Advanced high strength steel,aluminum alloy and plastic materials are used in the right places for the purpose of reducing the weight of EV(electric vehicle)bodies and in-vehicle parts,and multi-material structures ar...Advanced high strength steel,aluminum alloy and plastic materials are used in the right places for the purpose of reducing the weight of EV(electric vehicle)bodies and in-vehicle parts,and multi-material structures are advancing.Therefore,it is difficult to handle the welding and joining processes of automobile structures by the conventional arc welding and resistance spot welding,which have been applied to steel joining,and various joining processes are being applied depending on the material.Under above mentioned background,the authors have developed some unique joining processes for multi-materials that are used in the right place.This paper introduces the dissimilar metal joining between the galvanized steel and aluminum alloy by laser arc hybrid process,the metal/thermoplastic dissimilar material joining using laser process and the solid-state resistance spot joining process of advanced high strength steel for EV body structural parts.Moreover,the authors describe the high-speed plasma jet GTA(Gas Tungusten Arc)welding process of copper applied to electrical components such as motors.展开更多
Soft robots, inspired by the flexibility and versatility of biological organisms, have potential in a variety of applications. Recent advancements in magneto-soft robots have demonstrated their abilities to achieve pr...Soft robots, inspired by the flexibility and versatility of biological organisms, have potential in a variety of applications. Recent advancements in magneto-soft robots have demonstrated their abilities to achieve precise remote control through magnetic fields, enabling multi-modal locomotion and complex manipulation tasks. Nonetheless, two main hurdles must be overcome to advance the field: developing a multi-component substrate with embedded magnetic particles to ensure the requisite flexibility and responsiveness, and devising a cost-effective,straightforward method to program three-dimensional distributed magnetic domains without complex processing and expensive machinery. Here, we introduce a cost-effective and simple heat-assisted in-situ integrated molding fabrication method for creating magnetically driven soft robots with three-dimensional programmable magnetic domains. By synthesizing a composite material with neodymium-iron-boron(NdFeB) particles embedded in a polydimethylsiloxane(PDMS) and Ecoflex matrix(PDMS:Ecoflex = 1:2 mass ratio, 50% magnetic particle concentration), we achieved an optimized balance of flexibility, strength, and magnetic responsiveness. The proposed heat-assisted in-situ magnetic domains programming technique,performed at an experimentally optimized temperature of 120℃, resulted in a 2 times magnetization strength(9.5 mT) compared to that at 20℃(4.8 m T), reaching a saturation level comparable to a commercial magnetizer. We demonstrated the versatility of our approach through the fabrication of six kinds of robots, including two kinds of two-dimensional patterned soft robots(2D-PSR), a circular six-pole domain distribution magnetic robot(2D-CSPDMR), a quadrupedal walking magnetic soft robot(QWMSR), an object manipulation robot(OMR), and a hollow thin-walled spherical magneto-soft robot(HTWSMSR). The proposed method provides a practical solution to create highly responsive and adaptable magneto-soft robots.展开更多
Multi-material 3D sand printing has gained significant attention;however,research has mainly focused on materials and mechanisms,with limited exploration of optimizing the sand-laying process through numerical simulat...Multi-material 3D sand printing has gained significant attention;however,research has mainly focused on materials and mechanisms,with limited exploration of optimizing the sand-laying process through numerical simulations.In this study,we investigated the dynamic behavior of sand particles during a vibratory sand-laying process for multi-material additive manufacturing using discrete element simulations.The objective is to enable precise control over the amount and distribution of sand for multi-material printing.In this study,we combined experiments and simulations to calibrate the contact parameters of different sands and establish a relationship between the curing agent content and surface energy of sand particles.A model for the vibratory fall of multimaterial sand was developed to study the motion characteristics of sand particles.This allows for macro-control over the sand spreading flow and high-quality multi-material sand laying.The results show that the flow rate of falling sand increases with decreasing surface energy of the particles,wider spreader openings,and higher vibration frequencies.For silica and chromite sands,when their surface energy ranged from 0.15 to 25 J·m^(2)and0.01-0.03 J·m^(2),respectively,and the sand spreader opening was 6 mm with a vibration frequency of 500 Hz,the sand flow rates of both materials became nearly identical.However,a higher sand paving speed and height increased the scattering of sand particles outside the target area,thereby decreasing the paving quality.The results accomplished in this study enable precise and uniform sand particle deposition and offers guidelines for optimizing sand speed and height,thus expanding the application of multi-material sand 3D printing in complex and high-performance manufacturing.展开更多
Chromosomal DNA double-strand breaks(DSBs)are often generated in the genome of all living organisms.To combat DNA damage,organisms have evolved several DSB repair mechanisms,with nonhomologous end-joining(NHEJ)and hom...Chromosomal DNA double-strand breaks(DSBs)are often generated in the genome of all living organisms.To combat DNA damage,organisms have evolved several DSB repair mechanisms,with nonhomologous end-joining(NHEJ)and homologous recombination(HR)being the two most prominent.Although two major pathways have been extensively studied in Arabidopsis,rice and other mammals,the exact functions and differences between the two DSB repair pathways in maize still remain less well understood.Here,we characterized mre11a and rad50,mutants of HR pathway patterns,which showed drastic degradation of the typically persistent embryo and endosperm during kernel development.Loss of MRE11 or RAD50 function led to chromosomal fragments and chromosomal bridges in anaphase.While we also reported that the NHEJ pathway patterns,KU70 and KU80 are associated with developmental growth and genome stability.ku70 and ku80 both displayed an obvious dwarf phenotype.Cytological analysis of the mutants revealed extensive chromosome fragmentation in metaphase and subsequent stages.Loss of KU70/80 function upregulated the expression of genes involved in cell cycle progression and nuclear division.These results provide insights into how NHEJ and HR are mechanistically executed during different plant developmental periods and highlight a competitive and complementary relationship between the NHEJ and HR pathways for DNA double-strand break repair in maize.展开更多
The application of multi-material topology optimization affords greater design flexibility compared to traditional single-material methods.However,density-based topology optimization methods encounter three unique cha...The application of multi-material topology optimization affords greater design flexibility compared to traditional single-material methods.However,density-based topology optimization methods encounter three unique challenges when inertial loads become dominant:non-monotonous behavior of the objective function,possible unconstrained characterization of the optimal solution,and parasitic effects.Herein,an improved Guide-Weight approach is introduced,which effectively addresses the structural topology optimization problem when subjected to inertial loads.Smooth and fast convergence of the compliance is achieved by the approach,while also maintaining the effectiveness of the volume constraints.The rational approximation of material properties model and smooth design are utilized to guarantee clear boundaries of the final structure,facilitating its seamless integration into manufacturing processes.The framework provided by the alternating active-phase algorithm is employed to decompose the multi-material topological problem under inertial loading into a set of sub-problems.The optimization of multi-material under inertial loads is accomplished through the effective resolution of these sub-problems using the improved Guide-Weight method.The effectiveness of the proposed approach is demonstrated through numerical examples involving two-phase and multi-phase materials.展开更多
The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new compos...The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.展开更多
Currently,in the automotive industry,joining of the aluminum alloys with the steel is a crucial problem to be solved.Conventional joining techniques including resistance spot and gas metal arc welding are not acceptab...Currently,in the automotive industry,joining of the aluminum alloys with the steel is a crucial problem to be solved.Conventional joining techniques including resistance spot and gas metal arc welding are not acceptable for those applications due to a number of metallurgical problems.The investigation was carried out to develop the hybrid joining process combining the resistance spot welding and brazing.In this study,an attempt was made to apply hybrid process to the joining of dissimilar sheet metals,Al-Mg-Si（6000 series） alloy and low carbon steel sheet.Hybrid process（resistance spot weld/brazing） using filler metal was found to be effective to overcome the incompatibility between aluminum alloy and steel.Although hybrid joining process of Al alloy sheet and steel sheet did not produce acceptable bond strength,it was proved to have reasonable interfacial bond layer if the optimal process condition was applied.展开更多
Vaporizing foil actuator welding(VFAW) was used for joining 2024-T3 and 7075-T6 aluminum alloy sheets, and the resulting joint microstructure was analyzed. 2024/7075 aluminum alloy pairs with suitable processing param...Vaporizing foil actuator welding(VFAW) was used for joining 2024-T3 and 7075-T6 aluminum alloy sheets, and the resulting joint microstructure was analyzed. 2024/7075 aluminum alloy pairs with suitable processing parameters can be prepared by using VFAW. Dynamic preform addresses the poor formability problem of target material and advantage of VFAW on dissimilar materials in some conditions. But with standoff sheet inserting in the flyer and target, 2024/7075 welded pairs gets the better weld strength, compared with flyer preformed method. The microstructure of the circular weld area of the welded joint showed a wave interface, in which a thin melt layer formed at the center and edge parts. The crystal grains near the bonding interface were remarkably elongated and refined. Therefore, the joining of the 2024/7075 pairs was facilitated through plastic forming and melting.展开更多
In present work the weldings of an austenitic stainless steel （AISI 304L） and a ferritic carbon steel （St37） were conducted by tungsten inert gas （TIG） welding process using four different austenitic filler meta...In present work the weldings of an austenitic stainless steel （AISI 304L） and a ferritic carbon steel （St37） were conducted by tungsten inert gas （TIG） welding process using four different austenitic filler metals, namely ER308L, ER309L, ER316L and ER310. Microstructure characteristics and mechanical properties of the weldments were studied using optical and scanning electron microscopy, ferrit-ometry, hardness, tensile and impact tests. The ferrite number （_N-~） of the weldments made by different electrodes varies between 0.5 and 9.5. It was found that the increase in amount of delta ferrite in the microstructure of the weld metals, causes the decrease of the impact toughness of the weldments. It seems that using ER309L and ER316L electrodes can provide a good combination between the mechanical and metallurgical properties of the joint in AISI 304L/St37 dissimilar welding.展开更多
Dynamical Joining of the solid-state metal is the key technology to realize endless hot rolling. The heating and laser welding method both require long joining time. Based on super deformation method, a 7-bar and 2-sl...Dynamical Joining of the solid-state metal is the key technology to realize endless hot rolling. The heating and laser welding method both require long joining time. Based on super deformation method, a 7-bar and 2-slider mechanism was developed in Japan, and the joining time is less than 0.5 s, however the length of each bar are not reported and this mechanism is complex. A relatively simple 6-bar and 1-slider mechanism is put forward, which can realize the shearing and extrusion motion of the top and bottom blades with a speed approximately equal to the speed of the metal plates. In order to study the kinematics property of the double blades, based on complex vector method, the multi-rigid-body model is built, and the displacement and speed functions of the double blades, the joining time and joining thickness are deduced, the kinematics analysis shows that the initial parameters can＇t satisfy the joining process. Hence, optimization of this mechanism is employed using genetic algorithm（GA） and the optimization parameters of this mechanism are obtained, the kinematics analysis show that the joining time is less than 0.1 s, the joining thickness is more than 80% of the thickness of the solid-state metal, and the horizontal speeds of the blades are improved. A new mechanism is provided for the joining of the solid-state metal and a foundation is laid for the design of the device.展开更多
The joining of metal and polymer is an increasingly important method to get lightweight components in the development of manufacturing industry- nowadays. In this artiele, metal and polymer lap joint was achieved by m...The joining of metal and polymer is an increasingly important method to get lightweight components in the development of manufacturing industry- nowadays. In this artiele, metal and polymer lap joint was achieved by means of resistance spot welding （RSW） and ultrasonic assistance welding （UAW）. The joining mechanism of lap joint was analyzed by OM, TEM on microstructure at the interface of lap joints and XPS and IR spectra was discussed based on the following different ones： mechanical-interlocking, diffusion bond and coordination bond. The results showed that it was the combined action that played an important role in the effective joining work. Besides, ultrasonic assistance was used in the study to aid welding process based on its high-frequency ultrasonic vibration, which made joints shaping better and improved tensile strength visibly contrast to joints with the same lower heat input parameters.展开更多
In this study, it was reported a novel approach for joining Cf/A1 composites and TiA1 intermetallic by self- propagating high-temperature synthesis （SHS）. Mixed powders of 14A1-2Ni-3CuO were used as the SHS inter- l...In this study, it was reported a novel approach for joining Cf/A1 composites and TiA1 intermetallic by self- propagating high-temperature synthesis （SHS）. Mixed powders of 14A1-2Ni-3CuO were used as the SHS inter- layer, and differential thermal analysis test of A1-Ni-CuO interlayer was conducted to analyze the exothermic char- acteristic. Sound joint was got by SHS joining under the conditions of 600 ℃, 30 min, and 5 MPa. The joint was characterized by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffrac- tion （XRD）. TiA13 and NiA13 are, respectively, formed in the TiA1/interlayer and Cf/A1/interlayer interfaces. Reac- tion products of Ni2Al3, NiAl3, A1203, and Cu were observed in the interlayer. And the formation mechanism of SHS joining was investigated.展开更多
Electron beam surfi-sculpt is a new metal surface processing technology,which is widely used in the areas of materials surface treatment,composite materials manufacturing,and so on.In this paper,comeld technology,whic...Electron beam surfi-sculpt is a new metal surface processing technology,which is widely used in the areas of materials surface treatment,composite materials manufacturing,and so on.In this paper,comeld technology,which was an application technology of electron beam surfi-sculpt during composite materials area,was introduced.And tensile experiments results and failure forms of Ti6Al4V/Carbon fibre single step joints were compared with different joining methods,such as slick embedding,adhesive bonding,riveting and comeld.It was found that comeld joint had more advantage of tensile property than other joining methods.At the same time,tensile process of comeld joint was analyzed with numerical simulation,and key factors of protrusions influenced tensile property were obtained,which was of importance to structure design and joint property improvement.展开更多
The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of...The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of Ni–Al–Zr interlayer was induced by laser beam and acted as local high-temperature heat source during the joining. Sound joint was obtained and verified the feasibility of this joining method. Effect of filler metals on the joint microstructure and shear strength was evaluated. When the joining pressure was 2 MPa with additive filler metals, joint shear strength reached the maximum of 41.01 MPa.展开更多
Microwave joining is a rapid developmental new technique in recent years. This paper introduces a new microwave joining equipment which was made by our lab, succeeds in alumina ceramic - hydroxylapatite bioceramic jo...Microwave joining is a rapid developmental new technique in recent years. This paper introduces a new microwave joining equipment which was made by our lab, succeeds in alumina ceramic - hydroxylapatite bioceramic join in the equipment, and analyzes the join situation of join boundary by using scanning electron microscope (SEM), this paper analyzes the mechanism of microwave joining also. (Author abstract) 4 Refs.展开更多
The climatological characteristics of the moisture budget over the joining area of Asia and the IndianPacific Ocean （AIPO） and its adjacent regions as well as their anomalies have been estimated in this study. The m...The climatological characteristics of the moisture budget over the joining area of Asia and the IndianPacific Ocean （AIPO） and its adjacent regions as well as their anomalies have been estimated in this study. The main results are as follows. In the winter, the northeasterly moisture transport covers the extensive areas at the lower latitudes of the AIPO. The westerly and northerly moisture transport is the major source and the South Indian Ocean （SIO） is the moisture sink. In the summer, influenced by the southwesterly monsoonal wind, the crossequatorial southwesterly moisture transport across Somali originating from the SIO is transported through the Arabian Sea （AS）, the Bay of Bengal （BOB）, and the South China Sea （SCS） to eastern China. The AIPO is controlled by the southwesterly moisture transport. The net moisture influx over the AIPO has obvious interannual and interdecadal variations. From the mid- or late 1970s, the influxes over the SIO, the AS, the northern part of the western North Pacific （NWNP）, and North China （NC） as well as South China （SC） begin to decrease abruptly, while those over Northeast China （NEC） and the Yangtze River-Huaihe River basins （YHRB） have increased remarkably. As a whole, the net moisture influxes over the BOB and the southern part of the western North Pacific （SWNP） in the recent 50 years take on a linear increasing trend. However, the transition timing for these two regions is different with the former being at the mid- or late 1980s and the latter occurring earlier, approximately at the early stage of the 1970s. The anomalous moisture source associated with the precipitation anomalies is different from the normal conditions of the summer precipitation. For the drought or flood years or the years of E1 Nifio and its following years, the anomalous moisture transport originating from the western North Pacific （WNP） is the vital source of the anomalous precipitation over eastern China, which is greatly related with the variation of the subtropical Pacific high.展开更多
In this study, Cf/Al composites and TiAl alloys were joined by a new method named laser-ignited selfpropagating synthesis（SHS）. Mixed powders of 63.0Ni-31.9Al-5.1Ti（wt%） were used as joining interlayer.Perfect joi...In this study, Cf/Al composites and TiAl alloys were joined by a new method named laser-ignited selfpropagating synthesis（SHS）. Mixed powders of 63.0Ni-31.9Al-5.1Ti（wt%） were used as joining interlayer.Perfect joint was got. The microstructure evolution and formation mechanism of the SHS joint were investigated by scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS） and X-ray diffraction（XRD）. Results show that localized melting occurs on both sides. One γ-Ni（0.35）Al（0.30）Ti（0.35） and two Ni-Al reaction layers form,respectively, in the TiAl/interlayer and Cf/Al/interlayer interfaces. The combustion of Ni-Al-Ti interlayer begins with the sharp reaction of Ni and Al. The interlayer product is a eutectic organization of NiAl and Al-rich γ.展开更多
Oxygen-flee copper （Cu） was successfully joined to carbon-fiber-reinforced thermoplastic （CFRTP, polyamide 6 with 20wt% carbon fiber addition） by friction lap joining （FLJ） at joining speeds of 200-1600 mm/min w...Oxygen-flee copper （Cu） was successfully joined to carbon-fiber-reinforced thermoplastic （CFRTP, polyamide 6 with 20wt% carbon fiber addition） by friction lap joining （FLJ） at joining speeds of 200-1600 mm/min with a constant rotation rate of 1500 rpm and a nominal plunge depth of 0.9 ram. It is the first time to report the joining of CFRTP to Cu by FLJ. As the joining speed increased, the tensile shear force （TSF） of joints increased first, and decreased thereafter. The maximum TSF could reach 2.3 kN （ 15 mm in width）. Hydrogen bonding formed between the amide group of CFRTP and the thin Cu20 layer on the Cu surface, which mainly contributed to the joint bonding. The influence factors of the TSF of the joints at different joining speeds were discussed. The TSF was mainly affected by the joining area, the degradation of the plastic matrix and the number and the size of bubbles. As the joining speed increased, the influence factors varied as follows： the joining area increased first and then decreased; the degra- dation of the plastic matrix and the number and the size of bubbles decreased. The maximum TSF was the comprehensive result of the relatively large joining area, small degradation of the plastic matrix and small number and sizes of bubbles.展开更多
Combining the vector level set model,the shape sensitivity analysis theory with the gradient projection technique,a level set method for topology optimization with multi-constraints and multi-materials is presented in...Combining the vector level set model,the shape sensitivity analysis theory with the gradient projection technique,a level set method for topology optimization with multi-constraints and multi-materials is presented in this paper.The method implicitly describes structural material in- terfaces by the vector level set and achieves the optimal shape and topology through the continuous evolution of the material interfaces in the structure.In order to increase computational efficiency for a fast convergence,an appropriate nonlinear speed mapping is established in the tangential space of the active constraints.Meanwhile,in order to overcome the numerical instability of general topology opti- mization problems,the regularization with the mean curvature flow is utilized to maintain the interface smoothness during the optimization process.The numerical examples demonstrate that the approach possesses a good flexibility in handling topological changes and gives an interface representation in a high fidelity,compared with other methods based on explicit boundary variations in the literature.展开更多
The excellent properties of SiC bring new challenges for the device packaging.In this study,the bonding strength,fracture behaviors and microstructural evolution of micron-porous Ag joint were elevated during thermal ...The excellent properties of SiC bring new challenges for the device packaging.In this study,the bonding strength,fracture behaviors and microstructural evolution of micron-porous Ag joint were elevated during thermal cycling(–50 ℃–250 ℃) in SiC/DBC(direct bonding copper) die attachment structure for different time.During harsh thermal shock test,the strength of sintered joint deceased gradually with the increase of cycling number,and the value just was half of the value of as-sintered after 1 000 cycles.Coarsening of Ag grains was observed in micron-porous joint with the structure inhomogeneity and defects increasing,which were the reasons of the strength decease.In addition,it was also found that the fracture behavior of sintered joints was changed from ductile deformation of Ag grain to brittle fracture of crack propagation after 1 000 cycles.This study will add the understanding in the mechanical properties of Ag sinter joining and its applications at high temperature.展开更多
文摘Advanced high strength steel,aluminum alloy and plastic materials are used in the right places for the purpose of reducing the weight of EV(electric vehicle)bodies and in-vehicle parts,and multi-material structures are advancing.Therefore,it is difficult to handle the welding and joining processes of automobile structures by the conventional arc welding and resistance spot welding,which have been applied to steel joining,and various joining processes are being applied depending on the material.Under above mentioned background,the authors have developed some unique joining processes for multi-materials that are used in the right place.This paper introduces the dissimilar metal joining between the galvanized steel and aluminum alloy by laser arc hybrid process,the metal/thermoplastic dissimilar material joining using laser process and the solid-state resistance spot joining process of advanced high strength steel for EV body structural parts.Moreover,the authors describe the high-speed plasma jet GTA(Gas Tungusten Arc)welding process of copper applied to electrical components such as motors.
基金supported by National Natural Science Foundation of China(Grant Nos.62473277,62473275,62133004,52105072,and 62073230)Jiangsu Provincial Outstanding Youth Program(Grant No.BK20230072)+5 种基金National Key R&D Program of China(Grant Nos.2022YFC3802302 and 2023YFB4705600)Suzhou Industrial Foresight and Key Core Technology Project(Grant No.SYC2022044)Zhejiang Provincial Natural Science Foundation of China(Grant No.LZ24E050004)Shenzhen Polytechnic High-level Talent Start-up Project(Grant No.6023330006K)Shenzhen Science and Technology Program(Grant No.JCYJ20210324132810026)a Grant from Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems,Grants from Jiangsu QingLan Project and Jiangsu 333 high-level talents.
文摘Soft robots, inspired by the flexibility and versatility of biological organisms, have potential in a variety of applications. Recent advancements in magneto-soft robots have demonstrated their abilities to achieve precise remote control through magnetic fields, enabling multi-modal locomotion and complex manipulation tasks. Nonetheless, two main hurdles must be overcome to advance the field: developing a multi-component substrate with embedded magnetic particles to ensure the requisite flexibility and responsiveness, and devising a cost-effective,straightforward method to program three-dimensional distributed magnetic domains without complex processing and expensive machinery. Here, we introduce a cost-effective and simple heat-assisted in-situ integrated molding fabrication method for creating magnetically driven soft robots with three-dimensional programmable magnetic domains. By synthesizing a composite material with neodymium-iron-boron(NdFeB) particles embedded in a polydimethylsiloxane(PDMS) and Ecoflex matrix(PDMS:Ecoflex = 1:2 mass ratio, 50% magnetic particle concentration), we achieved an optimized balance of flexibility, strength, and magnetic responsiveness. The proposed heat-assisted in-situ magnetic domains programming technique,performed at an experimentally optimized temperature of 120℃, resulted in a 2 times magnetization strength(9.5 mT) compared to that at 20℃(4.8 m T), reaching a saturation level comparable to a commercial magnetizer. We demonstrated the versatility of our approach through the fabrication of six kinds of robots, including two kinds of two-dimensional patterned soft robots(2D-PSR), a circular six-pole domain distribution magnetic robot(2D-CSPDMR), a quadrupedal walking magnetic soft robot(QWMSR), an object manipulation robot(OMR), and a hollow thin-walled spherical magneto-soft robot(HTWSMSR). The proposed method provides a practical solution to create highly responsive and adaptable magneto-soft robots.
基金supported by the Jiangsu Provincial Basic Research Program(Natural Science Foundation)Youth Fund(Grant No.BK20230885)the International Joint Laboratory of Sustainable Manufacturing,Ministry of Education and Fundamental Research Funds for Central Universities(Grant No.NG2024012)Major Project on Fundamental Research of Aero-Engines and Gas Turbines,Ministry of Industry and Information Technology Special Project on High-Quality Development(Grant No.J2022-Ⅶ-0006-0048)。
文摘Multi-material 3D sand printing has gained significant attention;however,research has mainly focused on materials and mechanisms,with limited exploration of optimizing the sand-laying process through numerical simulations.In this study,we investigated the dynamic behavior of sand particles during a vibratory sand-laying process for multi-material additive manufacturing using discrete element simulations.The objective is to enable precise control over the amount and distribution of sand for multi-material printing.In this study,we combined experiments and simulations to calibrate the contact parameters of different sands and establish a relationship between the curing agent content and surface energy of sand particles.A model for the vibratory fall of multimaterial sand was developed to study the motion characteristics of sand particles.This allows for macro-control over the sand spreading flow and high-quality multi-material sand laying.The results show that the flow rate of falling sand increases with decreasing surface energy of the particles,wider spreader openings,and higher vibration frequencies.For silica and chromite sands,when their surface energy ranged from 0.15 to 25 J·m^(2)and0.01-0.03 J·m^(2),respectively,and the sand spreader opening was 6 mm with a vibration frequency of 500 Hz,the sand flow rates of both materials became nearly identical.However,a higher sand paving speed and height increased the scattering of sand particles outside the target area,thereby decreasing the paving quality.The results accomplished in this study enable precise and uniform sand particle deposition and offers guidelines for optimizing sand speed and height,thus expanding the application of multi-material sand 3D printing in complex and high-performance manufacturing.
基金supported by the National Natural Science Foundation of China(32372116)to Yan He.
文摘Chromosomal DNA double-strand breaks(DSBs)are often generated in the genome of all living organisms.To combat DNA damage,organisms have evolved several DSB repair mechanisms,with nonhomologous end-joining(NHEJ)and homologous recombination(HR)being the two most prominent.Although two major pathways have been extensively studied in Arabidopsis,rice and other mammals,the exact functions and differences between the two DSB repair pathways in maize still remain less well understood.Here,we characterized mre11a and rad50,mutants of HR pathway patterns,which showed drastic degradation of the typically persistent embryo and endosperm during kernel development.Loss of MRE11 or RAD50 function led to chromosomal fragments and chromosomal bridges in anaphase.While we also reported that the NHEJ pathway patterns,KU70 and KU80 are associated with developmental growth and genome stability.ku70 and ku80 both displayed an obvious dwarf phenotype.Cytological analysis of the mutants revealed extensive chromosome fragmentation in metaphase and subsequent stages.Loss of KU70/80 function upregulated the expression of genes involved in cell cycle progression and nuclear division.These results provide insights into how NHEJ and HR are mechanistically executed during different plant developmental periods and highlight a competitive and complementary relationship between the NHEJ and HR pathways for DNA double-strand break repair in maize.
基金supported by the National Natural Science Foundation of China(Grant No.52172356)the Hunan Provincial Natural Science Foundation of China(Grant No.2022JJ10012).
文摘The application of multi-material topology optimization affords greater design flexibility compared to traditional single-material methods.However,density-based topology optimization methods encounter three unique challenges when inertial loads become dominant:non-monotonous behavior of the objective function,possible unconstrained characterization of the optimal solution,and parasitic effects.Herein,an improved Guide-Weight approach is introduced,which effectively addresses the structural topology optimization problem when subjected to inertial loads.Smooth and fast convergence of the compliance is achieved by the approach,while also maintaining the effectiveness of the volume constraints.The rational approximation of material properties model and smooth design are utilized to guarantee clear boundaries of the final structure,facilitating its seamless integration into manufacturing processes.The framework provided by the alternating active-phase algorithm is employed to decompose the multi-material topological problem under inertial loading into a set of sub-problems.The optimization of multi-material under inertial loads is accomplished through the effective resolution of these sub-problems using the improved Guide-Weight method.The effectiveness of the proposed approach is demonstrated through numerical examples involving two-phase and multi-phase materials.
文摘The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.
文摘Currently,in the automotive industry,joining of the aluminum alloys with the steel is a crucial problem to be solved.Conventional joining techniques including resistance spot and gas metal arc welding are not acceptable for those applications due to a number of metallurgical problems.The investigation was carried out to develop the hybrid joining process combining the resistance spot welding and brazing.In this study,an attempt was made to apply hybrid process to the joining of dissimilar sheet metals,Al-Mg-Si（6000 series） alloy and low carbon steel sheet.Hybrid process（resistance spot weld/brazing） using filler metal was found to be effective to overcome the incompatibility between aluminum alloy and steel.Although hybrid joining process of Al alloy sheet and steel sheet did not produce acceptable bond strength,it was proved to have reasonable interfacial bond layer if the optimal process condition was applied.
基金Funded by the State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(No.31815008)the National Natural Science Foundation of China(No.U1564202,NO.51205298)111 Project(No.B17034)
文摘Vaporizing foil actuator welding(VFAW) was used for joining 2024-T3 and 7075-T6 aluminum alloy sheets, and the resulting joint microstructure was analyzed. 2024/7075 aluminum alloy pairs with suitable processing parameters can be prepared by using VFAW. Dynamic preform addresses the poor formability problem of target material and advantage of VFAW on dissimilar materials in some conditions. But with standoff sheet inserting in the flyer and target, 2024/7075 welded pairs gets the better weld strength, compared with flyer preformed method. The microstructure of the circular weld area of the welded joint showed a wave interface, in which a thin melt layer formed at the center and edge parts. The crystal grains near the bonding interface were remarkably elongated and refined. Therefore, the joining of the 2024/7075 pairs was facilitated through plastic forming and melting.
文摘In present work the weldings of an austenitic stainless steel （AISI 304L） and a ferritic carbon steel （St37） were conducted by tungsten inert gas （TIG） welding process using four different austenitic filler metals, namely ER308L, ER309L, ER316L and ER310. Microstructure characteristics and mechanical properties of the weldments were studied using optical and scanning electron microscopy, ferrit-ometry, hardness, tensile and impact tests. The ferrite number （_N-~） of the weldments made by different electrodes varies between 0.5 and 9.5. It was found that the increase in amount of delta ferrite in the microstructure of the weld metals, causes the decrease of the impact toughness of the weldments. It seems that using ER309L and ER316L electrodes can provide a good combination between the mechanical and metallurgical properties of the joint in AISI 304L/St37 dissimilar welding.
基金Supported by National Natural Science Foundation of China(Grant No.51475139)
文摘Dynamical Joining of the solid-state metal is the key technology to realize endless hot rolling. The heating and laser welding method both require long joining time. Based on super deformation method, a 7-bar and 2-slider mechanism was developed in Japan, and the joining time is less than 0.5 s, however the length of each bar are not reported and this mechanism is complex. A relatively simple 6-bar and 1-slider mechanism is put forward, which can realize the shearing and extrusion motion of the top and bottom blades with a speed approximately equal to the speed of the metal plates. In order to study the kinematics property of the double blades, based on complex vector method, the multi-rigid-body model is built, and the displacement and speed functions of the double blades, the joining time and joining thickness are deduced, the kinematics analysis shows that the initial parameters can＇t satisfy the joining process. Hence, optimization of this mechanism is employed using genetic algorithm（GA） and the optimization parameters of this mechanism are obtained, the kinematics analysis show that the joining time is less than 0.1 s, the joining thickness is more than 80% of the thickness of the solid-state metal, and the horizontal speeds of the blades are improved. A new mechanism is provided for the joining of the solid-state metal and a foundation is laid for the design of the device.
文摘The joining of metal and polymer is an increasingly important method to get lightweight components in the development of manufacturing industry- nowadays. In this artiele, metal and polymer lap joint was achieved by means of resistance spot welding （RSW） and ultrasonic assistance welding （UAW）. The joining mechanism of lap joint was analyzed by OM, TEM on microstructure at the interface of lap joints and XPS and IR spectra was discussed based on the following different ones： mechanical-interlocking, diffusion bond and coordination bond. The results showed that it was the combined action that played an important role in the effective joining work. Besides, ultrasonic assistance was used in the study to aid welding process based on its high-frequency ultrasonic vibration, which made joints shaping better and improved tensile strength visibly contrast to joints with the same lower heat input parameters.
基金financially supported by the National Natural Science Foundation of China (No. 51075101)
文摘In this study, it was reported a novel approach for joining Cf/A1 composites and TiA1 intermetallic by self- propagating high-temperature synthesis （SHS）. Mixed powders of 14A1-2Ni-3CuO were used as the SHS inter- layer, and differential thermal analysis test of A1-Ni-CuO interlayer was conducted to analyze the exothermic char- acteristic. Sound joint was got by SHS joining under the conditions of 600 ℃, 30 min, and 5 MPa. The joint was characterized by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffrac- tion （XRD）. TiA13 and NiA13 are, respectively, formed in the TiA1/interlayer and Cf/A1/interlayer interfaces. Reac- tion products of Ni2Al3, NiAl3, A1203, and Cu were observed in the interlayer. And the formation mechanism of SHS joining was investigated.
基金Project50975268,supported by the National Natural Science Foundation of ChinaProject2008ZE25010,supported byAeronautical Science Foundation of China
文摘Electron beam surfi-sculpt is a new metal surface processing technology,which is widely used in the areas of materials surface treatment,composite materials manufacturing,and so on.In this paper,comeld technology,which was an application technology of electron beam surfi-sculpt during composite materials area,was introduced.And tensile experiments results and failure forms of Ti6Al4V/Carbon fibre single step joints were compared with different joining methods,such as slick embedding,adhesive bonding,riveting and comeld.It was found that comeld joint had more advantage of tensile property than other joining methods.At the same time,tensile process of comeld joint was analyzed with numerical simulation,and key factors of protrusions influenced tensile property were obtained,which was of importance to structure design and joint property improvement.
基金financially supported by the National Natural Science Foundation of China(Grant No.51075101)
文摘The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of Ni–Al–Zr interlayer was induced by laser beam and acted as local high-temperature heat source during the joining. Sound joint was obtained and verified the feasibility of this joining method. Effect of filler metals on the joint microstructure and shear strength was evaluated. When the joining pressure was 2 MPa with additive filler metals, joint shear strength reached the maximum of 41.01 MPa.
基金The research was supported by the Natural Science Foundation of Hubei Province(95J57)
文摘Microwave joining is a rapid developmental new technique in recent years. This paper introduces a new microwave joining equipment which was made by our lab, succeeds in alumina ceramic - hydroxylapatite bioceramic join in the equipment, and analyzes the join situation of join boundary by using scanning electron microscope (SEM), this paper analyzes the mechanism of microwave joining also. (Author abstract) 4 Refs.
基金sponsored by "973" Program No. 2006CB403604National Technol-ogy Support Program (2007BAC03A01)the National Natural Science Foundation of China under Grant Nos.40531006 and 40576012
文摘The climatological characteristics of the moisture budget over the joining area of Asia and the IndianPacific Ocean （AIPO） and its adjacent regions as well as their anomalies have been estimated in this study. The main results are as follows. In the winter, the northeasterly moisture transport covers the extensive areas at the lower latitudes of the AIPO. The westerly and northerly moisture transport is the major source and the South Indian Ocean （SIO） is the moisture sink. In the summer, influenced by the southwesterly monsoonal wind, the crossequatorial southwesterly moisture transport across Somali originating from the SIO is transported through the Arabian Sea （AS）, the Bay of Bengal （BOB）, and the South China Sea （SCS） to eastern China. The AIPO is controlled by the southwesterly moisture transport. The net moisture influx over the AIPO has obvious interannual and interdecadal variations. From the mid- or late 1970s, the influxes over the SIO, the AS, the northern part of the western North Pacific （NWNP）, and North China （NC） as well as South China （SC） begin to decrease abruptly, while those over Northeast China （NEC） and the Yangtze River-Huaihe River basins （YHRB） have increased remarkably. As a whole, the net moisture influxes over the BOB and the southern part of the western North Pacific （SWNP） in the recent 50 years take on a linear increasing trend. However, the transition timing for these two regions is different with the former being at the mid- or late 1980s and the latter occurring earlier, approximately at the early stage of the 1970s. The anomalous moisture source associated with the precipitation anomalies is different from the normal conditions of the summer precipitation. For the drought or flood years or the years of E1 Nifio and its following years, the anomalous moisture transport originating from the western North Pacific （WNP） is the vital source of the anomalous precipitation over eastern China, which is greatly related with the variation of the subtropical Pacific high.
基金financially supported by the National Natural Science Foundation of China(No.51075101)
文摘In this study, Cf/Al composites and TiAl alloys were joined by a new method named laser-ignited selfpropagating synthesis（SHS）. Mixed powders of 63.0Ni-31.9Al-5.1Ti（wt%） were used as joining interlayer.Perfect joint was got. The microstructure evolution and formation mechanism of the SHS joint were investigated by scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS） and X-ray diffraction（XRD）. Results show that localized melting occurs on both sides. One γ-Ni（0.35）Al（0.30）Ti（0.35） and two Ni-Al reaction layers form,respectively, in the TiAl/interlayer and Cf/Al/interlayer interfaces. The combustion of Ni-Al-Ti interlayer begins with the sharp reaction of Ni and Al. The interlayer product is a eutectic organization of NiAl and Al-rich γ.
文摘Oxygen-flee copper （Cu） was successfully joined to carbon-fiber-reinforced thermoplastic （CFRTP, polyamide 6 with 20wt% carbon fiber addition） by friction lap joining （FLJ） at joining speeds of 200-1600 mm/min with a constant rotation rate of 1500 rpm and a nominal plunge depth of 0.9 ram. It is the first time to report the joining of CFRTP to Cu by FLJ. As the joining speed increased, the tensile shear force （TSF） of joints increased first, and decreased thereafter. The maximum TSF could reach 2.3 kN （ 15 mm in width）. Hydrogen bonding formed between the amide group of CFRTP and the thin Cu20 layer on the Cu surface, which mainly contributed to the joint bonding. The influence factors of the TSF of the joints at different joining speeds were discussed. The TSF was mainly affected by the joining area, the degradation of the plastic matrix and the number and the size of bubbles. As the joining speed increased, the influence factors varied as follows： the joining area increased first and then decreased; the degra- dation of the plastic matrix and the number and the size of bubbles decreased. The maximum TSF was the comprehensive result of the relatively large joining area, small degradation of the plastic matrix and small number and sizes of bubbles.
基金The project supported by the National Natural Science Foundation of China (59805001,10332010) and Key Science and Technology Research Project of Ministry of Education of China (No.104060)
文摘Combining the vector level set model,the shape sensitivity analysis theory with the gradient projection technique,a level set method for topology optimization with multi-constraints and multi-materials is presented in this paper.The method implicitly describes structural material in- terfaces by the vector level set and achieves the optimal shape and topology through the continuous evolution of the material interfaces in the structure.In order to increase computational efficiency for a fast convergence,an appropriate nonlinear speed mapping is established in the tangential space of the active constraints.Meanwhile,in order to overcome the numerical instability of general topology opti- mization problems,the regularization with the mean curvature flow is utilized to maintain the interface smoothness during the optimization process.The numerical examples demonstrate that the approach possesses a good flexibility in handling topological changes and gives an interface representation in a high fidelity,compared with other methods based on explicit boundary variations in the literature.
基金partly supported by the Japan Society for the Promotion of Science (JSPS) Grant-in-Aid for Scientific Research (Grant No. 19121587)supported by the Natural Science Foundation of Shaanxi Province (No.2021KW-25)。
文摘The excellent properties of SiC bring new challenges for the device packaging.In this study,the bonding strength,fracture behaviors and microstructural evolution of micron-porous Ag joint were elevated during thermal cycling(–50 ℃–250 ℃) in SiC/DBC(direct bonding copper) die attachment structure for different time.During harsh thermal shock test,the strength of sintered joint deceased gradually with the increase of cycling number,and the value just was half of the value of as-sintered after 1 000 cycles.Coarsening of Ag grains was observed in micron-porous joint with the structure inhomogeneity and defects increasing,which were the reasons of the strength decease.In addition,it was also found that the fracture behavior of sintered joints was changed from ductile deformation of Ag grain to brittle fracture of crack propagation after 1 000 cycles.This study will add the understanding in the mechanical properties of Ag sinter joining and its applications at high temperature.
