To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-ge...To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-gear type hydraulicmotor pump as the research object.In COMSOL,a coupled heat transfer simulationmodel of themotor pump’s fluid-solid coupling is established,and the internal temperature field characteristics are analyzed.To improve the heat dissipation effect of the motor pump,it is proposed to arrange spoiler in the fan-shaped DC channel of the pump housing to enhance heat dissipation.Three types of spoilers,namely,wing-shaped,inclined rectangle-shaped,and wave-shaped,are designed.The simulation results show that when the motor pump operates under rated conditions,due to the poor heat dissipation environment inside the motor pump,the high-temperature areas of the motor pump are concentrated in the rotor and permanent magnet parts.After arranging the spoiler,the turbulent kinetic energy and vorticity in the fan-shaped DC channel of the pump housing are significantly enhanced.All three spoiler structures can reduce the maximum temperature of each component of the motor.According to the comprehensive performance evaluation criterion(PEC),the inclined rectangle-shaped structure has the best comprehensive heat transfer performance(PEC=1.114),while the wave-shaped structure has higher heat transfer efficiency but greater pressure loss.The wing-shaped structure has relatively limited enhancement effect on heat dissipation.This study systematically quantifies the influence of different spoiler structures on heat dissipation performance and flowresistance characteristics,providing a solution for enhancing the heat dissipation of the motor pump.展开更多
External return mechanism is a mechanical structure applied to axial piston pumps.To study its lubrication characteristics,the Reynolds equation applied to an external return spherical hinge pair was deduced based on ...External return mechanism is a mechanical structure applied to axial piston pumps.To study its lubrication characteristics,the Reynolds equation applied to an external return spherical hinge pair was deduced based on the vector equation of relative-motion velocity of the external return spherical hinge pair under the influence of external swash plate inclination and offset distance.The results show that the total friction,axial leakage flow,and maximum value of the maximum oil-film pressure increase with increasing pump-shaft speed and decrease with increasing offset distance in one working cycle when the external-swash-plate inclination is constant.However,the varying offset distance has little effect on the axial leakage flow.The maximum value of the maximum oil-film pressure decreases with increasing external-swash-plate inclination and the total leakage flow increases with increasing external-swash-plate inclination in one working cycle when the offset distance is constant.It can be seen that the abovementioned parameters are important factors that affect the lubrication characteristics of external return spherical hinge pairs.Therefore,the complex effects of different coupling parameters should be comprehensively considered in the design of the external return mechanism.展开更多
Pump controlled motor electrohydraulic servo systems are much used in circumstances where high power drive is needed. This kind of system has the advantage of energy-saving. But, it also has some defects that have to ...Pump controlled motor electrohydraulic servo systems are much used in circumstances where high power drive is needed. This kind of system has the advantage of energy-saving. But, it also has some defects that have to be improved. Microcomputer control of a pump controlled motor electrohydraulic servo system is studied. A PID controller is first adopted on the closed loop control system, and experimental results are obtained. Then, a model reference adaptive controller is designed and realised on the same system applying a single board microcomputer. Experimental results show that the dynamic properties of the adaptive control system is much better than those of the PID system under different inertia load conditions.展开更多
The primary focus of this study was to investigate a series of novel motors and pumps,based on a new type of structure called double-stator.The double-stator structure can be used as pump or motor just based on the ap...The primary focus of this study was to investigate a series of novel motors and pumps,based on a new type of structure called double-stator.The double-stator structure can be used as pump or motor just based on the application requirements.A certain amount of pumps or motors can be formed in one shell,and these sub-pumps or sub-motors can work alone or be combined without influence on each other.So this kind of double-stator pump(motor) is called a multi-pump(multi-motor).Through the analysis of multifarious connection modes of the double-acting double-stator multi-pumps and multi-motors,the mathematical expressions of the output flow rate and the rotational speed are acquired.The results indicate that a quantity of different flow rates can be provided by one fixed-displacement multi-pump under the condition of unalterable driven speed by electromotor.Likewise,when supplied by settled input flow,without complex variable mechanism,the functions of double-speed,multiple-speed,and even differential connection can be obtained by employing the use of a double-stator multi-motor.The novel hydraulic transmission is made of such a double-stator multi-pump and multi-motor,and has broad application prospects.展开更多
Large water pump motor,whose operation decides the reliability of the whole production line,plays a very important role.Therefore,its online condition monitoring can help companies better know its operation,process fa...Large water pump motor,whose operation decides the reliability of the whole production line,plays a very important role.Therefore,its online condition monitoring can help companies better know its operation,process fault analysis and protection.The essay mainly studies and designs large water pump motor′s real time vibration monitoring and fault diagnosis system.The essay completes the systems project design,the establishment of the system and performance test.Eddy-currentsensor,XM-120 vibration module,XM-320 axial translation module,XM-362 temperature module,XM-360 process amount module and XM-500 gateway module are used to measure the axial vibration and displacement of main motors.Laboratory tests prove that the system can meet the requirements of motor vibration monitoring.展开更多
The main purpose of this paper is to design and model a water-pumping system using a submersible multi-stage centrifugal pump driven by a three-phase induction motor. The system is intended for pumping water to the su...The main purpose of this paper is to design and model a water-pumping system using a submersible multi-stage centrifugal pump driven by a three-phase induction motor. The system is intended for pumping water to the surface from a deep well using three power supply systems: a general network, a photo-voltaic (PV) system, and a PV system with a battery bank. These systems are used to compare two three-phase induction motors—namely, a motor with a drive and another one without a drive. The systems dynamic models are simulated in MATLAB/Simulink and the results compared with the manufacturer’s data for validation purposes. The simulation results generally show system dynamics and expected performance over a range of operation.展开更多
The time domain guideposts requirements of a pump-motor system is transfered into a series of constraints which express the robust performance upper bound and regional poles limits of the closed loop system. Then the ...The time domain guideposts requirements of a pump-motor system is transfered into a series of constraints which express the robust performance upper bound and regional poles limits of the closed loop system. Then the servo system control problem is transferred into the problem of robust performance optimizing under regional poles constrains described by linear matrix inequality （LMI）. These LMIs are easy to solve through the Matlab LMI-toolbox. Simulations indicate that the controller has excellent dynamic, static and disturbance rejection performance, and the control system is robust and has perfect H2 performance to the bounded external torque disturbance.展开更多
A linear quadric (LQ) optimal speed control algorithm is proposed for the speed control of a pump controlled motor hydraulic system. The control theme consists of optimal state feedback and disturbing compensation bas...A linear quadric (LQ) optimal speed control algorithm is proposed for the speed control of a pump controlled motor hydraulic system. The control theme consists of optimal state feedback and disturbing compensation based on observation. The optimal state feedback bases on LQ cost function. The disturbing compensation is realized through reconstructing the state of load torque. A series of simulation are performed, and the results show that the control performance is satisfactory and can be maintained under changes of load torque.展开更多
Characters of head of low head pump station and the pump shaft power areanalyzed. Influence of each single factor on pump shaft power is expressed as change of specificshaft power. (non-dimensional) and the probabilit...Characters of head of low head pump station and the pump shaft power areanalyzed. Influence of each single factor on pump shaft power is expressed as change of specificshaft power. (non-dimensional) and the probability density function is determined. Influences ofmultiple factors on pump shaft power are analyzed. Method of calculating none over-loadedprobability of motor by integration by successive reductions is put forward and then relationbetween power spare coefficient and none over-loaded reliability of electric motor is established.Influences of all factors on pump shaft power being considered completely; power spare coefficientsof motor are calculated in three kinds of heads (changing and unchanging), two kinds of dirty-outconditions. Electrical motor power spare coefficients should be chosen as 1.20 approx 1.44, 1.11approx 1.19, 1.09 approx.14 respectively when pump heads are 4, 7, 9.5 m. The results mean much toreasonable choose of electrical motors in large pump stations, increasing reliability of pump unitsand saving equipment investment.展开更多
The coast-down behavior is specially designed to satisfy the certain flow requirements in a special kind of canned motor pump when it is used in primary reactor coolant system. However, coast-down models once used are...The coast-down behavior is specially designed to satisfy the certain flow requirements in a special kind of canned motor pump when it is used in primary reactor coolant system. However, coast-down models once used are not suitable for designing ultra-large canned motor pumps with flywheels, in which case rotor's fluid resistance of canned motor is modeled by an empirical constant. When the size of canned motor increases, the error of empirical relationship becomes remarkable. In thrall to material's density and strength, flow resistance of coast-down behavior should be dynamically modeled accurately to reduce the demands of materials. In this paper, an improved analytical model is proposed to study barbell-like canned motor's coast-down characteristic based on basic torque behavior researches in Taylor-Couette flow and hydraulic coupler, where bearing's resistance is ignored. This model takes geometric and kinematic parameters into consideration. In addition, the influence of pressure and temperature is coupled into this coast-down model by using Reolands' viscosity relationship.Based on this model, coast-down behavior is studied and parameters sensitivity analysis is conducted from design view point. Parameters sensitivity analysis indicates that the density and distribution of materials have more remarkable influence on coast-down behavior compared with working condition and geometric parameters.展开更多
With the increasing requirements of electro-hydrostatic actuators(EHAs)for power,volume,and pressure,there is a growing tendency in the industry to combine the motor and pump to form a so-called'motor pump'to ...With the increasing requirements of electro-hydrostatic actuators(EHAs)for power,volume,and pressure,there is a growing tendency in the industry to combine the motor and pump to form a so-called'motor pump'to improve the integration.In this paper,a novel structure for a wet three-phase high-speed reluctance motor pump is proposed,which can further improve integration by removing the dynamic seal on the pump shaft,thereby avoiding the problems of dynamic seal wear and oil leakage and improving heat dissipation under high-speed working conditions.However,after the motor is wetted,the churning loss caused by immersion of the rotor in the oil causes additional fluid resistance torque.Based on fundamental fluid mechanics,an analytical model of the churning torque of a wet motor was established.To verify the accuracy of the analytical model,a simulation model of churning loss was established based on computational fluid dynamics(CFD),and the churning torque and flow field state were analyzed.Finally,an experimental prototype was designed and manufactured,and a test bench for churning loss was built.The oil churning torque was measured at different speeds and temperatures.The results from the analytical,simulation,and experimental models agreed well.The experimental results validated the analytical model and CFD simulation.This research provides a practical method for calculating the churning loss and serves as guidance for future optimization of churning loss reduction.展开更多
In the last few decades, several monitoring systems integrated with water level detection have been the major research focus. Production boost and its sustainability depend mainly on sustainable water supply, measurin...In the last few decades, several monitoring systems integrated with water level detection have been the major research focus. Production boost and its sustainability depend mainly on sustainable water supply, measuring water level, and avoiding waste of water is an essential task for all stakeholders. Therefore, the aim of this paper is to design and implement a mobile phone-based remote control. This will be applied to control the operation of a submersible motor in a water tank. The water level in the tank is detected and the device remotely turns the motor pump on/off. The design process is accomplished by developing an android application that works on GSM technology to manage the filling of water tank. An AT89C51 microcontroller is used for the desired programming. At the transmitting end, sensor is used for level detection and GSM module is used to send the information to user. According to this information, user controls the on/off operation of the pump. A SIM card is required for its operation and it works on attention (AT) commands. After the design and implementation of the device, the test results showed that all features of the device worked properly, and the device functions exactly as expected. More significantly, the paper has shown that ultrasonic sensors can be used to determine the level of water in a water tank and a GSM module can be used to control a submersible pump. The design and implementation of this device can help to reduce waste of time and power. Ultimately, it avoids water wastage thereby ensuring availability, conservation, and sustainability of water supply.展开更多
基金supported by the Henan Provincial Key Research and Development Special Project(251111220200)Natural Science Foundation of Henan Province Project(252300420446).
文摘To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-gear type hydraulicmotor pump as the research object.In COMSOL,a coupled heat transfer simulationmodel of themotor pump’s fluid-solid coupling is established,and the internal temperature field characteristics are analyzed.To improve the heat dissipation effect of the motor pump,it is proposed to arrange spoiler in the fan-shaped DC channel of the pump housing to enhance heat dissipation.Three types of spoilers,namely,wing-shaped,inclined rectangle-shaped,and wave-shaped,are designed.The simulation results show that when the motor pump operates under rated conditions,due to the poor heat dissipation environment inside the motor pump,the high-temperature areas of the motor pump are concentrated in the rotor and permanent magnet parts.After arranging the spoiler,the turbulent kinetic energy and vorticity in the fan-shaped DC channel of the pump housing are significantly enhanced.All three spoiler structures can reduce the maximum temperature of each component of the motor.According to the comprehensive performance evaluation criterion(PEC),the inclined rectangle-shaped structure has the best comprehensive heat transfer performance(PEC=1.114),while the wave-shaped structure has higher heat transfer efficiency but greater pressure loss.The wing-shaped structure has relatively limited enhancement effect on heat dissipation.This study systematically quantifies the influence of different spoiler structures on heat dissipation performance and flowresistance characteristics,providing a solution for enhancing the heat dissipation of the motor pump.
基金Project(GXXT-2019-048)supported by the University Synergy Innovation Program of Anhui Province,ChinaProject(51575002)supported by the National Natural Science Foundation of ChinaProject(gxbj ZD11)supported by the Top-Notch Talent Program of University(Profession)in Anhui Province,China。
文摘External return mechanism is a mechanical structure applied to axial piston pumps.To study its lubrication characteristics,the Reynolds equation applied to an external return spherical hinge pair was deduced based on the vector equation of relative-motion velocity of the external return spherical hinge pair under the influence of external swash plate inclination and offset distance.The results show that the total friction,axial leakage flow,and maximum value of the maximum oil-film pressure increase with increasing pump-shaft speed and decrease with increasing offset distance in one working cycle when the external-swash-plate inclination is constant.However,the varying offset distance has little effect on the axial leakage flow.The maximum value of the maximum oil-film pressure decreases with increasing external-swash-plate inclination and the total leakage flow increases with increasing external-swash-plate inclination in one working cycle when the offset distance is constant.It can be seen that the abovementioned parameters are important factors that affect the lubrication characteristics of external return spherical hinge pairs.Therefore,the complex effects of different coupling parameters should be comprehensively considered in the design of the external return mechanism.
基金The Project Supported by Doctoral Programme Foundation of Institution of Higher Education
文摘Pump controlled motor electrohydraulic servo systems are much used in circumstances where high power drive is needed. This kind of system has the advantage of energy-saving. But, it also has some defects that have to be improved. Microcomputer control of a pump controlled motor electrohydraulic servo system is studied. A PID controller is first adopted on the closed loop control system, and experimental results are obtained. Then, a model reference adaptive controller is designed and realised on the same system applying a single board microcomputer. Experimental results show that the dynamic properties of the adaptive control system is much better than those of the PID system under different inertia load conditions.
基金Project(No.50975246)supported by the National Natural Science Foundation of China
文摘The primary focus of this study was to investigate a series of novel motors and pumps,based on a new type of structure called double-stator.The double-stator structure can be used as pump or motor just based on the application requirements.A certain amount of pumps or motors can be formed in one shell,and these sub-pumps or sub-motors can work alone or be combined without influence on each other.So this kind of double-stator pump(motor) is called a multi-pump(multi-motor).Through the analysis of multifarious connection modes of the double-acting double-stator multi-pumps and multi-motors,the mathematical expressions of the output flow rate and the rotational speed are acquired.The results indicate that a quantity of different flow rates can be provided by one fixed-displacement multi-pump under the condition of unalterable driven speed by electromotor.Likewise,when supplied by settled input flow,without complex variable mechanism,the functions of double-speed,multiple-speed,and even differential connection can be obtained by employing the use of a double-stator multi-motor.The novel hydraulic transmission is made of such a double-stator multi-pump and multi-motor,and has broad application prospects.
文摘Large water pump motor,whose operation decides the reliability of the whole production line,plays a very important role.Therefore,its online condition monitoring can help companies better know its operation,process fault analysis and protection.The essay mainly studies and designs large water pump motor′s real time vibration monitoring and fault diagnosis system.The essay completes the systems project design,the establishment of the system and performance test.Eddy-currentsensor,XM-120 vibration module,XM-320 axial translation module,XM-362 temperature module,XM-360 process amount module and XM-500 gateway module are used to measure the axial vibration and displacement of main motors.Laboratory tests prove that the system can meet the requirements of motor vibration monitoring.
文摘The main purpose of this paper is to design and model a water-pumping system using a submersible multi-stage centrifugal pump driven by a three-phase induction motor. The system is intended for pumping water to the surface from a deep well using three power supply systems: a general network, a photo-voltaic (PV) system, and a PV system with a battery bank. These systems are used to compare two three-phase induction motors—namely, a motor with a drive and another one without a drive. The systems dynamic models are simulated in MATLAB/Simulink and the results compared with the manufacturer’s data for validation purposes. The simulation results generally show system dynamics and expected performance over a range of operation.
文摘The time domain guideposts requirements of a pump-motor system is transfered into a series of constraints which express the robust performance upper bound and regional poles limits of the closed loop system. Then the servo system control problem is transferred into the problem of robust performance optimizing under regional poles constrains described by linear matrix inequality （LMI）. These LMIs are easy to solve through the Matlab LMI-toolbox. Simulations indicate that the controller has excellent dynamic, static and disturbance rejection performance, and the control system is robust and has perfect H2 performance to the bounded external torque disturbance.
文摘A linear quadric (LQ) optimal speed control algorithm is proposed for the speed control of a pump controlled motor hydraulic system. The control theme consists of optimal state feedback and disturbing compensation based on observation. The optimal state feedback bases on LQ cost function. The disturbing compensation is realized through reconstructing the state of load torque. A series of simulation are performed, and the results show that the control performance is satisfactory and can be maintained under changes of load torque.
文摘Characters of head of low head pump station and the pump shaft power areanalyzed. Influence of each single factor on pump shaft power is expressed as change of specificshaft power. (non-dimensional) and the probability density function is determined. Influences ofmultiple factors on pump shaft power are analyzed. Method of calculating none over-loadedprobability of motor by integration by successive reductions is put forward and then relationbetween power spare coefficient and none over-loaded reliability of electric motor is established.Influences of all factors on pump shaft power being considered completely; power spare coefficientsof motor are calculated in three kinds of heads (changing and unchanging), two kinds of dirty-outconditions. Electrical motor power spare coefficients should be chosen as 1.20 approx 1.44, 1.11approx 1.19, 1.09 approx.14 respectively when pump heads are 4, 7, 9.5 m. The results mean much toreasonable choose of electrical motors in large pump stations, increasing reliability of pump unitsand saving equipment investment.
基金the National Basic Research Program(973)of China(Nos.2009CB724308 and 2015CB057302)the National Key Technology Research Project(Nos.2010ZX06001-13 and 2013ZX06002002-017)
文摘The coast-down behavior is specially designed to satisfy the certain flow requirements in a special kind of canned motor pump when it is used in primary reactor coolant system. However, coast-down models once used are not suitable for designing ultra-large canned motor pumps with flywheels, in which case rotor's fluid resistance of canned motor is modeled by an empirical constant. When the size of canned motor increases, the error of empirical relationship becomes remarkable. In thrall to material's density and strength, flow resistance of coast-down behavior should be dynamically modeled accurately to reduce the demands of materials. In this paper, an improved analytical model is proposed to study barbell-like canned motor's coast-down characteristic based on basic torque behavior researches in Taylor-Couette flow and hydraulic coupler, where bearing's resistance is ignored. This model takes geometric and kinematic parameters into consideration. In addition, the influence of pressure and temperature is coupled into this coast-down model by using Reolands' viscosity relationship.Based on this model, coast-down behavior is studied and parameters sensitivity analysis is conducted from design view point. Parameters sensitivity analysis indicates that the density and distribution of materials have more remarkable influence on coast-down behavior compared with working condition and geometric parameters.
基金This work is supported by the National Key R&D Program of China(No.2019YFB2005202).
文摘With the increasing requirements of electro-hydrostatic actuators(EHAs)for power,volume,and pressure,there is a growing tendency in the industry to combine the motor and pump to form a so-called'motor pump'to improve the integration.In this paper,a novel structure for a wet three-phase high-speed reluctance motor pump is proposed,which can further improve integration by removing the dynamic seal on the pump shaft,thereby avoiding the problems of dynamic seal wear and oil leakage and improving heat dissipation under high-speed working conditions.However,after the motor is wetted,the churning loss caused by immersion of the rotor in the oil causes additional fluid resistance torque.Based on fundamental fluid mechanics,an analytical model of the churning torque of a wet motor was established.To verify the accuracy of the analytical model,a simulation model of churning loss was established based on computational fluid dynamics(CFD),and the churning torque and flow field state were analyzed.Finally,an experimental prototype was designed and manufactured,and a test bench for churning loss was built.The oil churning torque was measured at different speeds and temperatures.The results from the analytical,simulation,and experimental models agreed well.The experimental results validated the analytical model and CFD simulation.This research provides a practical method for calculating the churning loss and serves as guidance for future optimization of churning loss reduction.
文摘In the last few decades, several monitoring systems integrated with water level detection have been the major research focus. Production boost and its sustainability depend mainly on sustainable water supply, measuring water level, and avoiding waste of water is an essential task for all stakeholders. Therefore, the aim of this paper is to design and implement a mobile phone-based remote control. This will be applied to control the operation of a submersible motor in a water tank. The water level in the tank is detected and the device remotely turns the motor pump on/off. The design process is accomplished by developing an android application that works on GSM technology to manage the filling of water tank. An AT89C51 microcontroller is used for the desired programming. At the transmitting end, sensor is used for level detection and GSM module is used to send the information to user. According to this information, user controls the on/off operation of the pump. A SIM card is required for its operation and it works on attention (AT) commands. After the design and implementation of the device, the test results showed that all features of the device worked properly, and the device functions exactly as expected. More significantly, the paper has shown that ultrasonic sensors can be used to determine the level of water in a water tank and a GSM module can be used to control a submersible pump. The design and implementation of this device can help to reduce waste of time and power. Ultimately, it avoids water wastage thereby ensuring availability, conservation, and sustainability of water supply.
