-point die forming, a new approach using discrete steel pads was proposed. The formability of three different multi-point die forming processes was analyzed through numerical simulation and experiments. Numerical simulation and experimental results showed that the use of discrete steel pads in the multi-point forming process can substantially improve the stress–strain state on the plate and suppress dimple, straight-edge, and wrinkle defects. This analysis verified that the use of discrete steel pads in a multi-point forming process can effectively improve the quality and accuracy with which sheet metal is formed.
基金supported in part by financial support from the National Key R&D Program of China(No.2023YFB3407003)the National Natural Science Foundation of China(No.52375378).
文摘A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.U1906233 and 52201312)Dalian High-Level Talent Innovation Program(Grant No.2021RD16)the Natural Science Foundation of Liaoning Province of China(Grant No.2023-BSBA-052).
文摘The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a flat steel strip,a carcass layer is formed by lock forming.During roll forming,the steel strip undergoes significant plastic deformation,and its local area accumulates residual stress owing to multiple loading and unloading cycles.These phenomena complicate the design and analysis of the carcass layer multi-pass roll forming(CLMRF)process and cause issues in the carcass layer during manufacturing,such as strip fracture and low forming quality.Thus,herein,CLMRF was investigated to clarify the stress distribution,and a parameter analysis was performed.First,the CLMRF process was designed on the basis of classical roll-forming design theory.Second,a finite element model was established,and CLMRF was simulated.Third,the distributions of the forming stress and residual stress of the strip during CLMRF were investigated.Finally,the influences of the strip thickness,roll gap,roll distance,and angular increment were investigated.The conclusions of this study can be used to provide technical guidance in the manufacturing of flexible risers.
基金the National Science and Technology Major Project of China(No.2019-VII0017e0158)the National Natural Science Foundation of China(No.U21A20131)+1 种基金the Industry-University Research Cooperation Project,China(No.HFZL2020CXY025)the National Key Laboratory of Science and Technology on Helicopter Transmission,China(No.HTL-O-21G05).
文摘Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods.
基金Project(4013311)supported by the National Science Foundation of Iran(INSF)。
文摘This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+1 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)。
文摘To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.
基金National Key Research and Development Program(2021YFB3401101)。
文摘Short process forming techniques for brazing and soldering materials can shorten the process,improve product quality,and increase production efficiency,which has received much attention from welding researchers.This review mainly summarized the research reports on short process forming techniques for brazing and soldering materials.Firstly,the traditional process and its shortcomings were presented.Secondly,the latest research of short process forming technologies,such as continuous casting technique,atomization powder technique,solder ball forming technique,and rapid solidification technique,was summarized,and the traditional forming performance of several brazing and soldering materials was introduced.Finally,the current restrictions and research trends of short process forming technique for brazing and solder materials were put forward,providing theoretical guidance and reference for related research and technique development in brazing and soldering field.
基金Science and Technology Planning Project of Inner Mongolia Science and Technology Department(2022YFSH0021)Key Research and Development Program of Shaanxi Province(2024SF2-GJHX-14,2021SF-296)。
文摘Four types of Mg-5Zn porous scaffolds with different pore geometries,including body-centered cubic(bcc),the rhombic dodecahedron(RD),gyroid(G),and primitive(P)types,were designed and fabricated using selective laser melting.Their forming quality,compression mechanical properties,and degradation behavior were investigated.Results indicate that the fabricated scaffolds exhibit good dimensional accuracy,and the surface chemical polishing treatment significantly improves the forming quality and reduces porosity error in porous scaffolds.Compared to the ones with rod structures(bcc,RD),the scaffolds with surface structures(G,P)have less powder particle adhesion.The G porous scaffold exhibits the best forming quality for the same design porosity.The predominant failure mode of scaffolds during compression is a 45°shear fracture.At a porosity of 75%,the compression property of all scaffolds meets the compressive property requirements of cancellous bone,while bcc and G structures show relatively better compression property.After immersion in Hank's solution for 168 h,the B-2-75% pore structure scaffold exhibits severe localized corrosion,with fractures in partial pillar connections.In contrast,the G-3-75% pore structure scaffold mainly undergoes uniform corrosion,maintaining structural integrity,and its corrosion rate and loss of compressive properties are less than those of the B-2-75%structure.After comparison,the G-pore structure scaffold is preferred.
基金financially supported by the National Natural Science Foundation of China(Nos.52274404,52305441,and U22A20190)the Natural Science Foundation of Hunan province(Nos.2022JJ20065 and 2023JJ40739)+1 种基金the Science and Technology Innovation Program of Hunan Province(No.2022RC1001)the National Key R&D Program of China(No.2021YFB3400903).
文摘Obtaining zero springback and good post-form performance simultaneously is an ultimate pursuit in metal sheet forming.The stress-relaxation ageing(SRA)behavior and mechanical properties of a commercial 2219 aluminum alloy largely pre-deformed(LPD)by 80%have been systematically investigated.The stress relaxation ratio of the LPD alloy reaches approximately 94%regardless of the initial stress(50–350 MPa)after ageing for 12 h at 140°C.This relaxation ratio is about 2.9 and 1.8 times that in the T4 tempered alloy(27.6%under 50 MPa and 31.5%under 150 MPa)and T3 tempered alloy(37.6%under 50 MPa and 51.2%under 150 MPa),respectively.The microstructures,comprised of GP zones/θ'precipitates plus dislocation tangles,and tensile properties in the stress-relaxation-aged LPD alloys remain basically invariant with different initial stresses,as is vital importance for property consistency at different locations of the formed part.Under the same SRA condition,the LPD alloy has an increase of 150–230 MPa in yield strength relative to T3/T4 tempered alloy and obtains a uniform elongation of about 8%.A simple dislocation-based constitutive model accurately describing stress relaxation enhanced by the high dislocation density is established and embedded in the finite element package through a user subroutine.Simulations and experimental verifications show the LPD alloy sheet parts exhibit a nearly zero springback(<5%)after unloading in contrast to the springback larger than 65%in the T3/T4 alloy sheet parts under the same condition.Our findings demonstrate the high-dislocation-density-enhanced SRA response enables a high-performance springback-free age forming of Al alloy sheet.
文摘Four different types of film-forming agents were added to the foundation formulations,and their effects on the makeup-holding properties of the foundations on human facial skin were determined by Visia-CR.The study showed that there was a significant difference between the sample group with film-forming agent and the blank control group,indicating that the addition of film-forming agent had an effect on the makeup-holding performance of the foundation;the makeup-holding effect of the foundation formulated with trimethylsiloxysilicate or(acrylates/dimethicone copolymer,cyclopentasiloxane)was better than that of the foundation formulated with polymethylsilsesquioxane or VP/hexadecene copolymer.This experiment is of guidance significance for the formulation design of long-lasting foundation.
基金granted by the Xinjiang Geological Exploration Fund。
文摘The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.T2325004 and 52161160330)the support from the Hong Kong Institute of Advanced Studies through the materials cluster project。
文摘The glass-forming ability(GFA)of metallic glasses is a key scientific challenge in their development and application,with compositional dependence playing a crucial role.Experimental studies have demonstrated that the addition of specific minor elements can greatly enhance the GFA of parent alloys,yet the underlying mechanism remains unclear.In this study,we use the ZrCuAl system as a model to explore how the addition of minor Al influences the crystallization rate by modulating the properties of the crystal-liquid interface,thereby affecting the GFA.The results reveal that the minor addition of Al significantly reduces the crystal growth rate,a phenomenon not governed by particle density fluctuations at the interface.The impact of minor element additions extends beyond a modest increase in crystal-unfavorable motifs in the bulk supercooled liquid.More importantly,it leads to a significant enrichment of these motifs at the crystal-supercooled liquid interface,forming a dense topological network of crystal-unfavorable structures that effectively prevent the growth of the crystalline interface and enhance GFA.Our results provide valuable insights for the design and development of high-performance metallic glasses.
基金supported by the National Natural Science Fund of China(Nos.52005153,12227801,32300666,12072005,U23A2607)the Tianjin"Project+Team"Key Training Program,China(No.XC202052)+4 种基金the Key Program of Research and Development of Hebei Province,China(Nos.202030507040009,23311812D)the Natural Science Foundation of Hebei Province,China(No.E2023202183)the Project of High-Level Team Construction Introduction of Hebei Province,China(No.244A7620D)the Research Cooperation Project of Universities Stationed in Hebei Province and Shijiazhuang City,China(No.241080114A)Hebei Province Military-Civilian Integration Science and Technology Innovation Project,China(No.SJMYF2022X15)。
文摘Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.
基金the support of the Key Research and Development Program of Shaanxi Province,China(No.2021GXLH-Z-049)。
文摘The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.
基金Supported by National Natural Science Foundation of China(Grant No.52075501).
文摘The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.
基金jointly supported by the Selection Project of High-level Scientific and Technological Talents and Innovative Teams Project in Yunnan Province(202305AT350004-4)the National Natural Science Foundation of China(42362010 and 42464005)+3 种基金the Field Scientific Observation and Research Station of Mountain Agroecosystem in the Lower Reaches of Nujiang River,Yunnan Province(202305AM340031)the Yunnan Provincial Department of Education Science Research Fund Project(2025J0983)the Wen Bang-chun Academician Workstation in Yunnan Province(202205AF150032)the Undergraduate Innovative Training Program(2310603235).
文摘1.Objective.The Yidun arc within the Tethys-Himalaya metallogenic belt formed during the westward subduction of the Ganzi-Litang Ocean(237-206 Ma)during the Indosinian period,and then underwent the evolution stages of the collisional orogeny(206-138 Ma)and the post-collisional orogeny(135-75 Ma).In recent years,a series of large and medium-sized Late Yanshanian intracontinental porphyry-skarn Mo-Cu-W deposits have been discovered in the southern part of the Yidun arc,including Xiuwacu,Relin,Hongshan,Tongchanggou,and Donglufang(Fig.1a).
基金supported by National Key Research and Development Program of China(Grant No.2023YFB4605301)the National Natural Science Foundation of China(Grant No.52130506)。
文摘The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of printed components.It has emerged as a promising approach for in-orbit manufacturing of high-performance thermoplastic composite truss structures.However,extreme conditions of the space environment,such as high vacuum and fluctuating high-low temperatures,significantly alter the heat-transfer behavior during the printing process,often resulting in dimensional inaccuracies and degraded mechanical performance.Existing process optimization strategies fail to account for the coupled effects of vacuum and thermal extremes,limiting their applicability in guiding process design under varying vacuum temperature conditions.To address this gap,this study establishes a truss3D printing experimental platform with in situ temperature-monitoring capability under ground-simulated space conditions.It systematically investigates the effects of printing speed and structural geometry on the pre-bonding surface temperature and forming quality of truss structures in high-low temperature vacuum environments.This study reveals the mechanism by which processing and structural parameters affect the component performance through their influence on the pre-bonding surface temperature and dimensional accuracy.The experimental results show that under high-temperature vacuum conditions,the pre-bonding surface temperature is relatively high,resulting in good interfacial bonding.However,increasing the printing speed reduces the forming accuracy and leads to a decline in mechanical performance.In contrast,under low-temperature vacuum conditions,where the pre-bonding surface temperatures are lower,increasing the printing speed within a specific range effectively increases the surface temperature and bonding quality,thereby improving mechanical properties.Additionally,owing to frequent path transitions,the diagonal-strut truss exhibits a lower forming accuracy and pre-bonding surface temperature than the infilling truss,resulting in inferior mechanical performance in high-low temperature vacuum environments.
