Methanol,a crucial C1 intermediate,bridges traditional fossil-based chemical processes with emerging sustainable catalytic technologies by serving as both a versatile hydrogenation product from CO/CO_(2)and an active ...Methanol,a crucial C1 intermediate,bridges traditional fossil-based chemical processes with emerging sustainable catalytic technologies by serving as both a versatile hydrogenation product from CO/CO_(2)and an active intermediate for hydrocarbon synthesis.Despite significant progress in methanol-to-hydrocarbon(MTH)conversion,a comprehensive understanding of reaction mechanisms remains essential to enhance catalyst design and industrial applicability.This review critically synthesizes recent advances in mechanistic insights related to methanol conversion and methanol-mediated catalytic processes.Firstly,we systematically outline key reaction pathways involved in initial carbon–carbon(C–C)bond formation through direct and indirect mechanisms,emphasizing significant breakthroughs from spectroscopic analyses and theoretical calculations.Subsequently,we highlight the autocatalytic characteristics and dual-cycle mechanisms underlying MTH processes,critically evaluating the roles of zeolite structures,pore sizes,topology,and acidity in governing product selectivity and catalyst stability.Additionally,we discuss cutting-edge developments in tandem catalytic systems employing methanol as a pivotal intermediate for CO_(x)hydrogenation,emphasizing the transferable mechanistic principles and catalytic insights.Finally,we identify future research directions,including elucidating precise hydrocarbon pool(HCP)intermediates,optimizing zeolite structures through computational-guided design,and developing robust catalytic systems leveraging advanced characterization methods and artificial intelligence.By integrating multidisciplinary approaches from catalytic science,materials engineering,and reaction engineering,this review provides actionable guidance towards rational design and optimization of advanced catalytic systems for efficient methanol conversion processes.展开更多
Primary formation of methane and secondary formation of ethylene in methanol conversion are evidenced by temperature-programmed-surface- reaction of adsorbed methanol on HZSM-5 catalyst.A reaction mechanism accounts f...Primary formation of methane and secondary formation of ethylene in methanol conversion are evidenced by temperature-programmed-surface- reaction of adsorbed methanol on HZSM-5 catalyst.A reaction mechanism accounts for the observed results is described.展开更多
Transforming CO_(2)into methanol represents a crucial step towards closing the carbon cycle,with thermoreduction technology nearing industrial application.However,obtaining high methanol yields and ensuring the stabil...Transforming CO_(2)into methanol represents a crucial step towards closing the carbon cycle,with thermoreduction technology nearing industrial application.However,obtaining high methanol yields and ensuring the stability of heterocatalysts remain significant challenges.Herein,we present a sophisticated computational framework to accelerate the discovery of thermal heterogeneous catalysts,using machine-learned force fields.We propose a new catalytic descriptor,termed adsorption energy distribution,that aggregates the binding energies for different catalyst facets,binding sites,and adsorbates.The descriptor is versatile and can be adjusted to a specific reaction through careful choice of the key-step reactants and reaction intermediates.By applying unsupervised machine learning and statistical analysis to a dataset comprising nearly 160 metallic alloys,we offer a powerful tool for catalyst discovery.We propose new promising candidates such as ZnRh and ZnPt_(3),which to our knowledge,have not yet been tested,and discuss their possible advantage in terms of stability.展开更多
Methanol to gasoline reaction was investigated on two prepared ZSM-5 catalysts. The first one was a conventional catalyst denoted as ZSM-5(C) and the other was a hierarchical catalyst-ZSM-5(S) which was prepared b...Methanol to gasoline reaction was investigated on two prepared ZSM-5 catalysts. The first one was a conventional catalyst denoted as ZSM-5(C) and the other was a hierarchical catalyst-ZSM-5(S) which was prepared by incorporation of table sugar in catalyst gel during the synthesis procedure. The catalysts were characterized by FTIR, XRD, FE-SEM, N2 adsorption-desorption, NH3-TPD and TGA analytical technics. The proposed material showed pore modification as well as acidity moderating properties in ZSM-5 catalyst. The methanol to gasoline reaction was conducted in a fixed bed reactor with a WHSV of 1.5 h-1.Methanol conversions, gasoline yield and selectivity in production for the synthesized catalysts were determined by gas chromatography method. The sugar modified catalyst converted more methanol than the conventional one and an enhancement in catalyst’s life time was observed. The selectivity to aromatics and durene were reduced compared to the conventional catalyst, so the gasoline quality was also further improved. The coking rate of catalysts was calculated employing TGA method. A reduction in coking rate and an increase in coke capacity of the modified catalyst were observed.展开更多
The conversion of methanol to olefins (MTO) over the SAPO-34 catalyst in fixed-bed microreactor was studied. The effect of reaction temperatures for methanol conversion to olefins and byproducts was investigated. A te...The conversion of methanol to olefins (MTO) over the SAPO-34 catalyst in fixed-bed microreactor was studied. The effect of reaction temperatures for methanol conversion to olefins and byproducts was investigated. A temperature of 425 ℃ appeared to be the optimum one suitable for conversion of methanol to olefins. Since the presence of water could increase the olefins selectivity, the methanol conversion reactions with mixed water/methanol feed were also studied. The effect of weight hourly space velocity on conversion of methanol was also studied. The results indicated that the olefins selectivity was significantly increased as WHSV increased till approximately 7.69 h-1 then it began to level off. Different factors affecting the catalyst deactivation rate was studied, showing that the catalyst deactivation time was dependent on reaction conditions, and temperatures higher and lower than the optimal one made the catalyst deactivation faster. Adding water to methanol could slow down the catalyst deactivation rate.展开更多
ZSM‐22 zeolite with different crystal lengths was prepared using a modified hydrothermal method. Rotation speed, Si/Al molar ratio and co‐solvent have important effects on the crystal size of ZSM‐22. The nanosized ...ZSM‐22 zeolite with different crystal lengths was prepared using a modified hydrothermal method. Rotation speed, Si/Al molar ratio and co‐solvent have important effects on the crystal size of ZSM‐22. The nanosized zeolite samples were characterized by X‐ray diffraction, X‐ray fluorescence, nitrogen adsorption, scanning electron microscopy, temperature‐programmed desorption of am‐monia and solid state nuclear magnetic resonance. The catalytic performance of nanosized ZSM‐22 was tested using the conversion of methanol. Compared to conventional ZSM‐22, the nanosized ZSM‐22 zeolite exhibited superior selectivity to ethylene and aromatics and lower selectivity to propylene. Stability against deactivation was clearly shown by the nanosized ZSM‐22 zeolite. A higher external surface area and smaller particle size make this nanosized ZSM‐22 zeolite attractive for catalytic applications.展开更多
Methanol-to-olefins(MTO)process is one of the most critical pathways to produce low carbon olefins.Typically,the reaction is driven by thermal catalysis,which inevitably needs to consume large amounts of fossil fuel.D...Methanol-to-olefins(MTO)process is one of the most critical pathways to produce low carbon olefins.Typically,the reaction is driven by thermal catalysis,which inevitably needs to consume large amounts of fossil fuel.Developing a new technique to substitute for the fuel burning is urgent for MTO process to improve the industry prospects and sustainability.Herein,we report a novel W_(18)O_(49)/Au/SAPO-34(W/Au/S),a multifunctional photothermal catalyst for the MTO reaction.A high methanol conversion was achieved under xenonum(Xe)lamp irradiation,yielding methyl ether(ME)and ethylene as the main products.The optimized W/Au/S catalysts showed ethylene yield as high as 250μmol in 60 min,which was 2.5 times higher than that of Au/SAPO-34.The physiochemical characterization revealed that the SAPO-34 molecular sieves were surrounded by Au and W_(18)O_(49)nanoparticles,which exhibited a strong localized surface plasmon resonance excitation around 540 nm and light absorption beyond 500 nm.The multifunctional catalysts showed a strong photothermal effect,arising from the broadened light absorption of Au and W_(18)O_(49)nanoparticles,leading to a temperature as high as 250℃on the surface of the catalysts.Mechanism study showed that the superior ethylene selectivity of W/Au/S catalysts was attributed to the moderating acidic sites of W_(18)O_(49)for methanol dehydration to ethylene.This research may provide new insight for designing heterostructures to improve photo-to-chemical conversion performance and is expected to accelerate progress toward the excellent multifunctional photothermal catalysts with broad light absorption for methanol activation and C-C bond formation.展开更多
Identification of the catalyst characteristics correlating with the key performance parameters including selectivity and stability is key to the rational catalyst design. Herein we focused on the identification of pro...Identification of the catalyst characteristics correlating with the key performance parameters including selectivity and stability is key to the rational catalyst design. Herein we focused on the identification of property-performance relationships in the methanol-to-olefin(MTO) process by studying in detail the catalytic behaviour of MFI, MEL and their respective intergrowth zeolites. The detailed material characterization reveals that both the high production of propylene and butylenes and the large Me OH conversion capacity correlate with the enrichment of lattice Al sites in the channels of the pentasil structure as identified by 27 Al MAS NMR and 3-methylpentane cracking results. The lack of correlation between MTO performance and other catalyst characteristics, such as crystal size, presence of external Brønsted acid sites and Al pairing suggests their less pronounced role in defining the propylene selectivity. Our analysis reveals that catalyst deactivation is rather complex and is strongly affected by the enrichment of lattice Al in the intersections, the overall Al-content, and crystal size. The intergrowth of MFI and MEL phases accelerates the catalyst deactivation rate.展开更多
基金the Inner Mongolia Natural Science Foundation(2023ZD05,2025JQ028,2025MS02001)the National Natural Science Foundation of China(22278238,22238004)+3 种基金the National Key Research and Development Program of China(2024YFE0211400)the Major Science and Technology Program of Inner Mongolia Autonomous Region(20212120326)the“Elite Talents Revitalize Inner Mongolia”Initiative–Tier-1 Talent Team(202410)the Ordos Science and Technology Breakthrough(JBGS2024003),and Ordos Laboratory for their financial support.
文摘Methanol,a crucial C1 intermediate,bridges traditional fossil-based chemical processes with emerging sustainable catalytic technologies by serving as both a versatile hydrogenation product from CO/CO_(2)and an active intermediate for hydrocarbon synthesis.Despite significant progress in methanol-to-hydrocarbon(MTH)conversion,a comprehensive understanding of reaction mechanisms remains essential to enhance catalyst design and industrial applicability.This review critically synthesizes recent advances in mechanistic insights related to methanol conversion and methanol-mediated catalytic processes.Firstly,we systematically outline key reaction pathways involved in initial carbon–carbon(C–C)bond formation through direct and indirect mechanisms,emphasizing significant breakthroughs from spectroscopic analyses and theoretical calculations.Subsequently,we highlight the autocatalytic characteristics and dual-cycle mechanisms underlying MTH processes,critically evaluating the roles of zeolite structures,pore sizes,topology,and acidity in governing product selectivity and catalyst stability.Additionally,we discuss cutting-edge developments in tandem catalytic systems employing methanol as a pivotal intermediate for CO_(x)hydrogenation,emphasizing the transferable mechanistic principles and catalytic insights.Finally,we identify future research directions,including elucidating precise hydrocarbon pool(HCP)intermediates,optimizing zeolite structures through computational-guided design,and developing robust catalytic systems leveraging advanced characterization methods and artificial intelligence.By integrating multidisciplinary approaches from catalytic science,materials engineering,and reaction engineering,this review provides actionable guidance towards rational design and optimization of advanced catalytic systems for efficient methanol conversion processes.
文摘Primary formation of methane and secondary formation of ethylene in methanol conversion are evidenced by temperature-programmed-surface- reaction of adsorbed methanol on HZSM-5 catalyst.A reaction mechanism accounts for the observed results is described.
基金funding from the European Union – NextGenerationEU instrument and the Research Council of Finland's AICon project (grant number no. 348179). The authors gratefully acknowledge CSC – IT Center for Science, Finland, and the Aalto Science-IT project for generous computational resources.
文摘Transforming CO_(2)into methanol represents a crucial step towards closing the carbon cycle,with thermoreduction technology nearing industrial application.However,obtaining high methanol yields and ensuring the stability of heterocatalysts remain significant challenges.Herein,we present a sophisticated computational framework to accelerate the discovery of thermal heterogeneous catalysts,using machine-learned force fields.We propose a new catalytic descriptor,termed adsorption energy distribution,that aggregates the binding energies for different catalyst facets,binding sites,and adsorbates.The descriptor is versatile and can be adjusted to a specific reaction through careful choice of the key-step reactants and reaction intermediates.By applying unsupervised machine learning and statistical analysis to a dataset comprising nearly 160 metallic alloys,we offer a powerful tool for catalyst discovery.We propose new promising candidates such as ZnRh and ZnPt_(3),which to our knowledge,have not yet been tested,and discuss their possible advantage in terms of stability.
基金the Petrochemical Research and Technology Company, Tehran, Iran for financial support of this research
文摘Methanol to gasoline reaction was investigated on two prepared ZSM-5 catalysts. The first one was a conventional catalyst denoted as ZSM-5(C) and the other was a hierarchical catalyst-ZSM-5(S) which was prepared by incorporation of table sugar in catalyst gel during the synthesis procedure. The catalysts were characterized by FTIR, XRD, FE-SEM, N2 adsorption-desorption, NH3-TPD and TGA analytical technics. The proposed material showed pore modification as well as acidity moderating properties in ZSM-5 catalyst. The methanol to gasoline reaction was conducted in a fixed bed reactor with a WHSV of 1.5 h-1.Methanol conversions, gasoline yield and selectivity in production for the synthesized catalysts were determined by gas chromatography method. The sugar modified catalyst converted more methanol than the conventional one and an enhancement in catalyst’s life time was observed. The selectivity to aromatics and durene were reduced compared to the conventional catalyst, so the gasoline quality was also further improved. The coking rate of catalysts was calculated employing TGA method. A reduction in coking rate and an increase in coke capacity of the modified catalyst were observed.
文摘The conversion of methanol to olefins (MTO) over the SAPO-34 catalyst in fixed-bed microreactor was studied. The effect of reaction temperatures for methanol conversion to olefins and byproducts was investigated. A temperature of 425 ℃ appeared to be the optimum one suitable for conversion of methanol to olefins. Since the presence of water could increase the olefins selectivity, the methanol conversion reactions with mixed water/methanol feed were also studied. The effect of weight hourly space velocity on conversion of methanol was also studied. The results indicated that the olefins selectivity was significantly increased as WHSV increased till approximately 7.69 h-1 then it began to level off. Different factors affecting the catalyst deactivation rate was studied, showing that the catalyst deactivation time was dependent on reaction conditions, and temperatures higher and lower than the optimal one made the catalyst deactivation faster. Adding water to methanol could slow down the catalyst deactivation rate.
基金supported by the National Natural Science Foundation of China (21506202)~~
文摘ZSM‐22 zeolite with different crystal lengths was prepared using a modified hydrothermal method. Rotation speed, Si/Al molar ratio and co‐solvent have important effects on the crystal size of ZSM‐22. The nanosized zeolite samples were characterized by X‐ray diffraction, X‐ray fluorescence, nitrogen adsorption, scanning electron microscopy, temperature‐programmed desorption of am‐monia and solid state nuclear magnetic resonance. The catalytic performance of nanosized ZSM‐22 was tested using the conversion of methanol. Compared to conventional ZSM‐22, the nanosized ZSM‐22 zeolite exhibited superior selectivity to ethylene and aromatics and lower selectivity to propylene. Stability against deactivation was clearly shown by the nanosized ZSM‐22 zeolite. A higher external surface area and smaller particle size make this nanosized ZSM‐22 zeolite attractive for catalytic applications.
基金financially supported by the High-level Innovative Talent Cultivation Project of Guizhou Province(No.GZSQCC2019003)the Natural Science Research Project of Guizhou Provincial Department of Education(No.QJHKY Zi[2021]257)the Academic New Seedling Cultivation and Innovation Exploration Project of Guizhou Institute of Technology(No.GZLGXM-08)。
文摘Methanol-to-olefins(MTO)process is one of the most critical pathways to produce low carbon olefins.Typically,the reaction is driven by thermal catalysis,which inevitably needs to consume large amounts of fossil fuel.Developing a new technique to substitute for the fuel burning is urgent for MTO process to improve the industry prospects and sustainability.Herein,we report a novel W_(18)O_(49)/Au/SAPO-34(W/Au/S),a multifunctional photothermal catalyst for the MTO reaction.A high methanol conversion was achieved under xenonum(Xe)lamp irradiation,yielding methyl ether(ME)and ethylene as the main products.The optimized W/Au/S catalysts showed ethylene yield as high as 250μmol in 60 min,which was 2.5 times higher than that of Au/SAPO-34.The physiochemical characterization revealed that the SAPO-34 molecular sieves were surrounded by Au and W_(18)O_(49)nanoparticles,which exhibited a strong localized surface plasmon resonance excitation around 540 nm and light absorption beyond 500 nm.The multifunctional catalysts showed a strong photothermal effect,arising from the broadened light absorption of Au and W_(18)O_(49)nanoparticles,leading to a temperature as high as 250℃on the surface of the catalysts.Mechanism study showed that the superior ethylene selectivity of W/Au/S catalysts was attributed to the moderating acidic sites of W_(18)O_(49)for methanol dehydration to ethylene.This research may provide new insight for designing heterostructures to improve photo-to-chemical conversion performance and is expected to accelerate progress toward the excellent multifunctional photothermal catalysts with broad light absorption for methanol activation and C-C bond formation.
基金supported by the BASF and the Advanced Research Center Chemical Building Blocks Consortium (ARC CBBC) for Funding under Project (2016.007.TUD)
文摘Identification of the catalyst characteristics correlating with the key performance parameters including selectivity and stability is key to the rational catalyst design. Herein we focused on the identification of property-performance relationships in the methanol-to-olefin(MTO) process by studying in detail the catalytic behaviour of MFI, MEL and their respective intergrowth zeolites. The detailed material characterization reveals that both the high production of propylene and butylenes and the large Me OH conversion capacity correlate with the enrichment of lattice Al sites in the channels of the pentasil structure as identified by 27 Al MAS NMR and 3-methylpentane cracking results. The lack of correlation between MTO performance and other catalyst characteristics, such as crystal size, presence of external Brønsted acid sites and Al pairing suggests their less pronounced role in defining the propylene selectivity. Our analysis reveals that catalyst deactivation is rather complex and is strongly affected by the enrichment of lattice Al in the intersections, the overall Al-content, and crystal size. The intergrowth of MFI and MEL phases accelerates the catalyst deactivation rate.