Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro...Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.展开更多
High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties w...High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties was systematically characterised and analysed. The micro-structure of the as-built steel consisted of two parts. The first part comprised martensite with twins combined with ω-Fe nano-particles, and the second part consisted of lower bainite in the molten pool, as well as upper bainite, granular bainite and tempered martensite in the heat-affected zone. With the quenching temperatures varying from 800℃ to 950℃, the micro-structure gradually transformed from acicular ferrite + martensite to tempered martensite +θ-Fe3C carbides, and the grain size exhibited noticeable growth. Moreover, quenching treatments could eliminate the anisotropy and inhomogeneity of the micro-structure. The rod-shaped nanosized η-Fe2C and θ-Fe3C precipitates were clearly observed, which were converted from ω-Fe and distributed at multiple angles in the lath. The size and number of nano-precipitates, triggered by the high self-tempering degree of martensite, gradually increased. The relationships among grain size, the twins, dislocation density and nano-precipitation and the dramatically improved performance of quenched samples were analysed using strengthening mechanisms. After quenching at 850℃, the as-built 24CrNiMo steel attained ultra-high mechanical properties including hardness, Ultimate Tensile Strength (UTS), Elongation (El) and impact energy with values of 480.9 HV_(1), 1611.4 MPa, 9.8% and 42.8 J, respectively. Meanwhile, both the wear and thermal fatigue resistance increased by approximately 40%. This study demonstrated that LPBF-fabricated 24CrNiMo steel, with matching good performances, can be achieved using a subsequent one-step quenching process.展开更多
To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the...To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the alloy across different planes were investigated.The anisotropy of SLM-fabricated Ti-6Al-4V alloys was analyzed,and the electron backscatter diffraction technique was used to investigate the influence of different grain types and orientations on the stress-strain distribution at various scales.Results reveal that in room-temperature compression tests at a strain rate of 10^(-3) s^(-1),both the compressive yield strength and microhardness vary along the deposition direction,indicating a certain degree of mechanical property anisotropy.The alloy exhibits a columnar microstructure;along the deposition direction,the grains appear equiaxed,and they have internal hexagonal close-packed(hcp)α/α'martensitic structure.α'phase has a preferential orientation approximately along the<0001>direction.Anisotropy arises from the high aspect ratio of columnar grains,along with the weak texture of the microstructure and low symmetry of the hcp crystal structure.展开更多
A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of T...A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.展开更多
The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solutio...The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.展开更多
Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the deve...Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the development of melt crystallization is hampered by lacking solid–liquid equilibrium (SLE) data for some isomers.Therefore,the SLE data of both binary and ternary mixtures of 2,3-dimethylphenol (2,3-DMP),3,5-dimethylphenol (3,5-DMP),and 3,4-dimethylphenol (3,4-DMP) were determined by using differential scanning calorimetry in this work.Additionally,crystallographic analysis was conducted to investigate the thermodynamic characteristics of these mixtures.The experimental results indicated that all the systems investigated in this research exhibited eutectic behavior.The experimentally obtained SLE data were well correlated with the Wilson and non-random two-liquid models.The excess thermodynamic functions were calculated to analyze the types and intensities of the molecular interactions occurring in the mixtures.Furthermore,this study developed a model for the correlation between the theoretical crystallization yield and the actual cooling yield and final yield in melt crystallization.This study has furnished reliable data essential for developing and optimizing the melt crystallization process of mixtures of 2,3-DMP,3,5-DMP,and 3,4-DMP.展开更多
Selective laser melting(SLM)is an advanced additive manufacturing technique that enables the fabrication of complex metal components with high density,precision,and design flexibility.A novel Sc-free Al-4.58Mg-1.17Mn-...Selective laser melting(SLM)is an advanced additive manufacturing technique that enables the fabrication of complex metal components with high density,precision,and design flexibility.A novel Sc-free Al-4.58Mg-1.17Mn-1.59Zr-1.45Ti alloy was successfully fabricated via SLM,achieving a relative density of~99.89%.The microstructure of the as-fabricated alloy was characterized by scanning electron microscopy and transmission electron microscopy,which revealed refined equiaxed grains,a high density of low-angle grain boundaries and dislocation structures,as well as Mg segregation along grain boundaries.Additionally,a variety of dispersed precipitates were identified,including Mg-containing oxides,L1_(2)-Al_(3)(Ti_(x),Zr_(1−x)),and Al_(3)Zr particles.Room-temperature tensile tests showed that the alloy exhibits an excellent combination of strength and ductility,with a yield strength of 453.2±12 MPa,an ultimate tensile strength of 515.1±8 MPa,and an elongation of 22.5%±0.3%.The high strength was attributed to the combined effects of grain boundary strengthening,solid solution strengthening,precipitation strengthening,and dislocation strengthening.The developed Sc-free Al-Mg-Mn-Zr-Ti alloy demonstrates significant potential as an economical high-strength lightweight material for SLM-based manufacturing applications.展开更多
The corrosion wear behavior of the selective laser melting(SLM)and forged TC4 alloys in 3.5 wt.%NaCl solution is studied.Results indicate that the current densities of the two TC4 alloys increase with the increase in ...The corrosion wear behavior of the selective laser melting(SLM)and forged TC4 alloys in 3.5 wt.%NaCl solution is studied.Results indicate that the current densities of the two TC4 alloys increase with the increase in applied potential,meaning that the corrosion resistance of the alloys decreases.And the main product of the passive film is TiO_(2).What’s more,corrosion wear behavior is more severe due to the presence of corrosion,resulting in greater mass losses and deeper wear scars.To explore the interaction between corrosion and wear for the two TC4 alloys,the change of the mass loss proportions for wear caused by corrosion and corrosion caused by wear with potential is analyzed.The mass loss of wear caused by corrosion cannot be ignored,and it affects SLM TC4 alloy with the unique acicularα′-phase significantly.展开更多
Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical...Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical properties under specific conditions.However,the intrinsic influence mechanism of microstructure formation under non-equilibrium solidification conditions in SLM processes has not been clearly revealed.In the present work,the influence of Al concentration and process parameters on the microstructure forming mechanism of Al_(x)CoCrFeNi HEAs prepared by SLM is investigated by molecular dynamics simulation method.The simulation results show that the difference in Al content significantly affects the microstructure formation of HEAs,including the growth rate and morphology of columnar crystals,stress distribution at grain boundaries,and defect structure.In addition,the results show that increasing the substrate temperature improves the solidification formability,reduces microstructural defects,and helps reduce residual stress in Al_(x)CoCrFeNi HEAs.By analyzing the influence of heat and solute flow in the molten pool on the growth of columnar crystals,it is found that spatial fluctuations in Al concentration during the non-equilibrium solidification process inhibit the high cooling rates induced by steep temperature gradients.These findings promote the understanding of the forming mechanism of microstructure in HEAs prepared by SLM and provide theoretical guidance for designing high-performance SLM-fabricated HEAs.展开更多
Melt electrowriting(MEW) enables the precise deposition of polymeric fibers at micro-/nanoscale, allowing for the fabrication of 3D biomimetic scaffolds. By incorporating stimuli-responsive polymers and/or functional ...Melt electrowriting(MEW) enables the precise deposition of polymeric fibers at micro-/nanoscale, allowing for the fabrication of 3D biomimetic scaffolds. By incorporating stimuli-responsive polymers and/or functional fillers, MEW-based 4D printing creates scaffolds capable of undergoing controlled, reversible shape transformations in response to external stimuli over time. These dynamic 4D scaffolds can be tailored for minimally invasive delivery, remote actuation, and real-time responsiveness to physiological environments, making them highly relevant for biomedical applications. This review systematically elucidates the principles of MEW-based 4D printing, including material considerations, actuation methods, and structure design strategies, along with shape programming and morphing mechanisms. The versatility of MEW for rational fabrication of biomimetic scaffolds is firstly introduced. Subsequently, the critical elements underpinning MEW-based 4D printing process are overviewed, including an analysis of stimuli-responsive materials compatible with MEW, an evaluation of applicable external stimuli, and a discussion on the advancements in design strategies for 4D scaffolds. Recent progress of MEW 4D scaffolds for applications in tissue engineering, biomedical implants, and drug delivery systems are highlighted. Finally, key challenges and perspectives toward material innovation, fabrication optimization, and actuation control are discussed. This review aims to provide valuable insights for design and creation of multifunctional biomimetic dynamic scaffolds by MEW-based 4D printing.展开更多
The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source ...The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source for steel smelting.The improvement of EAF smelting efficiency is primarily influenced by three key factors:the heat transfer efficiency of the electric arc,the intensity of molten pool stirring,and the melting rate of scrap.The arc heat transfer efficiency determines the energy input efficiency and the maximum smelting temperature of the EAF.Molten pool stirring intensity plays a crucial role in ensuring uniformity in temperature,composition,and flow within the furnace,preventing the formation of dead zones.The scrap melting rate is a decisive factor in EAF smelting efficiency,largely governed by the coupling of heat and mass transfer.Thus,understanding not only the rapid melting mechanism of scrap but also the impact of arc heat transfer and molten pool stirring is essential to optimizing the smelting process.Advancing research in these areas is critical for shortening the EAF smelting cycle,reducing energy consumption,lowering costs,and improving resource utilization.Therefore,recent achievements and development trends in fundamental research on enhancing EAF smelting efficiency were summarized.展开更多
Selective Laser Melting(SLM),an advanced metal additive manufacturing technology,offers high precision and personalized customization advantages.However,selecting reasonable SLM parameters is challenging due to comple...Selective Laser Melting(SLM),an advanced metal additive manufacturing technology,offers high precision and personalized customization advantages.However,selecting reasonable SLM parameters is challenging due to complex relationships.This study proposes a method for identifying the optimal process window by combining the simulation model with an optimization algorithm.JAYA is guided by the principle of preferential behavior towards best solutions and avoidance of worst ones,but it is prone to premature convergence thus leading to insufficient global search.To overcome limitations,this research proposes a Differential Evolution-framed JAYA algorithm(DEJAYA).DEJAYA incorporates four key enhancements to improve the flexibility of the original algorithm,which include DE framework design,horizontal crossover operator,longitudinal crossover operator,and global greedy strategy.The effectiveness of DEJAYA is rigorously evaluated by a suite of 23 distinct benchmark functions.Furthermore,the numerical simulation establishes AlSi10Mg single-track formation models,and DEJAYA successfully identified the optimal process window for this problem.Experimental results validate that DEJAYA effectively guides SLM parameter selection for AlSi10Mg.展开更多
Background: This study focuses on the fabrication and optimization of Ti6Al4V alloy latticestructures produced by the Selective Laser Melting (SLM) process. Such structures areincreasingly used in biomedical implants ...Background: This study focuses on the fabrication and optimization of Ti6Al4V alloy latticestructures produced by the Selective Laser Melting (SLM) process. Such structures areincreasingly used in biomedical implants due to their potential to match the mechanicalproperties of human bone. Key features influencing their performance include porosity ratio,surface roughness, elastic modulus, and yield strength. Achieving a balance between theseparameters is essential for ensuring both mechanical integrity and biological compatibility.Methods: The Taguchi method integrated with Grey Relational Analysis (GRA) wasemployed to optimize the SLM process parameters—laser power (160-240 J), scanningspeed (1000-1500 mm/min), and hatch spacing (0.06-0.12 mm). The optimization aimed toproduce lattice structures with properties closely resembling human bone. Experimentaltrials were conducted to evaluate the effects of these parameters on porosity, surfaceroughness, elastic modulus, and yield strength, followed by statistical and relational analysisto determine the optimal configuration. Results: The results revealed that higher scanningspeed, wider hatch spacing, and lower laser power increased the porosity ratio compared toCAD models. A strong inverse relationship was observed between porosity and both yieldstrength and elastic modulus. Increasing laser power substantially reduced surfaceroughness. Through Taguchi-GRA optimization, the optimal parameter combination wasdetermined as laser power of 240 J, scanning speed of 1250 mm/min, and hatch spacing of0.06 mm. Under these conditions, the obtained values were: modulus of elasticity (0°) = 20GPa, modulus of elasticity (90°) = 18.874 GPa, yield strength (0°) = 265 MPa, yieldstrength (90°) = 260 MPa, porosity = 48.565%, and surface roughness = 6.223 μm.Conclusion: The optimized SLM parameters successfully produced Ti6Al4V latticestructures with mechanical and morphological characteristics compatible with human bone.The study highlights the critical balance between process parameters and structuralfeatures, providing a systematic approach for tailoring lattice structures for biomedicalapplications through Taguchi and GRA-based optimization.展开更多
Glacial meltwater constitutes a vital component of the water supply in arid and semi-arid areas.However,the influence of glacial melting on runoff and evapotranspiration under global warming remains insufficiently und...Glacial meltwater constitutes a vital component of the water supply in arid and semi-arid areas.However,the influence of glacial melting on runoff and evapotranspiration under global warming remains insufficiently understood.Previous studies coupling the Soil and Water Assessment Tool(SWAT)model with glacier modules often failed to consider the spatial heterogeneity of temperature during glacial melting,potentially leading to biased estimates of meltwater volume.In this study,we developed a glacier-coupled SWAT(SWAT-glacier)model considering the digital elevation model(DEM)based temperature-driven glacial melt processes to elucidate the impact of glacial melting on hydrological processes across four river basins(Dongda,Xiying,Jinta,and Zamu)of the upper Shiyang River Basin(SYRB)in northwestern China from 1986 to 2021.Compared with the standard SWAT model,the proposed SWAT-glacier model significantly improved the simulation accuracy for both runoff and evapotranspiration.Specifically,in comparison with the standard SWAT model,the Nash-Sutcliffe efficiency of the SWAT-glacier model showed a relative improvement of approximately 0.42%–9.16%and 1.50%–10.15%for runoff and evapotranspiration,respectively,in the four river basins during the validation period.Annual glacial runoff occurred predominantly from May to October,whereas glacial melt-induced evapotranspiration peaked between June and August.From 1986 to 2021,the average contributions of glacial melt to runoff were 6.97%for Dongda,3.06%for Xiying,2.70%for Jinta,and 0.67%for Zamu,whereas its contributions to evapotranspiration were 9.06%,5.14%,3.21%,and 1.59%,respectively.This study presents a SWAT-glacier modeling framework that enhances the simulation of hydrological processes in cold regions.The proposed methodology can be extended to other glacierized basins to provide valuable insights into water resource management under climate change.展开更多
Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is r...Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is revealed,utilizing selective laser melting(SLM)to fabricate composites with 5 and 10 vol.%WC.The WC incorporation markedly alters the composite’s microstructure and mechanical attributes.Notably,5 vol.%WC-316L composite exhibits a refined submicron cellular structure,averaging 0.67μm in grain size.Elemental diffusion at WC-316L interface formed a 0.8μm gradient transition layer enriched with M_(2)C carbides(Fe,Cr,W),ensuring robust metallurgical bonding.Compared with unreinforced 316L,5%WC composite exhibits a 70%increase in tensile strength,reaching 1012.6 MPa,and a 25.3%rise in hardness,while maintaining acceptable ductility.10%WC composite achieves a 70.8%hardness enhancement,albeit with reduced elongation.Friction coefficient is reduced by up to 17.3%,and the wear mechanism shifts from adhesive to abrasive,significantly improving wear resistance.展开更多
In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and mat...In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.展开更多
Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different method...Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different methods such as the method of modulating the trench depth,the method of introducing dielectric layer and p-type inversion region to improve the width of depletion region(W).It is observed that the intensity of electric field can be modulated by scaling the trench depth.On the other hand,the electron blocking region is formed in the detector enveloped with a dielectric layer.Furthermore,the introducing of p-type inversion region produces new p/n junction,which not only promotes the further expansion of the depletion region but also reduces the intensity of electric field produced by main junction.It can be realized that all these methods can considerably enhance the working voltage as well as W.Of them,the improvement on W of GaN-MSND with the p-type inversion region is the most significant and the value of W could reach 12.8μm when the carrier concentration of p-type inversion region is 10^17 cm^-3.Consequently,the value of W is observed to improve 200%for the designed GaN-MSND as compared with that without additional design.This work ensures to the researchers and scientific community the fabrication of GaN-MSND having superior detection limit in the field of intense radiation.展开更多
In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve ...In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve the process problems in the masking procedure,the swelling problemof the first layer of SU-8 thick photoresist was studied experimentally.The 5μmline-width compensation and closed 20μmand 30μmisolation strips were designed and fabricated around the micro-structure pattern.The pore problemin the Ni micro-electroforming layer was analyzed and the electroforming parameters were improved.The pH value of the electroforming solution should be controlled between 3.8 and 4.4 and the current density should be below 3 A/dm^2.To solve the problems of high inner stress and incomplete development of the micro-cylinder hole array with a diameter of 30μm,the lithography process was optimized.The pre-baking temperature was increased via gradient heating and rose every 5℃ from 65℃ to 85℃ and then remained at 85℃ for 50 min–1 h.In addition,the full contact exposure was used.Finally,a multi-layer metal micro-structure with high precision and good quality of microelectroforming layer was fabricated using UV-LIGA overlay technology.展开更多
A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most ...A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most grains of these samples are equi-axed. This isderived from the high nucleation velocity in the shallow melt pool besides rapid solidification ofthe liquid-state alloy or metal. Bainitic structure, combination of pearlite and ferrite structureand ferrite structure are seen respectively in the samples involving various amounts of carbon owingto no martensitic transformation in these small samples.展开更多
基金co-supported by the Enterprise Innovation and Development Joint Program of the National Natural Science Foundation of China(No.U20B2032)Open Project Funding of State Key Laboratory for High Performance Tools(GXNGJSKL-2024-08)+1 种基金Open Foundation of the State Key Laboratory of Intelligent Manufacturing Equipment and Technology(IMETKF2023005)Introduced Innovative Scientific Research Team Project of Zhongshan(the tenth batch)(CXTD2023008)。
文摘Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.
基金co-supported by the National Key Research and Development Program of China (No. 2022YFB4600500)the National Natural Science Foundation of China (No. 52235006)
文摘High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties was systematically characterised and analysed. The micro-structure of the as-built steel consisted of two parts. The first part comprised martensite with twins combined with ω-Fe nano-particles, and the second part consisted of lower bainite in the molten pool, as well as upper bainite, granular bainite and tempered martensite in the heat-affected zone. With the quenching temperatures varying from 800℃ to 950℃, the micro-structure gradually transformed from acicular ferrite + martensite to tempered martensite +θ-Fe3C carbides, and the grain size exhibited noticeable growth. Moreover, quenching treatments could eliminate the anisotropy and inhomogeneity of the micro-structure. The rod-shaped nanosized η-Fe2C and θ-Fe3C precipitates were clearly observed, which were converted from ω-Fe and distributed at multiple angles in the lath. The size and number of nano-precipitates, triggered by the high self-tempering degree of martensite, gradually increased. The relationships among grain size, the twins, dislocation density and nano-precipitation and the dramatically improved performance of quenched samples were analysed using strengthening mechanisms. After quenching at 850℃, the as-built 24CrNiMo steel attained ultra-high mechanical properties including hardness, Ultimate Tensile Strength (UTS), Elongation (El) and impact energy with values of 480.9 HV_(1), 1611.4 MPa, 9.8% and 42.8 J, respectively. Meanwhile, both the wear and thermal fatigue resistance increased by approximately 40%. This study demonstrated that LPBF-fabricated 24CrNiMo steel, with matching good performances, can be achieved using a subsequent one-step quenching process.
基金National Natural Science Foundation of China(51504138,51674118,52271177)Hunan Provincial Natural Science Foundation of China(2023JJ50181)Supported by State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2024-022)。
文摘To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the alloy across different planes were investigated.The anisotropy of SLM-fabricated Ti-6Al-4V alloys was analyzed,and the electron backscatter diffraction technique was used to investigate the influence of different grain types and orientations on the stress-strain distribution at various scales.Results reveal that in room-temperature compression tests at a strain rate of 10^(-3) s^(-1),both the compressive yield strength and microhardness vary along the deposition direction,indicating a certain degree of mechanical property anisotropy.The alloy exhibits a columnar microstructure;along the deposition direction,the grains appear equiaxed,and they have internal hexagonal close-packed(hcp)α/α'martensitic structure.α'phase has a preferential orientation approximately along the<0001>direction.Anisotropy arises from the high aspect ratio of columnar grains,along with the weak texture of the microstructure and low symmetry of the hcp crystal structure.
基金Guangdong Basic and Applied Basic Research Foundation (2024A1515011873)Shenzhen Basic Research Project (JCYJ20241202123504007)Shenzhen Science and Technology Innovation Commission (KJZD20240903101400001, KJZD20240903102006009)。
文摘A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.
基金Tianjin Municipal Natural Science Foundation(23JCYBJC00040)National Natural Science Foundation of China(52175369)。
文摘The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.
基金funded by the National Natural Science Foundation of China(22308358,22208346,22421003)IPE Project for Frontier Basic Research(QYJC-2023-05)CAS Project for Young Scientists in Basic Research(YSBR-038).
文摘Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the development of melt crystallization is hampered by lacking solid–liquid equilibrium (SLE) data for some isomers.Therefore,the SLE data of both binary and ternary mixtures of 2,3-dimethylphenol (2,3-DMP),3,5-dimethylphenol (3,5-DMP),and 3,4-dimethylphenol (3,4-DMP) were determined by using differential scanning calorimetry in this work.Additionally,crystallographic analysis was conducted to investigate the thermodynamic characteristics of these mixtures.The experimental results indicated that all the systems investigated in this research exhibited eutectic behavior.The experimentally obtained SLE data were well correlated with the Wilson and non-random two-liquid models.The excess thermodynamic functions were calculated to analyze the types and intensities of the molecular interactions occurring in the mixtures.Furthermore,this study developed a model for the correlation between the theoretical crystallization yield and the actual cooling yield and final yield in melt crystallization.This study has furnished reliable data essential for developing and optimizing the melt crystallization process of mixtures of 2,3-DMP,3,5-DMP,and 3,4-DMP.
基金supported by the Jilin Scientific and Technological Development Program(No.20240302108GX)the National Natural Science Foundation of China(Nos.51974032,52174355,51874043,and 51604034).
文摘Selective laser melting(SLM)is an advanced additive manufacturing technique that enables the fabrication of complex metal components with high density,precision,and design flexibility.A novel Sc-free Al-4.58Mg-1.17Mn-1.59Zr-1.45Ti alloy was successfully fabricated via SLM,achieving a relative density of~99.89%.The microstructure of the as-fabricated alloy was characterized by scanning electron microscopy and transmission electron microscopy,which revealed refined equiaxed grains,a high density of low-angle grain boundaries and dislocation structures,as well as Mg segregation along grain boundaries.Additionally,a variety of dispersed precipitates were identified,including Mg-containing oxides,L1_(2)-Al_(3)(Ti_(x),Zr_(1−x)),and Al_(3)Zr particles.Room-temperature tensile tests showed that the alloy exhibits an excellent combination of strength and ductility,with a yield strength of 453.2±12 MPa,an ultimate tensile strength of 515.1±8 MPa,and an elongation of 22.5%±0.3%.The high strength was attributed to the combined effects of grain boundary strengthening,solid solution strengthening,precipitation strengthening,and dislocation strengthening.The developed Sc-free Al-Mg-Mn-Zr-Ti alloy demonstrates significant potential as an economical high-strength lightweight material for SLM-based manufacturing applications.
基金supported by the National Natural Science Foundation of China(No.52001142)Young Elite Scientists Sponsorship Program by CAST(No.2022QNRC001).
文摘The corrosion wear behavior of the selective laser melting(SLM)and forged TC4 alloys in 3.5 wt.%NaCl solution is studied.Results indicate that the current densities of the two TC4 alloys increase with the increase in applied potential,meaning that the corrosion resistance of the alloys decreases.And the main product of the passive film is TiO_(2).What’s more,corrosion wear behavior is more severe due to the presence of corrosion,resulting in greater mass losses and deeper wear scars.To explore the interaction between corrosion and wear for the two TC4 alloys,the change of the mass loss proportions for wear caused by corrosion and corrosion caused by wear with potential is analyzed.The mass loss of wear caused by corrosion cannot be ignored,and it affects SLM TC4 alloy with the unique acicularα′-phase significantly.
基金supported by the National Natural Science Foundation of China(Grant No.12102133).
文摘Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical properties under specific conditions.However,the intrinsic influence mechanism of microstructure formation under non-equilibrium solidification conditions in SLM processes has not been clearly revealed.In the present work,the influence of Al concentration and process parameters on the microstructure forming mechanism of Al_(x)CoCrFeNi HEAs prepared by SLM is investigated by molecular dynamics simulation method.The simulation results show that the difference in Al content significantly affects the microstructure formation of HEAs,including the growth rate and morphology of columnar crystals,stress distribution at grain boundaries,and defect structure.In addition,the results show that increasing the substrate temperature improves the solidification formability,reduces microstructural defects,and helps reduce residual stress in Al_(x)CoCrFeNi HEAs.By analyzing the influence of heat and solute flow in the molten pool on the growth of columnar crystals,it is found that spatial fluctuations in Al concentration during the non-equilibrium solidification process inhibit the high cooling rates induced by steep temperature gradients.These findings promote the understanding of the forming mechanism of microstructure in HEAs prepared by SLM and provide theoretical guidance for designing high-performance SLM-fabricated HEAs.
基金financially supported by the National Natural Science Foundation of China (Grant No. 1230242212572342)+2 种基金Marie Sklodowska-Curie grant agreement ENSIGN (101086226)Nano Ram (101120146)L4DNANO (101086227)
文摘Melt electrowriting(MEW) enables the precise deposition of polymeric fibers at micro-/nanoscale, allowing for the fabrication of 3D biomimetic scaffolds. By incorporating stimuli-responsive polymers and/or functional fillers, MEW-based 4D printing creates scaffolds capable of undergoing controlled, reversible shape transformations in response to external stimuli over time. These dynamic 4D scaffolds can be tailored for minimally invasive delivery, remote actuation, and real-time responsiveness to physiological environments, making them highly relevant for biomedical applications. This review systematically elucidates the principles of MEW-based 4D printing, including material considerations, actuation methods, and structure design strategies, along with shape programming and morphing mechanisms. The versatility of MEW for rational fabrication of biomimetic scaffolds is firstly introduced. Subsequently, the critical elements underpinning MEW-based 4D printing process are overviewed, including an analysis of stimuli-responsive materials compatible with MEW, an evaluation of applicable external stimuli, and a discussion on the advancements in design strategies for 4D scaffolds. Recent progress of MEW 4D scaffolds for applications in tissue engineering, biomedical implants, and drug delivery systems are highlighted. Finally, key challenges and perspectives toward material innovation, fabrication optimization, and actuation control are discussed. This review aims to provide valuable insights for design and creation of multifunctional biomimetic dynamic scaffolds by MEW-based 4D printing.
基金supported by National Key R&D Program of China(Grant No.2022YFC3901403)China Baowu Low Carbon Metallurgy Innovation Foundation(Grant No.BWLCF202211)Program of Introducing Talents of Discipline to Universities(Grant No.B21001).
文摘The electric arc furnace(EAF)offers advantages in energy savings,environmental protection,and high efficiency by using scrap as the primary charge and utilizing a high-temperature electric arc as the main heat source for steel smelting.The improvement of EAF smelting efficiency is primarily influenced by three key factors:the heat transfer efficiency of the electric arc,the intensity of molten pool stirring,and the melting rate of scrap.The arc heat transfer efficiency determines the energy input efficiency and the maximum smelting temperature of the EAF.Molten pool stirring intensity plays a crucial role in ensuring uniformity in temperature,composition,and flow within the furnace,preventing the formation of dead zones.The scrap melting rate is a decisive factor in EAF smelting efficiency,largely governed by the coupling of heat and mass transfer.Thus,understanding not only the rapid melting mechanism of scrap but also the impact of arc heat transfer and molten pool stirring is essential to optimizing the smelting process.Advancing research in these areas is critical for shortening the EAF smelting cycle,reducing energy consumption,lowering costs,and improving resource utilization.Therefore,recent achievements and development trends in fundamental research on enhancing EAF smelting efficiency were summarized.
文摘Selective Laser Melting(SLM),an advanced metal additive manufacturing technology,offers high precision and personalized customization advantages.However,selecting reasonable SLM parameters is challenging due to complex relationships.This study proposes a method for identifying the optimal process window by combining the simulation model with an optimization algorithm.JAYA is guided by the principle of preferential behavior towards best solutions and avoidance of worst ones,but it is prone to premature convergence thus leading to insufficient global search.To overcome limitations,this research proposes a Differential Evolution-framed JAYA algorithm(DEJAYA).DEJAYA incorporates four key enhancements to improve the flexibility of the original algorithm,which include DE framework design,horizontal crossover operator,longitudinal crossover operator,and global greedy strategy.The effectiveness of DEJAYA is rigorously evaluated by a suite of 23 distinct benchmark functions.Furthermore,the numerical simulation establishes AlSi10Mg single-track formation models,and DEJAYA successfully identified the optimal process window for this problem.Experimental results validate that DEJAYA effectively guides SLM parameter selection for AlSi10Mg.
文摘Background: This study focuses on the fabrication and optimization of Ti6Al4V alloy latticestructures produced by the Selective Laser Melting (SLM) process. Such structures areincreasingly used in biomedical implants due to their potential to match the mechanicalproperties of human bone. Key features influencing their performance include porosity ratio,surface roughness, elastic modulus, and yield strength. Achieving a balance between theseparameters is essential for ensuring both mechanical integrity and biological compatibility.Methods: The Taguchi method integrated with Grey Relational Analysis (GRA) wasemployed to optimize the SLM process parameters—laser power (160-240 J), scanningspeed (1000-1500 mm/min), and hatch spacing (0.06-0.12 mm). The optimization aimed toproduce lattice structures with properties closely resembling human bone. Experimentaltrials were conducted to evaluate the effects of these parameters on porosity, surfaceroughness, elastic modulus, and yield strength, followed by statistical and relational analysisto determine the optimal configuration. Results: The results revealed that higher scanningspeed, wider hatch spacing, and lower laser power increased the porosity ratio compared toCAD models. A strong inverse relationship was observed between porosity and both yieldstrength and elastic modulus. Increasing laser power substantially reduced surfaceroughness. Through Taguchi-GRA optimization, the optimal parameter combination wasdetermined as laser power of 240 J, scanning speed of 1250 mm/min, and hatch spacing of0.06 mm. Under these conditions, the obtained values were: modulus of elasticity (0°) = 20GPa, modulus of elasticity (90°) = 18.874 GPa, yield strength (0°) = 265 MPa, yieldstrength (90°) = 260 MPa, porosity = 48.565%, and surface roughness = 6.223 μm.Conclusion: The optimized SLM parameters successfully produced Ti6Al4V latticestructures with mechanical and morphological characteristics compatible with human bone.The study highlights the critical balance between process parameters and structuralfeatures, providing a systematic approach for tailoring lattice structures for biomedicalapplications through Taguchi and GRA-based optimization.
基金supported by the National Key Research and Development Program of China(2022YFD1900501)the Gansu Provincial Water Conservancy Scientific Experimental Research and Technology Extension Project(25GSLK044,26GSLK093).
文摘Glacial meltwater constitutes a vital component of the water supply in arid and semi-arid areas.However,the influence of glacial melting on runoff and evapotranspiration under global warming remains insufficiently understood.Previous studies coupling the Soil and Water Assessment Tool(SWAT)model with glacier modules often failed to consider the spatial heterogeneity of temperature during glacial melting,potentially leading to biased estimates of meltwater volume.In this study,we developed a glacier-coupled SWAT(SWAT-glacier)model considering the digital elevation model(DEM)based temperature-driven glacial melt processes to elucidate the impact of glacial melting on hydrological processes across four river basins(Dongda,Xiying,Jinta,and Zamu)of the upper Shiyang River Basin(SYRB)in northwestern China from 1986 to 2021.Compared with the standard SWAT model,the proposed SWAT-glacier model significantly improved the simulation accuracy for both runoff and evapotranspiration.Specifically,in comparison with the standard SWAT model,the Nash-Sutcliffe efficiency of the SWAT-glacier model showed a relative improvement of approximately 0.42%–9.16%and 1.50%–10.15%for runoff and evapotranspiration,respectively,in the four river basins during the validation period.Annual glacial runoff occurred predominantly from May to October,whereas glacial melt-induced evapotranspiration peaked between June and August.From 1986 to 2021,the average contributions of glacial melt to runoff were 6.97%for Dongda,3.06%for Xiying,2.70%for Jinta,and 0.67%for Zamu,whereas its contributions to evapotranspiration were 9.06%,5.14%,3.21%,and 1.59%,respectively.This study presents a SWAT-glacier modeling framework that enhances the simulation of hydrological processes in cold regions.The proposed methodology can be extended to other glacierized basins to provide valuable insights into water resource management under climate change.
基金supported by Opening funding of National Key Laboratory of Aerospace Liquid Propulsion(HTKJ2024KL011004)Aeronautical Science Fund of China(ASFC-20240042070001)+2 种基金Opening funding of State Key Laboratory of Metal Forming Technology and Heavy Equipment(B2408100.W05)National Key R&D Program of China(2022YFB4601804)National Natural Science Foundation of China(52250287,52275375).
文摘Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is revealed,utilizing selective laser melting(SLM)to fabricate composites with 5 and 10 vol.%WC.The WC incorporation markedly alters the composite’s microstructure and mechanical attributes.Notably,5 vol.%WC-316L composite exhibits a refined submicron cellular structure,averaging 0.67μm in grain size.Elemental diffusion at WC-316L interface formed a 0.8μm gradient transition layer enriched with M_(2)C carbides(Fe,Cr,W),ensuring robust metallurgical bonding.Compared with unreinforced 316L,5%WC composite exhibits a 70%increase in tensile strength,reaching 1012.6 MPa,and a 25.3%rise in hardness,while maintaining acceptable ductility.10%WC composite achieves a 70.8%hardness enhancement,albeit with reduced elongation.Friction coefficient is reduced by up to 17.3%,and the wear mechanism shifts from adhesive to abrasive,significantly improving wear resistance.
基金Project(50975095)supported by the National Natural Science Foundation of ChinaProject(2012ZM0048)supported by the Fundamental Research Funds for the Central Universities,China
文摘In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.11675198,11875097,11975257,61774072,61574026,and 61971090)the National Key Research and Development Program of China(Grant Nos.2016YFB0400600 and2016YFB0400601)+2 种基金the Fundamental Research Funds for the Central Universities,China(Grant No.DUT19LK45)the China Postdoctoral Science Foundation(Grant No.2016M591434)the Science and Technology Plan of Dalian City,China(Grant No.2018J12GX060).
文摘Nowadays,the superior detection performance of semiconductor neutron detectors is a challenging task.In this paper,we deal with a novel GaN micro-structured neutron detector(GaN-MSND)and compare three different methods such as the method of modulating the trench depth,the method of introducing dielectric layer and p-type inversion region to improve the width of depletion region(W).It is observed that the intensity of electric field can be modulated by scaling the trench depth.On the other hand,the electron blocking region is formed in the detector enveloped with a dielectric layer.Furthermore,the introducing of p-type inversion region produces new p/n junction,which not only promotes the further expansion of the depletion region but also reduces the intensity of electric field produced by main junction.It can be realized that all these methods can considerably enhance the working voltage as well as W.Of them,the improvement on W of GaN-MSND with the p-type inversion region is the most significant and the value of W could reach 12.8μm when the carrier concentration of p-type inversion region is 10^17 cm^-3.Consequently,the value of W is observed to improve 200%for the designed GaN-MSND as compared with that without additional design.This work ensures to the researchers and scientific community the fabrication of GaN-MSND having superior detection limit in the field of intense radiation.
文摘In this paper,we report the study of the process of fabricating a multi-layermetal micro-structure using UV-LIGA overlay technology,includingmask fabrication,substrate treatment,and UV-LIGA overlay processes.To solve the process problems in the masking procedure,the swelling problemof the first layer of SU-8 thick photoresist was studied experimentally.The 5μmline-width compensation and closed 20μmand 30μmisolation strips were designed and fabricated around the micro-structure pattern.The pore problemin the Ni micro-electroforming layer was analyzed and the electroforming parameters were improved.The pH value of the electroforming solution should be controlled between 3.8 and 4.4 and the current density should be below 3 A/dm^2.To solve the problems of high inner stress and incomplete development of the micro-cylinder hole array with a diameter of 30μm,the lithography process was optimized.The pre-baking temperature was increased via gradient heating and rose every 5℃ from 65℃ to 85℃ and then remained at 85℃ for 50 min–1 h.In addition,the full contact exposure was used.Finally,a multi-layer metal micro-structure with high precision and good quality of microelectroforming layer was fabricated using UV-LIGA overlay technology.
文摘A low-power CO_2 laser is used to deposit Fe powder and mixture of Fe andcarbon powder on substrates respectively, and the macro and micro-structure of the formed samplesare investigated. It is demonstrated that most grains of these samples are equi-axed. This isderived from the high nucleation velocity in the shallow melt pool besides rapid solidification ofthe liquid-state alloy or metal. Bainitic structure, combination of pearlite and ferrite structureand ferrite structure are seen respectively in the samples involving various amounts of carbon owingto no martensitic transformation in these small samples.
