Due to the heat pipes’ transient conduction,phase change and fluid dynamics during cooling/heating with high frequency charging/discharging of batteries,it is crucial to investigate in depth the experimental dynamic ...Due to the heat pipes’ transient conduction,phase change and fluid dynamics during cooling/heating with high frequency charging/discharging of batteries,it is crucial to investigate in depth the experimental dynamic thermal characteristics in such complex heat transfer processes for more accurate thermal analysis and design of a BTMS. In this paper,the use of ultra?thin micro heat pipe(UMHP) for thermal management of a lithium?ion battery pack in EVs is explored by experiments to reveal the cooling/heating characteristics of the UMHP pack. The cooling performance is evaluated under di erent constant discharging and transient heat inputs conditions. And the heating e ciency is assessed under several sub?zero temperatures through heating films with/without UMHPs. Results show that the pro?posed UMHP BTMS with forced convection can keep the maximum temperature of the pack below 40 °C under 1 ~ 3 C discharging,and e ectively reduced the instant temperature increases and minimize the temperature fluctuation of the pack during transient federal urban driving schedule(FUDS) road conditions. Experimental data also indicate that heating films stuck on the fins of UMHPs brought about adequate high heating e ciency comparing with that stuck on the surface of cells under the same heating power,but has more convenient maintenance and less cost for the BTMS. The experimental dynamic temperature characteristics of UMHP which is found to be a high?e cient and low?energy consumption cooling/heating method for BTMSs,can be performed to guide thermal analysis and optimiza?tion of heat pipe BTMSs.展开更多
In order to study reasonable sintering technological parameters and appropriate copper powder size range of micro heat pipe (MHP) with the sintered wick, the forming principle of copper powders in wicks and MHP's ...In order to study reasonable sintering technological parameters and appropriate copper powder size range of micro heat pipe (MHP) with the sintered wick, the forming principle of copper powders in wicks and MHP's heat transfer capabilities were first analyzed, then copper powders with different cell sizes and dispersions were sintered in RXL-12-11 resistance furnace under the protection of the hydrogen at different sintering temperatures for different durations of sintering time, and finally the sintered wicks' scanning electron microscope (SEM) images and their heat transfer capabilities were analyzed. The results indicate that the wick sintered with copper powders of larger cell size or smaller size range has better sintering properties and larger heat transfer capabilities; and that the increase of either sintering temperatures or sintering time also helps to improve the wick's sintering properties and heat transfer capabilities, and the former affects more obviously than the latter. Considering both its manufacturing cost and performance requirements, it is recommended that copper powders with the size range of 140-170 μm are sintered at 900-950℃ for 30-60 min in practical manufacturing. In addition, two approaches to improve wick's porosity are also proposed through theoretical analysis, which suggests that the larger the wick's porosity, the better the heat transfer capabilities of the MHP.展开更多
In order to improve the capillary force of grooved wick, a novel skew-grooved wick structure was proposed for micro heat pipes. Risen meniscus experiments were carried out to research the capillary force of the skew-g...In order to improve the capillary force of grooved wick, a novel skew-grooved wick structure was proposed for micro heat pipes. Risen meniscus experiments were carried out to research the capillary force of the skew-grooved and rectangle-grooved wick and a comparison of capillarity between the two wick structures was explored. A theoretical capillary force model of skew-grooved wick structure was also developed to calculate its effective capillary radius by comparing with the rectangle-grooved wick. From the experimental results, the maximum capillary force of the skewed-grooved wick is 8.62% larger than that of the rectangle-grooved wick. From the theoretical analysis, because the skewed-grooved wick has a smaller effective capillary radius, its maximum capillary force is 8.64% larger than that of the rectangle-grooved wick. The results indicate that the skew-grooved wick provides larger capillary force than the rectangle-grooved wick.展开更多
The shape control strategy of micro grooves is still unclear and challenging during the porthole die extrusion of grooved micro heat pipe(MHP).Through the simulation and experiment of porthole die extrusion of a MHP p...The shape control strategy of micro grooves is still unclear and challenging during the porthole die extrusion of grooved micro heat pipe(MHP).Through the simulation and experiment of porthole die extrusion of a MHP profile,the metal flow hysteresis behavior within micro features and the effect of ram speed and extrusion temperature on it and the resulting forming integrity was elucidated.Innovatively,Taguchi design and variance analysis(ANOVA)were introduced to determine their influence magnitude on the metal flow uniformity calculated by simulation results.The main findings are given below.The metal flow hysteresis derives from part feature size effect.The negligible friction-affected area during conventional extrusion severely slows down the metal flow within micro features during the MHP profile extrusion,which is due to the surge in the area ratio of the friction-affected area to the region in which it is located.Neither ram speed nor extrusion temperature can change the distribution of the friction-affected area.However,increasing ram speed multiplies the metal flow hysteresis and severely reduces the forming integrity,whereas extrusion temperature has little effect.Following this strategy,batch extrusion of the profile with microgrooved width of 0.27±0.02 mm was achieved in industrialized conditions.展开更多
A novel micro heat pipe array was used in solar panel cooling. Both of air-cooling and water-cooling conditions under nature convection condition were investigated in this paper. Compared with the ordinary solar panel...A novel micro heat pipe array was used in solar panel cooling. Both of air-cooling and water-cooling conditions under nature convection condition were investigated in this paper. Compared with the ordinary solar panel, the maximum difference of the photoelectric conversion efficiency is 2.6%, the temperature reduces maximally by 4.7℃, the output power increases maximally by 8.4% for the solar panel with heat pipe using air-cooling, when the daily radiation value is 26.3 MJ. Compared with the solar panel with heat pipe using air-cooling, the maximum difference of the photoelectric conversion efficiency is 3%, the temperature reduces maximally by 8℃, the output power increases maximally by 13.9% for the solar panel with heat pipe using water-cooling, when the daily radiation value is 21.9 MJ.展开更多
The integration of photovoltaic/thermal (PV/T) systems, which enable the simultaneous conversion of solar energy into both electricity and thermal energy, holds great promise in the solar-rich northwest region of Chin...The integration of photovoltaic/thermal (PV/T) systems, which enable the simultaneous conversion of solar energy into both electricity and thermal energy, holds great promise in the solar-rich northwest region of China. This study aims to assess the performance of a micro heat pipe (MHP) PV/T system through comprehensive experiments conducted over the four seasons in Lanzhou. The experimental setup involved the measurement of various parameters including environmental temperature, surface temperature of the PV/T panel, back temperature of the PV/T panel, and water temperature, as well as the determination of the power collection efficiency (PCE) and thermal conversion efficiency (TCE). The PV/T system was installed at a tilt angle of 45°, resulting in an average PCE of 12.42 % and TCE of 34.7 %. To further understand the system performance, a two-dimensional mathematical model was developed and validated using the experimental data, demonstrating good agreement between the simulated and actual results. The simulation provided valuable insights into the temperature distribution across different components of the PV/T module, such as the glass cover, solar cell, and single shell of the MHP. The findings revealed that increasing the number of MHPs from 12 to 20 led to a modest improvement of 0.21 % and 2.72 % in the PCE and TCE, respectively. Similarly, raising the flow rate from 0.108 L/s to 0.128 L/s resulted in a corresponding increase of 0.25 % and 3.01 % in the PCE and TCE, respectively. These experimental investigations and numerical simulations established a solid scientific foundation and offered practical guidance for the implementation of MHP-PV/T systems, thereby facilitating the efficient utilization of solar energy in future applications.展开更多
The exploitation of photovoltaic/thermal(PV/T)systems,which facilitate concurrent conversion of solar radiation into electrical and heat energies,presents substantial potential in the solar-abundant northwestern zone ...The exploitation of photovoltaic/thermal(PV/T)systems,which facilitate concurrent conversion of solar radiation into electrical and heat energies,presents substantial potential in the solar-abundant northwestern zone of China.This investigation endeavors to evaluate the efficacy of a micro heat pipe(M-HP)PV/T system via exhaustive experimental analysis conducted in Lanzhou.To improve the performance of M-HP-PV/T system,a comparison was made between the optimal angles for each day and the entire year.The system inside greenhouse exhibited an average photovoltaic conversion efficiency(PCE)and thermal conversion efficiency(TCE)of12.32%and 42.81%.The system of external environment registered average PCE and TCE values of 12.99%and21.08%.To further understand the system's operational results,a mathematical model was constructed through the integration of experimental data,exhibiting good agreement between the simulated outcomes and empirical observations.The average solar irradiance of daily optimum angle was 728.3 W/m^(2);the annual optimum angle was 29°with an average solar irradiance of 705.6 W/m^(2).The average annual total powers at the optimal angle outside the greenhouse and inside the greenhouse were 448.0 W and 398.7 W.The average annual total efficiencies at the optimal angle outside the greenhouse and inside the greenhouse were 40.8%and 56.9%.The total power in the greenhouse was lower by 49.3 W,while total efficiency in the greenhouse was higher by 16.1%.展开更多
This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array...This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array （MHPA-FPC）, an indoor experiment for thermal transfer characteristic of MHPA applied to FPC was conducted by using an electrical heating film to simulate the solar radiation. Different cooling water flow rates, cooling water temperatures, slopes, and contact thermal resistances be- tween the condenser of MHPA and the heat exchanger were tested at different heating powers. The experimental results in- dicate that MHPA-FPC exhibits the enhanced heat transfer capability with increased cooling water flow rate and temperature. Total thermal resistance has a maximum decline of approximately 10% when the flow rate increases from 180 to 360 L h-1 and 38% when the cooling water temperature increases from 20~C to 40~C. When the inclination angle of MHPA-FPC ex- ceeds 30~, the slope change has a negligible effect on the heat transfer performance of MHPA-FPC. In addition, contact thermal resistance significantly affects the heat transfer capability of MHPA-FPC. The total thermal resistances lowers to nearly half of the original level when contact material between the condenser of MHPA and the heat exchanger changes from conductive silicone to conductive grease. These results could provide useful information for the optimal design and operation of MHPA-FPC.展开更多
Battery thermal management is very crucial for the safe and long-term operation of electric vehicles or hybrid electric vehicles.In this study,numerical simulation method is adopted to simulate the temperature field o...Battery thermal management is very crucial for the safe and long-term operation of electric vehicles or hybrid electric vehicles.In this study,numerical simulation method is adopted to simulate the temperature field of Li-ion battery cell and module.It is proved that the maximum temperature and maximum temperature difference of battery cell and module increase with the increase of charge/discharge rate(C-rate)of the battery.For battery module,it can reach a maximum temperature of 61.1℃at a C-rate of 2 under natural convection condition with the ambient temperature of 20.0℃.A battery thermal management system based on micro heat pipe array(BTMS-MHPA)is deeply investigated.Experiments are conducted to compare the cooling effect on the battery module with different cooling methods,which include natural cooling,only MHPA,MHPA with fan.The maximum temperature of battery module which is cooled by MHPA with a fan is 43.4℃at a C-rate of 2,which is lower than that in the condition of natural cooling.Meanwhile,the maximum temperature difference was also greatly reduced by the application of MHPA cooling.The experimental results confirm that the feasibility and superiority of the BTMS-MHPA for guaranteeing the working temperature range and temperature uniformity of the battery.展开更多
This paper proposes two new radiant floor heating structures based on micro heat pipe array(MHPA),namely cement-tile floor and keel-wood floor.The numerical models for these different floor structures are established ...This paper proposes two new radiant floor heating structures based on micro heat pipe array(MHPA),namely cement-tile floor and keel-wood floor.The numerical models for these different floor structures are established and verified by experiments.The temperature distribution and heat transfer process of each part are comprehensively obtained,and the structure is optimized.The results show that the cement-tile floor has the better heat transfer performance of the two.When under the same inlet water temperature and flow rate,the keel-wood floor's surface temperature distribution is about 2℃ lower than that of the cement-tile floor.The inlet water temperature of cement-tile floor is about 10℃ lower than that of keel-wood structure when the floor surface temperature is the same.During a longitudinal heat transfer above MHPA,the floor surface temperature decreases by 0.5℃ for every 10 mm filling layer increase.In order to reduce the non-uniformity of the floor's surface temperature and improve the thermal comfort of the heated room,the optimal structure for a floor is given,with the maximum surface temperature difference reduced by 3.35℃.We used research focusing on new radiant floor heating,with advantages including high efficiency heat transfer,low water supply temperature,simple waterway structure,low resistance and leakage risk,to provide theory and data to support the application of an effective radiant floor heating based on MHPA.展开更多
Effects of micro heat pipe （MHP） cross-sections and orientations on its thermal performance are experimentally investigated in this study. Tests are conducted using five different cross-sections （circular, semicirc...Effects of micro heat pipe （MHP） cross-sections and orientations on its thermal performance are experimentally investigated in this study. Tests are conducted using five different cross-sections （circular, semicircular, elliptical, semi-elliptical and rectangular） of micro heat pipes having same hydraulic diameter of 3 rnm placed at three different inclination angles （0°, 45°, 90°）, where water is used as the working fluid. Evaporator section of the MHP is heated by an electric heater and the condenser section is cooled by circulation of water in an annular space between condenser section and the water jacket. Temperatures at different locations of the MHP are measured using five calibrated K type thermocouples. Heat supply is varied using a voltage regulator which is measured by a precision ammeter and a voltmeter. It is found that thermal performance tends to deteriorate as the MHP is flattened. Thus among all cross-sections of MHP, circular one exhibits the best thermal performance in terms of heat flux dissipation followed by semi-elliptical, semi-circular, elliptical and rectangular cross-sections. Moreover, its heat transfer capability also decreases with decreasing of its inclination angle. Finally, a correlation is developed which covers all the experimental data within ＋7%.展开更多
The thermal management of battery systems is critical for maintaining the energy storage capacity,life span,and thermal safety of batteries used in electric vehicles,because the operating temperature is a key factor a...The thermal management of battery systems is critical for maintaining the energy storage capacity,life span,and thermal safety of batteries used in electric vehicles,because the operating temperature is a key factor affecting battery performance.Excessive temperature rises and large temperature differences accelerate the degradation rate of such batteries.Currently,the increasing demand for fast charging and special on-vehicle scenarios has increased the heat dissipation requirements of battery thermal management systems.To address this demand,this work proposes a novel micro heat pipe array(MHPA)for thermal management under a broadened research scope,including high heat generation rates,large tilt angles,mild vibration,and distributed heat generation conditions.The experimental results indicate that the temperature difference is maintained 3.44°C at a large heat generation of 50 W for a limited range of tilt angles.Furthermore,a mild vehicle vibra-tion condition was found to improve temperature uniformity by 3.3°C at a heat generation of 10 W.However,the use of distributed heat sources results in a temperature variation of 3.88°C,suggesting that the heat generation distribution needs to be considered in thermal analyses.Understanding the effects of these special battery-operating conditions on the MHPA could significantly contribute to the enhancement of heat transfer capability and temperature uniformity improvement of battery thermal management systems based on heat pipe technologies.This would facilitate the realization of meeting the higher requirements of future battery systems.展开更多
The high-speed oil-filled ball spinning and drawing process was put forward to manufacture the axially grooved heat pipe with highly efficient heat-transfer performance,and the forming mechanism of micro-grooves insid...The high-speed oil-filled ball spinning and drawing process was put forward to manufacture the axially grooved heat pipe with highly efficient heat-transfer performance,and the forming mechanism of micro-grooves inside the pipe was investigated.The key factors influencing the configurations of micro-grooves were analyzed.When the spinning depth varies between 0.4 mm and 0.5 mm,drawing speed varies from 200 mm/min to 450 mm/min,rotary speed is beyond 6 000 r/min and working temperature is less than 50 ℃,the grooved tubes are formed with high quality and efficiency.The ball spinning process uses full oil-filling method to set up the steady dynamic oil-film that reduces the drawing force and improves the surface quality of grooved copper tube.展开更多
The collapse of thin-walled micro-grooved heat pipes is a common phenomenon in the tube flattening process, which seriously influences the heat transfer performance and appearance of heat pipe. At present, there is no...The collapse of thin-walled micro-grooved heat pipes is a common phenomenon in the tube flattening process, which seriously influences the heat transfer performance and appearance of heat pipe. At present, there is no other better method to solve this problem. A new method by heating the heat pipe is proposed to eliminate the collapse during the flattening process. The effectiveness of the proposed method is investigated through a theoretical model, a finite element（FE） analysis, and experimental method. Firstly, A theoretical model based on a deformation model of six plastic hinges and the Antoine equation of the working fluid is established to analyze the collapse of thin walls at different temperatures. Then, the FE simulation and experiments of flattening process at different temperatures are carried out and compared with theoretical model. Finally, the FE model is followed to study the loads of the plates at different temperatures and heights of flattened heat pipes. The results of the theoretical model conform to those of the FE simulation and experiments in the flattened zone. The collapse occurs at room temperature. As the temperature increases, the collapse decreases and finally disappears at approximately 130 ℃ for various heights of flattened heat pipes. The loads of the moving plate increase as the temperature increases. Thus, the reasonable temperature for eliminating the collapse and reducing the load is approximately 130℃. The advantage of the proposed method is that the collapse is reduced or eliminated by means of the thermal deformation characteristic of heat pipe itself instead of by external support. As a result, the heat transfer efficiency of heat pipe is raised.展开更多
Four kinds of micro heat pipe of trapezoidal groove wick structure with different numbers of grooves or aspect ratios were studied and compared about thermal transfer performances in order to optimize the manufacture ...Four kinds of micro heat pipe of trapezoidal groove wick structure with different numbers of grooves or aspect ratios were studied and compared about thermal transfer performances in order to optimize the manufacture of micro heat pipe with groove wick structure. The results show that these micro heat pipes have excellent performance in heat transfer; the equivalent thermal conductivity coefficient is two orders of magnitude compared with that of copper; the number and aspect ratio of grooves have a prominent effect on the performance of such thermal transfer. The optimum number of grooves is lower than 60 and the best aspect ratio is near to 1.5. The temperature and thermal transport rate are almost directly proportional relationship, but this relationship will be broken up suddenly when the critical heat flux is reached.展开更多
The paper presents an overview of heat pipes, especially those used in different space missions. Historical perspectives, principles of operations, types of heat pipes are discussed. Several factors have contributed t...The paper presents an overview of heat pipes, especially those used in different space missions. Historical perspectives, principles of operations, types of heat pipes are discussed. Several factors have contributed to the science and technology of the present state-of-Art heat pipe leading to the development of loop heat pipes, micro and miniature heat pipes and micro loop heat pipes. The paper highlights the advancement of heat pipe for hypersonic cruise vehicles, loop heat pipes with higher conductance in 10 K range, heat pipe switches for temperature control of the spacecraft electronics.展开更多
In previous years, several high-power micro-satellites below ~100 kg have been developed for high-functional spacecraft. This paper proposes a functional and high-power thermal control system with no power supply and ...In previous years, several high-power micro-satellites below ~100 kg have been developed for high-functional spacecraft. This paper proposes a functional and high-power thermal control system with no power supply and a simple configuration for micro-satellite: 100 W, 3 U. The proposed system consists of a heat storage panel (HSP) with pitch type CFRP (Carbon Fiber Reinforced Polymer), a micro loop heat pipe (m-LHP) and a flexible re-deployable radiator (FRDR) as an active thermal control system. The aim of this research is to try not only to verify the thermal control devices, but also to perform a water phase change experiment as a payload using an electric power generation of 100 W in space environment. In this paper, the basic design of the satellite, the analysis of the feasibility by the thermal mathematical model, and the fabrication of thermal test model including water phase chamber are reported. The main results of thermal analysis as feasibility verification showed that the paddles could absorb the thermal energy up to 97 W at the solar input of 180 W, and the operating temperature of bus equipment became within the allowable temperature range (0°C - 40°C). At thermal vacuum test, the difference between the analysis and the experiment for the temperature history of water due to the discordance for the value of thermal conductance was discussed.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51775193)Guangdong Provincial Science and Technology Planning Project of China(Grant Nos.2014B010125001,2014B010106002,2016A050503021)Guangzhou Municipal Science and Technology Planning Project of China(Grant No.201707020045)
文摘Due to the heat pipes’ transient conduction,phase change and fluid dynamics during cooling/heating with high frequency charging/discharging of batteries,it is crucial to investigate in depth the experimental dynamic thermal characteristics in such complex heat transfer processes for more accurate thermal analysis and design of a BTMS. In this paper,the use of ultra?thin micro heat pipe(UMHP) for thermal management of a lithium?ion battery pack in EVs is explored by experiments to reveal the cooling/heating characteristics of the UMHP pack. The cooling performance is evaluated under di erent constant discharging and transient heat inputs conditions. And the heating e ciency is assessed under several sub?zero temperatures through heating films with/without UMHPs. Results show that the pro?posed UMHP BTMS with forced convection can keep the maximum temperature of the pack below 40 °C under 1 ~ 3 C discharging,and e ectively reduced the instant temperature increases and minimize the temperature fluctuation of the pack during transient federal urban driving schedule(FUDS) road conditions. Experimental data also indicate that heating films stuck on the fins of UMHPs brought about adequate high heating e ciency comparing with that stuck on the surface of cells under the same heating power,but has more convenient maintenance and less cost for the BTMS. The experimental dynamic temperature characteristics of UMHP which is found to be a high?e cient and low?energy consumption cooling/heating method for BTMSs,can be performed to guide thermal analysis and optimiza?tion of heat pipe BTMSs.
基金Key Project(50436010, U0834002) supported by the National Natural Science Foundation of ChinaProjects(50675070, 50705031) supported by the National Natural Science Foundation of China+1 种基金Project(8151064101000058) supported by the Natural Science Foundation of Guangdong Province,ChinaProject(E200909) supported by the Natural Science Foundation of Heilongjiang Province, China
文摘In order to study reasonable sintering technological parameters and appropriate copper powder size range of micro heat pipe (MHP) with the sintered wick, the forming principle of copper powders in wicks and MHP's heat transfer capabilities were first analyzed, then copper powders with different cell sizes and dispersions were sintered in RXL-12-11 resistance furnace under the protection of the hydrogen at different sintering temperatures for different durations of sintering time, and finally the sintered wicks' scanning electron microscope (SEM) images and their heat transfer capabilities were analyzed. The results indicate that the wick sintered with copper powders of larger cell size or smaller size range has better sintering properties and larger heat transfer capabilities; and that the increase of either sintering temperatures or sintering time also helps to improve the wick's sintering properties and heat transfer capabilities, and the former affects more obviously than the latter. Considering both its manufacturing cost and performance requirements, it is recommended that copper powders with the size range of 140-170 μm are sintered at 900-950℃ for 30-60 min in practical manufacturing. In addition, two approaches to improve wick's porosity are also proposed through theoretical analysis, which suggests that the larger the wick's porosity, the better the heat transfer capabilities of the MHP.
基金Project(U0834002) supported by the Key Program of NSFC-Guangdong Joint Funds of ChinaProject(51005079) supported by the National Natural Science Foundation of China+1 种基金Project(2009ZM0121) supported by the Fundamental Research Funds for the Central Universities in ChinaProject(LYM09024) supported by the Training Program for Excellent Young Teachers with Innovation of Guangdong University, China
文摘In order to improve the capillary force of grooved wick, a novel skew-grooved wick structure was proposed for micro heat pipes. Risen meniscus experiments were carried out to research the capillary force of the skew-grooved and rectangle-grooved wick and a comparison of capillarity between the two wick structures was explored. A theoretical capillary force model of skew-grooved wick structure was also developed to calculate its effective capillary radius by comparing with the rectangle-grooved wick. From the experimental results, the maximum capillary force of the skewed-grooved wick is 8.62% larger than that of the rectangle-grooved wick. From the theoretical analysis, because the skewed-grooved wick has a smaller effective capillary radius, its maximum capillary force is 8.64% larger than that of the rectangle-grooved wick. The results indicate that the skew-grooved wick provides larger capillary force than the rectangle-grooved wick.
基金co-supported by the National Natural Science Foundation of China (No. 51635005)the 111 Project (No. B18017)
文摘The shape control strategy of micro grooves is still unclear and challenging during the porthole die extrusion of grooved micro heat pipe(MHP).Through the simulation and experiment of porthole die extrusion of a MHP profile,the metal flow hysteresis behavior within micro features and the effect of ram speed and extrusion temperature on it and the resulting forming integrity was elucidated.Innovatively,Taguchi design and variance analysis(ANOVA)were introduced to determine their influence magnitude on the metal flow uniformity calculated by simulation results.The main findings are given below.The metal flow hysteresis derives from part feature size effect.The negligible friction-affected area during conventional extrusion severely slows down the metal flow within micro features during the MHP profile extrusion,which is due to the surge in the area ratio of the friction-affected area to the region in which it is located.Neither ram speed nor extrusion temperature can change the distribution of the friction-affected area.However,increasing ram speed multiplies the metal flow hysteresis and severely reduces the forming integrity,whereas extrusion temperature has little effect.Following this strategy,batch extrusion of the profile with microgrooved width of 0.27±0.02 mm was achieved in industrialized conditions.
文摘A novel micro heat pipe array was used in solar panel cooling. Both of air-cooling and water-cooling conditions under nature convection condition were investigated in this paper. Compared with the ordinary solar panel, the maximum difference of the photoelectric conversion efficiency is 2.6%, the temperature reduces maximally by 4.7℃, the output power increases maximally by 8.4% for the solar panel with heat pipe using air-cooling, when the daily radiation value is 26.3 MJ. Compared with the solar panel with heat pipe using air-cooling, the maximum difference of the photoelectric conversion efficiency is 3%, the temperature reduces maximally by 8℃, the output power increases maximally by 13.9% for the solar panel with heat pipe using water-cooling, when the daily radiation value is 21.9 MJ.
基金the funding support from the Ministry of Science and Technology of China(MOST project number 2019YFE0104900)from the Research Council of Norway(NRC project number 304191-ENERGIX)+1 种基金from National Natural Science Foundation of China(No.51676094)from Gansu Province Higher Education Industry Support and Guidance Project(2021CYZC-33).
文摘The integration of photovoltaic/thermal (PV/T) systems, which enable the simultaneous conversion of solar energy into both electricity and thermal energy, holds great promise in the solar-rich northwest region of China. This study aims to assess the performance of a micro heat pipe (MHP) PV/T system through comprehensive experiments conducted over the four seasons in Lanzhou. The experimental setup involved the measurement of various parameters including environmental temperature, surface temperature of the PV/T panel, back temperature of the PV/T panel, and water temperature, as well as the determination of the power collection efficiency (PCE) and thermal conversion efficiency (TCE). The PV/T system was installed at a tilt angle of 45°, resulting in an average PCE of 12.42 % and TCE of 34.7 %. To further understand the system performance, a two-dimensional mathematical model was developed and validated using the experimental data, demonstrating good agreement between the simulated and actual results. The simulation provided valuable insights into the temperature distribution across different components of the PV/T module, such as the glass cover, solar cell, and single shell of the MHP. The findings revealed that increasing the number of MHPs from 12 to 20 led to a modest improvement of 0.21 % and 2.72 % in the PCE and TCE, respectively. Similarly, raising the flow rate from 0.108 L/s to 0.128 L/s resulted in a corresponding increase of 0.25 % and 3.01 % in the PCE and TCE, respectively. These experimental investigations and numerical simulations established a solid scientific foundation and offered practical guidance for the implementation of MHP-PV/T systems, thereby facilitating the efficient utilization of solar energy in future applications.
基金The funding support from the Ministry of Science and Technology of China(MOST project number 2019YFE0104900)the Research Council of Norway(NRC project number 304191-ENERGIX)+4 种基金National Natural Science Foundation of China(No.51676094)the Key S&T Special Projects of Gansu Province(22ZD6WA056)the Key R&D Program of Gansu Province(23YFGA0035)the Key S&T Special Projects of Gansu Natural Energy Research Institute(2024ZD-01)Construction Science and Technology Project of Gansu Provincial Department of Housing and Urban Rural Development(JK2022-50)。
文摘The exploitation of photovoltaic/thermal(PV/T)systems,which facilitate concurrent conversion of solar radiation into electrical and heat energies,presents substantial potential in the solar-abundant northwestern zone of China.This investigation endeavors to evaluate the efficacy of a micro heat pipe(M-HP)PV/T system via exhaustive experimental analysis conducted in Lanzhou.To improve the performance of M-HP-PV/T system,a comparison was made between the optimal angles for each day and the entire year.The system inside greenhouse exhibited an average photovoltaic conversion efficiency(PCE)and thermal conversion efficiency(TCE)of12.32%and 42.81%.The system of external environment registered average PCE and TCE values of 12.99%and21.08%.To further understand the system's operational results,a mathematical model was constructed through the integration of experimental data,exhibiting good agreement between the simulated outcomes and empirical observations.The average solar irradiance of daily optimum angle was 728.3 W/m^(2);the annual optimum angle was 29°with an average solar irradiance of 705.6 W/m^(2).The average annual total powers at the optimal angle outside the greenhouse and inside the greenhouse were 448.0 W and 398.7 W.The average annual total efficiencies at the optimal angle outside the greenhouse and inside the greenhouse were 40.8%and 56.9%.The total power in the greenhouse was lower by 49.3 W,while total efficiency in the greenhouse was higher by 16.1%.
基金financially supported by the Natural Science Foundation of Beijing(Grant No.Z1004020201201)the Opening Funds of State Key Laboratory of Building Safety and Build Environment of China(Grant No.BSBE 2011-07)
文摘This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array （MHPA-FPC）, an indoor experiment for thermal transfer characteristic of MHPA applied to FPC was conducted by using an electrical heating film to simulate the solar radiation. Different cooling water flow rates, cooling water temperatures, slopes, and contact thermal resistances be- tween the condenser of MHPA and the heat exchanger were tested at different heating powers. The experimental results in- dicate that MHPA-FPC exhibits the enhanced heat transfer capability with increased cooling water flow rate and temperature. Total thermal resistance has a maximum decline of approximately 10% when the flow rate increases from 180 to 360 L h-1 and 38% when the cooling water temperature increases from 20~C to 40~C. When the inclination angle of MHPA-FPC ex- ceeds 30~, the slope change has a negligible effect on the heat transfer performance of MHPA-FPC. In addition, contact thermal resistance significantly affects the heat transfer capability of MHPA-FPC. The total thermal resistances lowers to nearly half of the original level when contact material between the condenser of MHPA and the heat exchanger changes from conductive silicone to conductive grease. These results could provide useful information for the optimal design and operation of MHPA-FPC.
基金the financial support from National Key R&D Program of China(2018YFE0111200)。
文摘Battery thermal management is very crucial for the safe and long-term operation of electric vehicles or hybrid electric vehicles.In this study,numerical simulation method is adopted to simulate the temperature field of Li-ion battery cell and module.It is proved that the maximum temperature and maximum temperature difference of battery cell and module increase with the increase of charge/discharge rate(C-rate)of the battery.For battery module,it can reach a maximum temperature of 61.1℃at a C-rate of 2 under natural convection condition with the ambient temperature of 20.0℃.A battery thermal management system based on micro heat pipe array(BTMS-MHPA)is deeply investigated.Experiments are conducted to compare the cooling effect on the battery module with different cooling methods,which include natural cooling,only MHPA,MHPA with fan.The maximum temperature of battery module which is cooled by MHPA with a fan is 43.4℃at a C-rate of 2,which is lower than that in the condition of natural cooling.Meanwhile,the maximum temperature difference was also greatly reduced by the application of MHPA cooling.The experimental results confirm that the feasibility and superiority of the BTMS-MHPA for guaranteeing the working temperature range and temperature uniformity of the battery.
基金The authors gratefully acknowledge the financial support provided by the National Natural Science Foundation of China(No.51778010),“Optimization design method of BIPV/T and solar heat pump coupled energy supply system”.
文摘This paper proposes two new radiant floor heating structures based on micro heat pipe array(MHPA),namely cement-tile floor and keel-wood floor.The numerical models for these different floor structures are established and verified by experiments.The temperature distribution and heat transfer process of each part are comprehensively obtained,and the structure is optimized.The results show that the cement-tile floor has the better heat transfer performance of the two.When under the same inlet water temperature and flow rate,the keel-wood floor's surface temperature distribution is about 2℃ lower than that of the cement-tile floor.The inlet water temperature of cement-tile floor is about 10℃ lower than that of keel-wood structure when the floor surface temperature is the same.During a longitudinal heat transfer above MHPA,the floor surface temperature decreases by 0.5℃ for every 10 mm filling layer increase.In order to reduce the non-uniformity of the floor's surface temperature and improve the thermal comfort of the heated room,the optimal structure for a floor is given,with the maximum surface temperature difference reduced by 3.35℃.We used research focusing on new radiant floor heating,with advantages including high efficiency heat transfer,low water supply temperature,simple waterway structure,low resistance and leakage risk,to provide theory and data to support the application of an effective radiant floor heating based on MHPA.
基金Islamic University of Technology (IUT),OIC,Board Bazar,Gazipur,Bangladesh
文摘Effects of micro heat pipe （MHP） cross-sections and orientations on its thermal performance are experimentally investigated in this study. Tests are conducted using five different cross-sections （circular, semicircular, elliptical, semi-elliptical and rectangular） of micro heat pipes having same hydraulic diameter of 3 rnm placed at three different inclination angles （0°, 45°, 90°）, where water is used as the working fluid. Evaporator section of the MHP is heated by an electric heater and the condenser section is cooled by circulation of water in an annular space between condenser section and the water jacket. Temperatures at different locations of the MHP are measured using five calibrated K type thermocouples. Heat supply is varied using a voltage regulator which is measured by a precision ammeter and a voltmeter. It is found that thermal performance tends to deteriorate as the MHP is flattened. Thus among all cross-sections of MHP, circular one exhibits the best thermal performance in terms of heat flux dissipation followed by semi-elliptical, semi-circular, elliptical and rectangular cross-sections. Moreover, its heat transfer capability also decreases with decreasing of its inclination angle. Finally, a correlation is developed which covers all the experimental data within ＋7%.
基金This work was supported by the National Natural Science Foundation of China(No.U1864212)by the State Key Laboratory of Automotive Safety and Energy(No.ZZ2019-051).
文摘The thermal management of battery systems is critical for maintaining the energy storage capacity,life span,and thermal safety of batteries used in electric vehicles,because the operating temperature is a key factor affecting battery performance.Excessive temperature rises and large temperature differences accelerate the degradation rate of such batteries.Currently,the increasing demand for fast charging and special on-vehicle scenarios has increased the heat dissipation requirements of battery thermal management systems.To address this demand,this work proposes a novel micro heat pipe array(MHPA)for thermal management under a broadened research scope,including high heat generation rates,large tilt angles,mild vibration,and distributed heat generation conditions.The experimental results indicate that the temperature difference is maintained 3.44°C at a large heat generation of 50 W for a limited range of tilt angles.Furthermore,a mild vehicle vibra-tion condition was found to improve temperature uniformity by 3.3°C at a heat generation of 10 W.However,the use of distributed heat sources results in a temperature variation of 3.88°C,suggesting that the heat generation distribution needs to be considered in thermal analyses.Understanding the effects of these special battery-operating conditions on the MHPA could significantly contribute to the enhancement of heat transfer capability and temperature uniformity improvement of battery thermal management systems based on heat pipe technologies.This would facilitate the realization of meeting the higher requirements of future battery systems.
基金Projects(50705031, 50436010) supported by the National Natural Science Foundation of ChinaProject(KF0707) supported by the Open Foundation of the Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education, ChinaProject (8151064101000058) supported by the Natural Science Foundation of Guangdong Province, China
文摘The high-speed oil-filled ball spinning and drawing process was put forward to manufacture the axially grooved heat pipe with highly efficient heat-transfer performance,and the forming mechanism of micro-grooves inside the pipe was investigated.The key factors influencing the configurations of micro-grooves were analyzed.When the spinning depth varies between 0.4 mm and 0.5 mm,drawing speed varies from 200 mm/min to 450 mm/min,rotary speed is beyond 6 000 r/min and working temperature is less than 50 ℃,the grooved tubes are formed with high quality and efficiency.The ball spinning process uses full oil-filling method to set up the steady dynamic oil-film that reduces the drawing force and improves the surface quality of grooved copper tube.
基金supported by National Natural Science Foundation of China(Grant Nos. 50975096, 51175186)Guangdong Provincial Natural Science Foundation of China(Grant No. S2011010002225)+1 种基金Guangdong Provincial Science and Technology Planning Project of China(GrantNos. 2010A080802009, 2010A011300022, 2011B040300020)Fundamental Research Funds for the Central Universities of China(GrantNo.2012ZZ0053)
文摘The collapse of thin-walled micro-grooved heat pipes is a common phenomenon in the tube flattening process, which seriously influences the heat transfer performance and appearance of heat pipe. At present, there is no other better method to solve this problem. A new method by heating the heat pipe is proposed to eliminate the collapse during the flattening process. The effectiveness of the proposed method is investigated through a theoretical model, a finite element（FE） analysis, and experimental method. Firstly, A theoretical model based on a deformation model of six plastic hinges and the Antoine equation of the working fluid is established to analyze the collapse of thin walls at different temperatures. Then, the FE simulation and experiments of flattening process at different temperatures are carried out and compared with theoretical model. Finally, the FE model is followed to study the loads of the plates at different temperatures and heights of flattened heat pipes. The results of the theoretical model conform to those of the FE simulation and experiments in the flattened zone. The collapse occurs at room temperature. As the temperature increases, the collapse decreases and finally disappears at approximately 130 ℃ for various heights of flattened heat pipes. The loads of the moving plate increase as the temperature increases. Thus, the reasonable temperature for eliminating the collapse and reducing the load is approximately 130℃. The advantage of the proposed method is that the collapse is reduced or eliminated by means of the thermal deformation characteristic of heat pipe itself instead of by external support. As a result, the heat transfer efficiency of heat pipe is raised.
基金Projects(50605023 50436010) supported by the National Natural Science Foundation of China
文摘Four kinds of micro heat pipe of trapezoidal groove wick structure with different numbers of grooves or aspect ratios were studied and compared about thermal transfer performances in order to optimize the manufacture of micro heat pipe with groove wick structure. The results show that these micro heat pipes have excellent performance in heat transfer; the equivalent thermal conductivity coefficient is two orders of magnitude compared with that of copper; the number and aspect ratio of grooves have a prominent effect on the performance of such thermal transfer. The optimum number of grooves is lower than 60 and the best aspect ratio is near to 1.5. The temperature and thermal transport rate are almost directly proportional relationship, but this relationship will be broken up suddenly when the critical heat flux is reached.
文摘The paper presents an overview of heat pipes, especially those used in different space missions. Historical perspectives, principles of operations, types of heat pipes are discussed. Several factors have contributed to the science and technology of the present state-of-Art heat pipe leading to the development of loop heat pipes, micro and miniature heat pipes and micro loop heat pipes. The paper highlights the advancement of heat pipe for hypersonic cruise vehicles, loop heat pipes with higher conductance in 10 K range, heat pipe switches for temperature control of the spacecraft electronics.
文摘In previous years, several high-power micro-satellites below ~100 kg have been developed for high-functional spacecraft. This paper proposes a functional and high-power thermal control system with no power supply and a simple configuration for micro-satellite: 100 W, 3 U. The proposed system consists of a heat storage panel (HSP) with pitch type CFRP (Carbon Fiber Reinforced Polymer), a micro loop heat pipe (m-LHP) and a flexible re-deployable radiator (FRDR) as an active thermal control system. The aim of this research is to try not only to verify the thermal control devices, but also to perform a water phase change experiment as a payload using an electric power generation of 100 W in space environment. In this paper, the basic design of the satellite, the analysis of the feasibility by the thermal mathematical model, and the fabrication of thermal test model including water phase chamber are reported. The main results of thermal analysis as feasibility verification showed that the paddles could absorb the thermal energy up to 97 W at the solar input of 180 W, and the operating temperature of bus equipment became within the allowable temperature range (0°C - 40°C). At thermal vacuum test, the difference between the analysis and the experiment for the temperature history of water due to the discordance for the value of thermal conductance was discussed.
