After the design of aerospace products is completed,a manufacturability assessment needs to be conducted based on 3D model's features in terms of modeling quality and process design,otherwise the cost of design ch...After the design of aerospace products is completed,a manufacturability assessment needs to be conducted based on 3D model's features in terms of modeling quality and process design,otherwise the cost of design changes will increase.Due to the poor structure and low reusability of product manufacturing feature information and assessment knowledge in the current aerospace product manufacturability assessment process,it is difficult to realize automated manufacturability assessment.To address these issues,a domain ontology model is established for aerospace product manufacturability assessment in this paper.On this basis,a structured representation method of manufacturability assessment knowledge and a knowledge graph data layer construction method are proposed.Based on the semantic information and association information expressed by the knowledge graph,a rule matching method based on subgraph matching is proposed to improve the precision and recall.Finally,applications and experiments based on the software platform verify the effectiveness of the proposed knowledge graph construction and rule matching method.展开更多
This paper focuses on the design optimization of complex 3D composites structures made by additive manufacturing processes. There are commercial CAD-CAM software solutions for detailed offline path programming, but th...This paper focuses on the design optimization of complex 3D composites structures made by additive manufacturing processes. There are commercial CAD-CAM software solutions for detailed offline path programming, but there is a growing need for innovative tools and methodologies for doing trade oil studies very early at design stage. A new innovative solution has been developed on top of the CATFIBER■ software,allowing both designers and stress engineers to quickly analyze complex double-curved geometries. It also includes a variable stiffness approach with tow-steering, and structural analysis of the manufacturing defects using Digimat■ software.展开更多
Virtual organization is a new production patter and a principal part in advanced manufacturing systems such as agile manufacturing. Manufacturability evaluation is the necessary condition to form the virtual organizat...Virtual organization is a new production patter and a principal part in advanced manufacturing systems such as agile manufacturing. Manufacturability evaluation is the necessary condition to form the virtual organization. A new manufacturability evaluation approach is described in this paper, which is carried out based on every process feature under the double-layer model of manufacturing resources proposed by authors. The manufacturing resources that build up the virtual organization are selected according to the results of manufacturability evaluation.展开更多
With the continuous scaling of integrated circuit technologies,design for manufacturability(DFM)is becoming more critical,yet more challenging.Alongside,recent advances in machine learning have provided a new computin...With the continuous scaling of integrated circuit technologies,design for manufacturability(DFM)is becoming more critical,yet more challenging.Alongside,recent advances in machine learning have provided a new computing paradigm with promising applications in VLSI manufacturability.In particular,generative learning-regarded among the most interesting ideas in present-day machine learning-has demonstrated impressive capabilities in a wide range of applications.This paper surveys recent results of using generative learning in VLSI manufacturing modeling and optimization.Specifically,we examine the unique features of generative learning that have been leveraged to improve DFM efficiency in an unprecedented way;hence,paving the way to a new data-driven DFM approach.The state-of-the-art methods are presented,and challenges/opportunities are discussed.展开更多
In the design optimization of variable stiffness composites,manufacturing constraints imposed by the automated fiber placement technology must be considered.In the present paper,two filters are proposed to address thi...In the design optimization of variable stiffness composites,manufacturing constraints imposed by the automated fiber placement technology must be considered.In the present paper,two filters are proposed to address this issue,and they are incorporated into the Shepard interpolation-based design optimization framework developed in our previous studies.The fiber angle arrangement of a composite is represented by a continuous function that interpolates fiber angles at scattered design points.Two filters are appointed for each design point to deal with two typical manufacturing constraints,i.e.,fiber curvature and gap/overlap.At each design point,the sensitivity is first filtered in a rectangular region around this point,and by this means the fiber curvature is controlled;then in another rectangular region around this design point,the filtered sensitivities are averaged,and the result is used to update the corresponding design variable.Several numerical examples are investigated,and the results show that the proposed method is effective.展开更多
Additive manufacturing (AM) technologies, such as selective laser sintering (SLS) and fused deposition modeling (FDM), have become the powerful tools for direct manufacturing of complex parts. This breakthrough ...Additive manufacturing (AM) technologies, such as selective laser sintering (SLS) and fused deposition modeling (FDM), have become the powerful tools for direct manufacturing of complex parts. This breakthrough in manufacturing technology makes the fabrication of new geometrical features and multiple materials possible. Past researches on designs and design methods often focused on how to obtain desired functional performance of the structures or parts, specific manufacturing capabilities as well as manufacturing constraints of AM were neglected. However, the inherent constraints in AM processes should be taken into account in design process. In this paper, the enclosed voids, one type of manufacturing constraints of AM, are investigated. In mathematics, enclosed voids restriction expressed as the solid structure is simply- connected. We propose an equivalent description of simply-connected constraint for avoiding enclosed voids in structures, named as virtual temperature method (VTM). In this method, suppose that the voids in structure are filled with a virtual heating material with high heat conductivity and solid areas are filled with another virtual material with low heat conductivity. Once the enclosed voids exist in structure, the maximum temperature value of structure will be very high. Based upon this method, the simplyconnected constraint is equivalent to maximum temperature constraint. And this method can be easily used to formulate the simply-connected constraint in topology optimization. The effectiveness of this description method is illustrated by several examples. Based upon topology optimization, an example of 3D cantilever beam is used to illustrate the trade-off between manufacturability and functionality. Moreover, the three optimized structures are fabricated by FDM technology to indicate further the necessity of considering the simply-connected constraint in design phase for AM.展开更多
Piezoelectric actuators have received substantial attention among the industry and academia due to quick responses, such as high output force, high stiffness, high accuracy, and precision. However, the design of piezo...Piezoelectric actuators have received substantial attention among the industry and academia due to quick responses, such as high output force, high stiffness, high accuracy, and precision. However, the design of piezoelectric actuators always suffers from the emergence of several localized hinges with only one-node connection, which have difficulty satisfying manufacturing and machining requirements (from the over- or under-etching devices). The main purpose of the current paper is to propose a robust isogeometric topology optimization (RITO) method for the design of piezoelectric actuators, which can effectively remove the critical issue induced by one-node connected hinges and simultaneously maintain uniform manufacturability in the optimized topologies. In RITO, the isogeometric analysis replacing the conventional finite element method is applied to compute the unknown electro elastic fields in piezoelectric materials, which can improve numerical accuracy and then enhance iterative stability. The erode–dilate operator is introduced in topology representation to construct the eroded, intermediate, and dilated density distribution functions by non-uniform rational B-splines. Finally, the RITO formulation for the design of piezoelectric materials is developed, and several numerical examples are performed to test the effectiveness and efficiency of the proposed RITO method.展开更多
With the increased design complexities brought in by applying different Reticle Enhancement Technologies (RETs) in nanometer-scale IC manufacturing process, post-RET sign-off verification is quickly becoming necessary...With the increased design complexities brought in by applying different Reticle Enhancement Technologies (RETs) in nanometer-scale IC manufacturing process, post-RET sign-off verification is quickly becoming necessary. By introducing innovative algorithms for lithographic modeling, silicon imaging and yield problem locating, this paper describes a new methodology of IC manufacturability verification based on Dense Silicon Imaging (DSI). Necessity of imaging based verification is analyzed. Existing post-RET verification methods are reviewed and compared to the new methodology. Due to the greatly improved computational efficiency produced by algorithms such as the ~16*log2N/log2M times faster Specialized FFT, DSI based manufacturability checks on full IC scale, which were impractical for applications before, are now realized. Real verification example has been demonstrated and studied as well.展开更多
Fabrication temperature is an important factor affecting the manufacturability of electronic devices,especially for the bottom-up self-assembled nano-device.In this study,we used a lateral-bridged zinc oxide(ZnO)nanow...Fabrication temperature is an important factor affecting the manufacturability of electronic devices,especially for the bottom-up self-assembled nano-device.In this study,we used a lateral-bridged zinc oxide(ZnO)nanowire array UV sensor as a model to investigate the influence of temperature on device performance over the entire manufacturing process,from sensor fabrication to packaging.We found that annealing of the SiO2 substrate would make ZnO seed layer on top of it more compact and uniform,and hence improve the lateral orientation and uniformity of ZnO nanowires grown from the seed layer.With the annealed substrate,the light-to-dark current ratio increased by two orders of magnitude.On the contrary,annealing the ZnO seed layer would deteriorate the light-to-dark current ratio of the sensor,because annealing caused most of the grains in the seed layer to become vertically aligned,which in turn affected the lateral growth of ZnO nanowire arrays.During the packaging process,the surface structure of ZnO nanowires would change if the chip welded at a temperature of 230℃for 2 min,resulting in a decrease of light-to-dark current ratio by three orders of magnitude.展开更多
3D printing has become a promising technique for industry production. This paper presents a research on the manufacturability optimization of discrete products un- der the influence of 3D printing technology. For this...3D printing has become a promising technique for industry production. This paper presents a research on the manufacturability optimization of discrete products un- der the influence of 3D printing technology. For this, we first model the problem using a tree structure, and then formulate it as a linear integer programming, where the total production time is to be minimized with the production cost constraint. To solve the problem, a differential evolution (DE) algorithm is developed, which automatically determines whether tra- ditionai manufacturing methods or 3D printing technology should be used for each part of the production. The algorithm is further quantitatively evaluated on a synthetic dataset, com- pared with the exhaustive search and alternating optimization solutions. Simulation results show that the proposed algo- rithm can well combine the traditional manufacturing meth- ods and 3D printing technology in production, which is help- ful to attain optimized product design and process planning concerning manufacture time. Therefore, it is beneficial to provide reference of the widely application and further in- dustrialization of the 3D printing technology.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
This paper presents a method of designing a 65 nm DFM standard cell library.By reducing the amount of the library largely,the process of optical proximity correction(OPC) becomes more efficient and the need for larg...This paper presents a method of designing a 65 nm DFM standard cell library.By reducing the amount of the library largely,the process of optical proximity correction(OPC) becomes more efficient and the need for large storage is reduced.This library is more manufacture-friendly as each cell has been optimized according to the DFM rule and optical simulation.The area penalty is minor compared with traditional library,and the timing,as well as power has a good performance.Furthermore,this library has passed the test from the Technology Design Department of Foundry.The result shows this DFM standard cell library has advantages that improve the yield.展开更多
Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipmen...Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.展开更多
Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Th...Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field.展开更多
A novel siphon-based divide-and-conquer(SbDaC)policy is presented in this paper for the synthesis of Petri net(PN)based liveness-enforcing supervisors(LES)for flexible manufacturing systems(FMS)prone to deadlocks or l...A novel siphon-based divide-and-conquer(SbDaC)policy is presented in this paper for the synthesis of Petri net(PN)based liveness-enforcing supervisors(LES)for flexible manufacturing systems(FMS)prone to deadlocks or livelocks.The proposed method takes an uncontrolled and bounded PN model(UPNM)of the FMS.Firstly,the reduced PNM(RPNM)is obtained from the UPNM by using PN reduction rules to reduce the computation burden.Then,the set of strict minimal siphons(SMSs)of the RPNM is computed.Next,the complementary set of SMSs is computed from the set of SMSs.By the union of these two sets,the superset of SMSs is computed.Finally,the set of subnets of the RPNM is obtained by applying the PN reduction rules to the superset of SMSs.All these subnets suffer from deadlocks.These subnets are then ordered from the smallest one to the largest one based on a criterion.To enforce liveness on these subnets,a set of control places(CPs)is computed starting from the smallest subnet to the largest one.Once all subnets are live,this process provides the LES,consisting of a set of CPs to be used for the UPNM.The live controlled PN model(CPNM)is constructed by merging the LES with the UPNM.The SbDaC policy is applicable to all classes of PNs related to FMS prone to deadlocks or livelocks.Several FMS examples are considered from the literature to highlight the applicability of the SbDaC policy.In particular,three examples are utilized to emphasize the importance,applicability and effectiveness of the SbDaC policy to realistic FMS with very large state spaces.展开更多
Nanjing’s determination to transform itself from a production base to a research center reflects China’s evolution toward higher-quality development.A refrigerator that thaws frozen meat in 10 minutes and then keeps...Nanjing’s determination to transform itself from a production base to a research center reflects China’s evolution toward higher-quality development.A refrigerator that thaws frozen meat in 10 minutes and then keeps it fresh,a cooker hood that remains clean even after 10 years without disassembling it for cleaning.展开更多
The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them w...The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them was not a typical exhibition hall,but a building shaped like a gleaming stainless-steel cooking pot.展开更多
To study the durability of concrete in harsh environments in Northwest China,concrete was prepared with various durability-improving materials such as concrete anti-erosion inhibitor(SBT-TIA),acrylate polymer(AP),supe...To study the durability of concrete in harsh environments in Northwest China,concrete was prepared with various durability-improving materials such as concrete anti-erosion inhibitor(SBT-TIA),acrylate polymer(AP),super absorbent resin(SAP).The erosion mode and internal deterioration mechanism under salt freeze-thaw cycle and dry-wet cycle were explored.The results show that the addition of enhancing materials can effectively improve the resistance of concrete to salt freezing and sulfate erosion:the relevant indexes of concrete added with X-AP and T-AP are improved after salt freeze-thaw cycles;concrete added with SBTTIA shows optimal sulfate corrosion resistance;and concrete added with AP displays the best resistance to salt freezing.Microanalysis shows that the increase in the number of cycles decreases the generation of internal hydration products and defects in concrete mixed with enhancing materials and improves the related indexes.Based on the Wiener model analysis,the reliability of concrete with different lithologies and enhancing materials is improved,which may provide a reference for the application of manufactured sand concrete and enhancing materials in Northwest China,especially for the study of the improvement effects and mechanism of enhancing materials on the performance of concrete.展开更多
Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-ins...Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.展开更多
The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature...The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.展开更多
基金Sponsored by the National Key Research and Development Program from Ministry of Science and Technology of the People's Republic of China (Grant No.2020YFB1711403)。
文摘After the design of aerospace products is completed,a manufacturability assessment needs to be conducted based on 3D model's features in terms of modeling quality and process design,otherwise the cost of design changes will increase.Due to the poor structure and low reusability of product manufacturing feature information and assessment knowledge in the current aerospace product manufacturability assessment process,it is difficult to realize automated manufacturability assessment.To address these issues,a domain ontology model is established for aerospace product manufacturability assessment in this paper.On this basis,a structured representation method of manufacturability assessment knowledge and a knowledge graph data layer construction method are proposed.Based on the semantic information and association information expressed by the knowledge graph,a rule matching method based on subgraph matching is proposed to improve the precision and recall.Finally,applications and experiments based on the software platform verify the effectiveness of the proposed knowledge graph construction and rule matching method.
文摘This paper focuses on the design optimization of complex 3D composites structures made by additive manufacturing processes. There are commercial CAD-CAM software solutions for detailed offline path programming, but there is a growing need for innovative tools and methodologies for doing trade oil studies very early at design stage. A new innovative solution has been developed on top of the CATFIBER■ software,allowing both designers and stress engineers to quickly analyze complex double-curved geometries. It also includes a variable stiffness approach with tow-steering, and structural analysis of the manufacturing defects using Digimat■ software.
文摘Virtual organization is a new production patter and a principal part in advanced manufacturing systems such as agile manufacturing. Manufacturability evaluation is the necessary condition to form the virtual organization. A new manufacturability evaluation approach is described in this paper, which is carried out based on every process feature under the double-layer model of manufacturing resources proposed by authors. The manufacturing resources that build up the virtual organization are selected according to the results of manufacturability evaluation.
文摘With the continuous scaling of integrated circuit technologies,design for manufacturability(DFM)is becoming more critical,yet more challenging.Alongside,recent advances in machine learning have provided a new computing paradigm with promising applications in VLSI manufacturability.In particular,generative learning-regarded among the most interesting ideas in present-day machine learning-has demonstrated impressive capabilities in a wide range of applications.This paper surveys recent results of using generative learning in VLSI manufacturing modeling and optimization.Specifically,we examine the unique features of generative learning that have been leveraged to improve DFM efficiency in an unprecedented way;hence,paving the way to a new data-driven DFM approach.The state-of-the-art methods are presented,and challenges/opportunities are discussed.
基金the National Natural Science Foundation of China(No.51975227)the Natural Science Foundation for Distinguished Young Scholars of Hubei Province(No.2017CFA044)。
文摘In the design optimization of variable stiffness composites,manufacturing constraints imposed by the automated fiber placement technology must be considered.In the present paper,two filters are proposed to address this issue,and they are incorporated into the Shepard interpolation-based design optimization framework developed in our previous studies.The fiber angle arrangement of a composite is represented by a continuous function that interpolates fiber angles at scattered design points.Two filters are appointed for each design point to deal with two typical manufacturing constraints,i.e.,fiber curvature and gap/overlap.At each design point,the sensitivity is first filtered in a rectangular region around this point,and by this means the fiber curvature is controlled;then in another rectangular region around this design point,the filtered sensitivities are averaged,and the result is used to update the corresponding design variable.Several numerical examples are investigated,and the results show that the proposed method is effective.
文摘Additive manufacturing (AM) technologies, such as selective laser sintering (SLS) and fused deposition modeling (FDM), have become the powerful tools for direct manufacturing of complex parts. This breakthrough in manufacturing technology makes the fabrication of new geometrical features and multiple materials possible. Past researches on designs and design methods often focused on how to obtain desired functional performance of the structures or parts, specific manufacturing capabilities as well as manufacturing constraints of AM were neglected. However, the inherent constraints in AM processes should be taken into account in design process. In this paper, the enclosed voids, one type of manufacturing constraints of AM, are investigated. In mathematics, enclosed voids restriction expressed as the solid structure is simply- connected. We propose an equivalent description of simply-connected constraint for avoiding enclosed voids in structures, named as virtual temperature method (VTM). In this method, suppose that the voids in structure are filled with a virtual heating material with high heat conductivity and solid areas are filled with another virtual material with low heat conductivity. Once the enclosed voids exist in structure, the maximum temperature value of structure will be very high. Based upon this method, the simplyconnected constraint is equivalent to maximum temperature constraint. And this method can be easily used to formulate the simply-connected constraint in topology optimization. The effectiveness of this description method is illustrated by several examples. Based upon topology optimization, an example of 3D cantilever beam is used to illustrate the trade-off between manufacturability and functionality. Moreover, the three optimized structures are fabricated by FDM technology to indicate further the necessity of considering the simply-connected constraint in design phase for AM.
基金the National Natural Science Foundation of China(Grant No.52105255)the National Key R&D Program of China(Grant No.2020YFB1708300)the Tencent Foundation or XPLORER PRIZE,the Knowledge Innovation Program of Wuhan-Shuguang,and the Open Fund of Key Laboratory for Intelligent Nano Materials and Devices of the Ministry of Education NJ2020003(Grant No.INMD-2021M02).
文摘Piezoelectric actuators have received substantial attention among the industry and academia due to quick responses, such as high output force, high stiffness, high accuracy, and precision. However, the design of piezoelectric actuators always suffers from the emergence of several localized hinges with only one-node connection, which have difficulty satisfying manufacturing and machining requirements (from the over- or under-etching devices). The main purpose of the current paper is to propose a robust isogeometric topology optimization (RITO) method for the design of piezoelectric actuators, which can effectively remove the critical issue induced by one-node connected hinges and simultaneously maintain uniform manufacturability in the optimized topologies. In RITO, the isogeometric analysis replacing the conventional finite element method is applied to compute the unknown electro elastic fields in piezoelectric materials, which can improve numerical accuracy and then enhance iterative stability. The erode–dilate operator is introduced in topology representation to construct the eroded, intermediate, and dilated density distribution functions by non-uniform rational B-splines. Finally, the RITO formulation for the design of piezoelectric materials is developed, and several numerical examples are performed to test the effectiveness and efficiency of the proposed RITO method.
基金the National Natural Science Foundation of China(Grant Nos.60176015 , 90207002) the Hi—Tech R&D(863)Program of China(Grant Nos.2002AA1Z1460 , 2003AA1Z1370).
文摘With the increased design complexities brought in by applying different Reticle Enhancement Technologies (RETs) in nanometer-scale IC manufacturing process, post-RET sign-off verification is quickly becoming necessary. By introducing innovative algorithms for lithographic modeling, silicon imaging and yield problem locating, this paper describes a new methodology of IC manufacturability verification based on Dense Silicon Imaging (DSI). Necessity of imaging based verification is analyzed. Existing post-RET verification methods are reviewed and compared to the new methodology. Due to the greatly improved computational efficiency produced by algorithms such as the ~16*log2N/log2M times faster Specialized FFT, DSI based manufacturability checks on full IC scale, which were impractical for applications before, are now realized. Real verification example has been demonstrated and studied as well.
基金supported by the National Natural Science Foundation of China(Grant No.11204009)the Beijing Municipal Natural Science Foundation(Grant Nos.4142005 and 4182014)Beijing Education Commission Science and Technology Program(Grant No.KM201810005025)。
文摘Fabrication temperature is an important factor affecting the manufacturability of electronic devices,especially for the bottom-up self-assembled nano-device.In this study,we used a lateral-bridged zinc oxide(ZnO)nanowire array UV sensor as a model to investigate the influence of temperature on device performance over the entire manufacturing process,from sensor fabrication to packaging.We found that annealing of the SiO2 substrate would make ZnO seed layer on top of it more compact and uniform,and hence improve the lateral orientation and uniformity of ZnO nanowires grown from the seed layer.With the annealed substrate,the light-to-dark current ratio increased by two orders of magnitude.On the contrary,annealing the ZnO seed layer would deteriorate the light-to-dark current ratio of the sensor,because annealing caused most of the grains in the seed layer to become vertically aligned,which in turn affected the lateral growth of ZnO nanowire arrays.During the packaging process,the surface structure of ZnO nanowires would change if the chip welded at a temperature of 230℃for 2 min,resulting in a decrease of light-to-dark current ratio by three orders of magnitude.
基金This paper was supported by the National Natural Science Foundation of China (Grant No. 71372007). We also would like to extend our sincere gratitude to the reviewers for their instructive advices and useful suggestions on this paper. Special thanks should go to the friends who have put considerable time and effort into their comments on the draft.
文摘3D printing has become a promising technique for industry production. This paper presents a research on the manufacturability optimization of discrete products un- der the influence of 3D printing technology. For this, we first model the problem using a tree structure, and then formulate it as a linear integer programming, where the total production time is to be minimized with the production cost constraint. To solve the problem, a differential evolution (DE) algorithm is developed, which automatically determines whether tra- ditionai manufacturing methods or 3D printing technology should be used for each part of the production. The algorithm is further quantitatively evaluated on a synthetic dataset, com- pared with the exhaustive search and alternating optimization solutions. Simulation results show that the proposed algo- rithm can well combine the traditional manufacturing meth- ods and 3D printing technology in production, which is help- ful to attain optimized product design and process planning concerning manufacture time. Therefore, it is beneficial to provide reference of the widely application and further in- dustrialization of the 3D printing technology.
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
基金supported by the National Major Specialized Program of China(Nos.2008ZX01035-001-07,2009ZX02023-4-2)
文摘This paper presents a method of designing a 65 nm DFM standard cell library.By reducing the amount of the library largely,the process of optical proximity correction(OPC) becomes more efficient and the need for large storage is reduced.This library is more manufacture-friendly as each cell has been optimized according to the DFM rule and optical simulation.The area penalty is minor compared with traditional library,and the timing,as well as power has a good performance.Furthermore,this library has passed the test from the Technology Design Department of Foundry.The result shows this DFM standard cell library has advantages that improve the yield.
基金supported by Major Science and Technology Projects in Fujian Province,China(No.2023HZ021005)State Key Laboratory of Powder Metallurgy,Central South University,ChinaFujian Key Laboratory of Rare-earth Functional Materials,China。
文摘Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.
基金support from the Research Committee of The Hong Kong Polytechnic University(Project codes:RMJK and 4-ZZSJ)supported by a grant from the Research Grants Council of the Hong Kong Special Administrative Region,China(Project No.PolyU15212523).
文摘Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field.
基金The authors extend their appreciation to King Saud University,Saudi Arabia for funding this work through the Ongoing Research Funding Program(ORF-2025-704),King Saud University,Riyadh,Saudi Arabia.
文摘A novel siphon-based divide-and-conquer(SbDaC)policy is presented in this paper for the synthesis of Petri net(PN)based liveness-enforcing supervisors(LES)for flexible manufacturing systems(FMS)prone to deadlocks or livelocks.The proposed method takes an uncontrolled and bounded PN model(UPNM)of the FMS.Firstly,the reduced PNM(RPNM)is obtained from the UPNM by using PN reduction rules to reduce the computation burden.Then,the set of strict minimal siphons(SMSs)of the RPNM is computed.Next,the complementary set of SMSs is computed from the set of SMSs.By the union of these two sets,the superset of SMSs is computed.Finally,the set of subnets of the RPNM is obtained by applying the PN reduction rules to the superset of SMSs.All these subnets suffer from deadlocks.These subnets are then ordered from the smallest one to the largest one based on a criterion.To enforce liveness on these subnets,a set of control places(CPs)is computed starting from the smallest subnet to the largest one.Once all subnets are live,this process provides the LES,consisting of a set of CPs to be used for the UPNM.The live controlled PN model(CPNM)is constructed by merging the LES with the UPNM.The SbDaC policy is applicable to all classes of PNs related to FMS prone to deadlocks or livelocks.Several FMS examples are considered from the literature to highlight the applicability of the SbDaC policy.In particular,three examples are utilized to emphasize the importance,applicability and effectiveness of the SbDaC policy to realistic FMS with very large state spaces.
文摘Nanjing’s determination to transform itself from a production base to a research center reflects China’s evolution toward higher-quality development.A refrigerator that thaws frozen meat in 10 minutes and then keeps it fresh,a cooker hood that remains clean even after 10 years without disassembling it for cleaning.
文摘The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them was not a typical exhibition hall,but a building shaped like a gleaming stainless-steel cooking pot.
基金Funded by the National Natural Science Foundation of China(No.52178216)the Research on the Durability and Application of High-performance Concrete for Highway Engineering in the Cold and Arid Salt Areas of Northwest China(No.2022-24)the Construction Project of the Scientific Research Platform of Provincial Enterprises Supported by the Capital Operating Budget of Gansu Province(No.2023GZ018)。
文摘To study the durability of concrete in harsh environments in Northwest China,concrete was prepared with various durability-improving materials such as concrete anti-erosion inhibitor(SBT-TIA),acrylate polymer(AP),super absorbent resin(SAP).The erosion mode and internal deterioration mechanism under salt freeze-thaw cycle and dry-wet cycle were explored.The results show that the addition of enhancing materials can effectively improve the resistance of concrete to salt freezing and sulfate erosion:the relevant indexes of concrete added with X-AP and T-AP are improved after salt freeze-thaw cycles;concrete added with SBTTIA shows optimal sulfate corrosion resistance;and concrete added with AP displays the best resistance to salt freezing.Microanalysis shows that the increase in the number of cycles decreases the generation of internal hydration products and defects in concrete mixed with enhancing materials and improves the related indexes.Based on the Wiener model analysis,the reliability of concrete with different lithologies and enhancing materials is improved,which may provide a reference for the application of manufactured sand concrete and enhancing materials in Northwest China,especially for the study of the improvement effects and mechanism of enhancing materials on the performance of concrete.
基金supported by the Khalifa University of Science and Technology internal grants(Nos.2021-CIRA-109,2020-CIRA-007,and 2020-CIRA-024).
文摘Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.
基金the financial support by the Project of Taihang Laboratory (No. A3023)Science Center for Gas Turbine Project (Grant No. P2022-CIV-002-001)。
文摘The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.