Magnesia-calcia refractories are widely used in the production process of clean steel due to their excellent high-tem-perature stability,slag resistance and ability to purify molten steel.However,there are still probl...Magnesia-calcia refractories are widely used in the production process of clean steel due to their excellent high-tem-perature stability,slag resistance and ability to purify molten steel.However,there are still problems such as difficult sintering and easy hydration.Magnesia-calcia materials with various calcium oxide contents were prepared by using induction sintering,and the sintering property combined with the hydration resistance of the materials was investigated.The experimental results showed that the magnesia-calcia materials prepared under induction field had higher density,microhardness and hydration resistance.In particular,the relative density of induction sintered magnesia-calcia materials with 50 mo1%CaO was greater than 98%,and the average grain size of CaO was 4.56μm,which was much larger than that of traditional sintered materials.In order to clarify the densification and microstructure evolution mechanism of the magnesia-calcia materials,the changes in temperature and magnetic field throughout the sintering process were analyzed by using finite element simulation.The results showed that the larger heating rate and higher sintering temperature under the induction sintering mode were beneficial to the rapid densification.In addition,the hot spots generated within the material due to the difference in high-temperature electric conductivity between MgO and CaO were the critical factor to realize selective sintering in MgO-CaO system,which provides a novel pathway to solve the problem of difficult sintering and control the microstructure of high-temperature composite material used in the field of high-purity steel smelting.展开更多
The complex coating on the MgO CaO clinker was prepared by dipping method and adding the second mineral to restrain the formation and expansion of the cracks. Meanwhile, the microstructure and the morphology of the c...The complex coating on the MgO CaO clinker was prepared by dipping method and adding the second mineral to restrain the formation and expansion of the cracks. Meanwhile, the microstructure and the morphology of the coating and hydration resistance of the MgO CaO clinker were also investigated. The result shows that the coating consists mainly of Ca 2P 2O 7, MgO and CaCO 3, its thickness ranges from 5μm to 20μm, and the coating is dense and even, no micro cracks are observed. Also, the coating adheres closely to the matrix. The hydration resistance of the MgO CaO clinker after treatment is improved greatly, and the castables prepared with the treated MgO CaO clinker have better physical properties than MgO castable.展开更多
基金The authors would like to express the gratitude for the financial support from the National Natural Science Foundation of China(U20A20239).
文摘Magnesia-calcia refractories are widely used in the production process of clean steel due to their excellent high-tem-perature stability,slag resistance and ability to purify molten steel.However,there are still problems such as difficult sintering and easy hydration.Magnesia-calcia materials with various calcium oxide contents were prepared by using induction sintering,and the sintering property combined with the hydration resistance of the materials was investigated.The experimental results showed that the magnesia-calcia materials prepared under induction field had higher density,microhardness and hydration resistance.In particular,the relative density of induction sintered magnesia-calcia materials with 50 mo1%CaO was greater than 98%,and the average grain size of CaO was 4.56μm,which was much larger than that of traditional sintered materials.In order to clarify the densification and microstructure evolution mechanism of the magnesia-calcia materials,the changes in temperature and magnetic field throughout the sintering process were analyzed by using finite element simulation.The results showed that the larger heating rate and higher sintering temperature under the induction sintering mode were beneficial to the rapid densification.In addition,the hot spots generated within the material due to the difference in high-temperature electric conductivity between MgO and CaO were the critical factor to realize selective sintering in MgO-CaO system,which provides a novel pathway to solve the problem of difficult sintering and control the microstructure of high-temperature composite material used in the field of high-purity steel smelting.
文摘The complex coating on the MgO CaO clinker was prepared by dipping method and adding the second mineral to restrain the formation and expansion of the cracks. Meanwhile, the microstructure and the morphology of the coating and hydration resistance of the MgO CaO clinker were also investigated. The result shows that the coating consists mainly of Ca 2P 2O 7, MgO and CaCO 3, its thickness ranges from 5μm to 20μm, and the coating is dense and even, no micro cracks are observed. Also, the coating adheres closely to the matrix. The hydration resistance of the MgO CaO clinker after treatment is improved greatly, and the castables prepared with the treated MgO CaO clinker have better physical properties than MgO castable.
