The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of s...The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of slag and Factsage 7.0 was adopted to demonstrate the liquidus temperature of slag.The results show that the viscosity and activation energy for viscous flow decrease when the MgO/Al2O3 ratio increases from 0.82 to 1.36.The break point temperature and liquidus temperature of slag initially decrease and subsequently increase.The complex viscous structures are gradually depolymerized to simple structural units.In conclusion,with the increase of MgO/Al2O3 ratio,the degree of polymerization of slag decreases,which improves the fluidity of slag.The variations of liquidus temperature of slag lead to the same changes of break point temperature.展开更多
In recent years, more and more high Al2O3 iron ores were used in East Asia, especially in China, which increased the Al2O3 content in blast furnace (BF) slag and resulted in poor metallurgical properties of slag. Addi...In recent years, more and more high Al2O3 iron ores were used in East Asia, especially in China, which increased the Al2O3 content in blast furnace (BF) slag and resulted in poor metallurgical properties of slag. Adding MgO-bearing flux is one of the methods to improve the metallurgical properties of slag with high Al2O3. However, there is lack of theoretical basis for the proper MgO/Al2O3 ratio. Therefore, the properties of slag in SiO2-CaO-MgO-Al2O3 system were investigated based on viscosity experiments and phase diagram analyses at 1500℃, and the proper MgO/Al2O3 ratio was explored according to the Al2O3 content in slag. The experimental results show that: (1) in the case of Al2O3 content less than 14mass%, there is no limitation of the MgO/Al2O3 ratio, and the amount of MgO in slag can be determined according to the hearth tempera-ture and desulfurization;(2) in the case of Al2O3 content between 15 and 17mass%, the proper MgO/Al2O3 ratio should be 0.40-0.50;(3) in the case of Al2O3 content between 18 and 20mass%, the proper MgO/Al2O3 ratio should be 0.45-0.55. Consequently, the three-segment control theory of MgO/Al2O3 for BF slag was built, and the actual BF performances proved the validity and applicability of this theory. The research contents and results can give theoretical guidelines for stable BF operation in a wide range of Al2O3 content of 12-20mass%.展开更多
Surface tension of calcium aluminate refining slag was measured by the Slide method at 1823 K.Based on different levels of the MgO content and the mass ratio of CaO to Al_2O_3,the effects of MgO content and the mass r...Surface tension of calcium aluminate refining slag was measured by the Slide method at 1823 K.Based on different levels of the MgO content and the mass ratio of CaO to Al_2O_3,the effects of MgO content and the mass ratio of CaO to Al_2O_3 on surface tension were investigated.The results indicate that surface tension decreased with increasing MgO content(from 0 to 4.86%),followed by an increase with further increasing MgO content up to 11.33%.The trend that surface tension changed with the mass ratio of CaO to Al_2O_3 was the same as the trend that surface tension changed with the MgO content.The surface tension was varied from 0.617 N/m to 0.710 N/m,for the mass ratio of CaO to Al_2O_3 varying between 0.60 and 1.28.An attempt was made to estimate surface tension of CaO-Al_2O_3-MgO slag and its sub-system,and the application showed that the model worked well.展开更多
The CaO–SiO_(2)–Al_(2)O_(3)–MgO system is the main component unit in the slag formation process in blast furnace smelting.Its structural changes directly affect the high-temperature metallurgical properties of slag...The CaO–SiO_(2)–Al_(2)O_(3)–MgO system is the main component unit in the slag formation process in blast furnace smelting.Its structural changes directly affect the high-temperature metallurgical properties of slag.Molecular dynamics simulations were thus conducted to analyze the microstructure changes of the quaternary slag system under different basicities and w(MgO)/w(Al_(2)O_(3))ratios.The changes in w(MgO)/w(Al_(2)O_(3))ratio and basicity could affect the stability of each ion-oxygen.Increasing the basicity and w(MgO)/w(Al_(2)O_(3))ratio,the average coordination number of O surrounding Si atom only changed a little and remained approximately 4,indicating that Si exists as a stable structure of the[SiO4]4−tetrahedron in the slag structure,while the average coordination number of O surrounding Al atom changed greatly from 4 to 6,which indicated that the Al existence form could be transformed from[AlO_(4)]^(5−) tetrahedron to[AlO_(5)]^(7−) pentahedron and[AlO_(6)]^(9−) octahedron.Also,the diffusion rate of ions was accelerated with the increase in w(MgO)/w(Al_(2)O_(3))ratio and basicity.Moreover,the self-diffusion coefficients of each ion were obtained,and the magnitudes were observed to be in the following order:Mg^(2+)>Ca^(2+)>Al^(3+)>Si^(4+).The calculation and analysis of the slag viscosity and activation energy of viscous flow under different basicities and w(MgO)/w(Al_(2)O_(3))ratios revealed that the metallurgical properties of slag at high temperature depend on the flow-unit diffusivity and the microstructure stability,simultaneously,the basicity should be controlled between 1.0 and 1.2,and the w(MgO)/w(Al_(2)O_(3))ratio could be controlled between 0.45 and 0.55.展开更多
基金Projects(51574067,51904063)supported by the National Natural Science Foundation of ChinaProjects(N172503016,N172502005,N172506011)supported by Fundamental Research Funds for the Central Universities,ChinaProject(2018M640259)supported by China Postdoctoral Science Foundation
文摘The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of slag and Factsage 7.0 was adopted to demonstrate the liquidus temperature of slag.The results show that the viscosity and activation energy for viscous flow decrease when the MgO/Al2O3 ratio increases from 0.82 to 1.36.The break point temperature and liquidus temperature of slag initially decrease and subsequently increase.The complex viscous structures are gradually depolymerized to simple structural units.In conclusion,with the increase of MgO/Al2O3 ratio,the degree of polymerization of slag decreases,which improves the fluidity of slag.The variations of liquidus temperature of slag lead to the same changes of break point temperature.
基金The financial supports of National Natural Science Foundation of China(NSFC 51874080,NSFC 51774071,and NSFC 51974073)Natural Science Foundation of Liaoning(2019-MS-132)are much appreciated.
文摘In recent years, more and more high Al2O3 iron ores were used in East Asia, especially in China, which increased the Al2O3 content in blast furnace (BF) slag and resulted in poor metallurgical properties of slag. Adding MgO-bearing flux is one of the methods to improve the metallurgical properties of slag with high Al2O3. However, there is lack of theoretical basis for the proper MgO/Al2O3 ratio. Therefore, the properties of slag in SiO2-CaO-MgO-Al2O3 system were investigated based on viscosity experiments and phase diagram analyses at 1500℃, and the proper MgO/Al2O3 ratio was explored according to the Al2O3 content in slag. The experimental results show that: (1) in the case of Al2O3 content less than 14mass%, there is no limitation of the MgO/Al2O3 ratio, and the amount of MgO in slag can be determined according to the hearth tempera-ture and desulfurization;(2) in the case of Al2O3 content between 15 and 17mass%, the proper MgO/Al2O3 ratio should be 0.40-0.50;(3) in the case of Al2O3 content between 18 and 20mass%, the proper MgO/Al2O3 ratio should be 0.45-0.55. Consequently, the three-segment control theory of MgO/Al2O3 for BF slag was built, and the actual BF performances proved the validity and applicability of this theory. The research contents and results can give theoretical guidelines for stable BF operation in a wide range of Al2O3 content of 12-20mass%.
基金Project(51204115)supported by the National Natural Science Foundation of ChinaProject(BK20130308)supported by the Basic Research Program of Jiangsu Province,ChinaProject(2014M561710)supported by China Postdoctoral Science Foundation
文摘Surface tension of calcium aluminate refining slag was measured by the Slide method at 1823 K.Based on different levels of the MgO content and the mass ratio of CaO to Al_2O_3,the effects of MgO content and the mass ratio of CaO to Al_2O_3 on surface tension were investigated.The results indicate that surface tension decreased with increasing MgO content(from 0 to 4.86%),followed by an increase with further increasing MgO content up to 11.33%.The trend that surface tension changed with the mass ratio of CaO to Al_2O_3 was the same as the trend that surface tension changed with the MgO content.The surface tension was varied from 0.617 N/m to 0.710 N/m,for the mass ratio of CaO to Al_2O_3 varying between 0.60 and 1.28.An attempt was made to estimate surface tension of CaO-Al_2O_3-MgO slag and its sub-system,and the application showed that the model worked well.
基金The authors received financial support from the National Natural Science Foundation of China(No.51874171)University of Science and Technology Liaoning Talent Project Grants(No.601011507-05)Project of"Xingliao Talents Plan"of Liaoning Province(XLYC1902092).
文摘The CaO–SiO_(2)–Al_(2)O_(3)–MgO system is the main component unit in the slag formation process in blast furnace smelting.Its structural changes directly affect the high-temperature metallurgical properties of slag.Molecular dynamics simulations were thus conducted to analyze the microstructure changes of the quaternary slag system under different basicities and w(MgO)/w(Al_(2)O_(3))ratios.The changes in w(MgO)/w(Al_(2)O_(3))ratio and basicity could affect the stability of each ion-oxygen.Increasing the basicity and w(MgO)/w(Al_(2)O_(3))ratio,the average coordination number of O surrounding Si atom only changed a little and remained approximately 4,indicating that Si exists as a stable structure of the[SiO4]4−tetrahedron in the slag structure,while the average coordination number of O surrounding Al atom changed greatly from 4 to 6,which indicated that the Al existence form could be transformed from[AlO_(4)]^(5−) tetrahedron to[AlO_(5)]^(7−) pentahedron and[AlO_(6)]^(9−) octahedron.Also,the diffusion rate of ions was accelerated with the increase in w(MgO)/w(Al_(2)O_(3))ratio and basicity.Moreover,the self-diffusion coefficients of each ion were obtained,and the magnitudes were observed to be in the following order:Mg^(2+)>Ca^(2+)>Al^(3+)>Si^(4+).The calculation and analysis of the slag viscosity and activation energy of viscous flow under different basicities and w(MgO)/w(Al_(2)O_(3))ratios revealed that the metallurgical properties of slag at high temperature depend on the flow-unit diffusivity and the microstructure stability,simultaneously,the basicity should be controlled between 1.0 and 1.2,and the w(MgO)/w(Al_(2)O_(3))ratio could be controlled between 0.45 and 0.55.
