ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical...ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical properties of the formed alloy was investigated.The microstructure of ZGH401 was analyzed by scanning electron microscope,electron back-scattered diffraction,and electron probe microanalysis.The results show that the defects of the as-built ZGH401 are gradually reduced,the relative density is correspondingly enhanced with increasing the energy density,and the ultimate density can reach 99.6%.An increase in laser power leads to a corresponding rise in hardness of ZGH401,while a faster scanning speed reduces the residual stress in asbuilt ZGH401 samples.In addition,better tensile properties are achieved at room temperature due to more grain boundaries perpendicular to the build direction than parallel to the build direction.The precipitated phases are identified as carbides and Laves phases via chemical composition analysis,with fewer carbides observed at the molten pool boundaries than within the molten pools.展开更多
This review examines the processes of laser heating,melting,evaporation,fragmentation,and breakdown of metal nanoparticles,as well as the dependences and values of the threshold laser parameters that initiate these pr...This review examines the processes of laser heating,melting,evaporation,fragmentation,and breakdown of metal nanoparticles,as well as the dependences and values of the threshold laser parameters that initiate these processes.Literature results are analyzed from experimental studies of these processes with gold,silver,and other nanoparticles,including laser surface melting and evaporation of nanoparticles and Coulomb fragmentation of nanoparticles by ultrashort laser pulses.A theoretical model and description of the thermal mechanisms of mentioned processes with metal(solid)nanoparticles in a liquid(solid)medium,initiated by the action of laser pulses with the threshold fluences,are presented.Comparison of the obtained results with experimental data confirms the accuracy of the model and makes it possible to use them to evaluate the parameters of laser thermal processing of nanoparticles.Applications of the processes include the laser melting,reshaping,and fragmentation of nanoparticles,the formation of nanostructures and nanonetworks,the laser processing of nanoparticles located on substrates,and their cladding on surfaces in various laser nanotechnologies.The use of laser ignition,combustion,and incandescence of nanoparticles is discussed,as is the use of nanoparticle-triggered laser breakdown for spectroscopy.These laser processes are used in photothermal nanotechnologies,nanoenergy,laser processing of nanoparticles,nonlinear optical devices,high-temperature material science,etc.In general,this review presents a modern picture of the state of laser technology and high-temperature processes with nanoparticles and their applications,being focused on the latest publications with an emphasis on recent results from 2021-2024.展开更多
Al_(0.5)CrFeNi_(2.5)high-entropy alloy(HEA)was reinforced by the small-radius Si.Al_(0.5)CrFeNi_(2.5)Six(x=0 and 0.25)HEAs were fabricated by laser melting deposition.The evolution of microstructure,nanohardness,and w...Al_(0.5)CrFeNi_(2.5)high-entropy alloy(HEA)was reinforced by the small-radius Si.Al_(0.5)CrFeNi_(2.5)Six(x=0 and 0.25)HEAs were fabricated by laser melting deposition.The evolution of microstructure,nanohardness,and wear properties of Al_(0.5)CrFeNi_(2.5)Six(x=0 and 0.25)HEAs were systematically investigated.Al_(0.5)CrFeNi_(2.5)HEA exhibits a face-centered cubic(FCC)matrix with Ni3Al-type ordered nanoprecipitates.When Si was doped,σphase and Cr-rich nanoprecipitates existed in the B2 matrix and L12 in the FCC matrix.The nanohardness was increased from 4.67 to 5.45 GPa with doping of Si,which is associated with forming the new phases and improved nanohardness of L12/FCC phases.The coefficient of friction(COF)value was reduced from 0.75 to 0.67 by adding Si.σphase and Cr-rich nanoprecipitates in B2 matrix support a decreased wear rate from 7.87×10^(-4) to 6.82×10^(-4) mm^(3)/(N m).Furthermore,the main wear mechanism of Al_(0.5)CrFeNi_(2.5)and Al_(0.5)CrFeNi_(2.5)Si0.25 HEAs is abrasive wear.展开更多
High-power laser melting deposition stands as a viable solution for the high-quality and efficient manufacturing of large-sized titani-um alloy components.This article explores how laser influences the quality of depo...High-power laser melting deposition stands as a viable solution for the high-quality and efficient manufacturing of large-sized titani-um alloy components.This article explores how laser influences the quality of deposited layers when operating within a laser power range of 3-8 kW,and a H-shaped TC4 component with half-meter high was successfully fabricated by the laser melting deposition technology with a power of 5 kW,exhibiting a well-formed surface.In addition,the microstructure and properties of deposited TC4 components were examined.The as-deposited component is mainly composed of coarse columnar crystals.However,the distribu-tion and size of grains are particularly uneven with a range of 1-5 mm in length.The deposited TC4 is made up of lots of basketweave structure and a bit Widmanstatten structures at the grain boundaries.What’s more,lath-shapedαphase and a small amount ofβphase can be found in the grain.There is no significant disparity in grain size along the height direction;however,the heat accumula-tion resulting from deposition leads to a reduced length-to-width ratio ofα-laths in the bottom region.The tensile performance of samples from the top area marginally surpasses that of the bottom,and the tensile performance in the vertical direction is marginally better than that in the horizontal direction.According to the prevailing GB/T 38915-2020 and HB 5432-89 standards,the tensile properties of the fabricated components,sampled from various regions and directions,exceed those of forgings.The direction of sampling has weak influence on impact energy;however,fatigue crack propagation experiments indicate that cracks are more pre-valent and propagate at a slightly faster rate in horizontally-oriented specimens,a phenomenon attributed to the combined effects of grain morphology and microstructure.展开更多
Selective laser melting,a predominant additive manufacturing technology for fabricating geometrically complex components,faces signifcant challenges when processing high-performance Ni-based superalloys containing ele...Selective laser melting,a predominant additive manufacturing technology for fabricating geometrically complex components,faces signifcant challenges when processing high-performance Ni-based superalloys containing elevated Al and Ti concentrations(typically>6 wt%),particularly regarding micro-cracking susceptibility.In this study,we demonstrate the successful fabrication of a novel crack-free Ni-based superalloy with 6.4 wt%(Al+Ti)content via optimized energy density,systematically investigating its microstructure,defects,and mechanical properties.Process parameter analysis revealed that insufcient energy densities led to unmolten pores,while excessively high energy densities caused keyhole formation.With an optimal energy density of 51.1 J/mm3,the crack-free superalloy exhibited exceptional mechanical properties:room temperature tensile strength of 1130 MPa with 36%elongation and elevated-temperature strength reaching 1198 MPa at 750℃.This strength enhancement correlates with the precipitation of nanoscaleγ′phases(mean size:31.56 nm)during high temperature.Furthermore,the mechanism of crack suppression is explained from multiple aspects,including energy density,grain structure,grain boundary characteristics,and the distribution of secondary phases.The absence of low-melting-point eutectic phases and brittle phases during the printing process is also explained from the perspective of alloy composition.These fndings provide a comprehensive framework for alloy design and process optimization in additive manufacturing of defect-resistant Ni-based superalloys.展开更多
The effect of melt superheating treatment on the solidification microstructure and mechanical properties of theγ'phase precipitation-strengthened K424 superalloy was investigated.Differential scanning calorimetry...The effect of melt superheating treatment on the solidification microstructure and mechanical properties of theγ'phase precipitation-strengthened K424 superalloy was investigated.Differential scanning calorimetry(DSC)experiments were conducted to explore the influence of melt treatment temperature on the undercooling of the superalloy.Additionally,pouring experiments were carried out to assess how alterations in both the temperature and duration of melt treatment impacted the grain size,secondary dendrite arm spacing(SDAS),elemental segregation,and mechanical properties of the alloy.Metallographic analysis,scanning electron microscopy,energy dispersive spectroscopy(EDS)and Thermo-Calc software were employed for microstructure characterization.The test specimens were subjected to tensile testing at room temperature and stress rupture testing at 975℃ under 196 MPa.The findings reveal that appropriate melt treatment conditions result in decreased grain size,refined SDAS,minimized elemental segregation,and significant improvements in mechanical properties.Specifically,the study demonstrates that a melt treatment at 1,650℃ for 5 min results in the smallest average grain size of 949μm and the smallest SDAS of 25.38μm.Furthermore,the room temperature tensile properties and creep resistance are notably affected by the melt treatment parameters.It is shown that specific melt treatment conditions,such as holding at 1,650℃ for 5 min,result in superior room temperature strength and extended stress rupture life of the K424 superalloy,while a balance between strength and stability is achieved at 1,600℃ with a holding time of 10 min.These findings offer guidance for optimizing the melt treatment parameters for the K424 superalloy,laying a foundation for further investigations.展开更多
Melt ponds are significant physical features on the ice surface throughout the Arctic summer,and the scarcity of observational data has resulted in a vague understanding about it.This study employs satellite data and ...Melt ponds are significant physical features on the ice surface throughout the Arctic summer,and the scarcity of observational data has resulted in a vague understanding about it.This study employs satellite data and multi-model averaged outputs from Coupled Model Intercomparison Project Phase 6(CMIP6)to analyze the spatiotemporal evolution characteristics of Arctic melt ponds and their relationship with sea ice thickness(SIT)and atmospheric energy flux.The ponds first emerge at lower latitudes and gradually extend to cover central ice areas as the season progresses,then persisting longer and covering larger total areas in the central region,with peak areas exceeding 0.6×10^(6)km^(2),which is four to five times that of other marginal areas.Over the past two decades,pond coverage has exhibited markedly different trends with slight decreases in the marginal seas but significant increases in the central area.Both CMIP6 and satellite data indicate that the sea ice carrying capacity,related to thickness,plays a crucial role in creating these differences.There is a marked increasing pond in areas with thicker ice.When the SIT falls below a certain threshold,however,sea ice melting results in decreased pond coverage.Additionally,the energy balance on the ice surface also dramatically impacts pond changes.For instance,the overall pond changes in central area are influenced by net longwave radiation and latent heat,with anomalies in these fluxes correlating highly(up to 0.8)with pond anomalies.Meanwhile,net shortwave radiation primarily causes local pond anomalies through the pond-shortwave feedback only under the clear weather conditions.展开更多
To investigate the stable chromium(Cr)isotope variations during melt percolation in the mantle,we ana-lyzed the Cr isotopic compositions of fresh ultramafic rocks from the Balmuccia and Baldissero peridotite massifs l...To investigate the stable chromium(Cr)isotope variations during melt percolation in the mantle,we ana-lyzed the Cr isotopic compositions of fresh ultramafic rocks from the Balmuccia and Baldissero peridotite massifs located in the Italian Alps.These massifs represent fragments of the subcontinental lithospheric mantle.The samples collected included lherzolites,harzburgites,dunites,and pyroxenites.Lherzolites,formed through 5%-15%fractional melting of a primitive mantle source,exhibited δ^(53)Crvalues ranging from−0.13‰±0.03‰to−0.03‰±0.03‰.These values correlated negatively with Al_(2)O_(3)content,sug-gesting that partial melting induces Cr isotopic fractionation between the melts and residual peridotites.Harzburgites and dunites,influenced by the silicate melt percolation,displayed distinctδ^(53)Cr values.Notably,dunites not spatially associated with the pyroxenite veins exhibited slightly elevatedδ^(53)Cr val-ues(−0.05‰±0.03‰to 0.10‰±0.03‰)relative to lherzolites.This difference likely resulted from pyroxene dissolution and olivine precipitation during melt percolation processes.However,one dunite sample in direct contact with pyroxenite veins showed lowerδ^(53)Cr values(−0.26‰±0.03‰),possibly owing to the kinetic effects during silicate melt percolation.Pyroxenites are formed through the interac-tion of basaltic melts with the surrounding peridotite via a metasomatic reaction or crystallization in a vein.Most of theirδ^(53)Cr values(−0.26‰±0.03‰to−0.13‰±0.03‰)are positively correlated with MgO contents,suggesting that they were influenced by magmatic differentiation.However,two subsam-ples from a single clinopyroxenite vein exhibit anomalously lowδ^(53)Crvalues(−0.30‰±0.03‰and−0.43‰±0.03‰),which are attributed to kinetic isotopic fractionation during melt-percolation pro-cesses.Our findings suggest that melt percolation processes in the mantle contribute to the Cr isotopic heterogeneity observed within the Earth’s mantle.展开更多
Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Bori...Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Boriding process is one of the ways to modify and increase the surface properties.The aim of this study is to predict and understand the growth kinetic of iron boride layers on AM 316 L SS.In this study,the growth kinetic mechanism was evaluated for AM 316 L SS.Pack boriding was applied at 850,900 and 950℃,each for 2,4 and 6 h.The thickness of the boride layers ranged from(1.8±0.3)μm to(27.7±2.2)μm.A diffusion model based on error function solutions in Fick’s second law was proposed to quantitatively predict and elucidate the growth rate of FeB and Fe_(2)B phase layers.The activation energy(Q)values for boron diffusion in FeB layer,Fe_(2)B layer,and dual FeB+Fe_(2)B layer were found to be 256.56,161.61 and 209.014 kJ/mol,respectively,which were higher than the conventional 316 L SS.The findings might provide and open new directions and approaches for applications of additively manufactured steels.展开更多
The melting of seasonal sea ice in Antarctica plays a pivotal role in the region’s carbon cycle,influencing global carbon storage and the exchange of carbon between the atmosphere and the ocean.However,the impact of ...The melting of seasonal sea ice in Antarctica plays a pivotal role in the region’s carbon cycle,influencing global carbon storage and the exchange of carbon between the atmosphere and the ocean.However,the impact of variability in the timing of seasonal sea ice retreat on the flux and composition of sinking particulate matter remains to be elucidated.In this study,we deployed sediment traps in Prydz Bay during the austral summers of 2019/2020 and 2020/2021,noting that sea ice melting occurred approximately one and a half months earlier in the former summer compared to the latter.We analyzed sediment trap data,which included total mass flux(TMF),particulate organic carbon(POC),biogenic silica(BSi),particulate inorganic carbon,and lithogenic particle(Litho)fluxes,as well as the stable isotopesδ^(13)C andδ^(15)N of particulate organic matter(POM).Additionally,we incorporated remote sensing data on sea ice concentration and chlorophyll a.This dramatic delay in sea ice melting timing could result in a significant increase in TMF,BSi and POC fluxes in the summer of 2020/2021 compared to 2019/2020.Elevated BSi fluxes and more ^(13)C-depleted POC in the austral summer of 2020/2021 suggest that the delayed melting of sea ice may have stimulated the productivity of centric diatoms.Furthermore,the higher BSi/POC ratio and more negativeδ^(15)N values of POM,along with a reduced presence of krill in the traps,indicate a diminished grazing pressure from zooplankton,which collectively enhanced the sedimentation efficiency of POC during the austral summer of 2020/2021.These findings highlight the critical role of sea ice melting timing in regulating productivity,flux and composition of sinking particulate matter in the Prydz Bay ecosystem,with significant implications for carbon cycling in polar oceans.展开更多
To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced materi...To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.展开更多
Strong and ductile Al alloys and their suitable design strategy have long been desired in selective laser melting(SLM).This work reports a non-equilibrium partitioning model and a correspondingly designed Al–7.5Mg–0...Strong and ductile Al alloys and their suitable design strategy have long been desired in selective laser melting(SLM).This work reports a non-equilibrium partitioning model and a correspondingly designed Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy.This model effectively quantifies the influence of Mg and Si on hot cracking in aluminum alloy by considering the non-equilibrium partitioning under high cooling rates in SLM.The designed Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy exhibits no hot cracks and achieves a remarkably enhanced strength–ductility synergy(a yield strength of(412±8)MPa and a uniform elongation of(15.6±0.6)%),superior to previously reported Al–Mg–Sc–Zr and Al–Mn alloys.A tensile cracking model is proposed to explore the origin of the improved ductility.Both the non-equilibrium partitioning model and the novel Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy offers a promising opportunity for producing highly reliable aluminum parts through SLM.展开更多
Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb...Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb alloy before and after LSP were investigated by scanning electron microscopy,X-ray diffraction,and electron backscatter diffraction.The results indicated that the rate of mass gain in the as-deposited sample after LSP exhibited a decrease when exposed to an oxidation temperature of 900℃,implying that LSP-treated samples exhibited superior oxidation resistance at high temperatures.A gradient structure with a fine-grain layer,a deformed-grain layer,and a coarse-grain layer was formed in the LSP-treated sample,which facilitated the diffusion of the Al atom during oxidation,leading to the formation of a dense Al_(2)O_(3)layer on the surface.The mechanism of improvement in the oxidation resistance of the as-deposited Ti45Al8Nb alloy via LSP was discussed.展开更多
In clinical settings,tantalum(Ta)is extensively implemented as a bone implant material.Ta is highly stable and biocompatible in vivo,being one of the metallic biomaterials having high affinity for bone tissue.However,...In clinical settings,tantalum(Ta)is extensively implemented as a bone implant material.Ta is highly stable and biocompatible in vivo,being one of the metallic biomaterials having high affinity for bone tissue.However,since Ta is a refractory metal,its application as bone implant material is limited.Most recently,additive manufacturing technology has introduced a novel approach to producing Ta implants.The present study compared the microstructure,surface and mechanical characteristics,and in vitro and in vivo biological characteristics of selective laser melted Ta(SLM Ta),selective laser melted titanium alloy Ti6Al4V with Ta coating(SLM Ti6Al4V with Ta coating),and selective laser melted Ti6Al4V(SLM Ti6Al4V).Results indicate that SLM Ta possesses superior mechanical characteristics contrasted with SLM Ti6Al4V and SLM Ti6Al4V with Ta coating.Furthermore,SLM Ta has anti-inflammatory activity,excellent osseointegration performance,and osteogenic bioactivity.We fabricated an SLM porous Ta bone plate and employed it for internal fixation of ulnar and radius fractures,which has been known to promote fracture healing.Further,the SLM porous Ta bone plate could form an integrated bone plate structure with the bone tissue at the implant site.Afterward,the porous structure of the plate minimizes its elastic modulus and eliminates stress shielding,leaving no need for further surgical removal.In conclusion,the SLM porous Ta bone plate meets the performance requirements(stimulating bone regeneration,non-stress shelter,and no need for second surgery)of an ideal bone plate and may revolutionize the field of internal fixation bone plates for fractures.展开更多
The effects of various heat treatments on the microstructures and mechanical properties of as-built selective laser melted Inconel 718 alloy were investigated through conventional and quasi-in-situ tensile tests.The c...The effects of various heat treatments on the microstructures and mechanical properties of as-built selective laser melted Inconel 718 alloy were investigated through conventional and quasi-in-situ tensile tests.The corresponding heat treatment processes include direct aging(DA),solution+aging(SA),and homogenization+aging(HA).The DA and SA samples preserve the melt pool configuration and grain size stability,while the precipitated phase characteristics reveal the refinement of the long-strip Laves phase and the appearance of theδphase,respectively.The HA process induces recrystallization and grain coarsening.The specimens exhibit enhanced strength concomitant with diminished elongation,which is likely attributed to the reduction of the geometrically necessary dislocation density and the intensified precipitation of theγ′′phase after heat treatment.Tensile plastic deformation displays notable strain concentration along grain boundaries.The dimensional alterations in precipitated phases were measured to quantitatively determine the impact of grain boundary,dislocation and precipitation strengthening on the yield strength after heat treatment.Precipitation strengthening encompasses coherent,order,and Orowan strengthening.A remarkable agreement is revealed between theoretical predictions and experimental results.Insights are offered for optimizing heat treatment processes to comprehend microstructural evolution effect on the mechanical properties of additive-manufactured metals.展开更多
In response to the new mechanism of direct vortex melting reduction of vanadium–titanium magnetite,the reaction control mechanism and the migration regularity of valuable components in the process of direct melting r...In response to the new mechanism of direct vortex melting reduction of vanadium–titanium magnetite,the reaction control mechanism and the migration regularity of valuable components in the process of direct melting reduction were investigated using kinetic empirical equation by fitting and combining with X-ray diffraction,X-ray fluorescence,scanning electron microscopy,energy-dispersive spectrometry,and optical microscopy.The results show that iron reduction is controlled by the mass transfer process of(FeOx)in the slag,while vanadium reduction is controlled by both the mass transfer of(VOx)in the slag and the mass transfer of[V]in the molten iron,and the slag–metal interfacial reaction is the only pathway for vanadium reduction.The reduction of iron and vanadium is an obvious first-order reaction,with activation energy of 101.6051 and 197.416 kJ mol^(−1),respectively.Increasing the vortex rate and reaction temperature is beneficial to improving the reaction rate and reduction efficiency.The mineral phase variation of iron and vanadium in the slag during the reduction process is Fe_(2)O_(3)→Fe_(3)O_(4)/FeV_(2)O_(4)→FeTiO_(3) and FeV_(2)O_(4)→MgV_(2)O_(5);titanium in slag is mainly in the form of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)and CaTiO_(3).As the reaction time went on,the molar ratio(nTi/nMg)in Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)and the Ti2O_(3) content in the slag gradually went up,while the area proportion of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)went up and then down,and the porosity of the slag and the grain size of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)got smaller.展开更多
Plasma arc cold hearth melting(PAM)technology represents a notable advancement in titanium metallurgy,as it effectively eliminates high-and low-density inclusions in titanium alloys.This study aims to explore the comp...Plasma arc cold hearth melting(PAM)technology represents a notable advancement in titanium metallurgy,as it effectively eliminates high-and low-density inclusions in titanium alloys.This study aims to explore the compositional homogeneity and longitudinal/transverse macrostructures of∅660 mm titanium alloy ingots produced via single-pass PAM.Further,the compositional uniformity of∅760 mm titanium alloy ingots fabricated through hybrid PAM and vacuum arc remelting(VAR)is examined.Thereafter,the mechanical properties of forged bars from PAM+VAR ingots are experimentally evaluated,revealing that the PAM ingots exhibit shallower melt pools and finer grain structures compared with the VAR ingots,although with inferior compositional uniformity and surface quality relative to triple VAR ingots.Overall,PAM+VAR effectively mitigates composition heterogeneity in single PAM ingots while satisfying forging requirements.展开更多
MgO is one of the most abundant minerals in the Earth’s interior,and its structure and properties at high temperature and pressure are important for us to understand the composition and behavior in the deep Earth.In ...MgO is one of the most abundant minerals in the Earth’s interior,and its structure and properties at high temperature and pressure are important for us to understand the composition and behavior in the deep Earth.In the present work,firstprinciples molecular dynamics calculations were performed to investigate the pressure-induced structural evolution of the MgO melts at 4000 K and 5000 K.The results predicted the liquid-solid phase boundaries,and the calculated viscosities of the melts may help us to understand the transport behavior under the corresponding Earth conditions.展开更多
In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm alum...In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm aluminum alloy powders by low-speed ball milling and mechanical mixing technology,respectively.Then,the effects of laser energy density,power and scanning rate on the density of the composites were investigated based on selective laser melting(SLM)technology.The effect of micron-sized SiC and nano-sized TiC particles on solidification structure,mechanical properties and fracture behaviors of the composites was revealed and analyzed in detail.Interfacial reaction and phase variations in the composites with varying reinforced particles were emphatically considered.Results showed that SiC-TiC particles could significantly improve forming quality and density of the SLMed composites,and the optimal relative density was up to 100%.In the process of laser melting,a strong chemical reaction occurs between SiC and aluminum matrix,and micron-scale acicular Al_(4)SiC_(4) bands were formed in situ.There was no interfacial reaction between TiC particles and aluminum matrix.TiC/Al semi-coherent interface had good bonding strength.Pinning effect of TiC particles in grain boundaries could prevent the equiaxial crystals from growing and transforming into columnar crystals,resulting in grain refinement.The optimal ultimate tensile strength(UTS),yield strength(YS),elongation(EL)and elastic modulus of the SiC-TiC/Al-Mg-Sc-Zr composite were~394 MPa,~262 MPa,~8.2%and~86 GPa,respectively.The fracture behavior of the composites included ductile fracture of Al matrix and brittle cleavage fracture of Al_(4)SiC_(4) phases.A large number of cross-distributed acicular Al_(4)SiC_(4) bands were the main factors leading to premature failure and fracture of SiC-TiC/Al-Mg-Sc-Zr composites.展开更多
Lake 90°E in Antarctica encompasses an area of 2000 km2,ranking it the second largest subglacial lake identified in the country by area,following Vostok Subglacial Lake.In this study,the overlying ice thickness a...Lake 90°E in Antarctica encompasses an area of 2000 km2,ranking it the second largest subglacial lake identified in the country by area,following Vostok Subglacial Lake.In this study,the overlying ice thickness and lake elevation of Lake 90°E were determined using airborne radio-echo sounding across two survey lines,conducted by the International Collaborative Exploration of the Cryosphere by Airborne Profiling in Princess Elizabeth Land(ICECAP/PEL)campaign during the 32nd Chinese National Antarctic Research Expedition(CHINARE 32,2015-2016),and the depth of lake water was inversed by coupling with synchronous airborne gravity data.The analysis revealed a 15-m elevation increase in the ice sheet surface from the southeast to the northwest,correlating with a gradient in ice thickness that progresses from thin in the southeast to thick in the northwest.The maximum water depth of Lake 90°E is estimated as 320 m along the central line,bifurcated by a topographic ridge into two zones of varying depths,with exceptionally shallow water at its periphery.Thermodynamic modeling using data from two points along the survey lines indicated that melt rates at the ice-water interface have consistently been low over the last 400,000 years,varying between 0.56-0.95 mm/yr and 2.70-3.41 mm/yr,balanced by either basal freezing to the south or downstream water loss,thereby maintaining a thermodynamically stable state.Satellite imagery and altimetry data analyses identified no significant changes in the outline or elevation of the ice surface over the past 20 years.This study presents novel insights into the physiography and thermodynamic state of Lake 90°E,establishing a foundation for future drilling initiatives.展开更多
基金National Defense Science and Technology Project Management Center(2021-JCJQ-JJ-0092)。
文摘ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical properties of the formed alloy was investigated.The microstructure of ZGH401 was analyzed by scanning electron microscope,electron back-scattered diffraction,and electron probe microanalysis.The results show that the defects of the as-built ZGH401 are gradually reduced,the relative density is correspondingly enhanced with increasing the energy density,and the ultimate density can reach 99.6%.An increase in laser power leads to a corresponding rise in hardness of ZGH401,while a faster scanning speed reduces the residual stress in asbuilt ZGH401 samples.In addition,better tensile properties are achieved at room temperature due to more grain boundaries perpendicular to the build direction than parallel to the build direction.The precipitated phases are identified as carbides and Laves phases via chemical composition analysis,with fewer carbides observed at the molten pool boundaries than within the molten pools.
文摘This review examines the processes of laser heating,melting,evaporation,fragmentation,and breakdown of metal nanoparticles,as well as the dependences and values of the threshold laser parameters that initiate these processes.Literature results are analyzed from experimental studies of these processes with gold,silver,and other nanoparticles,including laser surface melting and evaporation of nanoparticles and Coulomb fragmentation of nanoparticles by ultrashort laser pulses.A theoretical model and description of the thermal mechanisms of mentioned processes with metal(solid)nanoparticles in a liquid(solid)medium,initiated by the action of laser pulses with the threshold fluences,are presented.Comparison of the obtained results with experimental data confirms the accuracy of the model and makes it possible to use them to evaluate the parameters of laser thermal processing of nanoparticles.Applications of the processes include the laser melting,reshaping,and fragmentation of nanoparticles,the formation of nanostructures and nanonetworks,the laser processing of nanoparticles located on substrates,and their cladding on surfaces in various laser nanotechnologies.The use of laser ignition,combustion,and incandescence of nanoparticles is discussed,as is the use of nanoparticle-triggered laser breakdown for spectroscopy.These laser processes are used in photothermal nanotechnologies,nanoenergy,laser processing of nanoparticles,nonlinear optical devices,high-temperature material science,etc.In general,this review presents a modern picture of the state of laser technology and high-temperature processes with nanoparticles and their applications,being focused on the latest publications with an emphasis on recent results from 2021-2024.
基金supported by the China Scholarship Council(No.202208210253)the Natural Science Foundation of Liaoning Province(2022-MS-272)the Scientific Research Funding Project of the Education Department of Liaoning Province(LJKMZ20220463).
文摘Al_(0.5)CrFeNi_(2.5)high-entropy alloy(HEA)was reinforced by the small-radius Si.Al_(0.5)CrFeNi_(2.5)Six(x=0 and 0.25)HEAs were fabricated by laser melting deposition.The evolution of microstructure,nanohardness,and wear properties of Al_(0.5)CrFeNi_(2.5)Six(x=0 and 0.25)HEAs were systematically investigated.Al_(0.5)CrFeNi_(2.5)HEA exhibits a face-centered cubic(FCC)matrix with Ni3Al-type ordered nanoprecipitates.When Si was doped,σphase and Cr-rich nanoprecipitates existed in the B2 matrix and L12 in the FCC matrix.The nanohardness was increased from 4.67 to 5.45 GPa with doping of Si,which is associated with forming the new phases and improved nanohardness of L12/FCC phases.The coefficient of friction(COF)value was reduced from 0.75 to 0.67 by adding Si.σphase and Cr-rich nanoprecipitates in B2 matrix support a decreased wear rate from 7.87×10^(-4) to 6.82×10^(-4) mm^(3)/(N m).Furthermore,the main wear mechanism of Al_(0.5)CrFeNi_(2.5)and Al_(0.5)CrFeNi_(2.5)Si0.25 HEAs is abrasive wear.
基金supported by National Key Research and Development Program Project(2022YFB4602300)National Natural Science Foundation Sponsored Project(52205419)Major Science and Technology Projects in Sichuan Province(2023ZDZX0003).
文摘High-power laser melting deposition stands as a viable solution for the high-quality and efficient manufacturing of large-sized titani-um alloy components.This article explores how laser influences the quality of deposited layers when operating within a laser power range of 3-8 kW,and a H-shaped TC4 component with half-meter high was successfully fabricated by the laser melting deposition technology with a power of 5 kW,exhibiting a well-formed surface.In addition,the microstructure and properties of deposited TC4 components were examined.The as-deposited component is mainly composed of coarse columnar crystals.However,the distribu-tion and size of grains are particularly uneven with a range of 1-5 mm in length.The deposited TC4 is made up of lots of basketweave structure and a bit Widmanstatten structures at the grain boundaries.What’s more,lath-shapedαphase and a small amount ofβphase can be found in the grain.There is no significant disparity in grain size along the height direction;however,the heat accumula-tion resulting from deposition leads to a reduced length-to-width ratio ofα-laths in the bottom region.The tensile performance of samples from the top area marginally surpasses that of the bottom,and the tensile performance in the vertical direction is marginally better than that in the horizontal direction.According to the prevailing GB/T 38915-2020 and HB 5432-89 standards,the tensile properties of the fabricated components,sampled from various regions and directions,exceed those of forgings.The direction of sampling has weak influence on impact energy;however,fatigue crack propagation experiments indicate that cracks are more pre-valent and propagate at a slightly faster rate in horizontally-oriented specimens,a phenomenon attributed to the combined effects of grain morphology and microstructure.
基金supported by the National Natural Science Foundation of China(Nos.51775140 and 52232004)supported by the Shenzhen Science and Technology Plan(KJZD20230923113900001).
文摘Selective laser melting,a predominant additive manufacturing technology for fabricating geometrically complex components,faces signifcant challenges when processing high-performance Ni-based superalloys containing elevated Al and Ti concentrations(typically>6 wt%),particularly regarding micro-cracking susceptibility.In this study,we demonstrate the successful fabrication of a novel crack-free Ni-based superalloy with 6.4 wt%(Al+Ti)content via optimized energy density,systematically investigating its microstructure,defects,and mechanical properties.Process parameter analysis revealed that insufcient energy densities led to unmolten pores,while excessively high energy densities caused keyhole formation.With an optimal energy density of 51.1 J/mm3,the crack-free superalloy exhibited exceptional mechanical properties:room temperature tensile strength of 1130 MPa with 36%elongation and elevated-temperature strength reaching 1198 MPa at 750℃.This strength enhancement correlates with the precipitation of nanoscaleγ′phases(mean size:31.56 nm)during high temperature.Furthermore,the mechanism of crack suppression is explained from multiple aspects,including energy density,grain structure,grain boundary characteristics,and the distribution of secondary phases.The absence of low-melting-point eutectic phases and brittle phases during the printing process is also explained from the perspective of alloy composition.These fndings provide a comprehensive framework for alloy design and process optimization in additive manufacturing of defect-resistant Ni-based superalloys.
基金financially supported by the Natural Science Foundation Joint Fund of Liaoning Province,China(No.2023-MSLH-342).
文摘The effect of melt superheating treatment on the solidification microstructure and mechanical properties of theγ'phase precipitation-strengthened K424 superalloy was investigated.Differential scanning calorimetry(DSC)experiments were conducted to explore the influence of melt treatment temperature on the undercooling of the superalloy.Additionally,pouring experiments were carried out to assess how alterations in both the temperature and duration of melt treatment impacted the grain size,secondary dendrite arm spacing(SDAS),elemental segregation,and mechanical properties of the alloy.Metallographic analysis,scanning electron microscopy,energy dispersive spectroscopy(EDS)and Thermo-Calc software were employed for microstructure characterization.The test specimens were subjected to tensile testing at room temperature and stress rupture testing at 975℃ under 196 MPa.The findings reveal that appropriate melt treatment conditions result in decreased grain size,refined SDAS,minimized elemental segregation,and significant improvements in mechanical properties.Specifically,the study demonstrates that a melt treatment at 1,650℃ for 5 min results in the smallest average grain size of 949μm and the smallest SDAS of 25.38μm.Furthermore,the room temperature tensile properties and creep resistance are notably affected by the melt treatment parameters.It is shown that specific melt treatment conditions,such as holding at 1,650℃ for 5 min,result in superior room temperature strength and extended stress rupture life of the K424 superalloy,while a balance between strength and stability is achieved at 1,600℃ with a holding time of 10 min.These findings offer guidance for optimizing the melt treatment parameters for the K424 superalloy,laying a foundation for further investigations.
基金The National Natural Science Foundation of China under contract Nos 42175172 and 41975134.
文摘Melt ponds are significant physical features on the ice surface throughout the Arctic summer,and the scarcity of observational data has resulted in a vague understanding about it.This study employs satellite data and multi-model averaged outputs from Coupled Model Intercomparison Project Phase 6(CMIP6)to analyze the spatiotemporal evolution characteristics of Arctic melt ponds and their relationship with sea ice thickness(SIT)and atmospheric energy flux.The ponds first emerge at lower latitudes and gradually extend to cover central ice areas as the season progresses,then persisting longer and covering larger total areas in the central region,with peak areas exceeding 0.6×10^(6)km^(2),which is four to five times that of other marginal areas.Over the past two decades,pond coverage has exhibited markedly different trends with slight decreases in the marginal seas but significant increases in the central area.Both CMIP6 and satellite data indicate that the sea ice carrying capacity,related to thickness,plays a crucial role in creating these differences.There is a marked increasing pond in areas with thicker ice.When the SIT falls below a certain threshold,however,sea ice melting results in decreased pond coverage.Additionally,the energy balance on the ice surface also dramatically impacts pond changes.For instance,the overall pond changes in central area are influenced by net longwave radiation and latent heat,with anomalies in these fluxes correlating highly(up to 0.8)with pond anomalies.Meanwhile,net shortwave radiation primarily causes local pond anomalies through the pond-shortwave feedback only under the clear weather conditions.
基金supported by National Natural Science Foundation of China(Grant No.42473017)Hong Kong RGC grants(JLFS/P-702/24 and 17308023)China Geological Survey project(Grant No.DD20242037).
文摘To investigate the stable chromium(Cr)isotope variations during melt percolation in the mantle,we ana-lyzed the Cr isotopic compositions of fresh ultramafic rocks from the Balmuccia and Baldissero peridotite massifs located in the Italian Alps.These massifs represent fragments of the subcontinental lithospheric mantle.The samples collected included lherzolites,harzburgites,dunites,and pyroxenites.Lherzolites,formed through 5%-15%fractional melting of a primitive mantle source,exhibited δ^(53)Crvalues ranging from−0.13‰±0.03‰to−0.03‰±0.03‰.These values correlated negatively with Al_(2)O_(3)content,sug-gesting that partial melting induces Cr isotopic fractionation between the melts and residual peridotites.Harzburgites and dunites,influenced by the silicate melt percolation,displayed distinctδ^(53)Cr values.Notably,dunites not spatially associated with the pyroxenite veins exhibited slightly elevatedδ^(53)Cr val-ues(−0.05‰±0.03‰to 0.10‰±0.03‰)relative to lherzolites.This difference likely resulted from pyroxene dissolution and olivine precipitation during melt percolation processes.However,one dunite sample in direct contact with pyroxenite veins showed lowerδ^(53)Cr values(−0.26‰±0.03‰),possibly owing to the kinetic effects during silicate melt percolation.Pyroxenites are formed through the interac-tion of basaltic melts with the surrounding peridotite via a metasomatic reaction or crystallization in a vein.Most of theirδ^(53)Cr values(−0.26‰±0.03‰to−0.13‰±0.03‰)are positively correlated with MgO contents,suggesting that they were influenced by magmatic differentiation.However,two subsam-ples from a single clinopyroxenite vein exhibit anomalously lowδ^(53)Crvalues(−0.30‰±0.03‰and−0.43‰±0.03‰),which are attributed to kinetic isotopic fractionation during melt-percolation pro-cesses.Our findings suggest that melt percolation processes in the mantle contribute to the Cr isotopic heterogeneity observed within the Earth’s mantle.
文摘Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Boriding process is one of the ways to modify and increase the surface properties.The aim of this study is to predict and understand the growth kinetic of iron boride layers on AM 316 L SS.In this study,the growth kinetic mechanism was evaluated for AM 316 L SS.Pack boriding was applied at 850,900 and 950℃,each for 2,4 and 6 h.The thickness of the boride layers ranged from(1.8±0.3)μm to(27.7±2.2)μm.A diffusion model based on error function solutions in Fick’s second law was proposed to quantitatively predict and elucidate the growth rate of FeB and Fe_(2)B phase layers.The activation energy(Q)values for boron diffusion in FeB layer,Fe_(2)B layer,and dual FeB+Fe_(2)B layer were found to be 256.56,161.61 and 209.014 kJ/mol,respectively,which were higher than the conventional 316 L SS.The findings might provide and open new directions and approaches for applications of additively manufactured steels.
基金The National Key Research and Development Program of China under contract No.2022YFE0136500the Scientific Research Fund of the Second Institute of Oceanography,Ministry of Natural Resources,under contract Nos JG2212 and JG2211+2 种基金the National Natural Science Foundation of China under contract Nos 42276255,41976228,and 42176227the National Polar Special Program“Impact and Response of Antarctic Seas to Climate Change”under contract Nos IRASCC 01-01-02 and IRASCC 02-02the China Scholarship Council under contract No.201704180017.
文摘The melting of seasonal sea ice in Antarctica plays a pivotal role in the region’s carbon cycle,influencing global carbon storage and the exchange of carbon between the atmosphere and the ocean.However,the impact of variability in the timing of seasonal sea ice retreat on the flux and composition of sinking particulate matter remains to be elucidated.In this study,we deployed sediment traps in Prydz Bay during the austral summers of 2019/2020 and 2020/2021,noting that sea ice melting occurred approximately one and a half months earlier in the former summer compared to the latter.We analyzed sediment trap data,which included total mass flux(TMF),particulate organic carbon(POC),biogenic silica(BSi),particulate inorganic carbon,and lithogenic particle(Litho)fluxes,as well as the stable isotopesδ^(13)C andδ^(15)N of particulate organic matter(POM).Additionally,we incorporated remote sensing data on sea ice concentration and chlorophyll a.This dramatic delay in sea ice melting timing could result in a significant increase in TMF,BSi and POC fluxes in the summer of 2020/2021 compared to 2019/2020.Elevated BSi fluxes and more ^(13)C-depleted POC in the austral summer of 2020/2021 suggest that the delayed melting of sea ice may have stimulated the productivity of centric diatoms.Furthermore,the higher BSi/POC ratio and more negativeδ^(15)N values of POM,along with a reduced presence of krill in the traps,indicate a diminished grazing pressure from zooplankton,which collectively enhanced the sedimentation efficiency of POC during the austral summer of 2020/2021.These findings highlight the critical role of sea ice melting timing in regulating productivity,flux and composition of sinking particulate matter in the Prydz Bay ecosystem,with significant implications for carbon cycling in polar oceans.
基金supported by the National Key Research and Development Program of China(No.2022YFC2406000)the Guangdong Basic and Applied Basic Research Foundation(2024A1515011024)+5 种基金the Guangzhou Science and Technology Project(2024A04J4943)the Guangdong Academy of Sciences Development Special Fund Project(2022GDASZH-2022010107)the Guangdong province Science and Technology Plan Projects(2023B1212120008,2023B1212060045)the GDAS Projects of International cooperation platform of Science and Technology(2022GDASZH-2022010203-003)Special Support Foundation of Guangdong Province(2023TQ07Z559)Shenzhen Basic Research Project(JCYJ20210324120001003 and JCYJ20220531091802006)。
文摘To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.
基金financially supported by the National Natural Science Foundation of China(No.52071321)the Science Foundation of Anhui,China(No.2108085QE189)+2 种基金the Major Research Development Program of Wuhu,China(Nos.2023yf107 and 2023yf063)the Major Projects of Anhui Provincial Department of Education,China(Nos.2022AH050956 and 2022AH050974)the Start-up funding of Anhui Polytechnic University,China(No.2022YQQ006)。
文摘Strong and ductile Al alloys and their suitable design strategy have long been desired in selective laser melting(SLM).This work reports a non-equilibrium partitioning model and a correspondingly designed Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy.This model effectively quantifies the influence of Mg and Si on hot cracking in aluminum alloy by considering the non-equilibrium partitioning under high cooling rates in SLM.The designed Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy exhibits no hot cracks and achieves a remarkably enhanced strength–ductility synergy(a yield strength of(412±8)MPa and a uniform elongation of(15.6±0.6)%),superior to previously reported Al–Mg–Sc–Zr and Al–Mn alloys.A tensile cracking model is proposed to explore the origin of the improved ductility.Both the non-equilibrium partitioning model and the novel Al–7.5Mg–0.5Sc–0.3Zr–0.6Si alloy offers a promising opportunity for producing highly reliable aluminum parts through SLM.
基金supported by the Class Ⅲ Peak Discipline of Shanghai,China-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing).
文摘Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb alloy before and after LSP were investigated by scanning electron microscopy,X-ray diffraction,and electron backscatter diffraction.The results indicated that the rate of mass gain in the as-deposited sample after LSP exhibited a decrease when exposed to an oxidation temperature of 900℃,implying that LSP-treated samples exhibited superior oxidation resistance at high temperatures.A gradient structure with a fine-grain layer,a deformed-grain layer,and a coarse-grain layer was formed in the LSP-treated sample,which facilitated the diffusion of the Al atom during oxidation,leading to the formation of a dense Al_(2)O_(3)layer on the surface.The mechanism of improvement in the oxidation resistance of the as-deposited Ti45Al8Nb alloy via LSP was discussed.
基金supported by the National Natural Science Foundation of China(No.82172398)Liaoning Revitalization Talents Program(No.XLYC2203102).
文摘In clinical settings,tantalum(Ta)is extensively implemented as a bone implant material.Ta is highly stable and biocompatible in vivo,being one of the metallic biomaterials having high affinity for bone tissue.However,since Ta is a refractory metal,its application as bone implant material is limited.Most recently,additive manufacturing technology has introduced a novel approach to producing Ta implants.The present study compared the microstructure,surface and mechanical characteristics,and in vitro and in vivo biological characteristics of selective laser melted Ta(SLM Ta),selective laser melted titanium alloy Ti6Al4V with Ta coating(SLM Ti6Al4V with Ta coating),and selective laser melted Ti6Al4V(SLM Ti6Al4V).Results indicate that SLM Ta possesses superior mechanical characteristics contrasted with SLM Ti6Al4V and SLM Ti6Al4V with Ta coating.Furthermore,SLM Ta has anti-inflammatory activity,excellent osseointegration performance,and osteogenic bioactivity.We fabricated an SLM porous Ta bone plate and employed it for internal fixation of ulnar and radius fractures,which has been known to promote fracture healing.Further,the SLM porous Ta bone plate could form an integrated bone plate structure with the bone tissue at the implant site.Afterward,the porous structure of the plate minimizes its elastic modulus and eliminates stress shielding,leaving no need for further surgical removal.In conclusion,the SLM porous Ta bone plate meets the performance requirements(stimulating bone regeneration,non-stress shelter,and no need for second surgery)of an ideal bone plate and may revolutionize the field of internal fixation bone plates for fractures.
基金supported by the National Natural Science Foundation of China(NSFC)under Grant Nos.U24A2037,52130002,52321001.
文摘The effects of various heat treatments on the microstructures and mechanical properties of as-built selective laser melted Inconel 718 alloy were investigated through conventional and quasi-in-situ tensile tests.The corresponding heat treatment processes include direct aging(DA),solution+aging(SA),and homogenization+aging(HA).The DA and SA samples preserve the melt pool configuration and grain size stability,while the precipitated phase characteristics reveal the refinement of the long-strip Laves phase and the appearance of theδphase,respectively.The HA process induces recrystallization and grain coarsening.The specimens exhibit enhanced strength concomitant with diminished elongation,which is likely attributed to the reduction of the geometrically necessary dislocation density and the intensified precipitation of theγ′′phase after heat treatment.Tensile plastic deformation displays notable strain concentration along grain boundaries.The dimensional alterations in precipitated phases were measured to quantitatively determine the impact of grain boundary,dislocation and precipitation strengthening on the yield strength after heat treatment.Precipitation strengthening encompasses coherent,order,and Orowan strengthening.A remarkable agreement is revealed between theoretical predictions and experimental results.Insights are offered for optimizing heat treatment processes to comprehend microstructural evolution effect on the mechanical properties of additive-manufactured metals.
基金supported by the National Natural Science Foundation of China(U1908225)the Fundamental Research Funds for Central Universities(N2225012 and N232405-06).
文摘In response to the new mechanism of direct vortex melting reduction of vanadium–titanium magnetite,the reaction control mechanism and the migration regularity of valuable components in the process of direct melting reduction were investigated using kinetic empirical equation by fitting and combining with X-ray diffraction,X-ray fluorescence,scanning electron microscopy,energy-dispersive spectrometry,and optical microscopy.The results show that iron reduction is controlled by the mass transfer process of(FeOx)in the slag,while vanadium reduction is controlled by both the mass transfer of(VOx)in the slag and the mass transfer of[V]in the molten iron,and the slag–metal interfacial reaction is the only pathway for vanadium reduction.The reduction of iron and vanadium is an obvious first-order reaction,with activation energy of 101.6051 and 197.416 kJ mol^(−1),respectively.Increasing the vortex rate and reaction temperature is beneficial to improving the reaction rate and reduction efficiency.The mineral phase variation of iron and vanadium in the slag during the reduction process is Fe_(2)O_(3)→Fe_(3)O_(4)/FeV_(2)O_(4)→FeTiO_(3) and FeV_(2)O_(4)→MgV_(2)O_(5);titanium in slag is mainly in the form of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)and CaTiO_(3).As the reaction time went on,the molar ratio(nTi/nMg)in Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)and the Ti2O_(3) content in the slag gradually went up,while the area proportion of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)went up and then down,and the porosity of the slag and the grain size of Mg_(x)Ti_(3−x)O_(5)(0≤x≤1)got smaller.
文摘Plasma arc cold hearth melting(PAM)technology represents a notable advancement in titanium metallurgy,as it effectively eliminates high-and low-density inclusions in titanium alloys.This study aims to explore the compositional homogeneity and longitudinal/transverse macrostructures of∅660 mm titanium alloy ingots produced via single-pass PAM.Further,the compositional uniformity of∅760 mm titanium alloy ingots fabricated through hybrid PAM and vacuum arc remelting(VAR)is examined.Thereafter,the mechanical properties of forged bars from PAM+VAR ingots are experimentally evaluated,revealing that the PAM ingots exhibit shallower melt pools and finer grain structures compared with the VAR ingots,although with inferior compositional uniformity and surface quality relative to triple VAR ingots.Overall,PAM+VAR effectively mitigates composition heterogeneity in single PAM ingots while satisfying forging requirements.
基金supported by the National Natural Science Foundation of China(Grant No.51701180)the Foundation of the State Key Laboratory of Coal Conversion(Grant No.J22-23-103).
文摘MgO is one of the most abundant minerals in the Earth’s interior,and its structure and properties at high temperature and pressure are important for us to understand the composition and behavior in the deep Earth.In the present work,firstprinciples molecular dynamics calculations were performed to investigate the pressure-induced structural evolution of the MgO melts at 4000 K and 5000 K.The results predicted the liquid-solid phase boundaries,and the calculated viscosities of the melts may help us to understand the transport behavior under the corresponding Earth conditions.
基金Project(2022J318)supported by the Natural Science Foundation of Ningbo,ChinaProject(2021A1515110525)supported by the Guangdong Basic and Applied Basic Research Foundation,ChinaProject(2022QN05023)supported by the Inner Mongolia Natural Science Foundation Youth Project,China。
文摘In order to obtain high-density dual-scale ceramic particles(8.5 wt.%SiC+1.5 wt.%TiC)reinforced Al-Mg Sc-Zr composites with uniform microstructure,50 nm TiC and 7μm SiC particles were pre-dispersed into 15−53μm aluminum alloy powders by low-speed ball milling and mechanical mixing technology,respectively.Then,the effects of laser energy density,power and scanning rate on the density of the composites were investigated based on selective laser melting(SLM)technology.The effect of micron-sized SiC and nano-sized TiC particles on solidification structure,mechanical properties and fracture behaviors of the composites was revealed and analyzed in detail.Interfacial reaction and phase variations in the composites with varying reinforced particles were emphatically considered.Results showed that SiC-TiC particles could significantly improve forming quality and density of the SLMed composites,and the optimal relative density was up to 100%.In the process of laser melting,a strong chemical reaction occurs between SiC and aluminum matrix,and micron-scale acicular Al_(4)SiC_(4) bands were formed in situ.There was no interfacial reaction between TiC particles and aluminum matrix.TiC/Al semi-coherent interface had good bonding strength.Pinning effect of TiC particles in grain boundaries could prevent the equiaxial crystals from growing and transforming into columnar crystals,resulting in grain refinement.The optimal ultimate tensile strength(UTS),yield strength(YS),elongation(EL)and elastic modulus of the SiC-TiC/Al-Mg-Sc-Zr composite were~394 MPa,~262 MPa,~8.2%and~86 GPa,respectively.The fracture behavior of the composites included ductile fracture of Al matrix and brittle cleavage fracture of Al_(4)SiC_(4) phases.A large number of cross-distributed acicular Al_(4)SiC_(4) bands were the main factors leading to premature failure and fracture of SiC-TiC/Al-Mg-Sc-Zr composites.
基金the National Natural Science Foundation of China under Grants 42376253,42201489,and 42474056Shanghai Science and Technology Development Funds under Grant 21ZR1469700.
文摘Lake 90°E in Antarctica encompasses an area of 2000 km2,ranking it the second largest subglacial lake identified in the country by area,following Vostok Subglacial Lake.In this study,the overlying ice thickness and lake elevation of Lake 90°E were determined using airborne radio-echo sounding across two survey lines,conducted by the International Collaborative Exploration of the Cryosphere by Airborne Profiling in Princess Elizabeth Land(ICECAP/PEL)campaign during the 32nd Chinese National Antarctic Research Expedition(CHINARE 32,2015-2016),and the depth of lake water was inversed by coupling with synchronous airborne gravity data.The analysis revealed a 15-m elevation increase in the ice sheet surface from the southeast to the northwest,correlating with a gradient in ice thickness that progresses from thin in the southeast to thick in the northwest.The maximum water depth of Lake 90°E is estimated as 320 m along the central line,bifurcated by a topographic ridge into two zones of varying depths,with exceptionally shallow water at its periphery.Thermodynamic modeling using data from two points along the survey lines indicated that melt rates at the ice-water interface have consistently been low over the last 400,000 years,varying between 0.56-0.95 mm/yr and 2.70-3.41 mm/yr,balanced by either basal freezing to the south or downstream water loss,thereby maintaining a thermodynamically stable state.Satellite imagery and altimetry data analyses identified no significant changes in the outline or elevation of the ice surface over the past 20 years.This study presents novel insights into the physiography and thermodynamic state of Lake 90°E,establishing a foundation for future drilling initiatives.
