The interaction between the slag containing titanium oxides(TiO2of 2.0 %-20.0%)and a MgO-C based refractory was investigated by immersion test.The relationship between TiO2 content in slag and corrosion rate of the re...The interaction between the slag containing titanium oxides(TiO2of 2.0 %-20.0%)and a MgO-C based refractory was investigated by immersion test.The relationship between TiO2 content in slag and corrosion rate of the refractory was studied.The microstructure and compositions of the corroded refractory were analyzed by SEM and X-ray diffraction.The corrosion mechanism of MgO-C based refractory in the slag containing titanium was proposed,and the effects of TiO2 content,slag basicity(ωCaO/ωSiO2)and temperature in molten bath on the corrosion rate of the refractory were obtained.展开更多
Effects of different heat treatment temperatures on properties of Chinese calcined flint clay based plastic refractories were investigated using Chinese calcined flint clay as starting material, aluminum sulfate and f...Effects of different heat treatment temperatures on properties of Chinese calcined flint clay based plastic refractories were investigated using Chinese calcined flint clay as starting material, aluminum sulfate and fireclay as binding system. The results showed that with temperature rising, Chinese calcined flint clay based plastic refractories shrinked firstly and then expanded. The modulus of rupture （MOR） and the cold crushing strength （CCS） inereased firstly and then decreased from 110 ℃ to 600 ℃ , then increased obviously. Thermal expansion coefficient increased from 110 ℃ to 760 ℃, decreased from 760 ℃ to 1 300 ℃ , and increased from 1 300 ℃ to1500 ℃.展开更多
This paper presents the ways of comprehensive utilization of the natural magnesium containing resources and the trends of the MgO based refractories used in high temperature industries. In the first part, the uses and...This paper presents the ways of comprehensive utilization of the natural magnesium containing resources and the trends of the MgO based refractories used in high temperature industries. In the first part, the uses and productions of metal Mg, sorel cement, Mg (OH) 2 fire retardant, light magnesium carbonate, light magnesia and magnesium sulphate are described. In the second part, the developments of MgO based refractories used in steelmaking process, nonferrous metallurgy, cement rotary kiln and waste melting furnace are described from some applied theories, including corrosion resistant and slaking resistant MgO CaO materials, chrome free bricks such as MgO CaO ZrO 2 , MgO MgO Al 2 O 3 , MgO MgO·Al 2 O 3 ZrO 2 , MgO MgO·Al 2 O 3 2MgO ·TiO 2 and MgO FeO·Al 2 O 3 , and MgO containing monolithic refractories etc.展开更多
The corrosion resistance of the Al2O3-C based refractories in melts containing titania has been studied by quasi-station immersion and rotary immersion. The corrosionrate is decreased with the addition of graphite car...The corrosion resistance of the Al2O3-C based refractories in melts containing titania has been studied by quasi-station immersion and rotary immersion. The corrosionrate is decreased with the addition of graphite carbon, and ZrO2 in the refractories . The corrosion, mechanism of Al2O3-C refractories, is. the oxidization of graphite carbon by the oxides of the melts the formation of deteriorate layer, For the Al2O3-C-ZrO2 refractories, the corrosion behavior is due to the, interaction between melts and refractories . The new compounds of FeO. SiO2, SiZrO4, FeO. 3 CaO, 2CaO. SiO2 and CaO. SiO2 are formed in the deteriorate layer.展开更多
Laboratory experiments and thermodynamic calculations were performed to investigate the interfacial reactions between the MgO-C refractory and the steel with and without the lanthanum(La)addition.Following a reaction ...Laboratory experiments and thermodynamic calculations were performed to investigate the interfacial reactions between the MgO-C refractory and the steel with and without the lanthanum(La)addition.Following a reaction time of 50 min,a reaction layer comprised MgO and CaS with a thickness of 30μm was observed at the interface between the La-free steel and refractory.The MgO layer was observed in La-bearing steel after just 10 min of reaction.The addition of La to the steel accelerated the formation of the MgO layer.As the reaction time increased,a La-containing layer was formed at the La-bearing steel/refractory interface.This La-containing layer progressed through stages from La_(2)O_(2)S+La2O3→La-Ca-O-S→La-Ca-O→La-Ca-Al-O.Furthermore,the evolution of oxide inclusions in the La-free steel followed the sequence of MgO⋅Al_(2)O_(3),Ti-Ca-Al-O and Ti-Mg-Al-O→MgO·Al_(2)O_(3)and MgO with increasing the reaction time.In contrast,the sequence for the La-bearing steel was:La_(2)O_(2)S and La2O3→La_(2)O_(2)S and La-Ti-Al-Mg-O→La-Ti-Al-Mg-O,MgO and MgO·Al_(2)O_(3).The average penetration depth of the La-bearing steel into the refractory was notably lower than that of the La-free steel,revealing that the incorporation of rare earth element La in steel exhibits a significant inhibitory effect on the penetration of molten steel into the MgO-C refractory.展开更多
Nitrogen gas pressure sintering was successfully employed to achieve the in-situ formation of Si_(3)N_(4)-bonded MgO-C refractories.The primary objective was to investigate the influence of different gas pressures on ...Nitrogen gas pressure sintering was successfully employed to achieve the in-situ formation of Si_(3)N_(4)-bonded MgO-C refractories.The primary objective was to investigate the influence of different gas pressures on the mechanical properties and microstructure of MgO-C refractories.The results indicate that higher nitrogen pressure promotes the transformation of silicon nitride from theαphase to theβphase.This phase transition positively impacts the mechanical properties of Si_(3)N_(4)-bonded MgO-C refractories,leading to an enhancement in their overall strength.Notably,when the nitrogen pressure was set at 3 MPa,exceptional compressive strength of 109.7 MPa and an elastic modulus of 142.4 GPa were achieved by these prepared refractories.These findings highlight the great potential for utilizing gas pressure sintered Si_(3)N_(4)-MgO-C refractories.展开更多
High temperature oxidation behavior of two kinds of nitride bonded SiC based refractories wtls bwestigated at I 100-1 .500℃ by means of X-ray di[fractometer, scanning electronic microscopy and thermogravimetry. The r...High temperature oxidation behavior of two kinds of nitride bonded SiC based refractories wtls bwestigated at I 100-1 .500℃ by means of X-ray di[fractometer, scanning electronic microscopy and thermogravimetry. The results show that ： （1） with the temperature im＇reasing, the oxidation mass increment rote of the specimen increases.first and then. decreases, and oxidation passi＇va tion occttrs; （2） the oxidation resistance of SiAION bonded SiC refractories is superior to that of Si3N4 botlded SiC refractories ; （3） high temperature oxidtttion resuits itt the increase of compressive strength at room temperature of SiC based refractoviesiaes comlmred with specimen before oxidatiotl; the compressive strength of SIMON bonded SiC specimens oxidized at high temperatures decreases with the increase of the temperature as a result of formation amt burst of surfhce bubble, while the decrease of compressive strength of Sign4 bonded SiC specimens oxidized at high temperatures is owitng to the bwrease of the consistency of netlike crack assoeiated with cristobalite transfornuttion during cooling.展开更多
This standard specifies the technical require-ments, test method, inspection rules, packing, marking, transportation, storage and quality certificate of bauxite based refractory bricks for hot blast stove.
To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green ...To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.展开更多
Wetting phenomena between MgO C and CaO SiO2 slags were investigated by varying carbon content.A sessile drop technique was adopted to study the wetting phenomena in conjunction with a high speed camera for the observ...Wetting phenomena between MgO C and CaO SiO2 slags were investigated by varying carbon content.A sessile drop technique was adopted to study the wetting phenomena in conjunction with a high speed camera for the observation of intrinsic wetting phenomena.The results show that the high content of SiO2 and the presence of Al2O3 in slags enhance the diffusion of Mg2+,leading to the promotion of reactive wetting.The carbon in MgO C refractory impedes the penetration of slags by repelling the slag and slowing the diffusion of Mg2+.This accounts for the non-wetting behavior of the slag on MgO C refractory with 17% (mass fraction) carbon similar to that of graphite.展开更多
In-situ magnesia-rich spinel fiber was formed resulting from the addition of ferrocene into MgO-C refractory matrixes. The formation of in-situ spinel fiber was detected to start at 1300 ℃. The amount, diameter and l...In-situ magnesia-rich spinel fiber was formed resulting from the addition of ferrocene into MgO-C refractory matrixes. The formation of in-situ spinel fiber was detected to start at 1300 ℃. The amount, diameter and length of the fibers increased with rising temperature. Ferrocene may have catalytic effects on the growth of the fibers in two aspects. First, the reaction between MgO and C and the decomposition of Al4C3 may be catalyzed at high temperature. Suitable concentration gaseous phase is then created for vapor-vapor reaction which could result in the in-situ formation of fibers. Second, Fe nanoparticle produced from ferrocene can act as catalytic droplets and catalyze the growth of the fibers. The fibers are formed via the vapor-liquid-solid and vapor-solid mechanisms. In terms of chemical thermodynamics, the partial pressure of CO and Mg（g） are found to play an important role in the in-situ fibers formation. Different concentration of vapors affects the size, amount and composition of the fibers at different temperatures. The mechanical properties of MgO-C brick was found to be improved by ferrocene addition.展开更多
The effect of Al content in molten steel on the interaction between SPHC steel(0.005-0.068 wt.%Al,and 19×10^(-4)-58×10^(-4)wt.%O)and MgO-C refractory(11.63 wt.%C)was investigated.Non-metallic inclusions in t...The effect of Al content in molten steel on the interaction between SPHC steel(0.005-0.068 wt.%Al,and 19×10^(-4)-58×10^(-4)wt.%O)and MgO-C refractory(11.63 wt.%C)was investigated.Non-metallic inclusions in the steel were examined at various periods(0,5,15,30,45,and 60 min)as well as the MgO-C interface after 60 min of corrosion at 1600℃.The results show that when MgO-C refractory comes into contact with SPHC steel,the refractory interface consists of three layers arranged from the innermost to the outermost,including the original refractory layer,the dense MgO layer,and the iron infiltration layer.The carbon in the MgO-C refractories and the Al content in the molten steel undergo a reaction with the MgO in the refractories,resulting in an increase in Mg concentration in the steel.Increasing Al content in the molten steel from 0.005 to 0.068 wt.%causes a spinel layer to appear at the interface,and the disappearance time of Al_(2)O_(3) inclusions in the steel decreases from 60 to 30 min,while the average MgO content in inclusions increases.Therefore,controlling the Al content in the molten steel and the smelting duration can help regulate the formation of spinel inclusionsinthe steel.展开更多
Al_(4)SiC_(4) was synthesized from Al powder, silicon carbide, and graphite by microwave sintering, and characterized by XRD and SEM. Then the synthesized material was added to the magnesia carbon refractory brick to ...Al_(4)SiC_(4) was synthesized from Al powder, silicon carbide, and graphite by microwave sintering, and characterized by XRD and SEM. Then the synthesized material was added to the magnesia carbon refractory brick to study its effect on the oxidation resistance, apparent porosity, bulk density, elastic modulus, and modulus of rupture. It is found that Al_(4)SiC_(4) can be synthesized by microwave sintering at 1 300 ℃ and the addition of Al_(4)SiC_(4)-containing material as an antioxidant can enhance the oxidation resistance of the magnesia carbon refractory brick.展开更多
MgO-C refractories with stainless steel fibers were prepared to investigate the effects of stainless steel fibers addition on the thermal shock resistance,oxidation resistance,and microstructure of MgO-C refractories,...MgO-C refractories with stainless steel fibers were prepared to investigate the effects of stainless steel fibers addition on the thermal shock resistance,oxidation resistance,and microstructure of MgO-C refractories,and the optimum amount of stainless steel fibers was determined.The results showed that adding stainless steel fiber in MgO-C refractories can increase flexural strength and thermal shock resistance,with an optimal addition of 2 wt.%,owing to the bridging effect and crack deflection toughening of stainless steel fibers inside the material.The formation of MgAl1.9Fe0.1O4 composite spinel,which was responsible for higher oxidation resistance,produced volume expansion and prevented the diffusion of oxygen.The strengthening mechanism is physical embedding at room temperature,while it is reaction bonding at high temperature.展开更多
To solve the problem of poor high-temperature service performance caused by low carbonization of MgO-C refractories,low-carbon MgO–C refractories with excellent thermal shock,oxidation and corrosion resistances were ...To solve the problem of poor high-temperature service performance caused by low carbonization of MgO-C refractories,low-carbon MgO–C refractories with excellent thermal shock,oxidation and corrosion resistances were successfully designed by using SiC whiskers as reinforcing phases and introducing micro-Al_(2)O_(3) powders as additives.The results indicated that the addition of micro-Al_(2)O_(3) powders optimized the internal structure of the material,like the columnar β-Si_(3)N_(4) with a stepped distribution and the mosaic structure formed between granular and flaky Mg_(2)SiO_(4),which synergistically strengthened and toughened the material and gave the material excellent mechanical properties and thermal shock resistance.Specifically,the cold modulus of rupture and cold crushing strength after thermal shock were increased by 4.1 and 20.3 MPa,respectively.Moreover,the addition of micro-Al_(2)O_(3) powders promoted the formation of fine particles of Mg_(2)SiO_(4),MgAl_(2)O_(4) and MgO,as well as a dense protective layer of Mg_(2)SiO_(4) in the material under high-temperature environment.Furthermore,spinel and high-temperature solid solution were formed in the corrosion environment.The oxidation and corrosion resistances were greatly improved by 41%and 15%,respectively.展开更多
The development of efficient bonding agents is one aspect of the advancement of refractories. Based on a newly developed binder system, a new generation of tarresin bonded magnesia carbon products with high performanc...The development of efficient bonding agents is one aspect of the advancement of refractories. Based on a newly developed binder system, a new generation of tarresin bonded magnesia carbon products with high performance has been developed. Furthermore, the binder system characterized by high carbon yield after carbonization results in forming an extremely strong carbon bonding. It can improve refractories properties to get new product with more advantages than old refractories： more economic, lower cost and low toxicity. Tar-resin is not only used in shaped refractories, but also in more refractories types, such as monolithic refractories. Immersion experiments of MgO- C monolithic refractories samples in liquid steel at 1600℃ have been carried out for steel making industry. These experiments showed the formation of a dense and continuous MgO rich layer, on the interface between refractory and steel, and the possible formation of inclusions as large clusters protruding from the refractory surface. For the mechanical properties, the powder was heated up to 1400℃ in air to remove carbon, and was subsequently formed into brick shape. Standard ASTM was used to determine the MOR, porosity and density. It is found that antioxidantmaterials play an important role in improving the mechanical properties.展开更多
High temperature applications such as turbine blades for aeronautics or molten glass-shaping tools require the use of refractory metallic materials.Among the later ones,cast superalloys based on some transition metals...High temperature applications such as turbine blades for aeronautics or molten glass-shaping tools require the use of refractory metallic materials.Among the later ones,cast superalloys based on some transition metals and reinforced by MC carbides stay in good place and their metallurgy merits to be well known.This work consists in a general exploration of the as-cast microstructures which can be obtained after solidification and solid state cooling down to ambient temperature for a wide series of alloys for which the base element and the MC-former element both vary.For fixed contents in chromium and carbon contents,the compositions of a total of nineteen alloys were considered.These alloys are based on Ni,Co,Fe or Nb and the M content was each time chosen to favor the appearance of TiC,TaC,NbC,HfC or ZrC,as single carbide in a given alloy.After elaboration,metallographic samples were observed by electron microscopy to investigate the obtained microstructures.The obtained results show first that the MC carbides were in many cases successfully obtained at the expense of other possible carbides(for all Co-based alloys for example)but there are also several exceptions(notably for some Nibased alloys).Second,the obtained monocarbides have a eutectic origin and they are script-liked shaped.However they are here too some exceptions,as the rare HfC obtained in a Nb-base).In general,the results obtained in this work show that the principle of dendritic matrix combined with MC carbides with a script-like morphology is not necessarily obtained:the nature of the{base element,MC-former element}combination governs the microstructure of the alloy in its as-cast state for these particular compositions in chromium and carbon.In some cases other carbides may appear and the microstructures may be even of another type.展开更多
Co-base refractory alloy coating was prepared on carbon steel substrate by cold spray technology; microstructure and nano-mechenieal property were examined by scanning electron microscope （SEM） and nano indenter ind...Co-base refractory alloy coating was prepared on carbon steel substrate by cold spray technology; microstructure and nano-mechenieal property were examined by scanning electron microscope （SEM） and nano indenter individually. The results showed that about 250 μm Co-base refractory alloy coating could be deposited o11 steel substrate by cold spray technique, interface between coating and substrate was combined well, and the refractory alloy particle had a significant plastic deformation during deposition process; mixing Ni powders into Co-base refractory alloy powders could increase the density and decrease the nano-hardness of coating, the nano-hardness and elastic modulus of refractory alloy coating was higher than 6 GPa and 160 GPa, respectively.展开更多
文摘The interaction between the slag containing titanium oxides(TiO2of 2.0 %-20.0%)and a MgO-C based refractory was investigated by immersion test.The relationship between TiO2 content in slag and corrosion rate of the refractory was studied.The microstructure and compositions of the corroded refractory were analyzed by SEM and X-ray diffraction.The corrosion mechanism of MgO-C based refractory in the slag containing titanium was proposed,and the effects of TiO2 content,slag basicity(ωCaO/ωSiO2)and temperature in molten bath on the corrosion rate of the refractory were obtained.
文摘Effects of different heat treatment temperatures on properties of Chinese calcined flint clay based plastic refractories were investigated using Chinese calcined flint clay as starting material, aluminum sulfate and fireclay as binding system. The results showed that with temperature rising, Chinese calcined flint clay based plastic refractories shrinked firstly and then expanded. The modulus of rupture （MOR） and the cold crushing strength （CCS） inereased firstly and then decreased from 110 ℃ to 600 ℃ , then increased obviously. Thermal expansion coefficient increased from 110 ℃ to 760 ℃, decreased from 760 ℃ to 1 300 ℃ , and increased from 1 300 ℃ to1500 ℃.
文摘This paper presents the ways of comprehensive utilization of the natural magnesium containing resources and the trends of the MgO based refractories used in high temperature industries. In the first part, the uses and productions of metal Mg, sorel cement, Mg (OH) 2 fire retardant, light magnesium carbonate, light magnesia and magnesium sulphate are described. In the second part, the developments of MgO based refractories used in steelmaking process, nonferrous metallurgy, cement rotary kiln and waste melting furnace are described from some applied theories, including corrosion resistant and slaking resistant MgO CaO materials, chrome free bricks such as MgO CaO ZrO 2 , MgO MgO Al 2 O 3 , MgO MgO·Al 2 O 3 ZrO 2 , MgO MgO·Al 2 O 3 2MgO ·TiO 2 and MgO FeO·Al 2 O 3 , and MgO containing monolithic refractories etc.
基金This work is supported by the National Natural Science Foundation of China Education Ministry of China
文摘The corrosion resistance of the Al2O3-C based refractories in melts containing titania has been studied by quasi-station immersion and rotary immersion. The corrosionrate is decreased with the addition of graphite carbon, and ZrO2 in the refractories . The corrosion, mechanism of Al2O3-C refractories, is. the oxidization of graphite carbon by the oxides of the melts the formation of deteriorate layer, For the Al2O3-C-ZrO2 refractories, the corrosion behavior is due to the, interaction between melts and refractories . The new compounds of FeO. SiO2, SiZrO4, FeO. 3 CaO, 2CaO. SiO2 and CaO. SiO2 are formed in the deteriorate layer.
基金the support from the National Key R&D Program(No.2023YFB3709900)the National Key R&D Program(No.2023YFB3709901)+2 种基金the National Natural Science Foundation of China(Grant No.U22A20171)the Hebei Natural Science Foundation(Grant No.52304340)the High Steel Center(HSC)at North China University of Technology.
文摘Laboratory experiments and thermodynamic calculations were performed to investigate the interfacial reactions between the MgO-C refractory and the steel with and without the lanthanum(La)addition.Following a reaction time of 50 min,a reaction layer comprised MgO and CaS with a thickness of 30μm was observed at the interface between the La-free steel and refractory.The MgO layer was observed in La-bearing steel after just 10 min of reaction.The addition of La to the steel accelerated the formation of the MgO layer.As the reaction time increased,a La-containing layer was formed at the La-bearing steel/refractory interface.This La-containing layer progressed through stages from La_(2)O_(2)S+La2O3→La-Ca-O-S→La-Ca-O→La-Ca-Al-O.Furthermore,the evolution of oxide inclusions in the La-free steel followed the sequence of MgO⋅Al_(2)O_(3),Ti-Ca-Al-O and Ti-Mg-Al-O→MgO·Al_(2)O_(3)and MgO with increasing the reaction time.In contrast,the sequence for the La-bearing steel was:La_(2)O_(2)S and La2O3→La_(2)O_(2)S and La-Ti-Al-Mg-O→La-Ti-Al-Mg-O,MgO and MgO·Al_(2)O_(3).The average penetration depth of the La-bearing steel into the refractory was notably lower than that of the La-free steel,revealing that the incorporation of rare earth element La in steel exhibits a significant inhibitory effect on the penetration of molten steel into the MgO-C refractory.
基金the financial support from the National Natural Science Foundation of China(U21A2057 and 52402034)the Key Research and Development Program of Hubei Province(2023BAB106).
文摘Nitrogen gas pressure sintering was successfully employed to achieve the in-situ formation of Si_(3)N_(4)-bonded MgO-C refractories.The primary objective was to investigate the influence of different gas pressures on the mechanical properties and microstructure of MgO-C refractories.The results indicate that higher nitrogen pressure promotes the transformation of silicon nitride from theαphase to theβphase.This phase transition positively impacts the mechanical properties of Si_(3)N_(4)-bonded MgO-C refractories,leading to an enhancement in their overall strength.Notably,when the nitrogen pressure was set at 3 MPa,exceptional compressive strength of 109.7 MPa and an elastic modulus of 142.4 GPa were achieved by these prepared refractories.These findings highlight the great potential for utilizing gas pressure sintered Si_(3)N_(4)-MgO-C refractories.
文摘High temperature oxidation behavior of two kinds of nitride bonded SiC based refractories wtls bwestigated at I 100-1 .500℃ by means of X-ray di[fractometer, scanning electronic microscopy and thermogravimetry. The results show that ： （1） with the temperature im＇reasing, the oxidation mass increment rote of the specimen increases.first and then. decreases, and oxidation passi＇va tion occttrs; （2） the oxidation resistance of SiAION bonded SiC refractories is superior to that of Si3N4 botlded SiC refractories ; （3） high temperature oxidtttion resuits itt the increase of compressive strength at room temperature of SiC based refractoviesiaes comlmred with specimen before oxidatiotl; the compressive strength of SIMON bonded SiC specimens oxidized at high temperatures decreases with the increase of the temperature as a result of formation amt burst of surfhce bubble, while the decrease of compressive strength of Sign4 bonded SiC specimens oxidized at high temperatures is owitng to the bwrease of the consistency of netlike crack assoeiated with cristobalite transfornuttion during cooling.
文摘This standard specifies the technical require-ments, test method, inspection rules, packing, marking, transportation, storage and quality certificate of bauxite based refractory bricks for hot blast stove.
基金This work was supported by the National Natural Science Foundation of China(5180021223)Henan Provice Science&Technology Programs(232102231046 and 232102231051)Cultivation Programme for Yong Backbone Teachers in Henan University to Technology(2142121).
文摘To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.
基金supported by the R&D Center for Valuable Recycling(Global-Top Environmental Technology Development Program)funded by the Ministry of Environment(Project No.:11-C22-ID)
文摘Wetting phenomena between MgO C and CaO SiO2 slags were investigated by varying carbon content.A sessile drop technique was adopted to study the wetting phenomena in conjunction with a high speed camera for the observation of intrinsic wetting phenomena.The results show that the high content of SiO2 and the presence of Al2O3 in slags enhance the diffusion of Mg2+,leading to the promotion of reactive wetting.The carbon in MgO C refractory impedes the penetration of slags by repelling the slag and slowing the diffusion of Mg2+.This accounts for the non-wetting behavior of the slag on MgO C refractory with 17% (mass fraction) carbon similar to that of graphite.
基金Funded by the National Natural Science Foundation of China (No.50872125)
文摘In-situ magnesia-rich spinel fiber was formed resulting from the addition of ferrocene into MgO-C refractory matrixes. The formation of in-situ spinel fiber was detected to start at 1300 ℃. The amount, diameter and length of the fibers increased with rising temperature. Ferrocene may have catalytic effects on the growth of the fibers in two aspects. First, the reaction between MgO and C and the decomposition of Al4C3 may be catalyzed at high temperature. Suitable concentration gaseous phase is then created for vapor-vapor reaction which could result in the in-situ formation of fibers. Second, Fe nanoparticle produced from ferrocene can act as catalytic droplets and catalyze the growth of the fibers. The fibers are formed via the vapor-liquid-solid and vapor-solid mechanisms. In terms of chemical thermodynamics, the partial pressure of CO and Mg（g） are found to play an important role in the in-situ fibers formation. Different concentration of vapors affects the size, amount and composition of the fibers at different temperatures. The mechanical properties of MgO-C brick was found to be improved by ferrocene addition.
基金supported by the National Natural Science Foundation of China(51974017).
文摘The effect of Al content in molten steel on the interaction between SPHC steel(0.005-0.068 wt.%Al,and 19×10^(-4)-58×10^(-4)wt.%O)and MgO-C refractory(11.63 wt.%C)was investigated.Non-metallic inclusions in the steel were examined at various periods(0,5,15,30,45,and 60 min)as well as the MgO-C interface after 60 min of corrosion at 1600℃.The results show that when MgO-C refractory comes into contact with SPHC steel,the refractory interface consists of three layers arranged from the innermost to the outermost,including the original refractory layer,the dense MgO layer,and the iron infiltration layer.The carbon in the MgO-C refractories and the Al content in the molten steel undergo a reaction with the MgO in the refractories,resulting in an increase in Mg concentration in the steel.Increasing Al content in the molten steel from 0.005 to 0.068 wt.%causes a spinel layer to appear at the interface,and the disappearance time of Al_(2)O_(3) inclusions in the steel decreases from 60 to 30 min,while the average MgO content in inclusions increases.Therefore,controlling the Al content in the molten steel and the smelting duration can help regulate the formation of spinel inclusionsinthe steel.
基金This work was funded by Luoyang Major Science and Technology Innovation Project(2301009A)Henan Province Key Research and Development Project(231111230200)。
文摘Al_(4)SiC_(4) was synthesized from Al powder, silicon carbide, and graphite by microwave sintering, and characterized by XRD and SEM. Then the synthesized material was added to the magnesia carbon refractory brick to study its effect on the oxidation resistance, apparent porosity, bulk density, elastic modulus, and modulus of rupture. It is found that Al_(4)SiC_(4) can be synthesized by microwave sintering at 1 300 ℃ and the addition of Al_(4)SiC_(4)-containing material as an antioxidant can enhance the oxidation resistance of the magnesia carbon refractory brick.
基金supported by the Scientific and Technological Research Project of the Henan Provincial Department of Science and Technology of China(No.212102210579).
文摘MgO-C refractories with stainless steel fibers were prepared to investigate the effects of stainless steel fibers addition on the thermal shock resistance,oxidation resistance,and microstructure of MgO-C refractories,and the optimum amount of stainless steel fibers was determined.The results showed that adding stainless steel fiber in MgO-C refractories can increase flexural strength and thermal shock resistance,with an optimal addition of 2 wt.%,owing to the bridging effect and crack deflection toughening of stainless steel fibers inside the material.The formation of MgAl1.9Fe0.1O4 composite spinel,which was responsible for higher oxidation resistance,produced volume expansion and prevented the diffusion of oxygen.The strengthening mechanism is physical embedding at room temperature,while it is reaction bonding at high temperature.
基金the Scientific Research Fund of Hunan Provincial Education Department(22B0856)the Hengyang"Xiaohe"Science and Technology Talent Special Project([2023]45)+3 种基金the Guidance Plan Project of Hengyang City([2023]40)the National Natural Science Foundation of China(U20A20239)the College Students'Innovation and Entrepreneurship Training Project(S202311528055)the Characteristic Application Discipline of Material Science Engineering in Hunan Province([2022]351).
文摘To solve the problem of poor high-temperature service performance caused by low carbonization of MgO-C refractories,low-carbon MgO–C refractories with excellent thermal shock,oxidation and corrosion resistances were successfully designed by using SiC whiskers as reinforcing phases and introducing micro-Al_(2)O_(3) powders as additives.The results indicated that the addition of micro-Al_(2)O_(3) powders optimized the internal structure of the material,like the columnar β-Si_(3)N_(4) with a stepped distribution and the mosaic structure formed between granular and flaky Mg_(2)SiO_(4),which synergistically strengthened and toughened the material and gave the material excellent mechanical properties and thermal shock resistance.Specifically,the cold modulus of rupture and cold crushing strength after thermal shock were increased by 4.1 and 20.3 MPa,respectively.Moreover,the addition of micro-Al_(2)O_(3) powders promoted the formation of fine particles of Mg_(2)SiO_(4),MgAl_(2)O_(4) and MgO,as well as a dense protective layer of Mg_(2)SiO_(4) in the material under high-temperature environment.Furthermore,spinel and high-temperature solid solution were formed in the corrosion environment.The oxidation and corrosion resistances were greatly improved by 41%and 15%,respectively.
文摘The development of efficient bonding agents is one aspect of the advancement of refractories. Based on a newly developed binder system, a new generation of tarresin bonded magnesia carbon products with high performance has been developed. Furthermore, the binder system characterized by high carbon yield after carbonization results in forming an extremely strong carbon bonding. It can improve refractories properties to get new product with more advantages than old refractories： more economic, lower cost and low toxicity. Tar-resin is not only used in shaped refractories, but also in more refractories types, such as monolithic refractories. Immersion experiments of MgO- C monolithic refractories samples in liquid steel at 1600℃ have been carried out for steel making industry. These experiments showed the formation of a dense and continuous MgO rich layer, on the interface between refractory and steel, and the possible formation of inclusions as large clusters protruding from the refractory surface. For the mechanical properties, the powder was heated up to 1400℃ in air to remove carbon, and was subsequently formed into brick shape. Standard ASTM was used to determine the MOR, porosity and density. It is found that antioxidantmaterials play an important role in improving the mechanical properties.
文摘High temperature applications such as turbine blades for aeronautics or molten glass-shaping tools require the use of refractory metallic materials.Among the later ones,cast superalloys based on some transition metals and reinforced by MC carbides stay in good place and their metallurgy merits to be well known.This work consists in a general exploration of the as-cast microstructures which can be obtained after solidification and solid state cooling down to ambient temperature for a wide series of alloys for which the base element and the MC-former element both vary.For fixed contents in chromium and carbon contents,the compositions of a total of nineteen alloys were considered.These alloys are based on Ni,Co,Fe or Nb and the M content was each time chosen to favor the appearance of TiC,TaC,NbC,HfC or ZrC,as single carbide in a given alloy.After elaboration,metallographic samples were observed by electron microscopy to investigate the obtained microstructures.The obtained results show first that the MC carbides were in many cases successfully obtained at the expense of other possible carbides(for all Co-based alloys for example)but there are also several exceptions(notably for some Nibased alloys).Second,the obtained monocarbides have a eutectic origin and they are script-liked shaped.However they are here too some exceptions,as the rare HfC obtained in a Nb-base).In general,the results obtained in this work show that the principle of dendritic matrix combined with MC carbides with a script-like morphology is not necessarily obtained:the nature of the{base element,MC-former element}combination governs the microstructure of the alloy in its as-cast state for these particular compositions in chromium and carbon.In some cases other carbides may appear and the microstructures may be even of another type.
文摘Co-base refractory alloy coating was prepared on carbon steel substrate by cold spray technology; microstructure and nano-mechenieal property were examined by scanning electron microscope （SEM） and nano indenter individually. The results showed that about 250 μm Co-base refractory alloy coating could be deposited o11 steel substrate by cold spray technique, interface between coating and substrate was combined well, and the refractory alloy particle had a significant plastic deformation during deposition process; mixing Ni powders into Co-base refractory alloy powders could increase the density and decrease the nano-hardness of coating, the nano-hardness and elastic modulus of refractory alloy coating was higher than 6 GPa and 160 GPa, respectively.
