Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product....Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product.The effects of electromagnetic swirling flow in nozzle(EMSFN)technology on molten steel flow in the mold during slab continuous casting under various casting speeds were investigated.A real-time adjustable EMSFN was developed,and a three-dimensional unsteady Reynolds-averaged Navier–Stokes turbulence mathematical model was established to simulate the flow field within the mold.The results demonstrate that the EMSFN effectively stabilizes the outflow from nozzle,reduces the impact depth and surface velocity of the molten steel,mitigates meniscus fluctuations,and promotes stable flow within the mold.However,a certain matching relationship exists between the casting speed and the current intensity.For the experimental medium-thick slab specifications,the optimal current intensities were found to be 100,130,and 200 A at casting speeds of 1.0,1.5,and 2.0 m/min,respectively.EMSFN can optimize the mold flow field under different casting speeds,providing theoretical support for improving the quality of continuously cast slab products.展开更多
In order to know the distribution of magnetic field in a novel flow control of mold (NFC Mold) and to provide the experimental data for the electromagnetic structure design and the analysis of flow control in continuo...In order to know the distribution of magnetic field in a novel flow control of mold (NFC Mold) and to provide the experimental data for the electromagnetic structure design and the analysis of flow control in continuous casting mold, the magnetic field in a NFC Mold were measured by Tesla meter of Model CT-3. The method of vector synthesis was adopted in the measurement of magnetic fields. The results showed that the magnetic field in the NFC Mold was composed of two main magnetic areas that were symmetrical. Although there was leaking magnetic flux between the lower surface of the upper pole and the upper surface of the lower pole on the sides, it was restrained by the main magnetic fields effectively. Therefore the NFC Mold was more preferably satisfied to be used in controlling the molten steel flow in continuous casting mold.展开更多
基金National Natural Science Foundation of China(Nos.U21A20117,52104347 and 52272078)the Fundamental Research Funds for the Central Universities(No.N2409006)Natural Science Foundation of Liaoning Province(2023-MSBA-135)for the financial support.
文摘Controlling molten steel flow in the mold and stabilizing the meniscus are critical challenges during the continuous casting,directly impacting the surface quality and internal quality of the final steel slab product.The effects of electromagnetic swirling flow in nozzle(EMSFN)technology on molten steel flow in the mold during slab continuous casting under various casting speeds were investigated.A real-time adjustable EMSFN was developed,and a three-dimensional unsteady Reynolds-averaged Navier–Stokes turbulence mathematical model was established to simulate the flow field within the mold.The results demonstrate that the EMSFN effectively stabilizes the outflow from nozzle,reduces the impact depth and surface velocity of the molten steel,mitigates meniscus fluctuations,and promotes stable flow within the mold.However,a certain matching relationship exists between the casting speed and the current intensity.For the experimental medium-thick slab specifications,the optimal current intensities were found to be 100,130,and 200 A at casting speeds of 1.0,1.5,and 2.0 m/min,respectively.EMSFN can optimize the mold flow field under different casting speeds,providing theoretical support for improving the quality of continuously cast slab products.
基金the National Natural Science Foundation of China (Grant No. 59734080), the National Key Basic Research and Development Programme of China (Grant No. G1998061510) and the Project of National High Te
文摘In order to know the distribution of magnetic field in a novel flow control of mold (NFC Mold) and to provide the experimental data for the electromagnetic structure design and the analysis of flow control in continuous casting mold, the magnetic field in a NFC Mold were measured by Tesla meter of Model CT-3. The method of vector synthesis was adopted in the measurement of magnetic fields. The results showed that the magnetic field in the NFC Mold was composed of two main magnetic areas that were symmetrical. Although there was leaking magnetic flux between the lower surface of the upper pole and the upper surface of the lower pole on the sides, it was restrained by the main magnetic fields effectively. Therefore the NFC Mold was more preferably satisfied to be used in controlling the molten steel flow in continuous casting mold.
