Modern mechanical manufacturing technology and precision machining technology have a positive role in promoting the whole industrial production. However, with the development of modern science and technology, the actu...Modern mechanical manufacturing technology and precision machining technology have a positive role in promoting the whole industrial production. However, with the development of modern science and technology, the actual requirements of modern mechanical manufacturing technology and precision machining technology are gradually improving, forcing the current enterprises to make appropriate adjustments in combination with the actual requirements of modern industrial production. Therefore, under the requirements of current production management, this paper makes a comprehensive analysis and exploration of the relationship between modern mechanical manufacturing technology and precision processing technology, further combs out the practical problems existing in the whole industrial production of modern mechanical manufacturing technology and precision processing technology, and judges the relevant contents involved in the modern mechanical manufacturing and processing technology, in order to promote the transformation of industrial production mode and improve the overall quality of industrial production management in our country.展开更多
"Machinery Manufacturing Process and Fixture Design" is an important professional core course of machinery related majors in higher vocational colleges, with strong theory, practice and application. This cou..."Machinery Manufacturing Process and Fixture Design" is an important professional core course of machinery related majors in higher vocational colleges, with strong theory, practice and application. This course is the intersection and integration point of several mechanical professional courses, and the content of the course conforms to the connotation of made in China and the spirit of craftsmen in great countries, and it is a "natural experimental field" for the reform of ideological and political education. Through thinking and exploring education teaching, further refine political connotation of machinery manufacturing process and fixture course, system design, the ideological education of element organic into the professional teaching, thinking based on the "course education" under the background of the new course teaching mode, and improve the students' spirit of patriotism and national pride and craftsmen.展开更多
The functionally graded materials(FGMs)are obtained by various processes.Although a few FGMs are obtained naturally,such as oyster,pearl,and bamboo,additive manufacturing(AM),known as 3D printing,is a net-shaped manuf...The functionally graded materials(FGMs)are obtained by various processes.Although a few FGMs are obtained naturally,such as oyster,pearl,and bamboo,additive manufacturing(AM),known as 3D printing,is a net-shaped manufacturing process employed to manufacture complex 3D objects without tools,molds,assembly,and joining.Currently,commercial AM techniques mostly use homogeneous composition with simplified geometric descriptions,employing a single material across the entire component to achieve functional graded additive manufacturing(FGAM),in contrast to multi-material FGAM with heterogeneous structures.FGMs are widely used in various fields due to their mechanical property advantages.Because FGM plays a significant role in the industrial production,the characteristics and mechanical behaviour of FGMs prepared by AM were reviewed.In this review,the research on FGMs and AM over the past 30 years was reviewed,suggesting that future researchers should focus on the application of artificial intelligence and machine learning technologies in industry to optimize the process parameters of different gradient systems.展开更多
Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping cap...Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping capabilities based on photopolymerization.However,owing to differences in the curing behavior and physical properties of different materials,multimaterial DLP 3D printing faces challenges such as insufficient interfacial bonding strength and unstable mechanical properties.In this study,two resins were integrated by multimaterial DLP 3D printing technology,and the effects of different layer thicknesses and exposure times on the interfacial bonding strength and morphology of the multimaterials were systematically investigated.The interfacial bonding mechanisms of the two resins was analyzed.It was found that increasing the exposure time can improve the interfacial bonding strength between materials,but certain limitations exist.A mathematical model relating the interfacial bonding strength to the exposure time and layer thickness was developed,and optimal process parameters were determined using optimization algorithms.A variable-parameter printing strategy for the interface was proposed to further improve the performance of printed parts.The maximum tensile strength of the multimaterial samples(44.43 MPa)using this strategy reached that of single-material parts(45 MPa),validating the feasibility of this strategy.This provides guidance for multimaterial DLP 3D printing processes and offers valuable insights for the future additive manufacturing of high-performance multimaterial components.展开更多
In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by ...In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by nano CaCO_(3)blending(BM)and impregnation modification(IM)technology.The composites were produced using hot press(HPMP),extrusion(EMP)and injection molding process(IMP).The physical morphology of BPF was similar at different manufacturing processes.Compared to the samples manufactured by HPMP,a decrease in the(specific)flexural strength of BPF/HDPE composites and an increase in those of composites treated by nano CaCO_(3)manufactured by EMP and IMP were observed.The injection molded composites exhibited the best values in the(specific)impact strength,(specific)tensile properties.IM had a greater effect on the rheological behavior of the composites than BM,and nano CaCO_(3)treatment most effectively affected the performance of the extrusion molded composites.展开更多
Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nic...Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.展开更多
Submerged friction stir processing(SFSP)with flowing water was employed to alleviate the porosities and coarse-grained structure introduced by wire-arc manufacturing.As a result,uniform and ultrafine grained(UFG)struc...Submerged friction stir processing(SFSP)with flowing water was employed to alleviate the porosities and coarse-grained structure introduced by wire-arc manufacturing.As a result,uniform and ultrafine grained(UFG)structure with average grain size of 0.83μm was achieved with the help of sharply reduced heat input and holding time at elevated temperature.The optimized UFG structure enabled a superior combination of strength and ductility with high ultimate tensile strength and elongation of 273.17 MPa and 15.39%.Specifically,grain refinement strengthening and decentralized θ(Al_(2)Cu)phase in the sample subjected to SFSP made great contributions to the enhanced strength.In addition,the decrease in residual stresses and removal of pores substantially enhance the ductility.High rates of cooling and low temperature cycling,which are facilitated by the water-cooling environment throughout the machining process,are vital in obtaining superior microstructures.This work provides a new method for developing a uniform and UFG structure with excellent mechanical properties.展开更多
This review summarizes the existing knowledge about the mechanical properties of bamboo scrimber(BS)in literature.According to literature reviews,the strength of BS under different load modes is affected by a series o...This review summarizes the existing knowledge about the mechanical properties of bamboo scrimber(BS)in literature.According to literature reviews,the strength of BS under different load modes is affected by a series of factors,such as the type of original bamboo,growth position,resin content,treatment method and density.Therefore,different production processes can be adopted according to different requirements,and bamboo scrimbers can also be classified accordingly.In addition,this review summarizes the changes in different factors considered by scholars in the research on the mechanical properties of BS,so that readers can have an overall understanding of the existing research and make more innovative and valuable research on this basis.This review provides and discusses the conclusive observations,the current research gaps and future research directions on the mechanical properties of BS.展开更多
With the growing importance of wearable and portable electronics in modern society and industry,researchers from all over the world have reported on advances in energy harvesting and self-powered sensing technologies....With the growing importance of wearable and portable electronics in modern society and industry,researchers from all over the world have reported on advances in energy harvesting and self-powered sensing technologies.The current review discusses recent developments in triboelectric platforms from a manufacturing perspective,including material,design,application,and industrialization.Manufacturing is an essential component of both industry and technology.The use of a proper manufacturing process enables cutting-edge technology in a lab-scale stage to progress to commercialization and popularization with scalability,availability,commercial advantage,and consistent quality.Furthermore,much literature has emphasized that the most powerful advantage of the triboelectric platform is its wide range of available materials and simple working mechanism,both of which are important characteristics in manufacturing engineering.As a result,different manufacturing processes can be implemented as needed.Because the practical process can have a synergetic effect on the fundamental development,resulting in the growth of both,the development of the triboelectric platform from the standpoint of manufacturing engineering can be further advanced.However,research into the development of a productive manufacturing process is still in its early stages in the field of triboelectric platforms.This review looks at the various manufacturing technologies used in previous studies and discusses the potential benefits of the appropriate process for triboelectric platforms.Given its unique strength,which includes a diverse material selection and a simple working mechanism,the triboelectric platform can use a variety of manufacturing technologies and the process can be optimized as needed.Numerous research groups have clearly demonstrated the triboelectric platform's advantages.As a result,using appropriate manufacturing processes can accelerate the technological advancement of triboelectric platforms in a variety of research and industrial fields by allowing them to move beyond the lab-scale fabrication stage.展开更多
Additive manufacturing(AM)has emerged as one of the most utilized processes in manufacturing due to its ability to produce complex geometries with minimal material waste and greater design freedom.Laser-based AM(LAM)t...Additive manufacturing(AM)has emerged as one of the most utilized processes in manufacturing due to its ability to produce complex geometries with minimal material waste and greater design freedom.Laser-based AM(LAM)technologies use high-power lasers to melt metallic materials,which then solidify to form parts.However,it inherently induces self-equilibrating residual stress during fabrication due to thermal loads and plastic deformation.These residual stresses can cause defects such as delamination,cracking,and distortion,as well as premature failure under service conditions,necessitating mitigation.While post-treatment methods can reduce residual stresses,they are often costly and time-consuming.Therefore,tuning the fabrication process parameters presents a more feasible approach.Accordingly,in addition to providing a comprehensive view of residual stress by their classification,formation mechanisms,measurement methods,and common post-treatment,this paper reviews and compares the studies conducted on the effect of key parameters of the LAM process on the resulting residual stresses.This review focuses on proactively adjusting LAM process parameters as a strategic approach to mitigate residual stress formation.It provides a result of the various parameters influencing residual stress outcomes,such as laser power,scanning speed,beam diameter,hatch spacing,and scanning strategies.Finally,the paper identifies existing research gaps and proposes future studies needed to deepen understanding of the relationship between process parameters and residual stress mitigation in LAM.展开更多
The advanced manufacturing technology of mechanical products features interaction, and high simulation, etc. In this paper, a digital geometry model for the processing is established with the aid of computer technolog...The advanced manufacturing technology of mechanical products features interaction, and high simulation, etc. In this paper, a digital geometry model for the processing is established with the aid of computer technology, so that the needs of machinery manufacturing production and precision machining can be fulfilled, and also the simulation, validation, comparison, and optimization of many plans can be implemented for ultimately finding out an optimal processing method and realizing the benefit of low cost and high quality. From two different levels of activity and parts, the configuration principle of mechanical products＇ advanced manufacturing technology is defined. Therefore, the advanced manufacturing technology for customizing different products can be derived, and also the reuse of different types of parts is realized. Finally, this is verified with an example.展开更多
Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex ...Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex thin-walled components creates a bottleneck that needs to be solved urgently in machinery manufacturing.To address this problem,the collaborative manufacturing of structure shape and surface integrity has emerged as a new process that can shorten processing cycles,improve machining qualities,and reduce costs.This paper summarises the research status on the material removal mechanism,precision control of structure shape,machined surface integrity control and intelligent process control technology of complex thin-walled components.Numerous solutions and technical approaches are then put forward to solve the critical problems in the high-performance manufacturing of complex thin-wall components.The development status,challenge and tendency of collaborative manufacturing technologies in the high-efficiency and quality manufacturing of complex thin-wall components is also discussed.展开更多
Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the str...Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the strength and ductility(within tens of seconds).The larger the pulse current and number of pulses,the better the mechanical properties.Interestingly,this research found that when the heat input determined by pulse current and number of pulses exceeds a certain threshold(pulse current intensity is 2000 A,number of pulses is 10),increasing the number of repeat time could also effectively improve the mechanical properties.A tensile strength of 210 MPa and a ductility of 14.0%could be obtained with reasonable EPP parameters(pulse current intensity is 2000 A,number of pulses is 10,and repeat number is 2),which is similar to those of conventional annealing(e.g.,tensile strength is 272 MPa,elongation is 28.3%).The microstructure evolution analysis shows that EPP can effectively improve the bonding quality between the deposited particles by recrystallization,promote grain growth and the formation of twins,which is the main reason for the improvement of mechanical properties.展开更多
文摘Modern mechanical manufacturing technology and precision machining technology have a positive role in promoting the whole industrial production. However, with the development of modern science and technology, the actual requirements of modern mechanical manufacturing technology and precision machining technology are gradually improving, forcing the current enterprises to make appropriate adjustments in combination with the actual requirements of modern industrial production. Therefore, under the requirements of current production management, this paper makes a comprehensive analysis and exploration of the relationship between modern mechanical manufacturing technology and precision processing technology, further combs out the practical problems existing in the whole industrial production of modern mechanical manufacturing technology and precision processing technology, and judges the relevant contents involved in the modern mechanical manufacturing and processing technology, in order to promote the transformation of industrial production mode and improve the overall quality of industrial production management in our country.
文摘"Machinery Manufacturing Process and Fixture Design" is an important professional core course of machinery related majors in higher vocational colleges, with strong theory, practice and application. This course is the intersection and integration point of several mechanical professional courses, and the content of the course conforms to the connotation of made in China and the spirit of craftsmen in great countries, and it is a "natural experimental field" for the reform of ideological and political education. Through thinking and exploring education teaching, further refine political connotation of machinery manufacturing process and fixture course, system design, the ideological education of element organic into the professional teaching, thinking based on the "course education" under the background of the new course teaching mode, and improve the students' spirit of patriotism and national pride and craftsmen.
文摘The functionally graded materials(FGMs)are obtained by various processes.Although a few FGMs are obtained naturally,such as oyster,pearl,and bamboo,additive manufacturing(AM),known as 3D printing,is a net-shaped manufacturing process employed to manufacture complex 3D objects without tools,molds,assembly,and joining.Currently,commercial AM techniques mostly use homogeneous composition with simplified geometric descriptions,employing a single material across the entire component to achieve functional graded additive manufacturing(FGAM),in contrast to multi-material FGAM with heterogeneous structures.FGMs are widely used in various fields due to their mechanical property advantages.Because FGM plays a significant role in the industrial production,the characteristics and mechanical behaviour of FGMs prepared by AM were reviewed.In this review,the research on FGMs and AM over the past 30 years was reviewed,suggesting that future researchers should focus on the application of artificial intelligence and machine learning technologies in industry to optimize the process parameters of different gradient systems.
基金supported by National Key R&D Program of China(Grant No.2022YFB4600103)National Youth Talent Support Program,China Postdoctoral Science Foundation(Grant No.2021M692555)+1 种基金Shaanxi Province Qinchuangyuan'Scientists+Engineers'Team Building Project(Grant No.2023KXJ-266)Fundamental Research Funds for the Central Universities(Grant No.xzy012023145)。
文摘Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping capabilities based on photopolymerization.However,owing to differences in the curing behavior and physical properties of different materials,multimaterial DLP 3D printing faces challenges such as insufficient interfacial bonding strength and unstable mechanical properties.In this study,two resins were integrated by multimaterial DLP 3D printing technology,and the effects of different layer thicknesses and exposure times on the interfacial bonding strength and morphology of the multimaterials were systematically investigated.The interfacial bonding mechanisms of the two resins was analyzed.It was found that increasing the exposure time can improve the interfacial bonding strength between materials,but certain limitations exist.A mathematical model relating the interfacial bonding strength to the exposure time and layer thickness was developed,and optimal process parameters were determined using optimization algorithms.A variable-parameter printing strategy for the interface was proposed to further improve the performance of printed parts.The maximum tensile strength of the multimaterial samples(44.43 MPa)using this strategy reached that of single-material parts(45 MPa),validating the feasibility of this strategy.This provides guidance for multimaterial DLP 3D printing processes and offers valuable insights for the future additive manufacturing of high-performance multimaterial components.
基金This study is financially supported by the Basic Research Operating Expenses Program of International Centre for Bamboo and Rattan(1632021002).
文摘In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by nano CaCO_(3)blending(BM)and impregnation modification(IM)technology.The composites were produced using hot press(HPMP),extrusion(EMP)and injection molding process(IMP).The physical morphology of BPF was similar at different manufacturing processes.Compared to the samples manufactured by HPMP,a decrease in the(specific)flexural strength of BPF/HDPE composites and an increase in those of composites treated by nano CaCO_(3)manufactured by EMP and IMP were observed.The injection molded composites exhibited the best values in the(specific)impact strength,(specific)tensile properties.IM had a greater effect on the rheological behavior of the composites than BM,and nano CaCO_(3)treatment most effectively affected the performance of the extrusion molded composites.
基金financially supported by the National Key R&D Program of China(No.2021YFB3702301)the National Natural Science Foundation of China(No.52101068]+2 种基金the China Postdoctoral Science Foundation[No.2022T150342]the Postdoctoral International Exchange Program[No.YJ20210129]the Shuimu Tsinghua Scholar Program(No.2020SM100)
文摘Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.
文摘Submerged friction stir processing(SFSP)with flowing water was employed to alleviate the porosities and coarse-grained structure introduced by wire-arc manufacturing.As a result,uniform and ultrafine grained(UFG)structure with average grain size of 0.83μm was achieved with the help of sharply reduced heat input and holding time at elevated temperature.The optimized UFG structure enabled a superior combination of strength and ductility with high ultimate tensile strength and elongation of 273.17 MPa and 15.39%.Specifically,grain refinement strengthening and decentralized θ(Al_(2)Cu)phase in the sample subjected to SFSP made great contributions to the enhanced strength.In addition,the decrease in residual stresses and removal of pores substantially enhance the ductility.High rates of cooling and low temperature cycling,which are facilitated by the water-cooling environment throughout the machining process,are vital in obtaining superior microstructures.This work provides a new method for developing a uniform and UFG structure with excellent mechanical properties.
基金the National Natural Science Foundation of China(Nos.51878354&51308301)the Natural Science Foundation of Jiangsu Province(Nos.BK20181402&BK20130978)+2 种基金333 Talent High-Level Project of Jiangsu ProvinceQinglan Project of Jiangsu Higher Education Institutionsand the Ministry of Housing and Urban-Rural Science Project of Jiangsu Province under Grant(No.2021ZD10).
文摘This review summarizes the existing knowledge about the mechanical properties of bamboo scrimber(BS)in literature.According to literature reviews,the strength of BS under different load modes is affected by a series of factors,such as the type of original bamboo,growth position,resin content,treatment method and density.Therefore,different production processes can be adopted according to different requirements,and bamboo scrimbers can also be classified accordingly.In addition,this review summarizes the changes in different factors considered by scholars in the research on the mechanical properties of BS,so that readers can have an overall understanding of the existing research and make more innovative and valuable research on this basis.This review provides and discusses the conclusive observations,the current research gaps and future research directions on the mechanical properties of BS.
基金supported by the National Research Foundation of Korea(NRF)(No.2021R1C1C2009703)supported by the National Research Foundation of Korea(NRF)Grant funded by the Korea government(MSIT)(RS-2024-00344920)supported by the Human Resources Development of the Korea Institute of Energy Technology Evaluation and Planning(KETEP)Grant funded by the Ministry of Trade,Industry and Energy of Korea(No.RS2023-00244330)。
文摘With the growing importance of wearable and portable electronics in modern society and industry,researchers from all over the world have reported on advances in energy harvesting and self-powered sensing technologies.The current review discusses recent developments in triboelectric platforms from a manufacturing perspective,including material,design,application,and industrialization.Manufacturing is an essential component of both industry and technology.The use of a proper manufacturing process enables cutting-edge technology in a lab-scale stage to progress to commercialization and popularization with scalability,availability,commercial advantage,and consistent quality.Furthermore,much literature has emphasized that the most powerful advantage of the triboelectric platform is its wide range of available materials and simple working mechanism,both of which are important characteristics in manufacturing engineering.As a result,different manufacturing processes can be implemented as needed.Because the practical process can have a synergetic effect on the fundamental development,resulting in the growth of both,the development of the triboelectric platform from the standpoint of manufacturing engineering can be further advanced.However,research into the development of a productive manufacturing process is still in its early stages in the field of triboelectric platforms.This review looks at the various manufacturing technologies used in previous studies and discusses the potential benefits of the appropriate process for triboelectric platforms.Given its unique strength,which includes a diverse material selection and a simple working mechanism,the triboelectric platform can use a variety of manufacturing technologies and the process can be optimized as needed.Numerous research groups have clearly demonstrated the triboelectric platform's advantages.As a result,using appropriate manufacturing processes can accelerate the technological advancement of triboelectric platforms in a variety of research and industrial fields by allowing them to move beyond the lab-scale fabrication stage.
文摘Additive manufacturing(AM)has emerged as one of the most utilized processes in manufacturing due to its ability to produce complex geometries with minimal material waste and greater design freedom.Laser-based AM(LAM)technologies use high-power lasers to melt metallic materials,which then solidify to form parts.However,it inherently induces self-equilibrating residual stress during fabrication due to thermal loads and plastic deformation.These residual stresses can cause defects such as delamination,cracking,and distortion,as well as premature failure under service conditions,necessitating mitigation.While post-treatment methods can reduce residual stresses,they are often costly and time-consuming.Therefore,tuning the fabrication process parameters presents a more feasible approach.Accordingly,in addition to providing a comprehensive view of residual stress by their classification,formation mechanisms,measurement methods,and common post-treatment,this paper reviews and compares the studies conducted on the effect of key parameters of the LAM process on the resulting residual stresses.This review focuses on proactively adjusting LAM process parameters as a strategic approach to mitigate residual stress formation.It provides a result of the various parameters influencing residual stress outcomes,such as laser power,scanning speed,beam diameter,hatch spacing,and scanning strategies.Finally,the paper identifies existing research gaps and proposes future studies needed to deepen understanding of the relationship between process parameters and residual stress mitigation in LAM.
文摘The advanced manufacturing technology of mechanical products features interaction, and high simulation, etc. In this paper, a digital geometry model for the processing is established with the aid of computer technology, so that the needs of machinery manufacturing production and precision machining can be fulfilled, and also the simulation, validation, comparison, and optimization of many plans can be implemented for ultimately finding out an optimal processing method and realizing the benefit of low cost and high quality. From two different levels of activity and parts, the configuration principle of mechanical products＇ advanced manufacturing technology is defined. Therefore, the advanced manufacturing technology for customizing different products can be derived, and also the reuse of different types of parts is realized. Finally, this is verified with an example.
基金supported by the National Natural Science Foundation of China(Nos.51921003,92160301,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2022-A-IV-002-001)Natural Science Foundation of Jiangsu Province(No.BK20210295).
文摘Presently,the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components.A high-efficiency and quality manufacturing of these complex thin-walled components creates a bottleneck that needs to be solved urgently in machinery manufacturing.To address this problem,the collaborative manufacturing of structure shape and surface integrity has emerged as a new process that can shorten processing cycles,improve machining qualities,and reduce costs.This paper summarises the research status on the material removal mechanism,precision control of structure shape,machined surface integrity control and intelligent process control technology of complex thin-walled components.Numerous solutions and technical approaches are then put forward to solve the critical problems in the high-performance manufacturing of complex thin-wall components.The development status,challenge and tendency of collaborative manufacturing technologies in the high-efficiency and quality manufacturing of complex thin-wall components is also discussed.
基金This work was supported by the National Natural Science Foundation of China(Nos.52061135101,52071265)the Project of the State Key Laboratory of Solidification Processing(Northwestern Polytechnical University,China)(No.2021-TZ-01).
文摘Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the strength and ductility(within tens of seconds).The larger the pulse current and number of pulses,the better the mechanical properties.Interestingly,this research found that when the heat input determined by pulse current and number of pulses exceeds a certain threshold(pulse current intensity is 2000 A,number of pulses is 10),increasing the number of repeat time could also effectively improve the mechanical properties.A tensile strength of 210 MPa and a ductility of 14.0%could be obtained with reasonable EPP parameters(pulse current intensity is 2000 A,number of pulses is 10,and repeat number is 2),which is similar to those of conventional annealing(e.g.,tensile strength is 272 MPa,elongation is 28.3%).The microstructure evolution analysis shows that EPP can effectively improve the bonding quality between the deposited particles by recrystallization,promote grain growth and the formation of twins,which is the main reason for the improvement of mechanical properties.
