A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The resu...A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.展开更多
The effects of artificial aging(T6)on the creep resistance with tensile stresses in the range of 50−80 MPa at 175℃were investigated for an extruded Mg−1.22Al−0.31Ca−0.44Mn(wt.%)alloy.The Guinier-Preston(G.P.)zones pr...The effects of artificial aging(T6)on the creep resistance with tensile stresses in the range of 50−80 MPa at 175℃were investigated for an extruded Mg−1.22Al−0.31Ca−0.44Mn(wt.%)alloy.The Guinier-Preston(G.P.)zones primarily precipitate in the sample aged at 200℃for 1 h(T6-200℃/1h),while the Al_(2)Ca phases mainly precipitate in the sample aged at 275℃for 8 h(T6-275℃/8h).The T6-200℃/1h sample exhibits excellent creep resistance,with a steady-state creep rate one order of magnitude lower than that of the T6-275℃/8h sample.The abnormally high stress exponent(~8.2)observed in the T6-200℃/1h sample is associated with the power-law breakdown mechanism.TEM analysis illuminates that the creep mechanism for the T6-200℃/1h sample is cross-slip between basal and prismatic dislocations,while the T6-275℃/8h sample exhibits a mixed mechanism of dislocation cross-slip and climb.Compared with the Al_(2)Ca phase,the dense G.P.zones effectively impede dislocation climb and glide during the creep process,demonstrating superior creep resistance of the T6-200℃/1h sample.展开更多
The evolution of the S'precipitate in Al−Cu−Mg alloy was investigated using transmission electron microscopy(TEM),high-angle annular dark-field scanning transmission electron microscopy(HAADF−STEM),molecular dynam...The evolution of the S'precipitate in Al−Cu−Mg alloy was investigated using transmission electron microscopy(TEM),high-angle annular dark-field scanning transmission electron microscopy(HAADF−STEM),molecular dynamics(MD)simulations,and other analytical techniques.The precipitation behavior during different aging stages of the supersaturated solid solution formed after rapid cold punching was focused,which induces rapid dissolution of precipitates.The findings reveal that the precipitation sequence is significantly influenced by aging temperature.At higher aging temperatures,which mitigate lattice distortion in the matrix,the precipitation sequence follows the conventional path.Conversely,at lower aging temperatures,where lattice distortion persists,the sequence deviates,suppressing the formation of Guinier−Preston−Bagaryatsky(GPB)zones.MD simulations confirm that the variations in solute atom diffusion rates at different aging temperatures lead to the differences in the S'phase precipitation sequence.展开更多
The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cool...The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.展开更多
A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
Al-Cu-Mn-Mg合金因其优异的综合性能,被广泛应用于航空航天和轨道交通等领域。然而,该合金在铸造过程中容易出现热裂缺陷,严重影响铸件的质量和可靠性。因此,提高合金的晶粒细化效果,对于改善合金的铸造性能具有重要意义。Al-Ti-B细化...Al-Cu-Mn-Mg合金因其优异的综合性能,被广泛应用于航空航天和轨道交通等领域。然而,该合金在铸造过程中容易出现热裂缺陷,严重影响铸件的质量和可靠性。因此,提高合金的晶粒细化效果,对于改善合金的铸造性能具有重要意义。Al-Ti-B细化剂是铝合金铸造中最常用的晶粒细化剂,但不同Ti/B质量比的Al-Ti-B细化剂对晶粒细化效果及热裂机制尚未系统研究。采用X射线衍射仪(XRD)、光学显微镜(OM)、扫描电镜(SEM)和CRC(constrained rod cast)金属型约束热裂棒模具等,分析了不同Ti/B质量比的Al-Ti-B细化剂对铸造Al-Cu-Mn-Mg合金微观组织和热裂倾向性的影响。实验结果表明,4种Ti/B比的Al-Ti-B细化剂中Al_3Ti和TiB_2相的含量存在显著差异。在B含量均为0.3%(质量分数)的条件下,添加Al-3Ti-1B、Al-4Ti-1B、Al-5Ti-1B和Al-5Ti-2B的Al-5Cu-0.7Mn-0.55Mg合金的平均晶粒尺寸分别为162.07、113.73、107.81和88.00μm,对应的热裂纹倾向性指数依次为112、136、96和24。微观机制分析表明,Ti B_(2)相的含量对晶粒细化效果和热裂倾向性具有显著影响。特别是Al-5Ti-2B细化剂,在晶粒细化的同时,显著降低了合金的热裂倾向性,展现出优异的性能。展开更多
基金supported by Guangdong Major Project of Basic and Applied Basic Research, China (No. 2020B0301030006)Fundamental Research Funds for the Central Universities, China (No. SWU-XDJH202313)+1 种基金Chongqing Postdoctoral Science Foundation Funded Project, China (No. 2112012728014435)the Chongqing Postgraduate Research and Innovation Project, China (No. CYS23197)。
文摘A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.
基金supported by the National Natural Science Foundation of China (Nos. 52175322, 52271031)the Natural Science Foundation of Jilin Province, China (No. SKL202302015)。
文摘The effects of artificial aging(T6)on the creep resistance with tensile stresses in the range of 50−80 MPa at 175℃were investigated for an extruded Mg−1.22Al−0.31Ca−0.44Mn(wt.%)alloy.The Guinier-Preston(G.P.)zones primarily precipitate in the sample aged at 200℃for 1 h(T6-200℃/1h),while the Al_(2)Ca phases mainly precipitate in the sample aged at 275℃for 8 h(T6-275℃/8h).The T6-200℃/1h sample exhibits excellent creep resistance,with a steady-state creep rate one order of magnitude lower than that of the T6-275℃/8h sample.The abnormally high stress exponent(~8.2)observed in the T6-200℃/1h sample is associated with the power-law breakdown mechanism.TEM analysis illuminates that the creep mechanism for the T6-200℃/1h sample is cross-slip between basal and prismatic dislocations,while the T6-275℃/8h sample exhibits a mixed mechanism of dislocation cross-slip and climb.Compared with the Al_(2)Ca phase,the dense G.P.zones effectively impede dislocation climb and glide during the creep process,demonstrating superior creep resistance of the T6-200℃/1h sample.
基金supported by the China Scholarship Council (CSC) Local Cooperation Program (No. 202308430176)the National Natural Science Foundation of China (No. 52271177)the Hunan Provincial Natural Science Foundation Regional Joint Fund, China (No. 2023JJ50173)。
文摘The evolution of the S'precipitate in Al−Cu−Mg alloy was investigated using transmission electron microscopy(TEM),high-angle annular dark-field scanning transmission electron microscopy(HAADF−STEM),molecular dynamics(MD)simulations,and other analytical techniques.The precipitation behavior during different aging stages of the supersaturated solid solution formed after rapid cold punching was focused,which induces rapid dissolution of precipitates.The findings reveal that the precipitation sequence is significantly influenced by aging temperature.At higher aging temperatures,which mitigate lattice distortion in the matrix,the precipitation sequence follows the conventional path.Conversely,at lower aging temperatures,where lattice distortion persists,the sequence deviates,suppressing the formation of Guinier−Preston−Bagaryatsky(GPB)zones.MD simulations confirm that the variations in solute atom diffusion rates at different aging temperatures lead to the differences in the S'phase precipitation sequence.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3701000)the National Natural Science Foundation of China(Nos.52471118,52101125,U2037601,and U21A2048)Young Elite Scientists Sponsorship Program by CAST,China(No.2022QNRC001)。
文摘The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
文摘Al-Cu-Mn-Mg合金因其优异的综合性能,被广泛应用于航空航天和轨道交通等领域。然而,该合金在铸造过程中容易出现热裂缺陷,严重影响铸件的质量和可靠性。因此,提高合金的晶粒细化效果,对于改善合金的铸造性能具有重要意义。Al-Ti-B细化剂是铝合金铸造中最常用的晶粒细化剂,但不同Ti/B质量比的Al-Ti-B细化剂对晶粒细化效果及热裂机制尚未系统研究。采用X射线衍射仪(XRD)、光学显微镜(OM)、扫描电镜(SEM)和CRC(constrained rod cast)金属型约束热裂棒模具等,分析了不同Ti/B质量比的Al-Ti-B细化剂对铸造Al-Cu-Mn-Mg合金微观组织和热裂倾向性的影响。实验结果表明,4种Ti/B比的Al-Ti-B细化剂中Al_3Ti和TiB_2相的含量存在显著差异。在B含量均为0.3%(质量分数)的条件下,添加Al-3Ti-1B、Al-4Ti-1B、Al-5Ti-1B和Al-5Ti-2B的Al-5Cu-0.7Mn-0.55Mg合金的平均晶粒尺寸分别为162.07、113.73、107.81和88.00μm,对应的热裂纹倾向性指数依次为112、136、96和24。微观机制分析表明,Ti B_(2)相的含量对晶粒细化效果和热裂倾向性具有显著影响。特别是Al-5Ti-2B细化剂,在晶粒细化的同时,显著降低了合金的热裂倾向性,展现出优异的性能。