Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excell...Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.展开更多
The extraordinary strength of metal/graphene composites is significantly determined by the characteristic size,distribution and morphology of graphene.However,the effect of the graphene size/distribution on the mechan...The extraordinary strength of metal/graphene composites is significantly determined by the characteristic size,distribution and morphology of graphene.However,the effect of the graphene size/distribution on the mechanical properties and related strengthening mechanisms has not been fully elucidated.Herein,under the same volume fraction and distribution conditions of graphene,molecular dynamics simulations were used to investigate the effect of graphene sheet size on the hardness and deformation behavior of Cu/graphene composites under complex stress field.Two models of pure single crystalline Cu and graphene fully covered Cu matrix composite were constructed for comparison.The results show that the strengthening effect changes with varying the graphene sheet size.Besides the graphene dislocation blocking effect and the load-bearing effect,the deformation mechanisms change from stacking fault tetrahedron,dislocation bypassing and dislocation cutting to dislocation nucleation in turn with decreasing the graphene sheet size.The hardness of Cu/graphene composite,with the graphene sheet not completely covering the metal matrix,can even be higher than that of the fully covered composite.The extra strengthening mechanisms of dislocation bypassing mechanism and the stacking fault tetrahedra pinning dislocation mechanism contribute to the increase in hardness.展开更多
To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composite...To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.展开更多
Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate u...Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.展开更多
This work reports a soft chemistry approach for the synthesis of magnesium oxide nanoparticles(MgO)incorporated in a polyaniline(PANI)matrix to give PANI/MgO nanocomposite.Using spin coating method,three different per...This work reports a soft chemistry approach for the synthesis of magnesium oxide nanoparticles(MgO)incorporated in a polyaniline(PANI)matrix to give PANI/MgO nanocomposite.Using spin coating method,three different percentages of MgO/PVC(1,2,and 3%in wt.%)were deposited on glass substrates.These films of PANI/MgO nanocomposite were characterized by X-ray diffraction(XRD),atomic force microscopy(AFM),and UV-visible spectroscopy.The results of the XRD pattern revealed the embedding of MgO nanoparticles in the PANI matrix with cubic phase,with the average size of nanoparticles varying from 35.12 to 59.55 nm.The AFM images displayed a significant change in the morphology of the PANI/MgO NPs composite films as MgO concentration was increased.The optical transmittance analysis revealed that at very low concentrations of MgO in PANI/MgO nanocomposite films,there is a high transparency,reaching close to 90%.However,this transmittance decreases significantly as the concentration of MgO increases.The photocatalytic activity of the nanocomposite film was then evaluated for the degradation of methylene blue(MB)dye under UV light irradiation.The results indicated a strong potential for PANI/MgO nanocomposite films in effectively degrading MB,supported by a proposed mechanism for the photocatalytic reaction.Compared with other composites such as PVC/MgO,PANI/MgO nanocomposite presented better MB degradation efficiency.展开更多
Al/Cu laminate composite was fabricated based on hot press sintering using Cu sheet and Al powders as raw materials.The effects of sintering parameters on interfacial structure and mechanical properties were investiga...Al/Cu laminate composite was fabricated based on hot press sintering using Cu sheet and Al powders as raw materials.The effects of sintering parameters on interfacial structure and mechanical properties were investigated.The results revealed that a uniform Al/Cu interface with excellent bonding quality was achieved.The thickness of intermetallic compounds(IMCs)reached 33.88μm after sintering at 620℃for 2 h,whereas it was only 14.88μm when sintered at 600℃for 1 h.AlCu phase was developed through the reaction between Al4Cu9 and Al2Cu with prolonging sintering time,and an amorphous oxide strip formed at AlCu/Al4Cu9 interface.Both the grain morphology and interfacial structure affected the tensile strength of Al/Cu laminate,whereas the mode of tensile fracture strongly relied on the interfacial bonding strength.The highest tensile strength of 151.1 MPa and bonding strength of 93.7 MPa were achieved after sintering at 600℃for 1 h.展开更多
Reinforcing metal matrix composites(MMCs)with nanophases of distinct characteristics is an effective strategy for utilizing their individual advantages and achieving superior properties of the composite.In this study,...Reinforcing metal matrix composites(MMCs)with nanophases of distinct characteristics is an effective strategy for utilizing their individual advantages and achieving superior properties of the composite.In this study,a combination of molecular level mixing(MLM),segment ball milling(SBM),and in-situ solid-phase reaction was employed to fabricate Cu matrix composites(TiC-CNT/Cu)reinforced with TiC decorated CNT(TiC@CNT)and in-situ nanoscale TiC particles.The HRTEM results revealed the epitaxial growth of interfacial TiC on the surface of CNT(i.e.,CNT(0002)//TiC(200),and the formation of a semi-coherent interface between TiC and Cu matrix,which can effectively enhance the interfacial bonding strength and optimize load transfer efficiency of CNT.The independent in-situ TiC nanoparticles got into the grain interior through grain boundary migration,thereby significantly enhancing both strain hardening capacity and strength of the composite by fully utilizing the Orowan strengthening mechanism.Moreover,the enhanced bonding strength of the interface can also effectively suppress crack initiation and propagation,thereby improving the fracture toughness of the composite.The TiC-CNT/Cu composite with 1.2 vol.%CNT exhibited a tensile strength of 372 MPa,achieving a super high strengthening efficiency of 270,while simultaneously maintaining a remarkable ductility of 21.2%.Furthermore,the impact toughness of the TiC-CNT/Cu composite exhibited a significant enhancement of 70.7%compared to that of the CNT/Cu composite,reaching an impressive value of 251 kJ/m^(2),thereby demonstrating exceptional fracture toughness.Fully exploiting the synergistic strengthening effect of different nanophases can be an effective way to improve the comprehensive properties of MMCs.展开更多
The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The diffe...The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The difference of mechanical properties between the Cu and 1010 steel causes different thickness reductions,percentage spread,and cladding ratios.The formation of strong texture induces larger strength of the rolled samples,and as the volume fraction of 1010 steel is larger in Route-A,its strength is consistently greater than that in Route-B.The obstruction of interface to crystal and dislocation slip results in the formation of interface distortion,inducing dislocation density gradient when the rolling reduction is low in Route-A.The slip planes of the Cu and 1010 steel are more prone to suffer the normal strain,while the shear strain of other crystal planes is obviously larger than the normal strain under rolling load near the interface.展开更多
6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed...6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.展开更多
The mechanical properties and fracture morphologies of Cu/Nb multilayer composites under electric-assisted tension(EAT)were investigated.Results show that the generated Joule-heat leads to obvious stress softening wit...The mechanical properties and fracture morphologies of Cu/Nb multilayer composites under electric-assisted tension(EAT)were investigated.Results show that the generated Joule-heat leads to obvious stress softening with the increase in current density.However,the elongation decreases,which is closely related to the characteristic fracture behavior of Cu/Nb multilayer composites during EAT.The fracture pattern is gradually transformed from ductile fracture to melt fracture with the increase in current density.展开更多
The probability of phase formation was predicted using k-nearest neighbor algorithm(KNN)and artificial neural network algorithm(ANN).Additionally,the composition ranges of Ti,Cu,Ni,and Hf in 40 unknown amorphous alloy...The probability of phase formation was predicted using k-nearest neighbor algorithm(KNN)and artificial neural network algorithm(ANN).Additionally,the composition ranges of Ti,Cu,Ni,and Hf in 40 unknown amorphous alloy composites(AACs)were predicted using ANN.The predicted alloys were then experimentally verified through X-ray diffraction(XRD)and high-resolution transmission electron microscopy(HRTEM).The prediction accuracies of the ANN for AM and IM phases are 93.12%and 85.16%,respectively,while the prediction accuracies of KNN for AM and IM phases are 93%and 84%,respectively.It is observed that when the contents of Ti,Cu,Ni,and Hf fall within the ranges of 32.7−34.5 at.%,16.4−17.3 at.%,30.9−32.7 at.%,and 17.3−18.3 at.%,respectively,it is more likely to form AACs.Based on the results of XRD and HRTEM,the Ti_(34)Cu17Ni_(31.36)Hf_(17.64)and Ti_(36)Cu_(18)Ni_(29.44)Hf_(16.56)alloys are identified as good AACs,which are in closely consistent with the predicted amorphous alloy compositions.展开更多
The thermal conductivity of Cu/Kovar composites was improved by suppressing element diffusion at the interfaces through the formation of FeWO_(4)coating on the Kovar particles via vacuum deposition.Cu matrix composite...The thermal conductivity of Cu/Kovar composites was improved by suppressing element diffusion at the interfaces through the formation of FeWO_(4)coating on the Kovar particles via vacuum deposition.Cu matrix composites reinforced with unmodified(Cu/Kovar)and modified Kovar(Cu/Kovar@)particles were prepared by hot pressing.The results demonstrate that the interfaces of Cu/FeWO_(4)and FeWO_(4)/Kovar in the Cu/Kovar@composites exhibit strong bonding,and no secondary phase is generated.The presence of FeWO_(4)impedes interfacial diffusion within the composite,resulting in an increase in grain size and a decrease in dislocation density.After surface modification of the Kovar particle,the thermal conductivity of Cu/Kovar@composite is increased by 110%from 40.6 to 85.6 W·m^(-1)·K^(-1).Moreover,the thermal expansion coefficient of the Cu/Kovar@composite is 9.8×10^(-6)K^(-1),meeting the electronic packaging requirements.展开更多
We review the fundamental properties and significant issues related to Cu/graphite composites.In particular,recent research on the interfacial modification of Cu/graphite composites is addressed,including the metal-mo...We review the fundamental properties and significant issues related to Cu/graphite composites.In particular,recent research on the interfacial modification of Cu/graphite composites is addressed,including the metal-modified layer,carbide-modified layer,and combined modified layer.Additionally,we propose the use of ternary layered carbide as an interface modification layer for Cu/graphite composites.展开更多
The configuration and quality of reinforcements, as well as the robustness of interfacial bonding,holding a critical significance in determining the concurrence between electrical conductivity and mechanical strength ...The configuration and quality of reinforcements, as well as the robustness of interfacial bonding,holding a critical significance in determining the concurrence between electrical conductivity and mechanical strength in metal matrix composites. In this study, citric acid was employed as the precursor for synthesizing multiscale carbon nanomaterials(graphene quantum dots and graphene, abbreviated as GQDs and GN). The GQDs@GN/Cu composites were fabricated through a segmented ball milling process in conjunction with subsequent spark plasma sintering(SPS). The intragranular GQDs and intergranular GQDs@GN had synergistically reinforced Cu composites through Orowan strengthening, load transfer strengthening and refinement strengthening. Furthermore,the robust interface bonding between GQDs@GN and Cu effectively mitigated interfacial impedance stemming from electron-boundary scattering. The yield strength and ultimate tensile strength of the GQDs@GN/Cu composites were recorded as 270 and 314 MPa, respectively, representing an improvement of 92 and 28% over pure Cu, while maintaining electrical conductivity at a level comparable to that of pure Cu. This study advances the understanding of the possibility of realizing a synergistic compatibility between electrical conductivity and mechanical strength in Cu composites.展开更多
Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and coppe...Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope （SEM） and energy dispersive X-ray spectrum （EDS）. The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.展开更多
Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of ele...Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of electrical current on tribological property of the materials was investigated by using a pin-on-disk friction and wear tester.The results show that the friction coefficient and wear rate of CNTs/Cu composite as well as those of pure Cu bulk increase with increasing the electrical current without exception,and the effect of electrical current is more obvious on tribological property of pure Cu bulk than on that of CNTs/Cu composite;the dominant wear mechanisms are arc erosion wear and plastic flow deformation,respectively;CNTs can improve tribological property of Cu matrix composites with electrical current.展开更多
Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond we...Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering（SPS） method. The sintering temperatures and volume fractions（50%, 60% and 70%） of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.展开更多
The microstructural development and its effect on the mechanical properties of Al/Cu laminated composite produced by asymmetrical roll bonding and annealing were studied. The composite characterizations were conducted...The microstructural development and its effect on the mechanical properties of Al/Cu laminated composite produced by asymmetrical roll bonding and annealing were studied. The composite characterizations were conducted by transmission electron microscope（TEM）, scanning electron microscope（SEM）, peeling tests and tensile tests. It is found that the ultra-fine grained laminated composites with tight bonding interface are prepared by the roll bonding technique. The annealing prompts the atomic diffusion in the interface between dissimilar matrixes, and even causes the formation of intermetallic compounds. The interfacial bonding strength increases to the maximum value owing to the interfacial solution strengthening at 300 °C annealing, but sharply decreases by the damage effect of intermetallic compounds at elevated temperatures. The composites obtain high tensile strength due to the Al crystallization grains and Cu twins at 300 °C. At 350 °C annealing, however, the composites get high elongation by the interfacial interlayer with submicron thickness.展开更多
基金supported by the National Natural Science Foundation of China(grant no.52231004 and 52072305).
文摘Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.
基金Foundation of Northwest Institute for Nonferrous Metal Research(ZZXJ2203)Capital Projects of Financial Department of Shaanxi Province(YK22C-12)+3 种基金Innovation Capability Support Plan in Shaanxi Province(2023KJXX-083)Key Research and Development Projects of Shaanxi Province(2024GXYBXM-351,2024GX-YBXM-356)National Natural Science Foundation of China(62204207,12204383)Xi'an Postdoctoral Innovation Base Funding Program。
文摘The extraordinary strength of metal/graphene composites is significantly determined by the characteristic size,distribution and morphology of graphene.However,the effect of the graphene size/distribution on the mechanical properties and related strengthening mechanisms has not been fully elucidated.Herein,under the same volume fraction and distribution conditions of graphene,molecular dynamics simulations were used to investigate the effect of graphene sheet size on the hardness and deformation behavior of Cu/graphene composites under complex stress field.Two models of pure single crystalline Cu and graphene fully covered Cu matrix composite were constructed for comparison.The results show that the strengthening effect changes with varying the graphene sheet size.Besides the graphene dislocation blocking effect and the load-bearing effect,the deformation mechanisms change from stacking fault tetrahedron,dislocation bypassing and dislocation cutting to dislocation nucleation in turn with decreasing the graphene sheet size.The hardness of Cu/graphene composite,with the graphene sheet not completely covering the metal matrix,can even be higher than that of the fully covered composite.The extra strengthening mechanisms of dislocation bypassing mechanism and the stacking fault tetrahedra pinning dislocation mechanism contribute to the increase in hardness.
基金Open Fund of Zhijian Laboratory,Rocket Force University of Engineering(2024-ZJSYS-KF02-09)National Natural Science Foundation of China(51902028,52272034)+1 种基金Key Research and Development Program of Shaanxi(2023JBGS-15)Fundamental Research Funds for the Central Universities(Changan University,300102313202,300102312406)。
文摘To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.
基金Foundation of Northwest Institute for Non-ferrous Metal Research(YK2020-9,ZZXJ2203)Capital Projects of Financial Department of Shaanxi Province(YK22C-12)+4 种基金National Natural Science Foundation of China(62204207)Innovation Capability Support Plan in Shaanxi Province of China(2022KJXX-82,2023KJXX-083)Natural Science Foundation of Shaanxi Province(2022JQ-332)Shaanxi Innovative Research Team for Key Science and Technology(2023-CX-TD-46)Key Research and Development Projects of Shaanxi Province(2024GX-YBXM-351)。
文摘Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.
文摘This work reports a soft chemistry approach for the synthesis of magnesium oxide nanoparticles(MgO)incorporated in a polyaniline(PANI)matrix to give PANI/MgO nanocomposite.Using spin coating method,three different percentages of MgO/PVC(1,2,and 3%in wt.%)were deposited on glass substrates.These films of PANI/MgO nanocomposite were characterized by X-ray diffraction(XRD),atomic force microscopy(AFM),and UV-visible spectroscopy.The results of the XRD pattern revealed the embedding of MgO nanoparticles in the PANI matrix with cubic phase,with the average size of nanoparticles varying from 35.12 to 59.55 nm.The AFM images displayed a significant change in the morphology of the PANI/MgO NPs composite films as MgO concentration was increased.The optical transmittance analysis revealed that at very low concentrations of MgO in PANI/MgO nanocomposite films,there is a high transparency,reaching close to 90%.However,this transmittance decreases significantly as the concentration of MgO increases.The photocatalytic activity of the nanocomposite film was then evaluated for the degradation of methylene blue(MB)dye under UV light irradiation.The results indicated a strong potential for PANI/MgO nanocomposite films in effectively degrading MB,supported by a proposed mechanism for the photocatalytic reaction.Compared with other composites such as PVC/MgO,PANI/MgO nanocomposite presented better MB degradation efficiency.
基金the financial support from the National Natural Science Foundation of China(Nos.51875317,52222510)Key Research and Development Program of Shandong Province,China(No.2021ZLGX01)。
文摘Al/Cu laminate composite was fabricated based on hot press sintering using Cu sheet and Al powders as raw materials.The effects of sintering parameters on interfacial structure and mechanical properties were investigated.The results revealed that a uniform Al/Cu interface with excellent bonding quality was achieved.The thickness of intermetallic compounds(IMCs)reached 33.88μm after sintering at 620℃for 2 h,whereas it was only 14.88μm when sintered at 600℃for 1 h.AlCu phase was developed through the reaction between Al4Cu9 and Al2Cu with prolonging sintering time,and an amorphous oxide strip formed at AlCu/Al4Cu9 interface.Both the grain morphology and interfacial structure affected the tensile strength of Al/Cu laminate,whereas the mode of tensile fracture strongly relied on the interfacial bonding strength.The highest tensile strength of 151.1 MPa and bonding strength of 93.7 MPa were achieved after sintering at 600℃for 1 h.
基金financially supported by the National Natural Science Foundation of China(No.52371136)the Yunnan Provincial Science and Technology Department(No.202202AG050004).
文摘Reinforcing metal matrix composites(MMCs)with nanophases of distinct characteristics is an effective strategy for utilizing their individual advantages and achieving superior properties of the composite.In this study,a combination of molecular level mixing(MLM),segment ball milling(SBM),and in-situ solid-phase reaction was employed to fabricate Cu matrix composites(TiC-CNT/Cu)reinforced with TiC decorated CNT(TiC@CNT)and in-situ nanoscale TiC particles.The HRTEM results revealed the epitaxial growth of interfacial TiC on the surface of CNT(i.e.,CNT(0002)//TiC(200),and the formation of a semi-coherent interface between TiC and Cu matrix,which can effectively enhance the interfacial bonding strength and optimize load transfer efficiency of CNT.The independent in-situ TiC nanoparticles got into the grain interior through grain boundary migration,thereby significantly enhancing both strain hardening capacity and strength of the composite by fully utilizing the Orowan strengthening mechanism.Moreover,the enhanced bonding strength of the interface can also effectively suppress crack initiation and propagation,thereby improving the fracture toughness of the composite.The TiC-CNT/Cu composite with 1.2 vol.%CNT exhibited a tensile strength of 372 MPa,achieving a super high strengthening efficiency of 270,while simultaneously maintaining a remarkable ductility of 21.2%.Furthermore,the impact toughness of the TiC-CNT/Cu composite exhibited a significant enhancement of 70.7%compared to that of the CNT/Cu composite,reaching an impressive value of 251 kJ/m^(2),thereby demonstrating exceptional fracture toughness.Fully exploiting the synergistic strengthening effect of different nanophases can be an effective way to improve the comprehensive properties of MMCs.
基金the National Key Research and Development Program of China(No.2018YFE0306103)the National Natural Science Foundation of China(No.52071050)+1 种基金the Science and Technology Innovation Project of Ningbo,China(No.2021Z032)the Program of China Scholarships Council(No.202106060148).
文摘The Cu/1010 steel bimetal laminated composites(BLCs)were rolled to different thicknesses to investigate the effect of rolling direction and reduction on the microstructure evolution and mechanical properties.The difference of mechanical properties between the Cu and 1010 steel causes different thickness reductions,percentage spread,and cladding ratios.The formation of strong texture induces larger strength of the rolled samples,and as the volume fraction of 1010 steel is larger in Route-A,its strength is consistently greater than that in Route-B.The obstruction of interface to crystal and dislocation slip results in the formation of interface distortion,inducing dislocation density gradient when the rolling reduction is low in Route-A.The slip planes of the Cu and 1010 steel are more prone to suffer the normal strain,while the shear strain of other crystal planes is obviously larger than the normal strain under rolling load near the interface.
基金supported by National Natural Science Foundation of China(Grant No.203S20230001),awarded to Wei-min Long。
文摘6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.
基金National Natural Science Foundation of China(52305349)China Postdoctoral Science Foundation(2023M730837)+2 种基金Natural Science Basic Research Program of Shaanxi Province(2023-JC-QN-0518)Heilongjiang Provincial Natural Science Foundation of China(LH2023E033)Supported by CGN-HIT Advanced Nuclear and New Energy Research Institute(CGN-HIT202305)。
文摘The mechanical properties and fracture morphologies of Cu/Nb multilayer composites under electric-assisted tension(EAT)were investigated.Results show that the generated Joule-heat leads to obvious stress softening with the increase in current density.However,the elongation decreases,which is closely related to the characteristic fracture behavior of Cu/Nb multilayer composites during EAT.The fracture pattern is gradually transformed from ductile fracture to melt fracture with the increase in current density.
基金supported by the National Natural Science Foundation of China(No.51601019)the Guangdong Basic and Applied Basic Research Foundation,China(No.2022A1515010233)+1 种基金the Key Project of Shaanxi Province of Qinchuangyuan“Scientist and Engineer”Team Construction,China(No.2023KXJ-123)the Natural Science Foundation of Shaanxi Province,China(No.2024JC-YBMS-014).
文摘The probability of phase formation was predicted using k-nearest neighbor algorithm(KNN)and artificial neural network algorithm(ANN).Additionally,the composition ranges of Ti,Cu,Ni,and Hf in 40 unknown amorphous alloy composites(AACs)were predicted using ANN.The predicted alloys were then experimentally verified through X-ray diffraction(XRD)and high-resolution transmission electron microscopy(HRTEM).The prediction accuracies of the ANN for AM and IM phases are 93.12%and 85.16%,respectively,while the prediction accuracies of KNN for AM and IM phases are 93%and 84%,respectively.It is observed that when the contents of Ti,Cu,Ni,and Hf fall within the ranges of 32.7−34.5 at.%,16.4−17.3 at.%,30.9−32.7 at.%,and 17.3−18.3 at.%,respectively,it is more likely to form AACs.Based on the results of XRD and HRTEM,the Ti_(34)Cu17Ni_(31.36)Hf_(17.64)and Ti_(36)Cu_(18)Ni_(29.44)Hf_(16.56)alloys are identified as good AACs,which are in closely consistent with the predicted amorphous alloy compositions.
基金the financial support provided by the National Natural Science Foundation of China(No.52274369)the Science and Technology Program of Hunan Province,China(No.2020GK2044)。
文摘The thermal conductivity of Cu/Kovar composites was improved by suppressing element diffusion at the interfaces through the formation of FeWO_(4)coating on the Kovar particles via vacuum deposition.Cu matrix composites reinforced with unmodified(Cu/Kovar)and modified Kovar(Cu/Kovar@)particles were prepared by hot pressing.The results demonstrate that the interfaces of Cu/FeWO_(4)and FeWO_(4)/Kovar in the Cu/Kovar@composites exhibit strong bonding,and no secondary phase is generated.The presence of FeWO_(4)impedes interfacial diffusion within the composite,resulting in an increase in grain size and a decrease in dislocation density.After surface modification of the Kovar particle,the thermal conductivity of Cu/Kovar@composite is increased by 110%from 40.6 to 85.6 W·m^(-1)·K^(-1).Moreover,the thermal expansion coefficient of the Cu/Kovar@composite is 9.8×10^(-6)K^(-1),meeting the electronic packaging requirements.
基金Funded by Changsha Natural Science Foundation(No.kq2208270)。
文摘We review the fundamental properties and significant issues related to Cu/graphite composites.In particular,recent research on the interfacial modification of Cu/graphite composites is addressed,including the metal-modified layer,carbide-modified layer,and combined modified layer.Additionally,we propose the use of ternary layered carbide as an interface modification layer for Cu/graphite composites.
基金financially supported by the National Natural Science Foundation of China (Nos.52174345 and 52064032)the Science and Technology Major Project of Yunnan Province (No.202202AG050004)。
文摘The configuration and quality of reinforcements, as well as the robustness of interfacial bonding,holding a critical significance in determining the concurrence between electrical conductivity and mechanical strength in metal matrix composites. In this study, citric acid was employed as the precursor for synthesizing multiscale carbon nanomaterials(graphene quantum dots and graphene, abbreviated as GQDs and GN). The GQDs@GN/Cu composites were fabricated through a segmented ball milling process in conjunction with subsequent spark plasma sintering(SPS). The intragranular GQDs and intergranular GQDs@GN had synergistically reinforced Cu composites through Orowan strengthening, load transfer strengthening and refinement strengthening. Furthermore,the robust interface bonding between GQDs@GN and Cu effectively mitigated interfacial impedance stemming from electron-boundary scattering. The yield strength and ultimate tensile strength of the GQDs@GN/Cu composites were recorded as 270 and 314 MPa, respectively, representing an improvement of 92 and 28% over pure Cu, while maintaining electrical conductivity at a level comparable to that of pure Cu. This study advances the understanding of the possibility of realizing a synergistic compatibility between electrical conductivity and mechanical strength in Cu composites.
基金National Natural Science Foundation of China (50432020)Henan Innovation Project for University Prominent Re- search Talents (2007KYCX008)+3 种基金Henan Education Department Science and Technology Project (2007430004)Henan Plan Project for College Youth Backbone TeacherHenan University of Science and Technology Major Pre-research Foundation (2005ZD003)Henan University of Science and Technology Personnel Scientific Research Foundation (of023)
文摘Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope （SEM） and energy dispersive X-ray spectrum （EDS）. The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.
基金Project(2007CB607603)supported by the National Basic Research Program of China
文摘Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of electrical current on tribological property of the materials was investigated by using a pin-on-disk friction and wear tester.The results show that the friction coefficient and wear rate of CNTs/Cu composite as well as those of pure Cu bulk increase with increasing the electrical current without exception,and the effect of electrical current is more obvious on tribological property of pure Cu bulk than on that of CNTs/Cu composite;the dominant wear mechanisms are arc erosion wear and plastic flow deformation,respectively;CNTs can improve tribological property of Cu matrix composites with electrical current.
文摘Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering（SPS） method. The sintering temperatures and volume fractions（50%, 60% and 70%） of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.
基金Projects(50971038,51174058)supported by the National Natural Science Foundation of China
文摘The microstructural development and its effect on the mechanical properties of Al/Cu laminated composite produced by asymmetrical roll bonding and annealing were studied. The composite characterizations were conducted by transmission electron microscope（TEM）, scanning electron microscope（SEM）, peeling tests and tensile tests. It is found that the ultra-fine grained laminated composites with tight bonding interface are prepared by the roll bonding technique. The annealing prompts the atomic diffusion in the interface between dissimilar matrixes, and even causes the formation of intermetallic compounds. The interfacial bonding strength increases to the maximum value owing to the interfacial solution strengthening at 300 °C annealing, but sharply decreases by the damage effect of intermetallic compounds at elevated temperatures. The composites obtain high tensile strength due to the Al crystallization grains and Cu twins at 300 °C. At 350 °C annealing, however, the composites get high elongation by the interfacial interlayer with submicron thickness.
