A new method called mixed Lagrangian and Eulerian method (MILE method) was used to simulate the thermomechanical behavior during continuous casting process of steel YF45MnV. The simulation results are basically in a...A new method called mixed Lagrangian and Eulerian method (MILE method) was used to simulate the thermomechanical behavior during continuous casting process of steel YF45MnV. The simulation results are basically in agreement with the measured data. The delaying period at the beginning of solidification is about 0.1. in square root of solidification time which is agreement with the data in literatures, and shell thickness increases in linear relation to square root of solidification time. The bloom surface temperature decreases gradually as the casting proceeds. The effective stress in the comer is much larger than that in the mid-face. The comer area is the dangerous zone of cracking. The effects of mold flux break temperature on the air gap and hot tearing indicator were also modeled. The model predicts that the bloom surface temperature increases with the increase of the mold flux break temperature, but the heat flux decreases with the increase of the mold flux break temperature. ,The hot tearing indicator is much smaller when the mold flux break temperature is higher.展开更多
The secondary dendritic arm spacing (SDAS) of free cutting steel 38MnVS during continuous casting process was simulated based on a Mixed Lagrangian and Eulerian Method (MILE Method) and SDAS model. The simulation ...The secondary dendritic arm spacing (SDAS) of free cutting steel 38MnVS during continuous casting process was simulated based on a Mixed Lagrangian and Eulerian Method (MILE Method) and SDAS model. The simulation results are basically in agreement with measured ones. The effect of composition, superheat and casting speed on SDAS are studied, and the relationship between SDAS and interdendritic segregation is discussed. The results show that SDAS increases with increasing carbon and silicon content, and decreases with increasing manganese and sulfur content. The increase of superheat and casting speed also makes SDAS increase. The permeability of co lumnar mushy zone which is parallel to the primary dendritic arms is calculated based on Carman-Kozeny relationship, and the increase of SDAS makes the permeability increase, which exacerbates interdendritic segregation of columnar crystal zone.展开更多
基金Project(51174020) supported by the National Natural Science Foundation of China
文摘A new method called mixed Lagrangian and Eulerian method (MILE method) was used to simulate the thermomechanical behavior during continuous casting process of steel YF45MnV. The simulation results are basically in agreement with the measured data. The delaying period at the beginning of solidification is about 0.1. in square root of solidification time which is agreement with the data in literatures, and shell thickness increases in linear relation to square root of solidification time. The bloom surface temperature decreases gradually as the casting proceeds. The effective stress in the comer is much larger than that in the mid-face. The comer area is the dangerous zone of cracking. The effects of mold flux break temperature on the air gap and hot tearing indicator were also modeled. The model predicts that the bloom surface temperature increases with the increase of the mold flux break temperature, but the heat flux decreases with the increase of the mold flux break temperature. ,The hot tearing indicator is much smaller when the mold flux break temperature is higher.
基金Item Sponsored by National Natural Science Foundation of China(50874007)
文摘The secondary dendritic arm spacing (SDAS) of free cutting steel 38MnVS during continuous casting process was simulated based on a Mixed Lagrangian and Eulerian Method (MILE Method) and SDAS model. The simulation results are basically in agreement with measured ones. The effect of composition, superheat and casting speed on SDAS are studied, and the relationship between SDAS and interdendritic segregation is discussed. The results show that SDAS increases with increasing carbon and silicon content, and decreases with increasing manganese and sulfur content. The increase of superheat and casting speed also makes SDAS increase. The permeability of co lumnar mushy zone which is parallel to the primary dendritic arms is calculated based on Carman-Kozeny relationship, and the increase of SDAS makes the permeability increase, which exacerbates interdendritic segregation of columnar crystal zone.