Flip-chip technology is widely used in integrated circuit(IC)packaging.Molded underfill transfer molding is the most common process for these products,as the chip and solder bumps must be protected by the encapsulatin...Flip-chip technology is widely used in integrated circuit(IC)packaging.Molded underfill transfer molding is the most common process for these products,as the chip and solder bumps must be protected by the encapsulating material to ensure good reliability.Flow-front merging usually occurs during the molding process,and air is then trapped under the chip,which can form voids in the molded product.The void under the chip may cause stability and reliability problems.However,the flow process is unobservable during the transfer molding process.The engineer can only check for voids in the molded product after the process is complete.Previous studies have used fluid visualization experiments and developed computational fluid dynamics simulation tools to investigate this issue.However,a critical gap remains in establishing a comprehensive three-dimensional model that integrates two-phase flow,accurate venting settings,and fluid surface tension for molded underfill void evaluation—validated by experimental fluid visualization.This study aims to address this gap in the existing literature.In this study,a fluid visualization experiment was designed to simulate the transfer molding process,allowing for the observation of flow-front merging and void formation behaviors.For comparison,a three-dimensional mold flow analysis was also performed.It was found that the numerical simulation of the trapped air compression process under the chip was more accurate when considering the capillary force.The effect of design factors is evaluated in this paper.The results show that the most important factors for void size are fluid viscosity,the gap height under the chip,transfer time,contact angle between the fluid and the contact surfaces,and transfer pressure.Specifically,a smaller gap height beneath the chip aggravates void formation,while lower viscosity,extended transfer time,reduced contact angle,and increased transfer pressure are effective in minimizing void size.The overall results of this study will be useful for product and process design in selecting appropriate solutions for IC packaging,particularly in the development of void-free molded-underfill flip-chip packages.These findings support the optimization of industrial packaging processes in semiconductor manufacturing by guiding material selection and process parameters,ultimately enhancing package reliability and yield.展开更多
Ti-6Al-4V alloy powder was taken as raw material. 60%（mass fraction） paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted...Ti-6Al-4V alloy powder was taken as raw material. 60%（mass fraction） paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is： ηr=η/ηb=A（1-Ф/Фmax）/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.展开更多
Acrylonitrile-butadiene-Styrene (ABS), with and without calcium carbonate (calcite) particles,was used as the matrix for reinforcement with as-received short-glass fibres (were originallytreated by the manufacturer) a...Acrylonitrile-butadiene-Styrene (ABS), with and without calcium carbonate (calcite) particles,was used as the matrix for reinforcement with as-received short-glass fibres (were originallytreated by the manufacturer) and sized short-glass fibres with two amino-silane coupling agents.The calcite particle content is 0, 11.7 and 23.5 vol. pct for the matrices. The glass fiber contentis 0, 10 and 15 vol. pct. The matrix materials and corresponding composites were compoundedusing a twin screw extruder and dumbbell-shaped tensile bars were prepared with an injectionmolding process. The tensile and flexural properties as well as the unnotched and notchedCharpy impact energies of short glass fibre/calcite/ABS composites were studied in this paper.The effects of fibres, fibre surface treatments and particles on these mechanical properties ofthe composites were discussed in detail. An importarit information was obtained, which is thatthe tensile and flexural strengths of hybrid SGF/calcite/ABS composites are the same as thoseof corresponding fibre composites when the ratio of the interfacial adhesion strength betweenparticles and matrix to that between fibres and matrix is higher than certain value. otherwise theformer are lower than the latter.展开更多
The molded pulp,a product of three-dimensional papermaking technology,is environmentally friendly and has a low environmental impact due to its ability to decompose quickly in the natural environment after disposal.Th...The molded pulp,a product of three-dimensional papermaking technology,is environmentally friendly and has a low environmental impact due to its ability to decompose quickly in the natural environment after disposal.The application of molded pulp for food packaging can replace or reduce the use of plastic food packaging.Researchers extract fibers from plants for the production of safe and hygienic molded pulp for food packaging,and they also study and enhance the qualities of molded pulp to broaden its use in the food industry.This paper reviews the sources and varieties of plant fiber used in molded pulp for food packaging,as well as research on the improvement and optimization of the performance of molded pulp products.Additionally,issues with molded pulp’s actual use for food packaging are reviewed,along with the potential for future research.This work can serve as a reference for molded pulp applications and research in the food industry in the future.展开更多
The evolution of the microstructure and the dimension of as molded parts were studied on the basis of the thermogravimetric analysis of wax based MIM binder. The results show that the binder removal speeds are differe...The evolution of the microstructure and the dimension of as molded parts were studied on the basis of the thermogravimetric analysis of wax based MIM binder. The results show that the binder removal speeds are different in different temperature ranges during binder removal process. The evolution of the microstructure of as molded parts during binder removal process clearly showed the initiation and formation of connected pore structure, which is the removal channel of the binder. The as molded parts almost continuously shrank through binder removal process, except an expansion stage during 320～440 ℃, which is the dissolution expansion effect due to the dissolution of V PW in the polymer melt. [展开更多
In this paper,combined with the actual situation encountered in the process of product transportation,the finite element analysis software ANSYS/LS-DYNA was used to simulate the dynamic drop process of the buffer pack...In this paper,combined with the actual situation encountered in the process of product transportation,the finite element analysis software ANSYS/LS-DYNA was used to simulate the dynamic drop process of the buffer packaging structure of T01067∗series fuel pump,and the simulation results were analyzed,and a conclusion was drawn.According to the fuel pump weight calculation buffer material thickness,according to the product size and structure design of the pulp molded cushion structure,simulation of static cushioning performance,and dynamic drop simulation,for the subsequent structural optimization cost reduction to provide early warning[1,2].Check the simulation production cost,reducemany times a large number of experiments and time,structure is ideal type prediction,find out the ideal optimization total,physical test,further optimization and improvement[3].展开更多
For most strip-like plastic injection molded parts, whose cross section size is much smaller than their length, the traditional Hele-Shaw model and three-dimensional model do not work well in the prediction of the war...For most strip-like plastic injection molded parts, whose cross section size is much smaller than their length, the traditional Hele-Shaw model and three-dimensional model do not work well in the prediction of the warpage be- cause of their special shape. A new solution was suggested in this work. The strip-like plastic part was regarded as a little-curved beam macrnscopically, and was divided into a few one-dimensional elements. On the section of each elemental node location, two-dimensional thermal finite element analysis was made to obtain the non- uniform thermal stress caused by the time difference of the solidification of the plastic melt in the mold. The stress relaxation, or equivalently, strain creep was dealt with by using a special computing model. On the bases of in-mold elastic stress, the final bending moment to the beam was obtained and the warpage was predict- ed in good a^reement with practical cases.展开更多
Polypropylene （PP）/titanium dioxide （TiO2） nano-composites were prepared by melt compounding with a twin screw extruder. Nanoparticles were modified prior to melt mixing with maleic anhydride grafted styreneethyle...Polypropylene （PP）/titanium dioxide （TiO2） nano-composites were prepared by melt compounding with a twin screw extruder. Nanoparticles were modified prior to melt mixing with maleic anhydride grafted styreneethylene-butylene-styrene （SEBS-g-MA） and silane. The composites were injection molded and mechanical tests were applied to obtain tensile strength, elastic modulus and impact strength. Antibacterial efficiency test was applied on the injection molded composite plaques by viable cell counting technique. The results showed that the composites including SEBS-g-MA and silane coated TiO2 gave better mechanical properties than the composites without SEBS-g-MA. Antibacterial efficiency of the composites varied according to the dispersion and the concentration of the particles and it was observed that composites at low content of TiO2 showed higher antibacterial property due to the better photocatalytic activity of the particles during UV exposure.展开更多
Ultra high molecular weight polyethylene （UHMWPE） is widely used for articulating surfaces in total hip and knee replacements. In the present work, UHMWPE based polymer composites were synthesized by synergistic rei...Ultra high molecular weight polyethylene （UHMWPE） is widely used for articulating surfaces in total hip and knee replacements. In the present work, UHMWPE based polymer composites were synthesized by synergistic reinforcing of bioactive hydroxyapatite （HA）, bioinert aluminum oxide （Al2O3）, and carbon nanotubes （CNTs） using compression molding. Phase and microstructural analysis suggests retention of UHMWPE and reinforcing phases in the compression molded composites. Microstructural analysis elicited variation in densification due to the size effect of the reinforcing particles. The hybrid composites exhibited hardness, elastic modulus and toughness comparable to that of UHMWPE. The interfacial effect of reinforcement phases has evinced the effectiveness of Al2O3 over HA and CNT reinforcements, depicting synergistic enhancement in hardness and elastic modulus. Weak interfacial bonding of polymer matrix with HA and CNT requires utilization of coupling agents to achieve enhanced mechanical properties without deteriorating cytocompatible properties.展开更多
The linear isothermo-viscoelastic constitutive equation is established according to the principle of viscoelastic mechanics. Given the boundary conditions of the temperature field, the linear thermo-viscoelastic const...The linear isothermo-viscoelastic constitutive equation is established according to the principle of viscoelastic mechanics. Given the boundary conditions of the temperature field, the linear thermo-viscoelastic constitutive equation is established acording to the analysis of the thermorheologically simple. The stress analysis model is constructed on the base of some reasonable hypotheses which consider the restraint conditions of mold and the characteristics of injection molding in the post-filling stage. The mathematical model is calculated by the finite difference method. The results can help to predict the warpage of plastic products.展开更多
In this study, it is attempted to give an insight into the injection processability of three self-prepared polymers from A to Z. This work presents material analysis, injection molding simulation, design of ex- perime...In this study, it is attempted to give an insight into the injection processability of three self-prepared polymers from A to Z. This work presents material analysis, injection molding simulation, design of ex- periments alongside considering all interaction effects of controlling parameters carefully for green biodegradable polymeric systems, including polylactic acid （PLA）, polylactic acid-thermoplastic poly- urethane （PLA-TPU） and polylactic acid-thermoplastic starch （PLA-TPS）. The experiments were carried out using injection molding simulation software Autodesk Moldflov~~ in order to minimize warpage and volumetric shrinkage for each of the mentioned systems. The analysis was conducted by changing five significant processing parameters, including coolant temperature, packing time, packing pressure, mold temperature and melt temperature. Taguchi＇s [.27 （35） orthogonal array was selected as an efficient method for design of simulations in order to consider the interaction effects of the parameters and reduce spu- rious simulations. Meanwhile, artificial neural network （ANN） was also used for pattern recognition and optimization through modifying the processing conditions. The Taguchi coupled analysis of variance （ANOVA） and ANN analysis resulted in definition of optimum levels for each factor by two completely different methods. According to the results, melting temperature, coolant temperature and packing time had significant influence on the shrinkage and warpage. The ANN optimal level selection for minimiza- tion of shrinkage and/or warpage is in good agreement with ANOVA optimal level selection results. This investigation indicates that PLA-TPU compound exhibits the highest resistance to warpage and shrink- age defects compared to the other studied compounds.展开更多
The influence of four kinds of binders consisting of paraffin wax （PW）, random-polypropylene （RPP）, high-density polyethylene （HDPE）, and stearic acid （SA） on the theological behavior of injection-molded SiC f...The influence of four kinds of binders consisting of paraffin wax （PW）, random-polypropylene （RPP）, high-density polyethylene （HDPE）, and stearic acid （SA） on the theological behavior of injection-molded SiC feedstocks was investigated over a temperature range of 150℃ to 180℃ and a shear rate range of 4 s^-1 to 1259 s^^-1. The results showed that all the feedstocks exhibited pseudoplastic flow behavior. The wax-based binder of multipolymer components （PW-RPP-HDPE） exhibited better comprehensive rheological properties compared with the binder of monopolymer components （PW-RPP or PW-HDPE）. The addition of 5wt% SA to the binder could reduce the viscosity of the feedstock but enhance the rheological stability by improving the wettability between the binder and the SiC powder. The binder of 65wt% PW ＋ 15wt% HDPE ＋ 15wt% RPP ＋ 5wt% SA was found to be a better binder for microsized SiC injection molding.展开更多
The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powde...The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powder as a raw material was synthesized by self-propagating high-temperature synthesis（SHS） and compacts were fabricated by employing powder injection molding technique.The polymer-wax binder consisted of 60 wt.% paraffin wax（PW）,35 wt.% polypropylene（PP）,and 5 wt.% stearic acid（SA）.After the removal of binder,specimens were sintered at 1850°С in nitrogen atmosphere under atmospheric pressure.To improve the thermal conductivity,sintered samples were reheated.The result reveals that the heat-treatment atmosphere has significant effect on the properties and secondary phase of AlN ceramics.The thermal conductivity and density of AlN ceramics reheated in nitrogen gas are 180 W·m^-1·K^-1 and 3.28 g·cm^-3 and the secondary phase is yttrium aluminate.For the sample reheated in reducing nitrogen atmosphere with carbon,the thermal conductivity and density are 173 W·m^-1·K^-1 and 3.23 g·cm^-3,respectively,and the secondary phase is YN.展开更多
The effects of the binder composition, the powder loading, the thermal properties of feedstocks, and the injection molding parameters on the compact shape retention for metal injection molding 17-4PH stainless steel w...The effects of the binder composition, the powder loading, the thermal properties of feedstocks, and the injection molding parameters on the compact shape retention for metal injection molding 17-4PH stainless steel were investigated. The high-density polyethylene is more effective than ethylene vinyl acetate as a second component of the wax-based binder to retain compact shape due to its higher pyrolytic temperature and less heat of fusion. The compact distortion decreases with increasing the powder loading, molding pressure and molding temperature. There exists an optimal process combination including the powder loading of 68%, molding pressure of 120MPa and molding temperature of 150℃. Under this process condition, the percentage of distorted compacts is the lowest.展开更多
Compression molding of glass optics is gradually becoming a viable fabrication technique for high precision optical lenses. However, refractive index variation was observed in compression molded glass lenses, which wo...Compression molding of glass optics is gradually becoming a viable fabrication technique for high precision optical lenses. However, refractive index variation was observed in compression molded glass lenses, which would contribute to image quality degradation. In this research, annealing experiments were applied to control the refractive index variation in molded glass lenses. The refractive index variations pre and post annealing experiment in molded lenses were measured by an experiment setup based on Mach-Zehnder interferometer. The experimental results showed that the refractive index variation can be controlled providing that a proper cooling process is applied during cooling.展开更多
The existing research on shrinkage of the injection molded plastic part mainly focuses on various shrinkage ratios of the part dimensions,and the relevant experimental studies belong to mere dimension measurement afte...The existing research on shrinkage of the injection molded plastic part mainly focuses on various shrinkage ratios of the part dimensions,and the relevant experimental studies belong to mere dimension measurement after demoulding.Obviously,measuring after the plastic part is demoulded from the cavity can not offer shrinkage displacements of points on the plastic part.However,shrinkage displacements of points on an injection molded plastic part are essential for exposing the inner relation among shrinkage ratios of various dimensions of the part.So visualization of the in-mold plastic part which can indicate the location relationship between the part and the cavity is needed.In this paper,a visual injection mold was fabricated by adopting the half mold structure and light transmission manner.With the visual mold,in-mold shrinkage images of injection molded plastic parts were photographed after the plastic part stayed in the injection mold for 24 h.By means of digital image processing of the in-mold shrinkage images,the experimental data of shrinkage displacements of points on injection molded parts were researched.From the experimental data,it is found that shrinkage directions of points on an injection molded part are related with both positions of the gate and of the part centroid,and either the gate or the centroid will exert more influence on the shrinkage direction of some point which is closer.Furthermore,some point at the later filled area has more shrinkage distance than the point at the earlier filled area.Combination of shrinkage directions and shrinkage distances of points on an injection molded part determine shrinkage ratios for various dimensions of the part,and shrinkage directions are more influential to shrinkage ratios of dimensions.This experimental research of shrinkage displacements offers a unique approach to understand the shrinkage principles of injection molded parts.展开更多
The phase morphology and thermal behavior of various isotactic polypropylene （PP）/linear low density polyethylene （LLDPE） blends were investigated with aid of scanning electron microscopy （SEM） and differential ...The phase morphology and thermal behavior of various isotactic polypropylene （PP）/linear low density polyethylene （LLDPE） blends were investigated with aid of scanning electron microscopy （SEM） and differential scanning calorimetry （DSC）, respectively. The effect of barrel （melt） temperature on the morphology, thermal behavior and the resultant mechanical properties of the injection molded bars was the research focus, and the influence of LLDPE composition was also taken into account. It was found that the mechanical properties, especially the tensile ductility and the impact strength, were greatly affected by the processing temperature. The samples obtained at low temperatures had the highest elongation at break and impact strength, while those molded at high temperatures had the poorest toughness. Two reasons were responsible for that： first, the phase size in the samples increased with the processing temperature; second, possible orientation existed in the samples obtained at low processing temperatures.展开更多
The bonded NdFeB magnets prepared by injection molding meet with the development tendency of the magnet in small volume, light weight and high performance ,and have a good prospect.In this paper, a modified nylonbased...The bonded NdFeB magnets prepared by injection molding meet with the development tendency of the magnet in small volume, light weight and high performance ,and have a good prospect.In this paper, a modified nylonbased binder was developed for powder injection molding of NdFeB bonded magnets.The effects of pretreatment of NdFeB anisotropic magnetic powder produced with HDDR processing on the anti-oxidation behaviors of powder and the final magnetic properties of the molded bonded magnets were studied.The optimal powder loading of 65 vol% was achieved with the modified binder.It was found that the properties of the bonded magnets were mainly affected by the powder surface pretreatment and the intensity of the applied alignment magnetic field during injection molding for a certain powder.Bonded magnets with remanence of 0.820 T, intrinsic coercivity of 1140.3 kA· m-1 and maximum energy product of 111 kJ · m-3 were produced with the optimal processing.展开更多
文摘Flip-chip technology is widely used in integrated circuit(IC)packaging.Molded underfill transfer molding is the most common process for these products,as the chip and solder bumps must be protected by the encapsulating material to ensure good reliability.Flow-front merging usually occurs during the molding process,and air is then trapped under the chip,which can form voids in the molded product.The void under the chip may cause stability and reliability problems.However,the flow process is unobservable during the transfer molding process.The engineer can only check for voids in the molded product after the process is complete.Previous studies have used fluid visualization experiments and developed computational fluid dynamics simulation tools to investigate this issue.However,a critical gap remains in establishing a comprehensive three-dimensional model that integrates two-phase flow,accurate venting settings,and fluid surface tension for molded underfill void evaluation—validated by experimental fluid visualization.This study aims to address this gap in the existing literature.In this study,a fluid visualization experiment was designed to simulate the transfer molding process,allowing for the observation of flow-front merging and void formation behaviors.For comparison,a three-dimensional mold flow analysis was also performed.It was found that the numerical simulation of the trapped air compression process under the chip was more accurate when considering the capillary force.The effect of design factors is evaluated in this paper.The results show that the most important factors for void size are fluid viscosity,the gap height under the chip,transfer time,contact angle between the fluid and the contact surfaces,and transfer pressure.Specifically,a smaller gap height beneath the chip aggravates void formation,while lower viscosity,extended transfer time,reduced contact angle,and increased transfer pressure are effective in minimizing void size.The overall results of this study will be useful for product and process design in selecting appropriate solutions for IC packaging,particularly in the development of void-free molded-underfill flip-chip packages.These findings support the optimization of industrial packaging processes in semiconductor manufacturing by guiding material selection and process parameters,ultimately enhancing package reliability and yield.
文摘Ti-6Al-4V alloy powder was taken as raw material. 60%（mass fraction） paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is： ηr=η/ηb=A（1-Ф/Фmax）/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.
文摘Acrylonitrile-butadiene-Styrene (ABS), with and without calcium carbonate (calcite) particles,was used as the matrix for reinforcement with as-received short-glass fibres (were originallytreated by the manufacturer) and sized short-glass fibres with two amino-silane coupling agents.The calcite particle content is 0, 11.7 and 23.5 vol. pct for the matrices. The glass fiber contentis 0, 10 and 15 vol. pct. The matrix materials and corresponding composites were compoundedusing a twin screw extruder and dumbbell-shaped tensile bars were prepared with an injectionmolding process. The tensile and flexural properties as well as the unnotched and notchedCharpy impact energies of short glass fibre/calcite/ABS composites were studied in this paper.The effects of fibres, fibre surface treatments and particles on these mechanical properties ofthe composites were discussed in detail. An importarit information was obtained, which is thatthe tensile and flexural strengths of hybrid SGF/calcite/ABS composites are the same as thoseof corresponding fibre composites when the ratio of the interfacial adhesion strength betweenparticles and matrix to that between fibres and matrix is higher than certain value. otherwise theformer are lower than the latter.
基金supported by the Special Funds for Fundamental Scientific Research Funds of Central Universities(JUSRP21115)Independent Research Project Funding Project of Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment Technology(FMZ201902).
文摘The molded pulp,a product of three-dimensional papermaking technology,is environmentally friendly and has a low environmental impact due to its ability to decompose quickly in the natural environment after disposal.The application of molded pulp for food packaging can replace or reduce the use of plastic food packaging.Researchers extract fibers from plants for the production of safe and hygienic molded pulp for food packaging,and they also study and enhance the qualities of molded pulp to broaden its use in the food industry.This paper reviews the sources and varieties of plant fiber used in molded pulp for food packaging,as well as research on the improvement and optimization of the performance of molded pulp products.Additionally,issues with molded pulp’s actual use for food packaging are reviewed,along with the potential for future research.This work can serve as a reference for molded pulp applications and research in the food industry in the future.
文摘The evolution of the microstructure and the dimension of as molded parts were studied on the basis of the thermogravimetric analysis of wax based MIM binder. The results show that the binder removal speeds are different in different temperature ranges during binder removal process. The evolution of the microstructure of as molded parts during binder removal process clearly showed the initiation and formation of connected pore structure, which is the removal channel of the binder. The as molded parts almost continuously shrank through binder removal process, except an expansion stage during 320～440 ℃, which is the dissolution expansion effect due to the dissolution of V PW in the polymer melt. [
文摘In this paper,combined with the actual situation encountered in the process of product transportation,the finite element analysis software ANSYS/LS-DYNA was used to simulate the dynamic drop process of the buffer packaging structure of T01067∗series fuel pump,and the simulation results were analyzed,and a conclusion was drawn.According to the fuel pump weight calculation buffer material thickness,according to the product size and structure design of the pulp molded cushion structure,simulation of static cushioning performance,and dynamic drop simulation,for the subsequent structural optimization cost reduction to provide early warning[1,2].Check the simulation production cost,reducemany times a large number of experiments and time,structure is ideal type prediction,find out the ideal optimization total,physical test,further optimization and improvement[3].
基金Supported by the Key Program of National Natural Science Foundation of China(11432003)the Key Research Project for Henan Universities(15A430009)
文摘For most strip-like plastic injection molded parts, whose cross section size is much smaller than their length, the traditional Hele-Shaw model and three-dimensional model do not work well in the prediction of the warpage be- cause of their special shape. A new solution was suggested in this work. The strip-like plastic part was regarded as a little-curved beam macrnscopically, and was divided into a few one-dimensional elements. On the section of each elemental node location, two-dimensional thermal finite element analysis was made to obtain the non- uniform thermal stress caused by the time difference of the solidification of the plastic melt in the mold. The stress relaxation, or equivalently, strain creep was dealt with by using a special computing model. On the bases of in-mold elastic stress, the final bending moment to the beam was obtained and the warpage was predict- ed in good a^reement with practical cases.
基金supported by the Scientific and Technological Research Council of Turkey (TUBITAK, Project No. 108M561)
文摘Polypropylene （PP）/titanium dioxide （TiO2） nano-composites were prepared by melt compounding with a twin screw extruder. Nanoparticles were modified prior to melt mixing with maleic anhydride grafted styreneethylene-butylene-styrene （SEBS-g-MA） and silane. The composites were injection molded and mechanical tests were applied to obtain tensile strength, elastic modulus and impact strength. Antibacterial efficiency test was applied on the injection molded composite plaques by viable cell counting technique. The results showed that the composites including SEBS-g-MA and silane coated TiO2 gave better mechanical properties than the composites without SEBS-g-MA. Antibacterial efficiency of the composites varied according to the dispersion and the concentration of the particles and it was observed that composites at low content of TiO2 showed higher antibacterial property due to the better photocatalytic activity of the particles during UV exposure.
基金funded by the Department of Biotechnology (DBT),Govt.of India
文摘Ultra high molecular weight polyethylene （UHMWPE） is widely used for articulating surfaces in total hip and knee replacements. In the present work, UHMWPE based polymer composites were synthesized by synergistic reinforcing of bioactive hydroxyapatite （HA）, bioinert aluminum oxide （Al2O3）, and carbon nanotubes （CNTs） using compression molding. Phase and microstructural analysis suggests retention of UHMWPE and reinforcing phases in the compression molded composites. Microstructural analysis elicited variation in densification due to the size effect of the reinforcing particles. The hybrid composites exhibited hardness, elastic modulus and toughness comparable to that of UHMWPE. The interfacial effect of reinforcement phases has evinced the effectiveness of Al2O3 over HA and CNT reinforcements, depicting synergistic enhancement in hardness and elastic modulus. Weak interfacial bonding of polymer matrix with HA and CNT requires utilization of coupling agents to achieve enhanced mechanical properties without deteriorating cytocompatible properties.
文摘The linear isothermo-viscoelastic constitutive equation is established according to the principle of viscoelastic mechanics. Given the boundary conditions of the temperature field, the linear thermo-viscoelastic constitutive equation is established acording to the analysis of the thermorheologically simple. The stress analysis model is constructed on the base of some reasonable hypotheses which consider the restraint conditions of mold and the characteristics of injection molding in the post-filling stage. The mathematical model is calculated by the finite difference method. The results can help to predict the warpage of plastic products.
文摘In this study, it is attempted to give an insight into the injection processability of three self-prepared polymers from A to Z. This work presents material analysis, injection molding simulation, design of ex- periments alongside considering all interaction effects of controlling parameters carefully for green biodegradable polymeric systems, including polylactic acid （PLA）, polylactic acid-thermoplastic poly- urethane （PLA-TPU） and polylactic acid-thermoplastic starch （PLA-TPS）. The experiments were carried out using injection molding simulation software Autodesk Moldflov~~ in order to minimize warpage and volumetric shrinkage for each of the mentioned systems. The analysis was conducted by changing five significant processing parameters, including coolant temperature, packing time, packing pressure, mold temperature and melt temperature. Taguchi＇s [.27 （35） orthogonal array was selected as an efficient method for design of simulations in order to consider the interaction effects of the parameters and reduce spu- rious simulations. Meanwhile, artificial neural network （ANN） was also used for pattern recognition and optimization through modifying the processing conditions. The Taguchi coupled analysis of variance （ANOVA） and ANN analysis resulted in definition of optimum levels for each factor by two completely different methods. According to the results, melting temperature, coolant temperature and packing time had significant influence on the shrinkage and warpage. The ANN optimal level selection for minimiza- tion of shrinkage and/or warpage is in good agreement with ANOVA optimal level selection results. This investigation indicates that PLA-TPU compound exhibits the highest resistance to warpage and shrink- age defects compared to the other studied compounds.
基金the National Natural Science Foundation of China(No.50274014)
文摘The influence of four kinds of binders consisting of paraffin wax （PW）, random-polypropylene （RPP）, high-density polyethylene （HDPE）, and stearic acid （SA） on the theological behavior of injection-molded SiC feedstocks was investigated over a temperature range of 150℃ to 180℃ and a shear rate range of 4 s^-1 to 1259 s^^-1. The results showed that all the feedstocks exhibited pseudoplastic flow behavior. The wax-based binder of multipolymer components （PW-RPP-HDPE） exhibited better comprehensive rheological properties compared with the binder of monopolymer components （PW-RPP or PW-HDPE）. The addition of 5wt% SA to the binder could reduce the viscosity of the feedstock but enhance the rheological stability by improving the wettability between the binder and the SiC powder. The binder of 65wt% PW ＋ 15wt% HDPE ＋ 15wt% RPP ＋ 5wt% SA was found to be a better binder for microsized SiC injection molding.
基金supported by the National Natural Science Foundation of China(Nos.50025412 and 60576011)the National Key Basic Research and Development Program of China(No.TG2000067203).
文摘The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powder as a raw material was synthesized by self-propagating high-temperature synthesis（SHS） and compacts were fabricated by employing powder injection molding technique.The polymer-wax binder consisted of 60 wt.% paraffin wax（PW）,35 wt.% polypropylene（PP）,and 5 wt.% stearic acid（SA）.After the removal of binder,specimens were sintered at 1850°С in nitrogen atmosphere under atmospheric pressure.To improve the thermal conductivity,sintered samples were reheated.The result reveals that the heat-treatment atmosphere has significant effect on the properties and secondary phase of AlN ceramics.The thermal conductivity and density of AlN ceramics reheated in nitrogen gas are 180 W·m^-1·K^-1 and 3.28 g·cm^-3 and the secondary phase is yttrium aluminate.For the sample reheated in reducing nitrogen atmosphere with carbon,the thermal conductivity and density are 173 W·m^-1·K^-1 and 3.23 g·cm^-3,respectively,and the secondary phase is YN.
基金Project(2001AA337050) supported by the National High Technology Research and Development Program of China ject(81041) supported by the Huo Yindong Education Foundation project(200135) supported by the Chinese Excellent Dissertation
文摘The effects of the binder composition, the powder loading, the thermal properties of feedstocks, and the injection molding parameters on the compact shape retention for metal injection molding 17-4PH stainless steel were investigated. The high-density polyethylene is more effective than ethylene vinyl acetate as a second component of the wax-based binder to retain compact shape due to its higher pyrolytic temperature and less heat of fusion. The compact distortion decreases with increasing the powder loading, molding pressure and molding temperature. There exists an optimal process combination including the powder loading of 68%, molding pressure of 120MPa and molding temperature of 150℃. Under this process condition, the percentage of distorted compacts is the lowest.
文摘Compression molding of glass optics is gradually becoming a viable fabrication technique for high precision optical lenses. However, refractive index variation was observed in compression molded glass lenses, which would contribute to image quality degradation. In this research, annealing experiments were applied to control the refractive index variation in molded glass lenses. The refractive index variations pre and post annealing experiment in molded lenses were measured by an experiment setup based on Mach-Zehnder interferometer. The experimental results showed that the refractive index variation can be controlled providing that a proper cooling process is applied during cooling.
基金supported by National Key Technology R & D Program of China during the 11th Five-Year Plan Period (Grant No.2006BAF04B13)
文摘The existing research on shrinkage of the injection molded plastic part mainly focuses on various shrinkage ratios of the part dimensions,and the relevant experimental studies belong to mere dimension measurement after demoulding.Obviously,measuring after the plastic part is demoulded from the cavity can not offer shrinkage displacements of points on the plastic part.However,shrinkage displacements of points on an injection molded plastic part are essential for exposing the inner relation among shrinkage ratios of various dimensions of the part.So visualization of the in-mold plastic part which can indicate the location relationship between the part and the cavity is needed.In this paper,a visual injection mold was fabricated by adopting the half mold structure and light transmission manner.With the visual mold,in-mold shrinkage images of injection molded plastic parts were photographed after the plastic part stayed in the injection mold for 24 h.By means of digital image processing of the in-mold shrinkage images,the experimental data of shrinkage displacements of points on injection molded parts were researched.From the experimental data,it is found that shrinkage directions of points on an injection molded part are related with both positions of the gate and of the part centroid,and either the gate or the centroid will exert more influence on the shrinkage direction of some point which is closer.Furthermore,some point at the later filled area has more shrinkage distance than the point at the earlier filled area.Combination of shrinkage directions and shrinkage distances of points on an injection molded part determine shrinkage ratios for various dimensions of the part,and shrinkage directions are more influential to shrinkage ratios of dimensions.This experimental research of shrinkage displacements offers a unique approach to understand the shrinkage principles of injection molded parts.
基金supported by the National Natural Science Foundation of China(Nos.50533050,20874064 and 50873063)
文摘The phase morphology and thermal behavior of various isotactic polypropylene （PP）/linear low density polyethylene （LLDPE） blends were investigated with aid of scanning electron microscopy （SEM） and differential scanning calorimetry （DSC）, respectively. The effect of barrel （melt） temperature on the morphology, thermal behavior and the resultant mechanical properties of the injection molded bars was the research focus, and the influence of LLDPE composition was also taken into account. It was found that the mechanical properties, especially the tensile ductility and the impact strength, were greatly affected by the processing temperature. The samples obtained at low temperatures had the highest elongation at break and impact strength, while those molded at high temperatures had the poorest toughness. Two reasons were responsible for that： first, the phase size in the samples increased with the processing temperature; second, possible orientation existed in the samples obtained at low processing temperatures.
基金Project supported by the National Natural Science Foundation of China (50025412) National 863 Program( 2001 AA337050 )
文摘The bonded NdFeB magnets prepared by injection molding meet with the development tendency of the magnet in small volume, light weight and high performance ,and have a good prospect.In this paper, a modified nylonbased binder was developed for powder injection molding of NdFeB bonded magnets.The effects of pretreatment of NdFeB anisotropic magnetic powder produced with HDDR processing on the anti-oxidation behaviors of powder and the final magnetic properties of the molded bonded magnets were studied.The optimal powder loading of 65 vol% was achieved with the modified binder.It was found that the properties of the bonded magnets were mainly affected by the powder surface pretreatment and the intensity of the applied alignment magnetic field during injection molding for a certain powder.Bonded magnets with remanence of 0.820 T, intrinsic coercivity of 1140.3 kA· m-1 and maximum energy product of 111 kJ · m-3 were produced with the optimal processing.
