Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-ins...Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.展开更多
Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive ...Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive manufacturing(AM).This study demonstrates the effectiveness of FSP as a post-processing strategy for two distinct AM systems:wire arc additive manufacturing(WAAM) of low-carbon steel and selective laser melting(SLM) of Ti6Al4V alloy.In the case of WAAM fabricated steel,FSP significantly refined the coarse dendritic microstructure into ultrafine equiaxed grains,resulting in a 21 %-24 % increase in hardness and enhanced tensile properties at the overlapping regions.Similarly,for SLM fabricated Ti6Al4V,FSP eliminated the columnar prior-β grains and residual porosity,yielding a homogenous α+β structure with improved strengthductility balance and reduced anisotropy.These improvements were attributed to the dynamic recrystallization,conversion of low-angle to high-angle grain boundaries,and homogenization of phase constituents induced by FSP.Despite challenges such as tool wear and fixturing complexity,the study confirms that FSP can reliably bridge the performance gap in AM components by healing solidification defects,mitigating anisotropy,and tailoring the local microstructure.The findings position FSP as a versatile and scalable post-processing technique,crucial for advancing high-performance,application-ready components in aerospace,biomedical,and structural applications.展开更多
In order to achieve the large-scale application of manufactured sand in railway high-strength concrete structure,a series of high-strength manufactured sand concrete(HMC)are prepared by taking the manufactured sand li...In order to achieve the large-scale application of manufactured sand in railway high-strength concrete structure,a series of high-strength manufactured sand concrete(HMC)are prepared by taking the manufactured sand lithology(tuff,limestone,basalt,granite),stone powder content(0,5%,10%,15%)and concrete strength grade(C60,C80,C100)as variables.The evolution of mechanical properties of HMC and the correlation between cubic compressive strength and other mechanical properties are studied.Compared to river sand,manufactured sand enhances the cubic compressive strength,axial compressive strength and elastic modulus of concrete,while its potential microcracks weaken the flexural strength and splitting tensile strength of concrete.Stone powder content displays both positive and negative effects on mechanical properties of HMC,and the stone powder content is suggested to be less than 10%.The empirical formulas between cubic compressive strength and other mechanical properties are proposed.展开更多
In order to clarify the preparation process parameters of manufactured sand,optimize its quality,and analyze the effect of its grading on the microstructure of concrete,the three-dimensional models of jaw crusher,vibr...In order to clarify the preparation process parameters of manufactured sand,optimize its quality,and analyze the effect of its grading on the microstructure of concrete,the three-dimensional models of jaw crusher,vibrating screen and conveyor belt were established by using SolidWorks 2016 software.Rocky DEM4.5 software was used to simulate the initial crushing,screening,and transportation stages of the manufactured sand preparation process,with Linear Spring Dashpot as the normal contact model and Coulomb as the tangential contact model;furthermore,the key process parameters were defined.The manufactured sand grading model was then proposed,thereby,the influence of the grading of manufactured sand on the distribution of pore structure in concrete and the interfacial transition zone(ITZ)was studied.The experimetal results show that the particle size of granite,after being crushed in the jaw crusher,is primarily concentrated between 80 and 130 mm,with a crushing energy consumption typically below 100000 J.However,certain instances of granite exhibit higher energy consumption due to undergoing multiple crushings within the chamber.At the same time,the granite causes significant wear on the jaw crusher plate.Furthermore,the tilt angle of the vibrating screen should be adjusted to between 10 and 15 degrees,while the layout angle of the conveyor belt needs to be set at 16 degrees.The proposed manufactured sand grading model is feasible,and the pore diameter distribution inside concrete increases with an increase in the fineness modulus of manufactured sand.展开更多
1.Introduction As one of the most widely used additive manufacturing(AM)techniques,selective laser melting(SLM)is a laser-based layer-by-layer manufacturing process,which has relatively high fabrication resolution and...1.Introduction As one of the most widely used additive manufacturing(AM)techniques,selective laser melting(SLM)is a laser-based layer-by-layer manufacturing process,which has relatively high fabrication resolution and can directly form complex metal parts.During SLM,the interaction of laser with metal powder forms a tiny melt pool.Following the rapid movement of the laser,the cooling rate of the melt pool can be as high as 105-106 K s−1[1].Such a fast cool-ing rate inhibits grain growth and element segregation in the alloy,leading to a notable enhancement in strength and toughness[2].Therefore,SLM enables unlimited possibilities in the fabrication of complex parts with high performance.To date,the most extensively researched Al alloys for SLM are Al-Si alloys,such as AlSi10Mg,Al-12Si,and AlSi7Mg[2-5].展开更多
Purpose–Severe scarcity of natural river sand(RS),exacerbated by environmental protection policies and extraction constraints,has significantly impacted aggregate supply for railway concrete.While manufactured sand(M...Purpose–Severe scarcity of natural river sand(RS),exacerbated by environmental protection policies and extraction constraints,has significantly impacted aggregate supply for railway concrete.While manufactured sand(MS)offers a substitute for RS in railway applications,its widespread adoption in high-strength railway prestressed structures is challenged by lack of drying shrinkage and creep research data on concrete.Design/methodology/approach–High-strength manufactured sand concrete(MSC)was prepared using MS with varying lithologies and stone powder contents.Its drying shrinkage and creep behaviors were evaluated in accordance with the Chinese standard GB/T 50082.The deformation mechanism was analyzed by combining nano-scratch testing.Findings–Compared to RS concrete,MSC from all tested lithologies showed higher drying shrinkage but lower creep deformation.The drying shrinkage rose steadily with increased stone powder content,while the creep strain displayed a distinct non-linear trend,decreasing first before rising.To prepare low-deformation MSC,select high-strength MS and limit stone powder content not greater 10%.Nano-scratch tests indicated that harder MS particles suppress microcracking at the interfacial transition zone(ITZ),improving the creep resistance.The predictive models for drying shrinkage and creep were also developed by incorporating coefficients for stone powder and lithology effects.Originality/value–These findings serve as a foundation for the application of MSC in railway prestressed structures,offering both theoretical and practical guidance.展开更多
A new manufactured soil product (Turba) was produced using acidified bauxite residue into which 10% green waste compost had been incorporated. A laboratory/greenhouse experiment was carried out to determine if sand co...A new manufactured soil product (Turba) was produced using acidified bauxite residue into which 10% green waste compost had been incorporated. A laboratory/greenhouse experiment was carried out to determine if sand could be used as an ingredient or an amendment for Turba. Sand was added at rates of 0%, 5%, 10%, 25, 50% and 75% (w/w) in two different ways 1) by incorporating it into the Turba during its manufacture (IN) or 2) by mixing it with Turba aggregates after their manufacture (OUT). Incorporation of sand into Turba aggregates (IN) decreased the percentage of sample present as large aggregates (2 - 4 mm dia.) after crushing and sieving (<4 mm) and also reduced the stability of 2 - 4 mm dia. formed aggregates (to dry/wet sieving) and are therefore not recommended. In a 16-week greenhouse study, ryegrass shoot yields were greater in Turba than in sand [and decreased with increasing sand additions (OUT)] while root dry matter showed the opposite trend. The greater grass growth in Turba than sand was attributed to incipit water stress in plants grown in sand and this may have promoted greater allocation of assimilates to roots resulting in a greater root-to-top mass ratio. The much lower macroporosity in Turba coupled with the solid cemented nature of Turba aggregates resulted in production of thinner roots and therefore greater root length than in sand. Turba (manufactured from bauxite residue and compost added at 10% w/w) is a suitable medium for plant growth and there is no advantage in incorporating sand into, or with, the Turba aggregates.展开更多
AA6061 is a widely used aluminum alloy with significant applications in the aerospace and automotive industries.Despite its popularity,the utilization of additively manufactured AA6061 through the laser powder bed fus...AA6061 is a widely used aluminum alloy with significant applications in the aerospace and automotive industries.Despite its popularity,the utilization of additively manufactured AA6061 through the laser powder bed fusion(LPBF)process has been hindered by the pronounced formation of pores and cracks during rapid solidification.This study quantitatively investigated defects,including pores and cracks,and microstructures,including texture,grain size,subgrain structure,and precipitates,of LPBF-manufactured AA6061 across a broad spectrum of laser power and speed combinations.A high relative density of more than 99%was achieved with a low-power and low-speed condition,specifically 200 W and 100 mm s−1,with minimal cracks.Large pores,akin to or exceeding melt pool dimensions,emerged under either low or high energy densities,driven by the lack of fusion and vaporization/denudation mechanisms,re-spectively.Solidification cracks,confirmed by the fractography,were propagated along grain boundaries and are highly dependent on laser scanning speed.Elevated power and speed exhibited finer grain size with refined subgrain cellular structures and increased precipitates at interdendritic regions.The cooling rate and thermal gradient estimated from thermal analytical solutions explain the microstructures’char-acteristics.Nano-sized Si-Fe-Mg enriched precipitates are confirmed in both as-built and heat-treated conditions,whereas T6 heat treatment promotes a uniform distribution with coarsening of those precipi-tates.The low-power and low-speed conditions demonstrated the highest yield strength,consistent with defect levels.A minimum of 102.3%increase in yield strength with reduced ductility was observed after heat treatment for all examined conditions.This work sheds light on printing parameters to mitigate the formation of pores and cracks in additively manufactured AA6061,proposing a process window for op-timized fabrication and highlighting the potential for enhanced material properties and reduced defects through process control.展开更多
1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-...1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.展开更多
High entropy alloys(HEAs),particularly CoCrNiFeMn system,have emerged as a transformative class of high-performance alloys due to their exceptional mechanical and functional properties.However,traditional manufacturin...High entropy alloys(HEAs),particularly CoCrNiFeMn system,have emerged as a transformative class of high-performance alloys due to their exceptional mechanical and functional properties.However,traditional manufacturing methods for HEAs are limited by inefficiencies and high costs,restricting their widespread applications.Additive manufacturing(AM),specifically laser powder bed fusion(LPBF),offers a promising alternative by enabling the fabrication of HEAs with unique microstructures and enhanced properties.This study investigates the thermal stability and mechanical performance of LPBF-printed CoCrNiFeMn HEA across a wide temperature range.The as-built LPBF HEA with a hierarchically heterogeneous microstructure,featured by columnar grains and ultrafine dislocation cellular structure,demonstrates exceptional thermal stability,with minimal hardness reduction and no apparent recrystallisation even after prolonged exposure to high temperatures(up to 1373 K),in stark contrast to the significant property degradation observed in conventionally processed HEAs.This stability is attributed to the unique dislocation cellular structures and the intrinsic thermal self-stabilizing effects induced by the LPBF process and the inhibition of recrystallisation due to the low stored energy and columnar grain morphology.The LPBF-fabricated HEA also exhibits outstanding strength-ductility synergy across a broad temperature spectrum,with cryogenic deformation enhancing both strength and ductility due to the activation of deformation twinning.At elevated temperatures,the alloy undergoes a slight reduction in strength but retains good ductility,except at 873 K,where a sharp decline in ductility is observed likely due to grain boundary decohesion and porosity-related crack initiation manifested by the cleavage fracture surface and the cracks at grain boundaries.These findings provide new insights into the temperature-dependent mechanical behavior of AM HEAs,highlight the critical role of dislocation cellular structures in achieving superior thermal and mechanical performance,and underscore the potential of additively manufactured HEAs with tailored microstructures for extreme environments.展开更多
The effects of post heat treatment on the microstructure,aging kinetics,and room/elevated temperature mechanical properties of additively manufactured Inconel 718 superalloy were investigated.Scanning electron microsc...The effects of post heat treatment on the microstructure,aging kinetics,and room/elevated temperature mechanical properties of additively manufactured Inconel 718 superalloy were investigated.Scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),and X-ray diffraction(XRD),as well as hardness,tensile,and creep testing were used for characterization.At temperatures higher than 1100°C,homogenization treatment resulted in the appearance of equiaxed grains by recrystallization and diminishing the dislocation density.The precipitation activation energy for the homogenized and aged condition was obtained as 203.2 kJ/mol,which was higher than the value of~160 kJ/mol for the as-built IN718 superalloy.Therefore,direct aging resulted in a faster aging response,which led to a significant improvement in tensile properties,as rationalized by the strengthening mechanisms.Direct aging treatment resulted in a higher elevated-temperature ultimate tensile strength(UTS)as well as the optimum creep life and the lowest minimum creep rate in comparison with other heat treatment routes,which were attributed to the presence of fine and uniformly dispersed strengthening precipitates in conjunction with the high dislocation density.展开更多
Wire arc additive manufacturing(WAAM)is one of the most promising approaches to manufacturing large and complex metal components owing to its low cost and high efficiency.However,pores and coarse columnar grains cause...Wire arc additive manufacturing(WAAM)is one of the most promising approaches to manufacturing large and complex metal components owing to its low cost and high efficiency.However,pores and coarse columnar grains caused by thermal accumulation in WAAM significantly decrease the strength and increase the anisotropy,preventing the achievement of both high strength and isotropy.In this study,the strength and anisotropy of AlMg-Sc-Zr alloys were improved by regulating heat input.The results indicated that as the heat input increased from 60 to 99 J/mm,all the components had lower porosity(lower than 0.04%),the size of the Al_(3)(Sc_(1-x),Zr_(x))phases decreased,and the number density increased.The average grain size gradually decreased,and the grain morphologies transformed from coarse equiaxed grain(CEG)+fine equiaxed grain(FEG)to FEG owing to the increase in Al_(3)(Sc_(1-x),Zr_(x))phases with increasing heat input.After heat treatment at 325℃for 6 h,high-density dispersed Al_(3)Sc phases(<10 nm)precipitated.The alloy possessed the highest strength at 79 J/mm,ultimate tensile strength(UTS)of approximately 423±3 MPa,and in-plane anisotropy of approximately 4.3%.At a heat input of 99 J/mm,the in-plane anisotropy decreased to 1.2%and UTS reached 414±5 MPa.The reduction in the CEG prolonged the crack propagation path,which improved the UTS in the vertical direction and reduced the anisotropy.Theoretical calculations indicated that the main strengthening mechanisms were solid solution and precipitation strengthening.This study lays the theoretical foundations for WAAM-processed high-strength and isotropic Al alloy components.展开更多
In the present study,AlCoCrFeNi_(2.1)eutectic high-entropy alloy(EHEA)has been fabricated by laser melting deposition(LMD).The influence of laser energy density on microstructures,wear resistance and corrosion resista...In the present study,AlCoCrFeNi_(2.1)eutectic high-entropy alloy(EHEA)has been fabricated by laser melting deposition(LMD).The influence of laser energy density on microstructures,wear resistance and corrosion resistance of the alloy was systematically explored.The results indicate that the AlCoCrFeNi_(2.1)EHEA exhibited lamellar eutectic microstructures with alternating FCC and BCC phases.With the increase in laser energy density,the alloy grain size,interlamellar spacing,and volume fraction of the FCC phase increased,while the hardness of the alloy decreased.Meanwhile,the tribological performance of the alloy deteriorated with increasing laser energy density,and the combined effects of abrasive wear and adhesive wear gradually became significant.In addition,increasing laser energy density from 18.2 to 25 J/mm^(2)resulted in the increase in corrosion current density of the AlCoCrFeNi_(2.1)EHEA from 6.36×10^(−8) to 3.02×10^(−7) A/cm^(2)and the negative shift of corrosion potential from−211 to−292 mV(SCE).In summary,reducing laser energy density improved the wear and corrosion performance of the additively manufactured AlCoCrFeNi_(2.1)EHEA.展开更多
Additively manufactured stainless steel exhibits different oxidation and corrosion properties compared with traditional counterparts.Molecular dynamics simulations were performed to systematically investigate Cr diffu...Additively manufactured stainless steel exhibits different oxidation and corrosion properties compared with traditional counterparts.Molecular dynamics simulations were performed to systematically investigate Cr diffusion near nanopores,in order to elucidate the fast formation of dense oxidation layers in laser powder bed fusion processed 304L stainless steel after ion irradiation.The influence of pore diameter and temperature on Cr diffusion was studied in Fe simulation boxes with 1 at.%Cr and random nanometric pores.The results show that the existence of nanopores significantly accelerates Cr diffusion,facilitating the formation of oxide layers.While increasing with temperature,the diffusion coefficient does not increase uniformly with pore diameter.Regarding the nanopores with diameters of 4.82-13.25Å,the diffusion coefficient of Cr in their vicinity is maximized at diameter of about 6Å.The specific fast diffusion paths near the nanopores were exposed and discussed.展开更多
Zinc(Zn)and its alloys have emerged as promising candidates for biomedical materials,owing to their controlled degradation kinetics,intrinsic biocompatibility,and the release Zn^(2+)ions which are known to promote bon...Zinc(Zn)and its alloys have emerged as promising candidates for biomedical materials,owing to their controlled degradation kinetics,intrinsic biocompatibility,and the release Zn^(2+)ions which are known to promote bone regeneration and tissue healing.Despite their potential,the widespread clinical adoption of Zn alloys has been hindered by insufficient mechanical properties,design limitations of traditional manufacturing,and limited clinical validation.Recent advances in additive manufacturing(AM),particularly laser powder bed fusion(LPBF),are revolutionizing the production of Zn alloy implants.LPBF enables unprecedented design freedom and accuracy,allowing the fabrication of patient-specific,geometric allyintricate and porous structures with unique functionality that are previously unattainable.This review aims to provide a comprehensive overview of the latest progress in LPBF processing of Zn alloys,focusing on structure design,fabrication,micro structural characteristics,and mechanical and biological properties—critical factors for real applications of functional implants,particularly in cardiovascular and orthopedic fields.Additionally,this review examines the role of post-processing treatments,such as heat treatments and surface modifications,in adjusting degradation rate,controlling Zn^(2+)ion release,and improving cell viability,proliferation and differentiation,all of which are vital for achieving predictable and reliable in vivo outcomes.Further,the review seeks to synthesize these advances and their interplays to provide a strategic insight for translating patient-specific,biodegradable Zn implants into clinical practice.展开更多
Bioinspired superhydrophobic surfaces have been used for drag reduction.However,the secondary structures and the air cushions on these surfaces could be destructed in a flow,losing the effect of drag reduction.Here,a ...Bioinspired superhydrophobic surfaces have been used for drag reduction.However,the secondary structures and the air cushions on these surfaces could be destructed in a flow,losing the effect of drag reduction.Here,a stainless-steel surface with mushroom-like cross-section(SMC)and diamond cavities(SMCD)having a drag reduction rate up to 19.37%is developed by 3D printing.The concealed re-entrant structures in SMCD prevent the infiltration of water into the chamber and form gas cushions,which converts the sliding friction at liquid-solid interface into rolling friction at liquid-gas interface,realizing the drag reduction.Meanwhile,98.3%of air can be maintained in the chamber in a flow with Reynolds number(Re)of 9×10^(5),ensuring the drag reduction in a high-velocity flow.Moreover,the continuous top stainless-steel surface and the supporting mesh network protect the critical re-entrant structures,ensuring the robustness of SMC.With the bioinspired design and one-step additive manufacturing process,SMC holds great potential for large-area production and applications requiring robust drag reduction.展开更多
Additive manufacturing(AM)has revolutionized the production of metal bone implants,enabling unprecedented levels of customization and functionality.Recent advancements in surface-modification technologies have been cr...Additive manufacturing(AM)has revolutionized the production of metal bone implants,enabling unprecedented levels of customization and functionality.Recent advancements in surface-modification technologies have been crucial in enhancing the performance and biocompatibility of implants.Through leveraging the versatility of AM techniques,particularly powder bed fusion,a range of metallic biomaterials,including stainless steel,titanium,and biodegradable alloys,can be utilized to fabricate implants tailored for craniofacial,trunk,and limb bone reconstructions.However,the potential of AM is contingent on addressing intrinsic defects that may hinder implant performance.Techniques such as sandblasting,chemical treatment,electropolishing,heat treatment,and laser technology effectively remove residual powder and improve the surface roughness of these implants.The development of functional coatings,applied via both dry and wet methods,represents a significant advancement in surface modification research.These coatings not only improve mechanical and biological interactions at the implant-bone interface but also facilitate controlled drug release and enhance antimicrobial properties.Addition-ally,micro-and nanoscale surface modifications using chemical and laser techniques can precisely sculpt implant surfaces to promote the desired cellular responses.This detailed exploration of surface engineering offers a wealth of opportunities for creating next-generation implants that are not only biocompatible but also bioactive,laying the foundation for more effective solutions in bone reconstruction.展开更多
Spinal fusion is a commonly used technique to treat acute and chronic spinal diseases by fusion of the adjacent vertebrae, aiming at achieving stability and eliminating the mobility of the objective segment. While bon...Spinal fusion is a commonly used technique to treat acute and chronic spinal diseases by fusion of the adjacent vertebrae, aiming at achieving stability and eliminating the mobility of the objective segment. While bone autografts and allografts have been conventionally used for spinal fusion, limitations persist in achieving optimization of both good osteoinductive capacity and mechanical stability. In this study, additively manufactured Zn-Li scaffolds were developed and evaluated for their potential in spinal fusion. First, three scaffold structures (BCC, Diamond, and Gyroid) were designed and verified in vitro. Due to the smooth transition surfaces and uniform degradation behavior, the Gyroid Zn-Li scaffold demonstrated mechanical integrity during degradation and enhanced cellular proliferation compared to the other two scaffolds. Subsequently, Zn-Li scaffolds (Gyroid) were selected for posterolateral lumbar fusion (L4/L5) in rabbits. Following 12 weeks of implantation, the Zn-Li scaffolds demonstrated a moderate biodegradation rate and satisfactory biocompatibility. Compared to bone allografts, the Zn-Li scaffolds significantly improved osseointegration adjacent to the transverse processes, which led to enhanced segmental stability of the fused vertebrae post posterolateral lumbar fusion. Overall, the results show that the biodegradable Zn-Li scaffold holds substantial potential as the next-generation graft for spinal fusion.展开更多
Additive manufactured Mg-RE alloys usually show exceptional mechanical properties,which is mainly attributed to their refined grains in previous studies.Since Mg-RE series are typical age-hardenable alloys,this study ...Additive manufactured Mg-RE alloys usually show exceptional mechanical properties,which is mainly attributed to their refined grains in previous studies.Since Mg-RE series are typical age-hardenable alloys,this study focuses on the aging behavior of wire arc additive manufactured Mg-9Gd-3Y-0.5Zr(GW93K)alloy and compares it with the as-cast counterpart,providing a new insight into the strengthening mechanism of additive manufactured alloys.It was revealed that both the refined equiaxedα-Mg grains and small-sized(only 5~10 nm)β′precipitates with an extremely high number density(~2.53×10^(4)µm^(-2))should be considered for the strengthening mechanisms of the deposited alloy.The promoted precipitation behavior is facilitated by the dislocation pile-ups formed under multiple thermal cycles and a high cooling rate during deposition.As a result,the deposited alloy at peak-aged state exhibits better comprehensive properties of UTS=392 MPa and EL=3.3%,which is 19%and 18%higher than that of the cast sample,individually.展开更多
Implementing additive manufacturing to NiTi(Nitinol)alloys typically enables a preferred<001>_(B2) tex-ture along the building direction.Unfortunately,this growth orientation always possesses a high criti-cal st...Implementing additive manufacturing to NiTi(Nitinol)alloys typically enables a preferred<001>_(B2) tex-ture along the building direction.Unfortunately,this growth orientation always possesses a high criti-cal stress level to induce the martensitic transformation and experiences premature failure before the formation of martensite during tensile testing.By utilizing in situ characterization technologies,in this study,we demonstrate that by fabricating a NiTi sample with complete<001>_(B2) texture using wire-fed electron beam directed energy deposition,a sluggish martensitic transformation can be achieved to re-tard the initiation of fracture under tensile loading.To discern the origins of this tensile response,we combine experiments with molecular dynamics simulations to systematically analyze the micro-scale de-tails on how internal lattice defects can select the variety of martensite variants.Using both quasi in situ transmission electron microscopy analysis and calculations of the different atomic configurations,our results indicate that the pre-existing precipitates and accumulated dislocation defects,rather than columnar boundaries,can have a positive influence on the sluggish formation of variants that can cou-ple with plastic deformation within a much wider stress interval.Specifically,only the variant favored by both internal strain/stress fluctuations around local defects and external tensile load will overcome the high-energy transition barrier of<001>_(B2)-oriented tension to nucleate and grow sluggishly.The cur-rent findings not only show how the mechanical responses can be controlled in additively manufactured NiTi alloys with<001>_(B2) texture,but also regard this understanding to be a step forward in decoding the salient underlying mechanisms for the correlating texture,defects,and phase transformation of these functional materials.展开更多
基金supported by the Khalifa University of Science and Technology internal grants(Nos.2021-CIRA-109,2020-CIRA-007,and 2020-CIRA-024).
文摘Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.
基金funded by the National Natural Science Foundation of China(Grant No.52322508)the R&D Program of Beijing Municipal Education Commission(Grant No.KZ20231000519).
文摘Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive manufacturing(AM).This study demonstrates the effectiveness of FSP as a post-processing strategy for two distinct AM systems:wire arc additive manufacturing(WAAM) of low-carbon steel and selective laser melting(SLM) of Ti6Al4V alloy.In the case of WAAM fabricated steel,FSP significantly refined the coarse dendritic microstructure into ultrafine equiaxed grains,resulting in a 21 %-24 % increase in hardness and enhanced tensile properties at the overlapping regions.Similarly,for SLM fabricated Ti6Al4V,FSP eliminated the columnar prior-β grains and residual porosity,yielding a homogenous α+β structure with improved strengthductility balance and reduced anisotropy.These improvements were attributed to the dynamic recrystallization,conversion of low-angle to high-angle grain boundaries,and homogenization of phase constituents induced by FSP.Despite challenges such as tool wear and fixturing complexity,the study confirms that FSP can reliably bridge the performance gap in AM components by healing solidification defects,mitigating anisotropy,and tailoring the local microstructure.The findings position FSP as a versatile and scalable post-processing technique,crucial for advancing high-performance,application-ready components in aerospace,biomedical,and structural applications.
基金Funded by the National Natural Science Foundation of China(Nos.U1934206,52108260)China Academy of Railway Sciences Fund(No.2021YJ078)+1 种基金Railway Engineering Construction Standard Project(No.2023-BZWW-006)New Cornerstone Science Foundation through the XPLORER PRIZE。
文摘In order to achieve the large-scale application of manufactured sand in railway high-strength concrete structure,a series of high-strength manufactured sand concrete(HMC)are prepared by taking the manufactured sand lithology(tuff,limestone,basalt,granite),stone powder content(0,5%,10%,15%)and concrete strength grade(C60,C80,C100)as variables.The evolution of mechanical properties of HMC and the correlation between cubic compressive strength and other mechanical properties are studied.Compared to river sand,manufactured sand enhances the cubic compressive strength,axial compressive strength and elastic modulus of concrete,while its potential microcracks weaken the flexural strength and splitting tensile strength of concrete.Stone powder content displays both positive and negative effects on mechanical properties of HMC,and the stone powder content is suggested to be less than 10%.The empirical formulas between cubic compressive strength and other mechanical properties are proposed.
基金Funded by the National Natural Science Foundation of China(Nos.U21A20150,51978339,and 52178237)。
文摘In order to clarify the preparation process parameters of manufactured sand,optimize its quality,and analyze the effect of its grading on the microstructure of concrete,the three-dimensional models of jaw crusher,vibrating screen and conveyor belt were established by using SolidWorks 2016 software.Rocky DEM4.5 software was used to simulate the initial crushing,screening,and transportation stages of the manufactured sand preparation process,with Linear Spring Dashpot as the normal contact model and Coulomb as the tangential contact model;furthermore,the key process parameters were defined.The manufactured sand grading model was then proposed,thereby,the influence of the grading of manufactured sand on the distribution of pore structure in concrete and the interfacial transition zone(ITZ)was studied.The experimetal results show that the particle size of granite,after being crushed in the jaw crusher,is primarily concentrated between 80 and 130 mm,with a crushing energy consumption typically below 100000 J.However,certain instances of granite exhibit higher energy consumption due to undergoing multiple crushings within the chamber.At the same time,the granite causes significant wear on the jaw crusher plate.Furthermore,the tilt angle of the vibrating screen should be adjusted to between 10 and 15 degrees,while the layout angle of the conveyor belt needs to be set at 16 degrees.The proposed manufactured sand grading model is feasible,and the pore diameter distribution inside concrete increases with an increase in the fineness modulus of manufactured sand.
基金supported by the National Natu-ral Science Foundation of China(Nos.52071262,52301197,and 52234009)the National Key Research and Development Program(No.2022YFB3404203)+3 种基金the Natural Science Basic Research Pro-gram of Shaanxi Province,China(No.2023-JC-QN-0421)the Re-search Fund of the State Key Laboratory of Solidification Processing(NPU),China(Nos.2024-ZD-06 and 2024-TS-06)the Fundamental Research Funds for the Central Universities(No.D5000240144)the Young Talent Fund of Xi’an Association for Science and Tech-nology(No.959202413014).
文摘1.Introduction As one of the most widely used additive manufacturing(AM)techniques,selective laser melting(SLM)is a laser-based layer-by-layer manufacturing process,which has relatively high fabrication resolution and can directly form complex metal parts.During SLM,the interaction of laser with metal powder forms a tiny melt pool.Following the rapid movement of the laser,the cooling rate of the melt pool can be as high as 105-106 K s−1[1].Such a fast cool-ing rate inhibits grain growth and element segregation in the alloy,leading to a notable enhancement in strength and toughness[2].Therefore,SLM enables unlimited possibilities in the fabrication of complex parts with high performance.To date,the most extensively researched Al alloys for SLM are Al-Si alloys,such as AlSi10Mg,Al-12Si,and AlSi7Mg[2-5].
基金supported by National Natural Science Foundation of China(award no.52408309)National Natural Science Foundation of China(award no.52438002).
文摘Purpose–Severe scarcity of natural river sand(RS),exacerbated by environmental protection policies and extraction constraints,has significantly impacted aggregate supply for railway concrete.While manufactured sand(MS)offers a substitute for RS in railway applications,its widespread adoption in high-strength railway prestressed structures is challenged by lack of drying shrinkage and creep research data on concrete.Design/methodology/approach–High-strength manufactured sand concrete(MSC)was prepared using MS with varying lithologies and stone powder contents.Its drying shrinkage and creep behaviors were evaluated in accordance with the Chinese standard GB/T 50082.The deformation mechanism was analyzed by combining nano-scratch testing.Findings–Compared to RS concrete,MSC from all tested lithologies showed higher drying shrinkage but lower creep deformation.The drying shrinkage rose steadily with increased stone powder content,while the creep strain displayed a distinct non-linear trend,decreasing first before rising.To prepare low-deformation MSC,select high-strength MS and limit stone powder content not greater 10%.Nano-scratch tests indicated that harder MS particles suppress microcracking at the interfacial transition zone(ITZ),improving the creep resistance.The predictive models for drying shrinkage and creep were also developed by incorporating coefficients for stone powder and lithology effects.Originality/value–These findings serve as a foundation for the application of MSC in railway prestressed structures,offering both theoretical and practical guidance.
文摘A new manufactured soil product (Turba) was produced using acidified bauxite residue into which 10% green waste compost had been incorporated. A laboratory/greenhouse experiment was carried out to determine if sand could be used as an ingredient or an amendment for Turba. Sand was added at rates of 0%, 5%, 10%, 25, 50% and 75% (w/w) in two different ways 1) by incorporating it into the Turba during its manufacture (IN) or 2) by mixing it with Turba aggregates after their manufacture (OUT). Incorporation of sand into Turba aggregates (IN) decreased the percentage of sample present as large aggregates (2 - 4 mm dia.) after crushing and sieving (<4 mm) and also reduced the stability of 2 - 4 mm dia. formed aggregates (to dry/wet sieving) and are therefore not recommended. In a 16-week greenhouse study, ryegrass shoot yields were greater in Turba than in sand [and decreased with increasing sand additions (OUT)] while root dry matter showed the opposite trend. The greater grass growth in Turba than sand was attributed to incipit water stress in plants grown in sand and this may have promoted greater allocation of assimilates to roots resulting in a greater root-to-top mass ratio. The much lower macroporosity in Turba coupled with the solid cemented nature of Turba aggregates resulted in production of thinner roots and therefore greater root length than in sand. Turba (manufactured from bauxite residue and compost added at 10% w/w) is a suitable medium for plant growth and there is no advantage in incorporating sand into, or with, the Turba aggregates.
基金Savannah River National Laboratory(SRNL).SRNL is operated by Battelle Savannah River Alliance,LLC under Contract No 89303321CEM000080 for the US Department of Energy.
文摘AA6061 is a widely used aluminum alloy with significant applications in the aerospace and automotive industries.Despite its popularity,the utilization of additively manufactured AA6061 through the laser powder bed fusion(LPBF)process has been hindered by the pronounced formation of pores and cracks during rapid solidification.This study quantitatively investigated defects,including pores and cracks,and microstructures,including texture,grain size,subgrain structure,and precipitates,of LPBF-manufactured AA6061 across a broad spectrum of laser power and speed combinations.A high relative density of more than 99%was achieved with a low-power and low-speed condition,specifically 200 W and 100 mm s−1,with minimal cracks.Large pores,akin to or exceeding melt pool dimensions,emerged under either low or high energy densities,driven by the lack of fusion and vaporization/denudation mechanisms,re-spectively.Solidification cracks,confirmed by the fractography,were propagated along grain boundaries and are highly dependent on laser scanning speed.Elevated power and speed exhibited finer grain size with refined subgrain cellular structures and increased precipitates at interdendritic regions.The cooling rate and thermal gradient estimated from thermal analytical solutions explain the microstructures’char-acteristics.Nano-sized Si-Fe-Mg enriched precipitates are confirmed in both as-built and heat-treated conditions,whereas T6 heat treatment promotes a uniform distribution with coarsening of those precipi-tates.The low-power and low-speed conditions demonstrated the highest yield strength,consistent with defect levels.A minimum of 102.3%increase in yield strength with reduced ductility was observed after heat treatment for all examined conditions.This work sheds light on printing parameters to mitigate the formation of pores and cracks in additively manufactured AA6061,proposing a process window for op-timized fabrication and highlighting the potential for enhanced material properties and reduced defects through process control.
基金supported by the National Natural Science Foundation of China(No.52061135101 and 52001078)the German Research Foundation(DFG,No.448318292)+3 种基金the Technology Innovation Guidance Special Foundation of Shaanxi Province(No.2023GXLH-085)the Fundamental Research Funds for the Central Universities(No.D5000240161)the Project of Key areas of innovation team in Shaanxi Province(No.2024RS-CXTD-20)The author Yingchun Xie thanks the support from the National Key R&D Program(No.2023YFE0108000).
文摘1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.
基金support from the Australian Centre for Microscopy and Microanalysis(ACMM)as well as the Microscopy Australian node at the University of Sydneysupport from the Australian Research Council under DP23010228,from The University of Sydney under the Robinson Fellowship Scheme and from The University of Sydney Nano Institute under the Kickstarter Funding and Student Ambassador Scholarshipsupport from the National Natural Science Foundation of China(Grant number 52274381).
文摘High entropy alloys(HEAs),particularly CoCrNiFeMn system,have emerged as a transformative class of high-performance alloys due to their exceptional mechanical and functional properties.However,traditional manufacturing methods for HEAs are limited by inefficiencies and high costs,restricting their widespread applications.Additive manufacturing(AM),specifically laser powder bed fusion(LPBF),offers a promising alternative by enabling the fabrication of HEAs with unique microstructures and enhanced properties.This study investigates the thermal stability and mechanical performance of LPBF-printed CoCrNiFeMn HEA across a wide temperature range.The as-built LPBF HEA with a hierarchically heterogeneous microstructure,featured by columnar grains and ultrafine dislocation cellular structure,demonstrates exceptional thermal stability,with minimal hardness reduction and no apparent recrystallisation even after prolonged exposure to high temperatures(up to 1373 K),in stark contrast to the significant property degradation observed in conventionally processed HEAs.This stability is attributed to the unique dislocation cellular structures and the intrinsic thermal self-stabilizing effects induced by the LPBF process and the inhibition of recrystallisation due to the low stored energy and columnar grain morphology.The LPBF-fabricated HEA also exhibits outstanding strength-ductility synergy across a broad temperature spectrum,with cryogenic deformation enhancing both strength and ductility due to the activation of deformation twinning.At elevated temperatures,the alloy undergoes a slight reduction in strength but retains good ductility,except at 873 K,where a sharp decline in ductility is observed likely due to grain boundary decohesion and porosity-related crack initiation manifested by the cleavage fracture surface and the cracks at grain boundaries.These findings provide new insights into the temperature-dependent mechanical behavior of AM HEAs,highlight the critical role of dislocation cellular structures in achieving superior thermal and mechanical performance,and underscore the potential of additively manufactured HEAs with tailored microstructures for extreme environments.
文摘The effects of post heat treatment on the microstructure,aging kinetics,and room/elevated temperature mechanical properties of additively manufactured Inconel 718 superalloy were investigated.Scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),and X-ray diffraction(XRD),as well as hardness,tensile,and creep testing were used for characterization.At temperatures higher than 1100°C,homogenization treatment resulted in the appearance of equiaxed grains by recrystallization and diminishing the dislocation density.The precipitation activation energy for the homogenized and aged condition was obtained as 203.2 kJ/mol,which was higher than the value of~160 kJ/mol for the as-built IN718 superalloy.Therefore,direct aging resulted in a faster aging response,which led to a significant improvement in tensile properties,as rationalized by the strengthening mechanisms.Direct aging treatment resulted in a higher elevated-temperature ultimate tensile strength(UTS)as well as the optimum creep life and the lowest minimum creep rate in comparison with other heat treatment routes,which were attributed to the presence of fine and uniformly dispersed strengthening precipitates in conjunction with the high dislocation density.
基金supported by National Key Research and Development Program(Grant No.2024YFB4609700)the National Natural Science Foundation of China(Grant No.52374365)。
文摘Wire arc additive manufacturing(WAAM)is one of the most promising approaches to manufacturing large and complex metal components owing to its low cost and high efficiency.However,pores and coarse columnar grains caused by thermal accumulation in WAAM significantly decrease the strength and increase the anisotropy,preventing the achievement of both high strength and isotropy.In this study,the strength and anisotropy of AlMg-Sc-Zr alloys were improved by regulating heat input.The results indicated that as the heat input increased from 60 to 99 J/mm,all the components had lower porosity(lower than 0.04%),the size of the Al_(3)(Sc_(1-x),Zr_(x))phases decreased,and the number density increased.The average grain size gradually decreased,and the grain morphologies transformed from coarse equiaxed grain(CEG)+fine equiaxed grain(FEG)to FEG owing to the increase in Al_(3)(Sc_(1-x),Zr_(x))phases with increasing heat input.After heat treatment at 325℃for 6 h,high-density dispersed Al_(3)Sc phases(<10 nm)precipitated.The alloy possessed the highest strength at 79 J/mm,ultimate tensile strength(UTS)of approximately 423±3 MPa,and in-plane anisotropy of approximately 4.3%.At a heat input of 99 J/mm,the in-plane anisotropy decreased to 1.2%and UTS reached 414±5 MPa.The reduction in the CEG prolonged the crack propagation path,which improved the UTS in the vertical direction and reduced the anisotropy.Theoretical calculations indicated that the main strengthening mechanisms were solid solution and precipitation strengthening.This study lays the theoretical foundations for WAAM-processed high-strength and isotropic Al alloy components.
基金supported by the Jiangxi Provincial Key Research and Development Program(No.20232BBE50007)the Jiangxi Provincial Natural Science Foundation(No.20224BAB214018).
文摘In the present study,AlCoCrFeNi_(2.1)eutectic high-entropy alloy(EHEA)has been fabricated by laser melting deposition(LMD).The influence of laser energy density on microstructures,wear resistance and corrosion resistance of the alloy was systematically explored.The results indicate that the AlCoCrFeNi_(2.1)EHEA exhibited lamellar eutectic microstructures with alternating FCC and BCC phases.With the increase in laser energy density,the alloy grain size,interlamellar spacing,and volume fraction of the FCC phase increased,while the hardness of the alloy decreased.Meanwhile,the tribological performance of the alloy deteriorated with increasing laser energy density,and the combined effects of abrasive wear and adhesive wear gradually became significant.In addition,increasing laser energy density from 18.2 to 25 J/mm^(2)resulted in the increase in corrosion current density of the AlCoCrFeNi_(2.1)EHEA from 6.36×10^(−8) to 3.02×10^(−7) A/cm^(2)and the negative shift of corrosion potential from−211 to−292 mV(SCE).In summary,reducing laser energy density improved the wear and corrosion performance of the additively manufactured AlCoCrFeNi_(2.1)EHEA.
基金financial support of National Natural Science Foundation of China(Nos.U2241245,52073176 and U22B2067)Natural Science Foundation of Shenyang(No.23-503-6-05)Shanghai Engineering Research Center of High-Performance Medical Device Materials(No.20DZ2255500).
文摘Additively manufactured stainless steel exhibits different oxidation and corrosion properties compared with traditional counterparts.Molecular dynamics simulations were performed to systematically investigate Cr diffusion near nanopores,in order to elucidate the fast formation of dense oxidation layers in laser powder bed fusion processed 304L stainless steel after ion irradiation.The influence of pore diameter and temperature on Cr diffusion was studied in Fe simulation boxes with 1 at.%Cr and random nanometric pores.The results show that the existence of nanopores significantly accelerates Cr diffusion,facilitating the formation of oxide layers.While increasing with temperature,the diffusion coefficient does not increase uniformly with pore diameter.Regarding the nanopores with diameters of 4.82-13.25Å,the diffusion coefficient of Cr in their vicinity is maximized at diameter of about 6Å.The specific fast diffusion paths near the nanopores were exposed and discussed.
基金financially supported by Australian Research Council(No.FT230100180)financial support from the Monash Graduate Scholarship
文摘Zinc(Zn)and its alloys have emerged as promising candidates for biomedical materials,owing to their controlled degradation kinetics,intrinsic biocompatibility,and the release Zn^(2+)ions which are known to promote bone regeneration and tissue healing.Despite their potential,the widespread clinical adoption of Zn alloys has been hindered by insufficient mechanical properties,design limitations of traditional manufacturing,and limited clinical validation.Recent advances in additive manufacturing(AM),particularly laser powder bed fusion(LPBF),are revolutionizing the production of Zn alloy implants.LPBF enables unprecedented design freedom and accuracy,allowing the fabrication of patient-specific,geometric allyintricate and porous structures with unique functionality that are previously unattainable.This review aims to provide a comprehensive overview of the latest progress in LPBF processing of Zn alloys,focusing on structure design,fabrication,micro structural characteristics,and mechanical and biological properties—critical factors for real applications of functional implants,particularly in cardiovascular and orthopedic fields.Additionally,this review examines the role of post-processing treatments,such as heat treatments and surface modifications,in adjusting degradation rate,controlling Zn^(2+)ion release,and improving cell viability,proliferation and differentiation,all of which are vital for achieving predictable and reliable in vivo outcomes.Further,the review seeks to synthesize these advances and their interplays to provide a strategic insight for translating patient-specific,biodegradable Zn implants into clinical practice.
基金supported by National Natural Science Foundation of China(52373119,52475310)the National Key R&D Program of China(2022YFB4701000).
文摘Bioinspired superhydrophobic surfaces have been used for drag reduction.However,the secondary structures and the air cushions on these surfaces could be destructed in a flow,losing the effect of drag reduction.Here,a stainless-steel surface with mushroom-like cross-section(SMC)and diamond cavities(SMCD)having a drag reduction rate up to 19.37%is developed by 3D printing.The concealed re-entrant structures in SMCD prevent the infiltration of water into the chamber and form gas cushions,which converts the sliding friction at liquid-solid interface into rolling friction at liquid-gas interface,realizing the drag reduction.Meanwhile,98.3%of air can be maintained in the chamber in a flow with Reynolds number(Re)of 9×10^(5),ensuring the drag reduction in a high-velocity flow.Moreover,the continuous top stainless-steel surface and the supporting mesh network protect the critical re-entrant structures,ensuring the robustness of SMC.With the bioinspired design and one-step additive manufacturing process,SMC holds great potential for large-area production and applications requiring robust drag reduction.
基金supported by National Natural Science Foundation of China(Grant No.52275343)Natural Science Foundation of Zhejiang Province(Grant No.LY23E050003)Ningbo Youth Science and Technology Innovation Leading Talent Project(Grant No.2023QL021).
文摘Additive manufacturing(AM)has revolutionized the production of metal bone implants,enabling unprecedented levels of customization and functionality.Recent advancements in surface-modification technologies have been crucial in enhancing the performance and biocompatibility of implants.Through leveraging the versatility of AM techniques,particularly powder bed fusion,a range of metallic biomaterials,including stainless steel,titanium,and biodegradable alloys,can be utilized to fabricate implants tailored for craniofacial,trunk,and limb bone reconstructions.However,the potential of AM is contingent on addressing intrinsic defects that may hinder implant performance.Techniques such as sandblasting,chemical treatment,electropolishing,heat treatment,and laser technology effectively remove residual powder and improve the surface roughness of these implants.The development of functional coatings,applied via both dry and wet methods,represents a significant advancement in surface modification research.These coatings not only improve mechanical and biological interactions at the implant-bone interface but also facilitate controlled drug release and enhance antimicrobial properties.Addition-ally,micro-and nanoscale surface modifications using chemical and laser techniques can precisely sculpt implant surfaces to promote the desired cellular responses.This detailed exploration of surface engineering offers a wealth of opportunities for creating next-generation implants that are not only biocompatible but also bioactive,laying the foundation for more effective solutions in bone reconstruction.
基金supported by the National Natural Science Foundation of China(grant Nos.52301302,U22A20121,52175274,52111530042,and 5210010632)the China Postdoctoral Science Foundation(grant No.2023M732339)+1 种基金the Guangdong Basic and Applied Basic Research Foundation(Nos.2021A1515220086,2023A1515220095,and 2024A1515012042)the Beijing Natural Science Foundation(Grant No.L212014).
文摘Spinal fusion is a commonly used technique to treat acute and chronic spinal diseases by fusion of the adjacent vertebrae, aiming at achieving stability and eliminating the mobility of the objective segment. While bone autografts and allografts have been conventionally used for spinal fusion, limitations persist in achieving optimization of both good osteoinductive capacity and mechanical stability. In this study, additively manufactured Zn-Li scaffolds were developed and evaluated for their potential in spinal fusion. First, three scaffold structures (BCC, Diamond, and Gyroid) were designed and verified in vitro. Due to the smooth transition surfaces and uniform degradation behavior, the Gyroid Zn-Li scaffold demonstrated mechanical integrity during degradation and enhanced cellular proliferation compared to the other two scaffolds. Subsequently, Zn-Li scaffolds (Gyroid) were selected for posterolateral lumbar fusion (L4/L5) in rabbits. Following 12 weeks of implantation, the Zn-Li scaffolds demonstrated a moderate biodegradation rate and satisfactory biocompatibility. Compared to bone allografts, the Zn-Li scaffolds significantly improved osseointegration adjacent to the transverse processes, which led to enhanced segmental stability of the fused vertebrae post posterolateral lumbar fusion. Overall, the results show that the biodegradable Zn-Li scaffold holds substantial potential as the next-generation graft for spinal fusion.
基金supported by the National Natural Science Foundation of China(Nos.U2037601,U2241231,and 51821001).
文摘Additive manufactured Mg-RE alloys usually show exceptional mechanical properties,which is mainly attributed to their refined grains in previous studies.Since Mg-RE series are typical age-hardenable alloys,this study focuses on the aging behavior of wire arc additive manufactured Mg-9Gd-3Y-0.5Zr(GW93K)alloy and compares it with the as-cast counterpart,providing a new insight into the strengthening mechanism of additive manufactured alloys.It was revealed that both the refined equiaxedα-Mg grains and small-sized(only 5~10 nm)β′precipitates with an extremely high number density(~2.53×10^(4)µm^(-2))should be considered for the strengthening mechanisms of the deposited alloy.The promoted precipitation behavior is facilitated by the dislocation pile-ups formed under multiple thermal cycles and a high cooling rate during deposition.As a result,the deposited alloy at peak-aged state exhibits better comprehensive properties of UTS=392 MPa and EL=3.3%,which is 19%and 18%higher than that of the cast sample,individually.
基金supported by the National Natural Science Foundation of China(Nos.52101037,52401040 and 52171034)the Postdoctoral Fellowship Program of CPSF(No.GZB20230944)with the computational resources provided by LvLiang Cloud Comput-ing Center.
文摘Implementing additive manufacturing to NiTi(Nitinol)alloys typically enables a preferred<001>_(B2) tex-ture along the building direction.Unfortunately,this growth orientation always possesses a high criti-cal stress level to induce the martensitic transformation and experiences premature failure before the formation of martensite during tensile testing.By utilizing in situ characterization technologies,in this study,we demonstrate that by fabricating a NiTi sample with complete<001>_(B2) texture using wire-fed electron beam directed energy deposition,a sluggish martensitic transformation can be achieved to re-tard the initiation of fracture under tensile loading.To discern the origins of this tensile response,we combine experiments with molecular dynamics simulations to systematically analyze the micro-scale de-tails on how internal lattice defects can select the variety of martensite variants.Using both quasi in situ transmission electron microscopy analysis and calculations of the different atomic configurations,our results indicate that the pre-existing precipitates and accumulated dislocation defects,rather than columnar boundaries,can have a positive influence on the sluggish formation of variants that can cou-ple with plastic deformation within a much wider stress interval.Specifically,only the variant favored by both internal strain/stress fluctuations around local defects and external tensile load will overcome the high-energy transition barrier of<001>_(B2)-oriented tension to nucleate and grow sluggishly.The cur-rent findings not only show how the mechanical responses can be controlled in additively manufactured NiTi alloys with<001>_(B2) texture,but also regard this understanding to be a step forward in decoding the salient underlying mechanisms for the correlating texture,defects,and phase transformation of these functional materials.
