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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Additive manufacturing techniques for WC−Co cemented carbides: Principle, progress, and perspective
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作者 Zhan-he LIU Ke-chao ZHOU +5 位作者 Kai-hua SHI Xiao-zan WU He XIAO Chao-qun PENG Ri-chu WANG Xiao-feng WANG 《Transactions of Nonferrous Metals Society of China》 2026年第1期1-24,共24页
Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipmen... Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy. 展开更多
关键词 cemented carbides additive manufacturing WC−Co direct additive manufacturing indirect additive manufacturing microstructure complex shapes
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Additive Manufacturing for Nanogenerators:Fundamental Mechanisms,Recent Advancements,and Future Prospects
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作者 Zhiyu Tian Gary Chi-Pong Tsui +3 位作者 Yuk-Ming Tang Chi-Ho Wong Chak-Yin Tang Chi-Chiu Ko 《Nano-Micro Letters》 2026年第1期782-826,共45页
Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Th... Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field. 展开更多
关键词 Additive manufacturing NANOGENERATORS Output performance Energy harvesting Self-powered sensors
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Siphon-Based Divide-and-Conquer Policy for Enforcing Liveness on Petri Net Models of FMS Suffering from Deadlocks or Livelocks
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作者 Murat Uzam Bernard Berthomieu +3 位作者 Wei Wei Yufeng Chen Mohammed El-Meligy Mohamed Abdel Fattah Sharaf 《Computers, Materials & Continua》 2026年第1期580-609,共30页
A novel siphon-based divide-and-conquer(SbDaC)policy is presented in this paper for the synthesis of Petri net(PN)based liveness-enforcing supervisors(LES)for flexible manufacturing systems(FMS)prone to deadlocks or l... A novel siphon-based divide-and-conquer(SbDaC)policy is presented in this paper for the synthesis of Petri net(PN)based liveness-enforcing supervisors(LES)for flexible manufacturing systems(FMS)prone to deadlocks or livelocks.The proposed method takes an uncontrolled and bounded PN model(UPNM)of the FMS.Firstly,the reduced PNM(RPNM)is obtained from the UPNM by using PN reduction rules to reduce the computation burden.Then,the set of strict minimal siphons(SMSs)of the RPNM is computed.Next,the complementary set of SMSs is computed from the set of SMSs.By the union of these two sets,the superset of SMSs is computed.Finally,the set of subnets of the RPNM is obtained by applying the PN reduction rules to the superset of SMSs.All these subnets suffer from deadlocks.These subnets are then ordered from the smallest one to the largest one based on a criterion.To enforce liveness on these subnets,a set of control places(CPs)is computed starting from the smallest subnet to the largest one.Once all subnets are live,this process provides the LES,consisting of a set of CPs to be used for the UPNM.The live controlled PN model(CPNM)is constructed by merging the LES with the UPNM.The SbDaC policy is applicable to all classes of PNs related to FMS prone to deadlocks or livelocks.Several FMS examples are considered from the literature to highlight the applicability of the SbDaC policy.In particular,three examples are utilized to emphasize the importance,applicability and effectiveness of the SbDaC policy to realistic FMS with very large state spaces. 展开更多
关键词 Petri nets flexible manufacturing systems DEADLOCK livelock liveness-enforcing supervisor
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Tracking a High-Tech Transition--How technology is powering Guangdong’s manufacturing transformation
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作者 HU FAN 《ChinAfrica》 2026年第1期30-32,共3页
The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them w... The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them was not a typical exhibition hall,but a building shaped like a gleaming stainless-steel cooking pot. 展开更多
关键词 othello kitchenware museum TECHNOLOGY industrial strength high tech transition guangdong manufacturing transformation
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Evaluation of Deterioration Law and Reliability of Concrete after Durability Improvement Based on Wiener Theory
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作者 SHI Hongzhuang SU Fuyun +3 位作者 QIAO Hongxia ZHANG Lei FU Yong YANG Xiaosen 《Journal of Wuhan University of Technology(Materials Science)》 2026年第1期147-161,共15页
To study the durability of concrete in harsh environments in Northwest China,concrete was prepared with various durability-improving materials such as concrete anti-erosion inhibitor(SBT-TIA),acrylate polymer(AP),supe... To study the durability of concrete in harsh environments in Northwest China,concrete was prepared with various durability-improving materials such as concrete anti-erosion inhibitor(SBT-TIA),acrylate polymer(AP),super absorbent resin(SAP).The erosion mode and internal deterioration mechanism under salt freeze-thaw cycle and dry-wet cycle were explored.The results show that the addition of enhancing materials can effectively improve the resistance of concrete to salt freezing and sulfate erosion:the relevant indexes of concrete added with X-AP and T-AP are improved after salt freeze-thaw cycles;concrete added with SBTTIA shows optimal sulfate corrosion resistance;and concrete added with AP displays the best resistance to salt freezing.Microanalysis shows that the increase in the number of cycles decreases the generation of internal hydration products and defects in concrete mixed with enhancing materials and improves the related indexes.Based on the Wiener model analysis,the reliability of concrete with different lithologies and enhancing materials is improved,which may provide a reference for the application of manufactured sand concrete and enhancing materials in Northwest China,especially for the study of the improvement effects and mechanism of enhancing materials on the performance of concrete. 展开更多
关键词 manufactured sand concrete durability enhancement enhancing materials reliability analysis
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Energy absorption characteristics of additively manufactured sea sponge-inspired lattice structures under low-velocity impact loading
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作者 J Jefferson Andrew Jabir Ubaid +4 位作者 Mohammed Ayaz Uddin Omar Waqas Saadi Kamran Ahmed Khan Rehan Umer Andreas Schiffer 《Defence Technology(防务技术)》 2026年第1期118-129,共12页
Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-ins... Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes. 展开更多
关键词 Sea sponge-inspired lattice structures Additive manufacturing Energy absorption Low-velocity impact Lattice structure NANOCOMPOSITE
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Structural optimization and fabrication of energy storage materials based on additive manufacturing technology
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作者 Xiaowen Ma Xu Wang +3 位作者 Haoran Shi Yongchang Liu Baicheng Zhang Xuanhui Qu 《International Journal of Minerals,Metallurgy and Materials》 2026年第2期467-478,共12页
Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes canno... Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes cannot achieve high active material loading and efficient ion/electron transport simultaneously.By contrast,three-dimensional(3D)structures have attracted increasing interest because of their capacity to enhance active material utilization,shorten ion and electron transport pathways,reduce interfacial impedance,and provide spatial accommodation for volume expansion.Additive manufacturing(AM)technology effectively fabricates energy-storage materials with 3D structures by accurately constructing complex 3D structures via layer-by-layer deposition.Recent studies have employed AM to construct ordered 3D electrodes that can optimize ion/electron transport,regulate electric field distribution,or improve the electrode-electrolyte interface,thereby contributing to enhanced kinetic performance and cycling stability.This review systematically summarizes the applications of several AM technologies in the fabrication of energy storage materials and analyzes their respective advantages and limitations.Subsequently,the advantages of AM technology in the fabrication of energy storage materials and several major optimization strategies are comprehensively discussed.Finally,the major challenges and potential applications of AM technology in energy storage material optimization are discussed. 展开更多
关键词 additive manufacturing porous structures all-solid-state batteries structured electrodes solid electrolyte energy storage materials
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Additive Manufacturing of Functionally Graded Lattice Structures for Personalized Below-Knee Prosthetic Dampers
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作者 Guy O'Keefe Naser A.Alsaleh +3 位作者 Mahmoud A.El-Sayed A.Jiménez Sabbah Ataya Khamis Essa 《Chinese Journal of Polymer Science》 2026年第1期173-188,I0014,共17页
Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control mate... Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions. 展开更多
关键词 Additive manufacturing Functionally graded cellular structures Topology optimization PROSTHETICS
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Stray grains evolution and high-temperature stress rupture behavior of crystallographic lamellar microstructure in Ni-based superalloys prepared by laser powder bed fusion
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作者 Peng Wang Jing-jing Liang +10 位作者 Yu-ping Zhu Wei Song Qiao-lei Li Yi Qiu Ying-ju Li Yi-zhou Zhou Han-lin Liao Lei Shi Li-ming Lei Xiao-feng Sun Jin-guo Li 《China Foundry》 2026年第1期45-54,共10页
The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature... The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains. 展开更多
关键词 crystallographic lamellar microstructure Ni-based superalloys additive manufacturing mechanical properties
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Carved Connections:Merging artisanal skill,advanced manufacturing and cultural storytelling,Yunhe turns wooden toys into carriers of Chinese culture across the globe
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作者 LIU YOUMENG 《ChinAfrica》 2026年第2期46-48,共3页
Yunhe County in Lishui City,southwestern Zhejiang Province,doesn’t have any Disney castles.Instead,it has built bridges to the world with wood.Known as“China’s town of wooden toys,”accounting for about 40 percent ... Yunhe County in Lishui City,southwestern Zhejiang Province,doesn’t have any Disney castles.Instead,it has built bridges to the world with wood.Known as“China’s town of wooden toys,”accounting for about 40 percent of the global wooden toy market,Yunhe’s story began with a small factory established in 1970.Today,it has grown into a distinctive industrial cluster with an annual output value exceeding 8 billion yuan($1.15 billion),exporting products to 82 countries and regions. 展开更多
关键词 yunhe county advanced manufacturing carved connections artisanal skill wooden toy wooden toys accounting cultural storytelling lishui city
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Powering High-Quality Development:High-End Manufacturing,Human Capital Allocation,and Economic Growth
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作者 Zhu Lan Wu Ziwei Wang Yong 《China Economist》 2026年第1期33-53,共21页
By comparing the growth trajectories of East Asia and Latin America,this study finds that during industrialization,East Asian economies actively advanced their manufacturing sectors toward high-end production and achi... By comparing the growth trajectories of East Asia and Latin America,this study finds that during industrialization,East Asian economies actively advanced their manufacturing sectors toward high-end production and achieved a higher relative density of high-skilled labor within this sector.In contrast,Latin American economies experienced a“low-end lock-in”in manufacturing,with high-skilled labor more heavily concentrated in the service sector.To provide a unified explanation of these patterns of industrial transformation and labor allocation,this paper develops a three-sector general equilibrium model that includes basic manufacturing(BM),high-end manufacturing(HM),and services,and incorporates labor heterogeneity.The model captures how,under different development thresholds for HM,the allocation of high-skilled labor across sectors leads to two distinct structural transformation paths:from BM to HM,or from BM to services.These paths,in turn,generate different trajectories of human capital accumulation and economic growth performance.Simulation analysis shows that dynamically adjusted industrial policies are more effective than static ones,and that combining education policy with industrial policy yields better outcomes than either policy alone.This study extends theoretical research on industrial structural transformation,highlights the importance of HM for latecomer economies,and offers theoretical underpinnings and decision-making insights for advancing new industrialization and deepening integration between industrial and talent chains. 展开更多
关键词 high-end manufacturing human capital allocation industrial structural transformation proactive government
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Multi-energy field coupling analysis and experimental validation of picosecond laser drilling assisted by ultrasonic shock-induced water flow
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作者 Pengfei Ouyang Yang Liu +7 位作者 Zhaoyang Zhang Xiaolei Chen Yufeng Wang Hao Zhu Kun Xu Jingtao Wang Xiankai Meng Shu Huang 《Defence Technology(防务技术)》 2026年第1期130-154,共25页
The latest generation of aero engines has set higher standards for thrust-to-weight ratio and energy conversion efficiency,making it imperative to address the challenge of efficiently and accurately machining film coo... The latest generation of aero engines has set higher standards for thrust-to-weight ratio and energy conversion efficiency,making it imperative to address the challenge of efficiently and accurately machining film cooling holes.It has been demonstrated that conventional long-pulse lasers are incapable of meeting the elevated quality surface finish requirements for these holes,a consequence of the severe thermal defects.The employment of backside water-assisted laser drilling technology confers a number of distinct advantages in terms of mitigating laser thermal damage,thus representing a highly promising solution to this challenge.However,significant accumulation of bubbles and machining products during the backside water-assisted laser drilling process has been demonstrated to have a detrimental effect on laser transmission and machining stability,thereby reducing machining quality.In order to surmount these challenges,a novel method has been proposed,namely an ultrasonic shock water flow-assisted picosecond laser drilling technique.Numerical models for ultrasonic acoustic streaming and particle tracking for machining product transport have been established to investigate the mechanism.The simulation results demonstrated that the majority of the machining products could rapidly move away from the machining area because of the action of acoustic streaming,thereby avoiding the accumulation of bubbles and products.Subsequent analysis,comparing the process performance in micro-hole machining,confirmed that the ultrasonic field could effectively eliminate bubble and chip accumulation,thus significantly improving micro-hole quality.Furthermore,the impact of ultrasonic and laser parameters on micro-hole quality under varying machining methods was thoroughly investigated.The findings demonstrated that the novel methodology outlined in this study yielded superior-quality micro-holes at elevated ultrasonic and laser power levels,in conjunction with reduced laser frequency and scanning velocity.The taper of the micro-holes produced by the new method was reduced by more than 25%compared with the other conventional methods. 展开更多
关键词 Ultrasonic vibration Water assisted laser drilling Multi-energy field composite Precision manufacturing
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Inside Rural Revitalisation:Beyond the skylines of China’s megacities,its villages are telling a new story of renewal,creativity and confidence
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作者 DEVINDER KUMAR 《ChinAfrica》 2026年第2期32-33,共2页
As an Indian journalist who has lived and worked in China for more than a decade,I have witnessed firsthand the astounding pace of China’s urban transformation-high-speed rail networks linking megacities,digital paym... As an Indian journalist who has lived and worked in China for more than a decade,I have witnessed firsthand the astounding pace of China’s urban transformation-high-speed rail networks linking megacities,digital payment systems reshaping daily life,smart manufacturing emerging across industrial zones,and modern infrastructure spreading nationwide.Yet,my recent eight-day media tour to Zhejiang Province o!ered a new and deeply thought-provoking perspective. 展开更多
关键词 Zhejiang province digital payment systems high speed rail payment systems smart manufacturing modern infrastructure China urban transformation
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Evolutionary Characteristics of China's Intermediate Manufactures
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作者 Minsung Kang Jeong-Dong Lee 《China & World Economy》 SCIE 2007年第6期1-21,共21页
China 's economic development is characterized by progressive integration with international production chains as an assembly producer. Japan and South Korea are the major partners providing intermediate products to ... China 's economic development is characterized by progressive integration with international production chains as an assembly producer. Japan and South Korea are the major partners providing intermediate products to China. The present paper analyzes the Chinese intermediate sector's present condition and evolutionary characteristics revealed in bilateral trade with Japan and South Korea. The analysis uses the framework of new trade theory represented by "intra-industry trade". Trade statistics from 1997 to 2004 are analyzed using the database published by the OECD. Results show that China's inter-industrial evolution is characterized by its expanding positioning in the manner of the flying geese development paradigm of .4sian countries. Furthermore, intra-industrial evolution is characterized by a concentration on price competitiveness. The framework and results of the industrial analysis presented in this paper assist in the understanding of China 's manufacturing evolution and of the policy-making decisions taken in the process. 展开更多
关键词 EXPORT flying-geese configuration intermediate manufacturing intra-industry trade
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Multi-layer multi-pass friction rolling additive manufacturing of Al alloy:Toward complex large-scale high-performance components 被引量:1
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作者 Haibin Liu Run Hou +2 位作者 Chenghao Wu Ruishan Xie Shujun Chen 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第2期425-438,共14页
At present,the emerging solid-phase friction-based additive manufacturing technology,including friction rolling additive man-ufacturing(FRAM),can only manufacture simple single-pass components.In this study,multi-laye... At present,the emerging solid-phase friction-based additive manufacturing technology,including friction rolling additive man-ufacturing(FRAM),can only manufacture simple single-pass components.In this study,multi-layer multi-pass FRAM-deposited alumin-um alloy samples were successfully prepared using a non-shoulder tool head.The material flow behavior and microstructure of the over-lapped zone between adjacent layers and passes during multi-layer multi-pass FRAM deposition were studied using the hybrid 6061 and 5052 aluminum alloys.The results showed that a mechanical interlocking structure was formed between the adjacent layers and the adja-cent passes in the overlapped center area.Repeated friction and rolling of the tool head led to different degrees of lateral flow and plastic deformation of the materials in the overlapped zone,which made the recrystallization degree in the left and right edge zones of the over-lapped zone the highest,followed by the overlapped center zone and the non-overlapped zone.The tensile strength of the overlapped zone exceeded 90%of that of the single-pass deposition sample.It is proved that although there are uneven grooves on the surface of the over-lapping area during multi-layer and multi-pass deposition,they can be filled by the flow of materials during the deposition of the next lay-er,thus ensuring the dense microstructure and excellent mechanical properties of the overlapping area.The multi-layer multi-pass FRAM deposition overcomes the limitation of deposition width and lays the foundation for the future deposition of large-scale high-performance components. 展开更多
关键词 aluminum alloy additive manufacturing SOLID-STATE friction stir welding multi-layer multi-pass
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When Embodied AI Meets Industry 5.0:Human-Centered Smart Manufacturing 被引量:6
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作者 Jing Xu Qiyu Sun +1 位作者 Qing-Long Han Yang Tang 《IEEE/CAA Journal of Automatica Sinica》 2025年第3期485-501,共17页
As embodied intelligence(EI),large language models(LLMs),and cloud computing continue to advance,Industry5.0 facilitates the development of industrial artificial intelligence(Ind AI)through cyber-physical-social syste... As embodied intelligence(EI),large language models(LLMs),and cloud computing continue to advance,Industry5.0 facilitates the development of industrial artificial intelligence(Ind AI)through cyber-physical-social systems(CPSSs)with a human-centric focus.These technologies are organized by the system-wide approach of Industry 5.0,in order to empower the manufacturing industry to achieve broader societal goals of job creation,economic growth,and green production.This survey first provides a general framework of smart manufacturing in the context of Industry 5.0.Wherein,the embodied agents,like robots,sensors,and actuators,are the carriers for Ind AI,facilitating the development of the self-learning intelligence in individual entities,the collaborative intelligence in production lines and factories(smart systems),and the swarm intelligence within industrial clusters(systems of smart systems).Through the framework of CPSSs,the key technologies and their possible applications for supporting the single-agent,multi-agent and swarm-agent embodied Ind AI have been reviewed,such as the embodied perception,interaction,scheduling,multi-mode large language models,and collaborative training.Finally,to stimulate future research in this area,the open challenges and opportunities of applying Industry 5.0 to smart manufacturing are identified and discussed.The perspective of Industry 5.0-driven manufacturing industry aims to enhance operational productivity and efficiency by seamlessly integrating the virtual and physical worlds in a human-centered manner,thereby fostering an intelligent,sustainable,and resilient industrial landscape. 展开更多
关键词 Embodied AI human-centered manufacturing Industry 5.0 internet of things large multi-mode language models
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Foundation Models for the Process Industry:Challenges and Opportunities 被引量:3
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作者 Lei Ren Haiteng Wang +3 位作者 Yuqing Wang Keke Huang Lihui Wang Bohu Li 《Engineering》 2025年第9期53-59,共7页
With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process... With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process industry.This paper provides a comprehensive overview of the challenges and opportunities presented by the use of foundation models in the process industry,including the frameworks,core applications,and future prospects.First,this paper proposes a framework for foundation models for the process industry.Second,it summarizes the key capabilities of industrial foundation models and their practical applications.Finally,it highlights future research directions and identifies unresolved open issues related to the use of foundation models in the process industry. 展开更多
关键词 Industrial foundation model Process manufacturing Artificial intelligence-generated content Embodied intelligence Intelligent manufacturing
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Microstructural analysis and defect characterization of additively manufactured AA6061 aluminum alloy via laser powder bed fusion 被引量:3
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作者 Sivaji Karna Lang Yuan +5 位作者 Tianyu Zhang Rimah Al-Aridi Andrew J.Gross Daniel Morrall Timothy Krentz Dale Hitchcock 《Journal of Materials Science & Technology》 2025年第16期288-306,共19页
AA6061 is a widely used aluminum alloy with significant applications in the aerospace and automotive industries.Despite its popularity,the utilization of additively manufactured AA6061 through the laser powder bed fus... AA6061 is a widely used aluminum alloy with significant applications in the aerospace and automotive industries.Despite its popularity,the utilization of additively manufactured AA6061 through the laser powder bed fusion(LPBF)process has been hindered by the pronounced formation of pores and cracks during rapid solidification.This study quantitatively investigated defects,including pores and cracks,and microstructures,including texture,grain size,subgrain structure,and precipitates,of LPBF-manufactured AA6061 across a broad spectrum of laser power and speed combinations.A high relative density of more than 99%was achieved with a low-power and low-speed condition,specifically 200 W and 100 mm s−1,with minimal cracks.Large pores,akin to or exceeding melt pool dimensions,emerged under either low or high energy densities,driven by the lack of fusion and vaporization/denudation mechanisms,re-spectively.Solidification cracks,confirmed by the fractography,were propagated along grain boundaries and are highly dependent on laser scanning speed.Elevated power and speed exhibited finer grain size with refined subgrain cellular structures and increased precipitates at interdendritic regions.The cooling rate and thermal gradient estimated from thermal analytical solutions explain the microstructures’char-acteristics.Nano-sized Si-Fe-Mg enriched precipitates are confirmed in both as-built and heat-treated conditions,whereas T6 heat treatment promotes a uniform distribution with coarsening of those precipi-tates.The low-power and low-speed conditions demonstrated the highest yield strength,consistent with defect levels.A minimum of 102.3%increase in yield strength with reduced ductility was observed after heat treatment for all examined conditions.This work sheds light on printing parameters to mitigate the formation of pores and cracks in additively manufactured AA6061,proposing a process window for op-timized fabrication and highlighting the potential for enhanced material properties and reduced defects through process control. 展开更多
关键词 Additive manufacturing MICROSTRUCTURE Solidification cracking POROSITY PRECIPITATES Tensile properties
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Artificial Intelligence-Enhanced Digital Twin Systems Engineering Towards the Industrial Metaverse in the Era of Industry 5.0 被引量:3
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作者 He Zhang Yilin Li +2 位作者 Shuai Zhang Lukai Song Fei Tao 《Chinese Journal of Mechanical Engineering》 2025年第2期98-119,共22页
With the continuous advancement and maturation of technologies such as big data,artificial intelligence,virtual reality,robotics,human-machine collaboration,and augmented reality,many enterprises are finding new avenu... With the continuous advancement and maturation of technologies such as big data,artificial intelligence,virtual reality,robotics,human-machine collaboration,and augmented reality,many enterprises are finding new avenues for digital transformation and intelligent upgrading.Industry 5.0,a further extension and development of Industry 4.0,has become an important development trend in industry with more emphasis on human-centered sustainability and flexibility.Accordingly,both the industrial metaverse and digital twins have attracted much attention in this new era.However,the relationship between them is not clear enough.In this paper,a comparison between digital twins and the metaverse in industry is made firstly.Then,we propose the concept and framework of Digital Twin Systems Engineering(DTSE)to demonstrate how digital twins support the industrial metaverse in the era of Industry 5.0 by integrating systems engineering principles.Furthermore,we discuss the key technologies and challenges of DTSE,in particular how artificial intelligence enhances the application of DTSE.Finally,a specific application scenario in the aviation field is presented to illustrate the application prospects of DTSE. 展开更多
关键词 Digital twins Systems engineering Industrial metaverse Artificial intelligence Industry 5.0 Smart manufacturing
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