Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and me...Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and mechanical stirring during the waxy crude oil heating process.Numerical calculations are conducted using the sliding grid technique and FVM.The focus of this study is on the impact of stirring rate(τ),horizontal deflection angle(θ1),vertical deflection angle(θ2),and stirring diameter(D)on the heating effect of crude oil.Our results show that asτincreases from 200 rpm to 500 rpm and D increases from 400 mm to 600 mm,there is an improvement in the average crude oil temperature and temperature uniformity.Additionally,heating efficiency increases by 0.5%and 1%,while the volume of the low-temperature region decreases by 57.01 m^(3) and 36.87 m3,respectively.Asθ1 andθ2 increase from 0°to 12°,the average crude oil temperature,temperature uniformity,and heating efficiency decrease,while the volume of the low-temperature region remains basically the same.Grey correlation analysis is used to rank the importance of stirring parameters in the following order:τ>θ1>θ2>D.Subsequently,multiple regression analysis is used to quantitatively describe the relationship between different stirring parameters and heat transfer evaluation indices through equations.Finally,based on entropy generation minimization,the stirring parameters with optimal heat transfer performance are obtained when τ=350 rpm,θ1=θ2=0°,and D=500 mm.展开更多
In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a wat...In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.展开更多
The new method of in-situ desulfurization with mechanical stirring of new type impellers was introduced, in which the bubble＇s dispersion and disintegration of magnesium vapor were the key to boosting the desulfuriza...The new method of in-situ desulfurization with mechanical stirring of new type impellers was introduced, in which the bubble＇s dispersion and disintegration of magnesium vapor were the key to boosting the desulfurization efficiency and increasing the utilization rate of magnesium. Effects of different new type of impellers on bubble dis persion and disintegration were studied through bubble image analysis, gas-liquid mass transfer, and power con- sumption levels of different impeller structures. The results showed that the sloped swept-back blade impeller-2 pro- duces optimal bubble＇s dispersion and disintegration, as well as higher volumetric mass transfer coefficient and CO2 gas utilization while consuming the least power. Numerical simulation result with Fluent software also showed that the sloped swept-back blade impeller-2 has higher turbulent kinetic energy and better velocity distribution than the other two impellers.展开更多
Abstract： The impeller blade structure for gas injection refining under mechanical stirring has been explored by water model experiments. A sloped swept-back blade impeller is＇proposed for the purpose. The central p...Abstract： The impeller blade structure for gas injection refining under mechanical stirring has been explored by water model experiments. A sloped swept-back blade impeller is＇proposed for the purpose. The central part of the impeller is disk- or plate-shaped, and the blades are fitted to the side of the disk or plate. In addition, a disk is put on the top side of the impeller blades. The impeller can strengthen the radial and downward flow between the blades and weaken the swirl flow in the zone above the impeller. These effects on flow phenomena are favorable for disintegration and wide dispersion of bubbles which are injected from a nozzle attached to the center of the underside of the impeller. In addition, the sloped swept-back impeller requires less power consumption. The impeller shaft should be placed away from the vessel center so as to disperse the injected bubbles widely in the bath under mechanical stirring even with unidi- rectional impeller rotation and without installing baffles. The number of gas holes in the nozzle and the direction of gas injection have a little effect on the bubble disintegration and dispersion in the bath. Highly efficient gas injection refining can be established under the conditions of proper impeller size, larger nozzle immersion depth, larger eccen- tricity and rotation speed of the impeller. The sloped swept back blade impeller can decrease the power consumption and vet improve the bubble disintegration and wide dist^ersion in the bath.展开更多
The mechanical stirring of A356-2.5 vol.% SiCp liquid was conducted in a cylindrical crucible by a straight-blade stirrer. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25...The mechanical stirring of A356-2.5 vol.% SiCp liquid was conducted in a cylindrical crucible by a straight-blade stirrer. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25 deg. for gradient angle α of blade and 10 mm/s for speed of moving up and down of stirrer, The results show that there exists a nonlinear relationship between rotating speed of stirrer and radial relative deviation of SiCp content in A356 liquid between the center and the periphery of crucible. The greater the rotating speed of stirrer is, the bigger the radial relative deviation of SiCp content in A356 liquid becomes and the more nonhomogeneous the radial distribution of SiC particles in A356 liquid turns. In addition, when the rotating speed of stirrer is about 200 r/min, the vertical distribution of SiC particles in A356 liquid is relative uniform. It can be seen that the nonhomogeneous distribution of SiC particles in A356 liquid results from the nonhomogeneous radial distribution of SiC particles in A356 liquid in straight-blade mechanical stirring ultimately.展开更多
The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechani...The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25° for horizontal tilt angle α of the blade, 200 r/min for rotating speed of stirrer and 10 mm/s for speed of moving up and down of stirrer. The results show that there exists a nonlinear relationship between circumferential tilt angle β of the blade and radial relative deviation d of SiCp content in A356 liquid. When β is smaller than 20°, the d of SiCp content in A356 liquid between the center and the periphery of crucible decreases with increasing β. Conversely, when β is bigger than 26°, d increases with increasing β. Only when β is about 20°, d can be equal to nought i.e. uniform radial distribution of SiC particles can be realized. It can be seen that the nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring can be eliminated in this tilt-blade mechanical stirring of A356-SiCp liquid.展开更多
This paper presents a new idea about desulfurization with in-situ mechanical stirring method on the basis of desulfurization by single blow grain magnesium and KR method, that is, the inner gases carry the magnesium v...This paper presents a new idea about desulfurization with in-situ mechanical stirring method on the basis of desulfurization by single blow grain magnesium and KR method, that is, the inner gases carry the magnesium vapor formed in-site in molten iron by magnesium-based desulfurization, and bubble dispersed and disintegrated under the condition of mechanical stirring, thence to improve the efficiency of desulfurization by single blow grain magnesium .It has been proved by research of cold water model experiment that the bubble dispersion and disintegration can not only improve the desulphurization efficiency but also increase the utilization rate of magnesium. Obviously, the bubble dispersion and disintegration of magnesium vapor is the key problem in improving the desulphurization efficiency and increasing the utilization rate of magnesium. Thus the research focus on exploring the performance of bubble dispersion and disintegration on the base of refining process and gas-liquid mass transfer. According to the literature and cold water model experimental result basing on principle of similitude, the influencing factors and interaction of bubble dispersion and disintegration have been studied from the perspectives of physical and numerical simulation. The study would provide the theoretical and experimental data for the new method of desulfurization with in-situ mechanical stirring.展开更多
Water model experiments were carried out to investigate the bubble behavior in cylindrical and square vessels under centric mechanical stirring.The bubble behavior in the square vessel was investigated in detail by us...Water model experiments were carried out to investigate the bubble behavior in cylindrical and square vessels under centric mechanical stirring.The bubble behavior in the square vessel was investigated in detail by using a high-speed camera to record the transient images of the bubbles.An image analysis software was used to obtain the bubble diameter.The results showed that the centric mechanical stirring in the square vessel was suitable for breakage and dispersion of bubbles,but not suitable for that in the cylindrical vessel.Increasing the impeller blade length and impeller rotation speed was beneficial to disintegrate and disperse bubbles widely.The bubble diameter decreased with the increase in the Weber number and increased slightly with the increase in the modified Froude number.The dimensionless correlation equation of bubble diameter was obtained by the dimensional analysis method.展开更多
In order to clarify the dispersion of SiC particles in straight-blade mechanical stirring of A1-SiCp liquid, the dispersion of SiC particles in A356-3.5% SiCp （volume fraction） liquid in a cylindrical crucible was s...In order to clarify the dispersion of SiC particles in straight-blade mechanical stirring of A1-SiCp liquid, the dispersion of SiC particles in A356-3.5% SiCp （volume fraction） liquid in a cylindrical crucible was studied. The relationship between rotating speed of stirrer and radial relative deviation of SiCp content in A356 liquid between the center and the periphery of crucible was established in the conditions of 35° for the gradient angle a of blade and 10 mm/s for the speed of moving up and down of stirrer. The results show that the radial relative deviation of SiCp content increases gradually with increasing the rotating speed of stirrer. When the rotating speed of stirrer is 200 r/min, the vertical dispersion of SiC particles in A356 liquid is even, but the radial relative deviation of SiCp content is 0.24. Consequently, the northomogeneous dispersion of SiC particles in A356 liquid is mainly resulted from the nonhomogeneous radial dispersion of SiC particles.展开更多
A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizon...A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizontal movable plate. With the aid of 3D manufacturing software, the melt is solidified and formed layer by layer. The stirring could keep the ingredients and the heat diffusion of metal slurry uniform in the crucible due to the shear force breaking down the dendrite arms. The solidus and liquidus temperatures of A356 alloy were 559.2 and 626.3 ℃, respectively, which were measured by differential scanning calorimetry（DSC）. Effect of different stirring velocities of MFCM on the microstructure and mechanical properties of A356 slurry was investigated with the pouring temperature controlled at 620 ℃. The microstructure and mechanical performance were the best when the stirring velocity was 1 200 r/min in MFCM. The microstructures of the A356 aluminum alloy slurry were mainly composed of fine spherical or rose grains. The average roundness and average grain size reached 2.2 and 41 μm and the tensile strength of A356 alloy slurry reached 207.8 MPa, while the average vickers hardness was 81.1 HV.展开更多
The introduction of in-pipe robots for sewage cleaning provides researchers with new options for pipe inspection,such as leakage,crack,gas,and corrosion detection,which are standard applications common in the current ...The introduction of in-pipe robots for sewage cleaning provides researchers with new options for pipe inspection,such as leakage,crack,gas,and corrosion detection,which are standard applications common in the current industrial scenario.The question that is frequently overlooked in all these cases is the inherent resistance of the robots to corrosion.The mechanical,microstructural,and corrosion properties of aluminum 7075 incorporated with various weight percentages(0,0.5wt%,1wt%,and 1.5wt%)of carbon nanotubes(CNTs)are discussed.It is fabricated using a rotational ultrasonication with mechanical stirring(RUMS)-based casting method for improved corrosion resistance without compromising the mechanical properties of the robot.1wt%CNTs-aluminum nanocomposite shows good corrosion and mechanical properties,meeting the requirements imposed by the sewage environment of the robot.展开更多
Metal foams are usually used as light structural/functional materials.The nucleation,evolution and the solidification behavior of the metal foams can be influenced by the stining mode and the foaming parameters.In thi...Metal foams are usually used as light structural/functional materials.The nucleation,evolution and the solidification behavior of the metal foams can be influenced by the stining mode and the foaming parameters.In this paper,the effects of electromagnetic stirring on metal foaming process were investigated.Comparative tests were carried out and the optimized parameters of the stirring modes were discussed.The stirring effects of the spiral electromagnetic field are better than the travelling wave electromagnetic field.The effects of the spiral electromagnetic-mechanical combined stirring are better than the situations of the single electromagnetic stirring or the single mechanical stirring.展开更多
A straight-blade mechanical stirrer was designed to stir A356-3.5vol%SiCp liquid in a cylindrical crucible with the capability of systematically investigating the influence of rotating speed of stirrer on the distribu...A straight-blade mechanical stirrer was designed to stir A356-3.5vol%SiCp liquid in a cylindrical crucible with the capability of systematically investigating the influence of rotating speed of stirrer on the distribution of SiC particles in A356 liquid. The experimental results show that the vertical distribution of SiC particles in A356 liquid can be uniform when the rotating speed of stirrer is 200 rpm, but the radial distribution of SiC particles in A356 liquid is always nonhomogeneous regardless of the rotating speed of stirrer. The radial centdfugalization ratio of SiC particles in A356 liquid between the center and the periphery of crucible increases with the rotating speed of stirrer. The results were explained in the light of SiC particles motion subject to a combination of stirring and centrifugal effect.展开更多
In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis...In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis, in particular, for friction stir welded（FSW） blanks due to the large width and good formability of its weld seam. The inhomogeneous mechanical properties across weld seam need to be well characterized for an accurate FE analysis. Based on a similar AA5182 FSW blank, the metallographic observation and micro-Vickers hardness analysis upon the weld cross-section are performed to identify the interfaces of different sub-zones, i.e., heat affected zone（HAZ）, thermal-mechanically affected zone（TMAZ） and weld nugget（WN）. Based on the rule of mixture and hardness distribution, a constitutive model is established for each sub-zone to characterize the inhomogeneous mechanical properties across the weld seam. Uniaxial tensile tests of the AA5182 FSW blank are performed with the aid of digital image correlation（DIC） techniques. Experimental local stress-strain curves are obtained for different weld sub-zones. The experimental results show good agreement with those derived from the constitutive models, which demonstrates the feasibility and accuracy of these models. The proposed research gives an accurate characterization of inhomogeneous mechanical properties across the weld seam produced by FSW, which provides solutions for improving the FE simulation accuracy of FSW sheet forming.展开更多
In this study, 20 mm thick AA7075-T6 alloy plates were joined by friction stir welding. The microstructure and mechanical properties of the nugget zone along the thickness direction from the top to the bottom was inve...In this study, 20 mm thick AA7075-T6 alloy plates were joined by friction stir welding. The microstructure and mechanical properties of the nugget zone along the thickness direction from the top to the bottom was investigated. The results showed that the microstructure including the grain size, the degree of dynamic recrystallization, the misorientation angle distribution and the precipitation phase containing its size, type and content exhibited a gradient distribution along the thickness direction. The testing results of mechanical properties of the slices showed that the nugget was gradually weakened along the depth from the top to the bottom. The maximum ultimate tensile strength, yield strength and elongation of the slice in the nugget top-middle are obtained, which are 415 MPa, 255 MPa and 8.1%, respectively.展开更多
The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone （NZ） is characterized by fine equiaxed grains...The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone （NZ） is characterized by fine equiaxed grains, in which a low density of equilibrium phase β is observed. The grains in the thermo-mechanically affected zone （TMAZ） are elongated, and the highest density of dislocations and a low density of β precipitates can be found in grains. The heat affected zone （HAZ） only experiences a low thermal cycle, and a high density of β precipitates and a low density of β precipitates remain in the coarsened grains. The microhardness evolutions in the NZ, TMAZ and HAZ are governed by the grain refinement and dislocation strengthening, the dislocation and precipitation strengthening, and the precipitation and solid solution strengthening, respectively. When increasing the axial force, the changing trend of one strengthening mechanism is contrary to the other in each zone, and the microhardness increases in different zones. As a result, the tensile strength roughly increases with raising the axial force, and all joints show good tensile properties as the high welding speed inhibits the coarsening and dissolution of strengthening precipitates significantly.展开更多
7085-T7452 plates with a thickness of 12 mm were welded by conventional single side and bobbin tool friction stir welding （SS-FSW and BB-FSW, respectively） at different welding parameters. The temperature distributi...7085-T7452 plates with a thickness of 12 mm were welded by conventional single side and bobbin tool friction stir welding （SS-FSW and BB-FSW, respectively） at different welding parameters. The temperature distribution, microstructure evolution and mechanical properties of joints along the thickness direction were investigated, and digital image correlation （DIC） was utilized to evaluate quantitatively the deformation of different zones during tensile tests. The results indicated that heat-affected zone （HAZ）, the local softening region, was responsible for the early plastic deformation and also the fracture location for SS-FSW samples, while a rapid fracture was observed in weld nugget zone （WNZ） before yield behavior for all BB-FSW specimens. The ultimate tensile strength （UTS） of SS-FSW joints presented the highest value of 410 MPa, 82% of the base material, at a rotational speed of 300 rpm and welding speed of 60 mm/min, much higher than that of BB-FSW joints, with a joint efficiency of only 47%. This should be attributed to the Lazy S defect produced by a larger extent of heat input during the BB-FSW process, The whole joint exhibited a much higher elongation than the slices. Scanning electron microscopic （SEM） analysis of the fracture morphologies showed that joints failed through ductile fracture for SS-FSW and brittle fracture for BB-FSW.展开更多
A novel friction stir double-riveting welding(FSDRW) technology was proposed in order to realize the high-quality joining of upper aluminum(Al) and lower copper(Cu) plates,and this technology employed a Cu column as a...A novel friction stir double-riveting welding(FSDRW) technology was proposed in order to realize the high-quality joining of upper aluminum(Al) and lower copper(Cu) plates,and this technology employed a Cu column as a rivet and a specially designed welding tool with a large concave-angle shoulder. The formations, interfacial characteristics, mechanical properties and fracture features of Al/Cu FSDRW joints under different rotational velocities and dwell times were investigated. The results showed that the well-formed FSDRW joint was successfully obtained.The cylindrical Cu column was transformed into a double riveting heads structure with a Cu anchor at the top and an Al anchor at the bottom, thereby providing an excellent mechanical interlocking.The defect-free Cu/Cu interface was formed at the lap interface due to the sufficient metallurgical bonding between the Cu column and the Cu plate, thereby effectively inhibiting the propagation of crack from the intermetallic compound layer at the lap interface between the Al and Cu plates. The tensile shear load of joint was increased first and then decreased when the rotational velocity and dwell time of welding tool increased, and the maximum value was 5.52 k N. The FSDRW joint presented a mixed mode of ductile and brittle fractures.展开更多
Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such ...Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such as gas porosity and shrinkage void. Through die casting and squeezing casting, most of the defects in Mg matrix composites could be eliminated, but the mechanical properties were improved limitedly. On the other hand, after hot extrusion, not only most of the defects of as-cast composites ingots were eliminated, but also the mechanical properties were improved markedly. With the addition of SiC, the tensile strength, yield strength and elastic modulus of as extrusion SiCp/AZ61 composites increased remarkably, and the elongation decreased obviously.展开更多
Friction stir welding is a new and innovative welding method used to fuse materials. In this welding method, the heat generated by friction and plastic flow causes significant changes in the microstructure of the mate...Friction stir welding is a new and innovative welding method used to fuse materials. In this welding method, the heat generated by friction and plastic flow causes significant changes in the microstructure of the material, which leads to local changes in the mechanical properties of the weld. In this study, the effects of various welding parameters such as the rotational and traverse speeds of the tool on the microstructural and mechanical properties of copper plates were investigated; additionally, Charpy tests were performed on copper plates for the first time. Also, the effect of the number of welding passes on the aforementioned properties has not been investigated in previous studies. The results indicated that better welds with superior properties are produced when less heat is transferred to the workpiece during the welding process. It was also found that although the properties of the stir zone improved with an increasing number of weld passes, the properties of its weakest zone, the heat-affected zone, deteriorated.展开更多
基金supported by the National Natural Science Foundation of China(Grant no.52304065)China Postdoctoral Science Foundation(Grant no.2022MD723759).
文摘Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and mechanical stirring during the waxy crude oil heating process.Numerical calculations are conducted using the sliding grid technique and FVM.The focus of this study is on the impact of stirring rate(τ),horizontal deflection angle(θ1),vertical deflection angle(θ2),and stirring diameter(D)on the heating effect of crude oil.Our results show that asτincreases from 200 rpm to 500 rpm and D increases from 400 mm to 600 mm,there is an improvement in the average crude oil temperature and temperature uniformity.Additionally,heating efficiency increases by 0.5%and 1%,while the volume of the low-temperature region decreases by 57.01 m^(3) and 36.87 m3,respectively.Asθ1 andθ2 increase from 0°to 12°,the average crude oil temperature,temperature uniformity,and heating efficiency decrease,while the volume of the low-temperature region remains basically the same.Grey correlation analysis is used to rank the importance of stirring parameters in the following order:τ>θ1>θ2>D.Subsequently,multiple regression analysis is used to quantitatively describe the relationship between different stirring parameters and heat transfer evaluation indices through equations.Finally,based on entropy generation minimization,the stirring parameters with optimal heat transfer performance are obtained when τ=350 rpm,θ1=θ2=0°,and D=500 mm.
基金Projects (50974035,51074047) supported by the National Natural Science Foundation of ChinaProject (20090407) supported by the Doctoral Fund of Ministry of Education,ChinaProject (200921007) supported by Liaoning Key Science and Technology,China
文摘In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.
基金Item Sponsored by National Natural Science Foundation of China(50974035,51074047)High Technology Research and Development Program of China(2010AA03A405,2012AA062303)Innovation Team Project of Provincial Science and Technology of Liaoning Province of China(LT2010034)
文摘The new method of in-situ desulfurization with mechanical stirring of new type impellers was introduced, in which the bubble＇s dispersion and disintegration of magnesium vapor were the key to boosting the desulfurization efficiency and increasing the utilization rate of magnesium. Effects of different new type of impellers on bubble dis persion and disintegration were studied through bubble image analysis, gas-liquid mass transfer, and power con- sumption levels of different impeller structures. The results showed that the sloped swept-back blade impeller-2 pro- duces optimal bubble＇s dispersion and disintegration, as well as higher volumetric mass transfer coefficient and CO2 gas utilization while consuming the least power. Numerical simulation result with Fluent software also showed that the sloped swept-back blade impeller-2 has higher turbulent kinetic energy and better velocity distribution than the other two impellers.
基金Item Sponsored by National Natural Science Foundation of China(50974035,51074047)National High Technology Research and Development Program(863 Program)of China(2010AA03A405,2012AA062303)Innovation Team Project of Provincial Science and Technology of Liaoning Province of China(LT2010034)
文摘Abstract： The impeller blade structure for gas injection refining under mechanical stirring has been explored by water model experiments. A sloped swept-back blade impeller is＇proposed for the purpose. The central part of the impeller is disk- or plate-shaped, and the blades are fitted to the side of the disk or plate. In addition, a disk is put on the top side of the impeller blades. The impeller can strengthen the radial and downward flow between the blades and weaken the swirl flow in the zone above the impeller. These effects on flow phenomena are favorable for disintegration and wide dispersion of bubbles which are injected from a nozzle attached to the center of the underside of the impeller. In addition, the sloped swept-back impeller requires less power consumption. The impeller shaft should be placed away from the vessel center so as to disperse the injected bubbles widely in the bath under mechanical stirring even with unidi- rectional impeller rotation and without installing baffles. The number of gas holes in the nozzle and the direction of gas injection have a little effect on the bubble disintegration and dispersion in the bath. Highly efficient gas injection refining can be established under the conditions of proper impeller size, larger nozzle immersion depth, larger eccen- tricity and rotation speed of the impeller. The sloped swept back blade impeller can decrease the power consumption and vet improve the bubble disintegration and wide dist^ersion in the bath.
基金financially supported by the National Natural Science Foundation of China (No. 50974010)the Natural Science Foundation of Beijing, China (Nos.3093023 and 2102039)the Fundamental Research Funds for the Central Universities (No. 2009JBM091)
文摘The mechanical stirring of A356-2.5 vol.% SiCp liquid was conducted in a cylindrical crucible by a straight-blade stirrer. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25 deg. for gradient angle α of blade and 10 mm/s for speed of moving up and down of stirrer, The results show that there exists a nonlinear relationship between rotating speed of stirrer and radial relative deviation of SiCp content in A356 liquid between the center and the periphery of crucible. The greater the rotating speed of stirrer is, the bigger the radial relative deviation of SiCp content in A356 liquid becomes and the more nonhomogeneous the radial distribution of SiC particles in A356 liquid turns. In addition, when the rotating speed of stirrer is about 200 r/min, the vertical distribution of SiC particles in A356 liquid is relative uniform. It can be seen that the nonhomogeneous distribution of SiC particles in A356 liquid results from the nonhomogeneous radial distribution of SiC particles in A356 liquid in straight-blade mechanical stirring ultimately.
基金supported by the National Natural Science Foundation of China (No. 50974010)the Natural Science Foundation of Beijing (No. 2102039)
文摘The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25° for horizontal tilt angle α of the blade, 200 r/min for rotating speed of stirrer and 10 mm/s for speed of moving up and down of stirrer. The results show that there exists a nonlinear relationship between circumferential tilt angle β of the blade and radial relative deviation d of SiCp content in A356 liquid. When β is smaller than 20°, the d of SiCp content in A356 liquid between the center and the periphery of crucible decreases with increasing β. Conversely, when β is bigger than 26°, d increases with increasing β. Only when β is about 20°, d can be equal to nought i.e. uniform radial distribution of SiC particles can be realized. It can be seen that the nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring can be eliminated in this tilt-blade mechanical stirring of A356-SiCp liquid.
基金supported by the National Natural Science Foundation of China(No.50974035)National Natural Science Foundation of China(No.51074047)+2 种基金the doctoral fund of EDU gov(20090407)China Postdoctoral Science Foundation,(20090451277)Key scientific and technological program in Liaoning Province(200921007)
文摘This paper presents a new idea about desulfurization with in-situ mechanical stirring method on the basis of desulfurization by single blow grain magnesium and KR method, that is, the inner gases carry the magnesium vapor formed in-site in molten iron by magnesium-based desulfurization, and bubble dispersed and disintegrated under the condition of mechanical stirring, thence to improve the efficiency of desulfurization by single blow grain magnesium .It has been proved by research of cold water model experiment that the bubble dispersion and disintegration can not only improve the desulphurization efficiency but also increase the utilization rate of magnesium. Obviously, the bubble dispersion and disintegration of magnesium vapor is the key problem in improving the desulphurization efficiency and increasing the utilization rate of magnesium. Thus the research focus on exploring the performance of bubble dispersion and disintegration on the base of refining process and gas-liquid mass transfer. According to the literature and cold water model experimental result basing on principle of similitude, the influencing factors and interaction of bubble dispersion and disintegration have been studied from the perspectives of physical and numerical simulation. The study would provide the theoretical and experimental data for the new method of desulfurization with in-situ mechanical stirring.
基金This work was supported by the Key Technologies Research and Development Program(Nos.2017YFC0210404 and 2017YFC0210403-04)the National Natural Science Foundation of China(Nos.U1760120,U1710257,U1702253,and U1903129).
文摘Water model experiments were carried out to investigate the bubble behavior in cylindrical and square vessels under centric mechanical stirring.The bubble behavior in the square vessel was investigated in detail by using a high-speed camera to record the transient images of the bubbles.An image analysis software was used to obtain the bubble diameter.The results showed that the centric mechanical stirring in the square vessel was suitable for breakage and dispersion of bubbles,but not suitable for that in the cylindrical vessel.Increasing the impeller blade length and impeller rotation speed was beneficial to disintegrate and disperse bubbles widely.The bubble diameter decreased with the increase in the Weber number and increased slightly with the increase in the modified Froude number.The dimensionless correlation equation of bubble diameter was obtained by the dimensional analysis method.
基金Project(50974010) supported by the National Natural Science Foundation of ChinaProject(3093023) supported by the Natural Science Foundation of Beijing,ChinaProject(2009JBM091) supported by the Fundamental Research Funds for the Central Universities of China
文摘In order to clarify the dispersion of SiC particles in straight-blade mechanical stirring of A1-SiCp liquid, the dispersion of SiC particles in A356-3.5% SiCp （volume fraction） liquid in a cylindrical crucible was studied. The relationship between rotating speed of stirrer and radial relative deviation of SiCp content in A356 liquid between the center and the periphery of crucible was established in the conditions of 35° for the gradient angle a of blade and 10 mm/s for the speed of moving up and down of stirrer. The results show that the radial relative deviation of SiCp content increases gradually with increasing the rotating speed of stirrer. When the rotating speed of stirrer is 200 r/min, the vertical dispersion of SiC particles in A356 liquid is even, but the radial relative deviation of SiCp content is 0.24. Consequently, the northomogeneous dispersion of SiC particles in A356 liquid is mainly resulted from the nonhomogeneous radial dispersion of SiC particles.
基金Funded by the National Natural Science Foundation of China(No.51341009)
文摘A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizontal movable plate. With the aid of 3D manufacturing software, the melt is solidified and formed layer by layer. The stirring could keep the ingredients and the heat diffusion of metal slurry uniform in the crucible due to the shear force breaking down the dendrite arms. The solidus and liquidus temperatures of A356 alloy were 559.2 and 626.3 ℃, respectively, which were measured by differential scanning calorimetry（DSC）. Effect of different stirring velocities of MFCM on the microstructure and mechanical properties of A356 slurry was investigated with the pouring temperature controlled at 620 ℃. The microstructure and mechanical performance were the best when the stirring velocity was 1 200 r/min in MFCM. The microstructures of the A356 aluminum alloy slurry were mainly composed of fine spherical or rose grains. The average roundness and average grain size reached 2.2 and 41 μm and the tensile strength of A356 alloy slurry reached 207.8 MPa, while the average vickers hardness was 81.1 HV.
基金supported by the Government of India’s Department of Science and Technology(DST)and Science and Engineering Research(SERB)Board(Nos.ECR/2016/001193 and CRG/2018/001006).
文摘The introduction of in-pipe robots for sewage cleaning provides researchers with new options for pipe inspection,such as leakage,crack,gas,and corrosion detection,which are standard applications common in the current industrial scenario.The question that is frequently overlooked in all these cases is the inherent resistance of the robots to corrosion.The mechanical,microstructural,and corrosion properties of aluminum 7075 incorporated with various weight percentages(0,0.5wt%,1wt%,and 1.5wt%)of carbon nanotubes(CNTs)are discussed.It is fabricated using a rotational ultrasonication with mechanical stirring(RUMS)-based casting method for improved corrosion resistance without compromising the mechanical properties of the robot.1wt%CNTs-aluminum nanocomposite shows good corrosion and mechanical properties,meeting the requirements imposed by the sewage environment of the robot.
基金Item Sponsored by the Program of New Century Excellent Talents of the Ministry of Education of China (NCET-08-0080) the Fundamental Research Funds for the Central Universities (DUT11ZD115) the"Liaoning BaiQianWan Talents Program" (2011921065)
文摘Metal foams are usually used as light structural/functional materials.The nucleation,evolution and the solidification behavior of the metal foams can be influenced by the stining mode and the foaming parameters.In this paper,the effects of electromagnetic stirring on metal foaming process were investigated.Comparative tests were carried out and the optimized parameters of the stirring modes were discussed.The stirring effects of the spiral electromagnetic field are better than the travelling wave electromagnetic field.The effects of the spiral electromagnetic-mechanical combined stirring are better than the situations of the single electromagnetic stirring or the single mechanical stirring.
基金supported by the National Natural Science Foundation of China(No.50974010)the Natural Science Foundation of Beijing(No.3093023 and No.2102039)the Fundamental Research Funds for the Central Universities(No.2009JBM091)
文摘A straight-blade mechanical stirrer was designed to stir A356-3.5vol%SiCp liquid in a cylindrical crucible with the capability of systematically investigating the influence of rotating speed of stirrer on the distribution of SiC particles in A356 liquid. The experimental results show that the vertical distribution of SiC particles in A356 liquid can be uniform when the rotating speed of stirrer is 200 rpm, but the radial distribution of SiC particles in A356 liquid is always nonhomogeneous regardless of the rotating speed of stirrer. The radial centdfugalization ratio of SiC particles in A356 liquid between the center and the periphery of crucible increases with the rotating speed of stirrer. The results were explained in the light of SiC particles motion subject to a combination of stirring and centrifugal effect.
基金Supported by National Natural Science Foundation of China(Grant No.51375346)Doctoral Fund of Ministry of Education of China(Grant No.20110072110056)
文摘In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis, in particular, for friction stir welded（FSW） blanks due to the large width and good formability of its weld seam. The inhomogeneous mechanical properties across weld seam need to be well characterized for an accurate FE analysis. Based on a similar AA5182 FSW blank, the metallographic observation and micro-Vickers hardness analysis upon the weld cross-section are performed to identify the interfaces of different sub-zones, i.e., heat affected zone（HAZ）, thermal-mechanically affected zone（TMAZ） and weld nugget（WN）. Based on the rule of mixture and hardness distribution, a constitutive model is established for each sub-zone to characterize the inhomogeneous mechanical properties across the weld seam. Uniaxial tensile tests of the AA5182 FSW blank are performed with the aid of digital image correlation（DIC） techniques. Experimental local stress-strain curves are obtained for different weld sub-zones. The experimental results show good agreement with those derived from the constitutive models, which demonstrates the feasibility and accuracy of these models. The proposed research gives an accurate characterization of inhomogeneous mechanical properties across the weld seam produced by FSW, which provides solutions for improving the FE simulation accuracy of FSW sheet forming.
基金supported by the National Natural Science Foundation of China(NSFC)(No.51265043 and 51265042)the Special Construction Project of Advanced Science and Technology Innovation Team of Jiangxi Province(No.20171BCB24007)
文摘In this study, 20 mm thick AA7075-T6 alloy plates were joined by friction stir welding. The microstructure and mechanical properties of the nugget zone along the thickness direction from the top to the bottom was investigated. The results showed that the microstructure including the grain size, the degree of dynamic recrystallization, the misorientation angle distribution and the precipitation phase containing its size, type and content exhibited a gradient distribution along the thickness direction. The testing results of mechanical properties of the slices showed that the nugget was gradually weakened along the depth from the top to the bottom. The maximum ultimate tensile strength, yield strength and elongation of the slice in the nugget top-middle are obtained, which are 415 MPa, 255 MPa and 8.1%, respectively.
基金supported by the National Natural Science Foundation of China(51435004,51175117,U1404502)by the National Science and Technology Major Project of China(2010ZX04007-011)
文摘The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone （NZ） is characterized by fine equiaxed grains, in which a low density of equilibrium phase β is observed. The grains in the thermo-mechanically affected zone （TMAZ） are elongated, and the highest density of dislocations and a low density of β precipitates can be found in grains. The heat affected zone （HAZ） only experiences a low thermal cycle, and a high density of β precipitates and a low density of β precipitates remain in the coarsened grains. The microhardness evolutions in the NZ, TMAZ and HAZ are governed by the grain refinement and dislocation strengthening, the dislocation and precipitation strengthening, and the precipitation and solid solution strengthening, respectively. When increasing the axial force, the changing trend of one strengthening mechanism is contrary to the other in each zone, and the microhardness increases in different zones. As a result, the tensile strength roughly increases with raising the axial force, and all joints show good tensile properties as the high welding speed inhibits the coarsening and dissolution of strengthening precipitates significantly.
基金financial support of the project from the National Natural Science Foundation of China(No.51405392)Specialized Research Fund for the Doctoral Program of Higher Education(No.20136102120022)Hong Kong Scholar Program(No.XJ2016043)
文摘7085-T7452 plates with a thickness of 12 mm were welded by conventional single side and bobbin tool friction stir welding （SS-FSW and BB-FSW, respectively） at different welding parameters. The temperature distribution, microstructure evolution and mechanical properties of joints along the thickness direction were investigated, and digital image correlation （DIC） was utilized to evaluate quantitatively the deformation of different zones during tensile tests. The results indicated that heat-affected zone （HAZ）, the local softening region, was responsible for the early plastic deformation and also the fracture location for SS-FSW samples, while a rapid fracture was observed in weld nugget zone （WNZ） before yield behavior for all BB-FSW specimens. The ultimate tensile strength （UTS） of SS-FSW joints presented the highest value of 410 MPa, 82% of the base material, at a rotational speed of 300 rpm and welding speed of 60 mm/min, much higher than that of BB-FSW joints, with a joint efficiency of only 47%. This should be attributed to the Lazy S defect produced by a larger extent of heat input during the BB-FSW process, The whole joint exhibited a much higher elongation than the slices. Scanning electron microscopic （SEM） analysis of the fracture morphologies showed that joints failed through ductile fracture for SS-FSW and brittle fracture for BB-FSW.
基金supported by the National Natural Science Foundation of China(Nos.51874201 and 52074184).
文摘A novel friction stir double-riveting welding(FSDRW) technology was proposed in order to realize the high-quality joining of upper aluminum(Al) and lower copper(Cu) plates,and this technology employed a Cu column as a rivet and a specially designed welding tool with a large concave-angle shoulder. The formations, interfacial characteristics, mechanical properties and fracture features of Al/Cu FSDRW joints under different rotational velocities and dwell times were investigated. The results showed that the well-formed FSDRW joint was successfully obtained.The cylindrical Cu column was transformed into a double riveting heads structure with a Cu anchor at the top and an Al anchor at the bottom, thereby providing an excellent mechanical interlocking.The defect-free Cu/Cu interface was formed at the lap interface due to the sufficient metallurgical bonding between the Cu column and the Cu plate, thereby effectively inhibiting the propagation of crack from the intermetallic compound layer at the lap interface between the Al and Cu plates. The tensile shear load of joint was increased first and then decreased when the rotational velocity and dwell time of welding tool increased, and the maximum value was 5.52 k N. The FSDRW joint presented a mixed mode of ductile and brittle fractures.
基金Funded by the Program for New Century Excellent Talents in University(NCET-12-1040)the National Natural Science Foundation of China(Nos.50901048 and 51174143)+2 种基金the Key Project of Chinese Ministry of Education(No.2012017)the Program Foundation of Ministry of Education of China(No.20101402110008)Natural Science Foundation of Shanxi(No.2010021022-5)
文摘Mg matrix composites with SiC particles ranging from 5vol%-25vol% were prepared using stirring casting method. Die casting, squeezing casting, and extrusion were applied for inhibiting or eliminating the defects such as gas porosity and shrinkage void. Through die casting and squeezing casting, most of the defects in Mg matrix composites could be eliminated, but the mechanical properties were improved limitedly. On the other hand, after hot extrusion, not only most of the defects of as-cast composites ingots were eliminated, but also the mechanical properties were improved markedly. With the addition of SiC, the tensile strength, yield strength and elastic modulus of as extrusion SiCp/AZ61 composites increased remarkably, and the elongation decreased obviously.
文摘Friction stir welding is a new and innovative welding method used to fuse materials. In this welding method, the heat generated by friction and plastic flow causes significant changes in the microstructure of the material, which leads to local changes in the mechanical properties of the weld. In this study, the effects of various welding parameters such as the rotational and traverse speeds of the tool on the microstructural and mechanical properties of copper plates were investigated; additionally, Charpy tests were performed on copper plates for the first time. Also, the effect of the number of welding passes on the aforementioned properties has not been investigated in previous studies. The results indicated that better welds with superior properties are produced when less heat is transferred to the workpiece during the welding process. It was also found that although the properties of the stir zone improved with an increasing number of weld passes, the properties of its weakest zone, the heat-affected zone, deteriorated.
