This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on...This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on the reliability index and the reli- ability level, the reliability examination plan was analyzed and a test device for the overload protection of moulded case cir- cuit-breaker was developed. In the reliability test of overload protection, two power sources were used, which reduced the time of conversion and regulation between two different test currents in the overload protection test, which made the characteristic test more accurate. The test device was designed on the base of a Windows system, which made its operation simple and friendly.展开更多
Failure of rock mass that is subjected to compressive loads occurs from initiation, propagation, and linkage of new cracks from preexisting fissures. Our research investigates the cracking behaviour and coalescence pr...Failure of rock mass that is subjected to compressive loads occurs from initiation, propagation, and linkage of new cracks from preexisting fissures. Our research investigates the cracking behaviour and coalescence process in a brittle material with two non-parallel overlapping flaws using a high-speed camera. The coalescence tensile crack and tensile wing cracks were the first cracks to occur from the preexisting flaws. The initiation stresses of the primary cracks at the two tips of each flaw were simultaneous and decreased with reduced flaw inclination angle. The following types of coalescence cracks were identified between the flaws: primary tensile coalescence crack, tensile crack linkage, shear crack linkage, mixed tensile-shear crack, and indirect crack coalescence. Coalescence through tensile linkage occurred mostly at pre-peak stress. In contrast, coalescence through shear or mixed tensile-shear cracks occurred at higher stress. Overall, this study indicates that the geometry of preexisting flaws affect crack initiation and coalescence behaviour.展开更多
Most of dental implants are made from titanium or titanium based alloys.However, one of the drawback of such implants is high cost due to the technological difficulties in casting method or machining.In this work, pow...Most of dental implants are made from titanium or titanium based alloys.However, one of the drawback of such implants is high cost due to the technological difficulties in casting method or machining.In this work, powder injection moulding（PIM） method has been used in order to explore lower cost implants without minimising the biocorrosion resistance of the titanium.Corrosion resistance of titanium specimens, produced by powder injection moulding method（PIM-Ti）, in physiologic serum and artificial saliva was investigated.Commercially pure bulk Ti（CP-Ti） was used as control sample.Surface oxidation was also carried out to both PIMTi and CP-Ti samples.Microstructure and corrosion resistance were investigated using microhardness, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and potentiodynamic polarization experiments.Resulting microstructure of PIM-Ti samples contained porosity as compared to CP-Ti control samples.Microhardness of PIM-Ti samples varied with varying applied load whereas it was free from applied load for CP-Ti control samples.Polarisation measurements and SEM analysis revealed that corrosion behaviour of PIM-Ti was reasonably as good as CP-Ti both in as-produced and oxidized conditions in physiologic serum and artificial saliva in spite of its porous structure.展开更多
This paper focuses on the high-temperature tensile failure mechanism of RTM(resin transfer moulding)-made symmetric and asymmetric composite T-joints.The failure modes as well as the load-displacement curves of symmet...This paper focuses on the high-temperature tensile failure mechanism of RTM(resin transfer moulding)-made symmetric and asymmetric composite T-joints.The failure modes as well as the load-displacement curves of symmetric(three specimens)and asymmetric(three specimens)composite T-joints were determined by tensile tests at room and high temperatures.Progressive damage models(PDMs)of symmetric and asymmetric composite T-joints at room and high temperatures were established based on mixed criteria,and the result predicted from the aforementioned PDMs were compared with experimental data.The predicted initial and final failure loads and failure modes are in good agreement with the experimental results.The failure mechanisms of composite T-joints at different temperatures were investigated by scanning electron microscopy.The results reveal that while the failure mode of asymmetric T-joints at high temperatures resembles that at room temperature,there is a difference in the failure modes of symmetric T-joints.The ultimate failure load of symmetric and asymmetric T-joints at elevated temperatures increases and reduces by 18.4%and 4.97%,albeit with a more discrete distri-bution.This work is expected to provide us with more knowledge about the usability of composite T-joints in elevated temperature environments.展开更多
Variable-fidelity(VF)surrogate models have received increasing attention in engineering design optimization as they can approximate expensive high-fidelity(HF)simulations with reduced computational power.A key challen...Variable-fidelity(VF)surrogate models have received increasing attention in engineering design optimization as they can approximate expensive high-fidelity(HF)simulations with reduced computational power.A key challenge to building a VF model is devising an adaptive model updating strategy that jointly selects additional low-fidelity(LF)and/or HF samples.The additional samples must enhance the model accuracy while maximizing the computational efficiency.We propose ISMA-VFEEI,a global optimization framework that integrates an Improved Slime-Mould Algorithm(ISMA)and a Variable-Fidelity Expected Extension Improvement(VFEEI)learning function to construct a VF surrogate model efficiently.First,A cost-aware VFEEI function guides the adaptive LF/HF sampling by explicitly incorporating evaluation cost and existing sample proximity.Second,ISMA is employed to solve the resulting non-convex optimization problem and identify global optimal infill points for model enhancement.The efficacy of ISMA-VFEEI is demonstrated through six numerical benchmarks and one real-world engineering case study.The engineering case study of a high-speed railway Electric Multiple Unit(EMU),the optimization objective of a sanding device attained a minimum value of 1.546 using only 20 HF evaluations,outperforming all the compared methods.展开更多
Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with...Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with three infill patterns(rectilinear, grid, and honeycomb) were prepared using bauxite slurry and slurry extrusionbased additive manufacturing technology, and the effects of infill patterns on the properties were evaluated. The hierarchical pores inside the wall are composed of the macropores formed by infills and the micropores among bauxite particles. Different infill patterns result in changes in distribution and shape of pores, thereby affecting the properties of the shell moulds. The honeycomb pattern has more comprehensive advantages compared to the other two infill patterns. The samples prepared with the honeycomb pattern exhibit the highest bending strength(11.62 MPa) and porosity(41.6%), as well as good heat-transfer ability, with an average shrinkage rate within 2.0%. This work provides an attractive feasibility for fabricating shell moulds with hierarchical porous walls.展开更多
The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is r...The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg＋Mg 24 （Gd, Y） 5 and cuboid-shaped Mg 5 （Gd, Y） phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 （Gd, Y） phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.展开更多
Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition o...Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition on the bulk density, crushing strength, and oxidation resistance was analyzed. The mierostructure of carbon anodes was investigated by scanning electron microscopy （SEM）, and the mechanism of producing carbon anodes by high-temperature mould pressing was analyzed. The results show that when the anodes are produced by high-temperature mould pressing, coal pitch can expand into the coke particles and fill the pores inside the particles, which is beneficial for improving the quality of prebaked anodes. The bulk density of carbon anodes is 1.64-1.66 g/cm3, which is 0.08-0.12 g/cm3 higher than that of industrial anodes, and the oxidation resistance of carbon anodes is also significantly improved.展开更多
The microstructures and crystal growth directions of permanent mould casting（PMC） and directionally solidified（DS） Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouri...The microstructures and crystal growth directions of permanent mould casting（PMC） and directionally solidified（DS） Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouring temperature on the microstructure and crystal growth direction of permanent mould casting pure Al were also discussed. The results indicate that the α（Al） crystals in the pure Al do not always keep common columnar grains, but change from the columnar grains to columnar dendrites with developed arms as the pouring temperature rises. The growth direction also varies with the change of pouring temperature. Cu element has similar effects on the microstructures of the PMC and DS casting Al-Cu alloys and the α（Al） crystals gradually change from columnar crystals in turn to columnar dendrites and developed equiaxed dendrites as the Cu content increases. The crystal growth direction in the PMC alloys gradually approaches （110） orientation with increasing Cu content. But the resulting crystals with growth direction of （110） do not belong to feathery grains. There are also no feathery grains to form in all of the DS Al-Cu alloys.展开更多
The present research on moulded case circuit breaker（MCCB） focuses on the enhancement of current-limiting interrupting performance during short circuit, overload, under voltage and phase failure, involving electrics...The present research on moulded case circuit breaker（MCCB） focuses on the enhancement of current-limiting interrupting performance during short circuit, overload, under voltage and phase failure, involving electrics, magnetic, mechanics, thermal, material, friction, arc extinguishing, impact vibration, skin effect, etc. The rigid-flexible coupling of the parts and components of the metamorphic manipulating mechanism in multi-fields leads to the non-rigid, high frequency, high damping, singularity of the Euler-Lagrange equations which represents the multi-body dynamics. The small step iteration which is used for obtaining the instantaneous and short time critical interrupting performance of metamorphic mechanism appears inaccuracy. It is difficult to realize top-down design by existing CAD systems. Therefore, a metamorphic manipulating mechanism design method for MCCB using index reduced iteration（IRI） is put forward. The metamorphic manipulating mechanism of MCCB is decomposed into three mechanisms： main switch connector mechanism, electromagnet-drawbar-jump buckle mechanism, and bimetallic strip-drawbar mechanism, which is respectively described by electro-dynamic force, electromagnet force, and bimetallic strip force. The dummy part（virtual rigid） without moment of inertia and mass is employed as intermediate to join the flexible body and rigid body. The model of rigid-flexible coupling metamorphic mechanism multi-body dynamics is built. The differential algebraic equations（DAEs） of the multibody dynamics model are converted to pure ordinary differential equations（ODEs） by coordinate partition. Order reduced integration with multi-step and variable step-size is preceded based on IRI. The non-linear algebraic equations are solved in each integration step by Newton-Rapson iteration. There is no ill-condition and singularity of Jacobian matrix when step size reduces to zero. The independent prototype design system using ACIS R13, HOOPS V11.0 and Visual C＋＋.NET 2003 has been developed, which verifies the effectiveness of the proposed method. The proposed method enhances the current-limiting interrupting performance of MCCB, and has reference significance for multi-body dynamics design for similar flexible metamorphic mechanisms in multi-fields.展开更多
Tension and shear tests are carried out on composite cross-joints, produced by resin transfer moulding (RTM), stitch-RTM and cobonding techniques separately, to investigate the influences of different production metho...Tension and shear tests are carried out on composite cross-joints, produced by resin transfer moulding (RTM), stitch-RTM and cobonding techniques separately, to investigate the influences of different production methods on their mechanical properties and their failure mechanism. It is concluded from test results that, in terms of mechanical properties, the RTM-made cross-joint holds superiority over other two, and both stitch-RTM and cobonding methods have significant adverse effects on mechanical proper- t...展开更多
Overtime, reduction in the amount of heat generated in engineering systems in operations have been of great concern and have continuously been under study. It is in line with the above that this research work develope...Overtime, reduction in the amount of heat generated in engineering systems in operations have been of great concern and have continuously been under study. It is in line with the above that this research work developed a mathematical model of an evaporative cooling pad using sintered Nigerian clay. A physical model of the evaporative cooling phenomenon was developed followed by the derivation of the governing equations describing the energy and mass transfer for the clay model from the laws of conservation of continuum mechanics. A set of reasonable and appropriate as-sumptions were imposed upon the physical model. Constitutive relationships were also developed for further analysis of the developed equations. The finite element model of numerical methods was used to analyse the energy transfer governing equations which resulted in the determination of the temperature of the exposed boundary surface at any given time, t2 after the commencement of the evaporative cooling processes. In this paper, it was found out that surface temperature differences could be as much as 6?C in the first cycle of evaporative cooling with the potential of further reduction. Further, an equation for the prediction of the effectiveness of an evaporative cooling system using clay modeled cooling pads was developed. The findings in this research work can be applied in the design, construction and maintenance of evaporative coolers used to dissipate waste heat when a large amount of natural water is not readily available or if for environmental and safety reasons the large water body can no longer absorb waste heat.展开更多
Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at wor...Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at workstation. Results As compar- ed to manual modeling, it is showed in the application that this means not only improves the accuracy of blade shape and manufacture efficiency of converter, but also reduces costs. Conclusion It is proved that this CAD/CAM system is successful, and it opens up widely prospects for design and manufacture of the blade elementsand their moulds.展开更多
[Objective] The aim was to provide reference for the production technolo- gy of cold fresh chicken. [Method] Lactic acid was used as the disinfectant in cooling water, so as to study the effect of disinfection time on...[Objective] The aim was to provide reference for the production technolo- gy of cold fresh chicken. [Method] Lactic acid was used as the disinfectant in cooling water, so as to study the effect of disinfection time on the microbial content and quality of cold fresh chicken. [Result] With disinfection of 20 min, the removal rates of the total colonies, coliforms and moulds reached over 95%. As the disinfec- tion time was further extended, it had no significant effect on the removal effects of the microbial content and could affect the tenderness and color of cold fresh chick- en. [Cendusion] The study provides references for the design and optimization of the production process of cold fresh chicken.展开更多
This paper has developed a single mathematical measure for the evaluation of the shape conformity of the curved garment objects such as moulded brassiere cups. The measurements are based on the sectional analysis of t...This paper has developed a single mathematical measure for the evaluation of the shape conformity of the curved garment objects such as moulded brassiere cups. The measurements are based on the sectional analysis of the fringe pattern generated by means of moire topography. They include the area ratio, shape ratio and root mean square (RMS) of the height deviation of the moulded cup from the standard shape profile. Ultimately, the RMS was found to be a satisfactory method of assessing the shape conformity and a guideline for determining a good fit from the RMS value was then derived.展开更多
3D printing is such a magical technology that it extends into almost every sector relating to manufacturing, not to mention casting production. In this paper, the past, present and future of 3D printing in the foundry...3D printing is such a magical technology that it extends into almost every sector relating to manufacturing, not to mention casting production. In this paper, the past, present and future of 3D printing in the foundry sector are profoundly reviewed. 3D printing has the potential to supplement or partially replace the casting method. Today, some castings can be directly printed by metal powders, for example, titanium alloys, nickel alloys and steel parts. Meanwhile, 3D printing has found an unique position in other casting aspects as well, such as printing the wax pattern, ceramic shell, sand core, sand mould, etc. Most importantly, 3D printing is not just a manufacturing method, it will also revolutionize the design of products, assemblies and parts, such as castings, patterns, cores, moulds and shells in casting production. The solid structure of castings and moulds will be redesigned in future into truss or spatially open and skeleton structures. This kind of revolution is just sprouting, but it will bring unimaginable impact on manufacturing including casting production. Nobody doubts the potential of 3D printing technologies in manufacturing, but they do have limitations and drawbacks.展开更多
基金Project (No. E2005000039) supported by the Natural Science Foun-dation of Hebei Province, China
文摘This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on the reliability index and the reli- ability level, the reliability examination plan was analyzed and a test device for the overload protection of moulded case cir- cuit-breaker was developed. In the reliability test of overload protection, two power sources were used, which reduced the time of conversion and regulation between two different test currents in the overload protection test, which made the characteristic test more accurate. The test device was designed on the base of a Windows system, which made its operation simple and friendly.
基金supported by the National Natural Science Foundation of China (Grants 41572310, 41272351)the Strategic Priority Research Program of the Chinese Academy of Sciences (Grants XDB10030301, XDB10030304)support provided by the CAS-TWAS Presidential Fellowship, University of Chinese Academy of Sciences, Beijing, China
文摘Failure of rock mass that is subjected to compressive loads occurs from initiation, propagation, and linkage of new cracks from preexisting fissures. Our research investigates the cracking behaviour and coalescence process in a brittle material with two non-parallel overlapping flaws using a high-speed camera. The coalescence tensile crack and tensile wing cracks were the first cracks to occur from the preexisting flaws. The initiation stresses of the primary cracks at the two tips of each flaw were simultaneous and decreased with reduced flaw inclination angle. The following types of coalescence cracks were identified between the flaws: primary tensile coalescence crack, tensile crack linkage, shear crack linkage, mixed tensile-shear crack, and indirect crack coalescence. Coalescence through tensile linkage occurred mostly at pre-peak stress. In contrast, coalescence through shear or mixed tensile-shear cracks occurred at higher stress. Overall, this study indicates that the geometry of preexisting flaws affect crack initiation and coalescence behaviour.
文摘Most of dental implants are made from titanium or titanium based alloys.However, one of the drawback of such implants is high cost due to the technological difficulties in casting method or machining.In this work, powder injection moulding（PIM） method has been used in order to explore lower cost implants without minimising the biocorrosion resistance of the titanium.Corrosion resistance of titanium specimens, produced by powder injection moulding method（PIM-Ti）, in physiologic serum and artificial saliva was investigated.Commercially pure bulk Ti（CP-Ti） was used as control sample.Surface oxidation was also carried out to both PIMTi and CP-Ti samples.Microstructure and corrosion resistance were investigated using microhardness, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and potentiodynamic polarization experiments.Resulting microstructure of PIM-Ti samples contained porosity as compared to CP-Ti control samples.Microhardness of PIM-Ti samples varied with varying applied load whereas it was free from applied load for CP-Ti control samples.Polarisation measurements and SEM analysis revealed that corrosion behaviour of PIM-Ti was reasonably as good as CP-Ti both in as-produced and oxidized conditions in physiologic serum and artificial saliva in spite of its porous structure.
基金supported by the Natural Science Foundation of Shanghai(Grant No.24ZR1401700)Fundamental Research Funds for the Central Universities(Grant No.2232022D-28)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(Grant No.2016QNRC001).
文摘This paper focuses on the high-temperature tensile failure mechanism of RTM(resin transfer moulding)-made symmetric and asymmetric composite T-joints.The failure modes as well as the load-displacement curves of symmetric(three specimens)and asymmetric(three specimens)composite T-joints were determined by tensile tests at room and high temperatures.Progressive damage models(PDMs)of symmetric and asymmetric composite T-joints at room and high temperatures were established based on mixed criteria,and the result predicted from the aforementioned PDMs were compared with experimental data.The predicted initial and final failure loads and failure modes are in good agreement with the experimental results.The failure mechanisms of composite T-joints at different temperatures were investigated by scanning electron microscopy.The results reveal that while the failure mode of asymmetric T-joints at high temperatures resembles that at room temperature,there is a difference in the failure modes of symmetric T-joints.The ultimate failure load of symmetric and asymmetric T-joints at elevated temperatures increases and reduces by 18.4%and 4.97%,albeit with a more discrete distri-bution.This work is expected to provide us with more knowledge about the usability of composite T-joints in elevated temperature environments.
基金funded by National Natural Science Foundation of China(grant No.52405255)Special Program of Huzhou(grant No.2023GZ05)+1 种基金Projects of Huzhou Science and Technology Correspondent(grant No.2023KT76)Guangdong Basic and Applied Basic Research Foundation(grant No.2025A1515010487)。
文摘Variable-fidelity(VF)surrogate models have received increasing attention in engineering design optimization as they can approximate expensive high-fidelity(HF)simulations with reduced computational power.A key challenge to building a VF model is devising an adaptive model updating strategy that jointly selects additional low-fidelity(LF)and/or HF samples.The additional samples must enhance the model accuracy while maximizing the computational efficiency.We propose ISMA-VFEEI,a global optimization framework that integrates an Improved Slime-Mould Algorithm(ISMA)and a Variable-Fidelity Expected Extension Improvement(VFEEI)learning function to construct a VF surrogate model efficiently.First,A cost-aware VFEEI function guides the adaptive LF/HF sampling by explicitly incorporating evaluation cost and existing sample proximity.Second,ISMA is employed to solve the resulting non-convex optimization problem and identify global optimal infill points for model enhancement.The efficacy of ISMA-VFEEI is demonstrated through six numerical benchmarks and one real-world engineering case study.The engineering case study of a high-speed railway Electric Multiple Unit(EMU),the optimization objective of a sanding device attained a minimum value of 1.546 using only 20 HF evaluations,outperforming all the compared methods.
基金financially supported by the National Natural Science Foundation of China (No. 52062029)the Key Science and Technology Project of Gansu Province (No. 18YF1GA064)the Natural Science Foundation of Gansu Provence (No. 25JRRA094)。
文摘Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with three infill patterns(rectilinear, grid, and honeycomb) were prepared using bauxite slurry and slurry extrusionbased additive manufacturing technology, and the effects of infill patterns on the properties were evaluated. The hierarchical pores inside the wall are composed of the macropores formed by infills and the micropores among bauxite particles. Different infill patterns result in changes in distribution and shape of pores, thereby affecting the properties of the shell moulds. The honeycomb pattern has more comprehensive advantages compared to the other two infill patterns. The samples prepared with the honeycomb pattern exhibit the highest bending strength(11.62 MPa) and porosity(41.6%), as well as good heat-transfer ability, with an average shrinkage rate within 2.0%. This work provides an attractive feasibility for fabricating shell moulds with hierarchical porous walls.
基金Project(2007CB613704)supported by the National Basic Research Program of China
文摘The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg＋Mg 24 （Gd, Y） 5 and cuboid-shaped Mg 5 （Gd, Y） phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 （Gd, Y） phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.
基金Project(090302012)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(50934005)supported by the National Natural Science Foundation of China
文摘Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition on the bulk density, crushing strength, and oxidation resistance was analyzed. The mierostructure of carbon anodes was investigated by scanning electron microscopy （SEM）, and the mechanism of producing carbon anodes by high-temperature mould pressing was analyzed. The results show that when the anodes are produced by high-temperature mould pressing, coal pitch can expand into the coke particles and fill the pores inside the particles, which is beneficial for improving the quality of prebaked anodes. The bulk density of carbon anodes is 1.64-1.66 g/cm3, which is 0.08-0.12 g/cm3 higher than that of industrial anodes, and the oxidation resistance of carbon anodes is also significantly improved.
基金Project(51061010)supported by the National Natural Science Foundation of ChinaProject(NCET-10-0023)supported by the Program for New Century Excellent Talents in University of ChinaProject(J201103)supported by the Program for Hongliu Outstanding Talents of Lanzhou University of Technology,China
文摘The microstructures and crystal growth directions of permanent mould casting（PMC） and directionally solidified（DS） Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouring temperature on the microstructure and crystal growth direction of permanent mould casting pure Al were also discussed. The results indicate that the α（Al） crystals in the pure Al do not always keep common columnar grains, but change from the columnar grains to columnar dendrites with developed arms as the pouring temperature rises. The growth direction also varies with the change of pouring temperature. Cu element has similar effects on the microstructures of the PMC and DS casting Al-Cu alloys and the α（Al） crystals gradually change from columnar crystals in turn to columnar dendrites and developed equiaxed dendrites as the Cu content increases. The crystal growth direction in the PMC alloys gradually approaches （110） orientation with increasing Cu content. But the resulting crystals with growth direction of （110） do not belong to feathery grains. There are also no feathery grains to form in all of the DS Al-Cu alloys.
基金supported by National Basic Research Program of China(973 Program, Grant No. 2011CB706506)National S&T Great Special of China(Grant Nos. 2012ZX04010011, 2011ZX04014-131)+1 种基金National Science Foundation for Young Scholars of China(Grant No. 51005204)Postdoctoral Fund of China(Grant No. 20100471000)
文摘The present research on moulded case circuit breaker（MCCB） focuses on the enhancement of current-limiting interrupting performance during short circuit, overload, under voltage and phase failure, involving electrics, magnetic, mechanics, thermal, material, friction, arc extinguishing, impact vibration, skin effect, etc. The rigid-flexible coupling of the parts and components of the metamorphic manipulating mechanism in multi-fields leads to the non-rigid, high frequency, high damping, singularity of the Euler-Lagrange equations which represents the multi-body dynamics. The small step iteration which is used for obtaining the instantaneous and short time critical interrupting performance of metamorphic mechanism appears inaccuracy. It is difficult to realize top-down design by existing CAD systems. Therefore, a metamorphic manipulating mechanism design method for MCCB using index reduced iteration（IRI） is put forward. The metamorphic manipulating mechanism of MCCB is decomposed into three mechanisms： main switch connector mechanism, electromagnet-drawbar-jump buckle mechanism, and bimetallic strip-drawbar mechanism, which is respectively described by electro-dynamic force, electromagnet force, and bimetallic strip force. The dummy part（virtual rigid） without moment of inertia and mass is employed as intermediate to join the flexible body and rigid body. The model of rigid-flexible coupling metamorphic mechanism multi-body dynamics is built. The differential algebraic equations（DAEs） of the multibody dynamics model are converted to pure ordinary differential equations（ODEs） by coordinate partition. Order reduced integration with multi-step and variable step-size is preceded based on IRI. The non-linear algebraic equations are solved in each integration step by Newton-Rapson iteration. There is no ill-condition and singularity of Jacobian matrix when step size reduces to zero. The independent prototype design system using ACIS R13, HOOPS V11.0 and Visual C＋＋.NET 2003 has been developed, which verifies the effectiveness of the proposed method. The proposed method enhances the current-limiting interrupting performance of MCCB, and has reference significance for multi-body dynamics design for similar flexible metamorphic mechanisms in multi-fields.
文摘Tension and shear tests are carried out on composite cross-joints, produced by resin transfer moulding (RTM), stitch-RTM and cobonding techniques separately, to investigate the influences of different production methods on their mechanical properties and their failure mechanism. It is concluded from test results that, in terms of mechanical properties, the RTM-made cross-joint holds superiority over other two, and both stitch-RTM and cobonding methods have significant adverse effects on mechanical proper- t...
文摘Overtime, reduction in the amount of heat generated in engineering systems in operations have been of great concern and have continuously been under study. It is in line with the above that this research work developed a mathematical model of an evaporative cooling pad using sintered Nigerian clay. A physical model of the evaporative cooling phenomenon was developed followed by the derivation of the governing equations describing the energy and mass transfer for the clay model from the laws of conservation of continuum mechanics. A set of reasonable and appropriate as-sumptions were imposed upon the physical model. Constitutive relationships were also developed for further analysis of the developed equations. The finite element model of numerical methods was used to analyse the energy transfer governing equations which resulted in the determination of the temperature of the exposed boundary surface at any given time, t2 after the commencement of the evaporative cooling processes. In this paper, it was found out that surface temperature differences could be as much as 6?C in the first cycle of evaporative cooling with the potential of further reduction. Further, an equation for the prediction of the effectiveness of an evaporative cooling system using clay modeled cooling pads was developed. The findings in this research work can be applied in the design, construction and maintenance of evaporative coolers used to dissipate waste heat when a large amount of natural water is not readily available or if for environmental and safety reasons the large water body can no longer absorb waste heat.
文摘Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at workstation. Results As compar- ed to manual modeling, it is showed in the application that this means not only improves the accuracy of blade shape and manufacture efficiency of converter, but also reduces costs. Conclusion It is proved that this CAD/CAM system is successful, and it opens up widely prospects for design and manufacture of the blade elementsand their moulds.
基金Supported by the Jiangsu Agricultural Science and Technology Innovation Foundation(CX(15)1009)~~
文摘[Objective] The aim was to provide reference for the production technolo- gy of cold fresh chicken. [Method] Lactic acid was used as the disinfectant in cooling water, so as to study the effect of disinfection time on the microbial content and quality of cold fresh chicken. [Result] With disinfection of 20 min, the removal rates of the total colonies, coliforms and moulds reached over 95%. As the disinfec- tion time was further extended, it had no significant effect on the removal effects of the microbial content and could affect the tenderness and color of cold fresh chick- en. [Cendusion] The study provides references for the design and optimization of the production process of cold fresh chicken.
文摘This paper has developed a single mathematical measure for the evaluation of the shape conformity of the curved garment objects such as moulded brassiere cups. The measurements are based on the sectional analysis of the fringe pattern generated by means of moire topography. They include the area ratio, shape ratio and root mean square (RMS) of the height deviation of the moulded cup from the standard shape profile. Ultimately, the RMS was found to be a satisfactory method of assessing the shape conformity and a guideline for determining a good fit from the RMS value was then derived.
文摘3D printing is such a magical technology that it extends into almost every sector relating to manufacturing, not to mention casting production. In this paper, the past, present and future of 3D printing in the foundry sector are profoundly reviewed. 3D printing has the potential to supplement or partially replace the casting method. Today, some castings can be directly printed by metal powders, for example, titanium alloys, nickel alloys and steel parts. Meanwhile, 3D printing has found an unique position in other casting aspects as well, such as printing the wax pattern, ceramic shell, sand core, sand mould, etc. Most importantly, 3D printing is not just a manufacturing method, it will also revolutionize the design of products, assemblies and parts, such as castings, patterns, cores, moulds and shells in casting production. The solid structure of castings and moulds will be redesigned in future into truss or spatially open and skeleton structures. This kind of revolution is just sprouting, but it will bring unimaginable impact on manufacturing including casting production. Nobody doubts the potential of 3D printing technologies in manufacturing, but they do have limitations and drawbacks.
