The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homog...The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homogeneous chemical reaction in first order reaction kinetics with respect to each of the reactive compo-nents and subsequent crystallization described by conventional power law growth and power law magma depen-dent nucleation models is considered.The temperature dependency of each of these kinetics is described by Ar-rhenius relations.Parameter regions are determined in which multiple steady states exist.The linear stability ofthese steady states is analyzed by using the Routh criterion approach.展开更多
The size-dependent growth of dexamethasone sodium phosphate was studied in a MSMPR crystallizer. The Bransom,CR,ASL,MJ2 and MJ3 size-dependent growth rate models were discussed in details. Using experimental steady st...The size-dependent growth of dexamethasone sodium phosphate was studied in a MSMPR crystallizer. The Bransom,CR,ASL,MJ2 and MJ3 size-dependent growth rate models were discussed in details. Using experimental steady state population density data of dexamethasone sodium phosphate, the parameters of five size-dependent growth rate models were determined by the non-linear least-squares method. By comparison of experimental population density data and linear growth rate data with those calculated from five size-dependent growth rate models, it was found that the MJ3 model was the best one for predicting the growth of dexamethasone sodium phosphate.展开更多
Crystallization is an important unit operation in the pharmaceutical industry. At present, most pharmaceutical crystallization processes are performed in batches. However, due to product variability from batch to batc...Crystallization is an important unit operation in the pharmaceutical industry. At present, most pharmaceutical crystallization processes are performed in batches. However, due to product variability from batch to batch and to the low productivity of batch crystallization, continuous crystallization is gaining increasing attention. In the past few years, progress has been made to allow the products of continuous crystallization to meet different requirements. This review summarizes the progress in pharmaceutical continuous crystallization from a product engineering perspective. The advantages and disadvantages of different types of continuous crystallization are compared, with the main difference between the two main types of crystallizers being their difference in residence time distribution. Approaches that use continuous crystallization to meet different quality requirements are summarized. Continuous crystallization has advantages in terms of size and morphology control. However, it also has the problem of a process yield that may be lower than that of a batch process, especially in the production of chirality crystals. Finally, different control strategies are compared.展开更多
A laboratory-scale reaction-crystallization process of struvite synthesis from diluted water solution of Mg^2+, NH^+ 4 and PO3- ions was studied. The research covered the tests of two original constructions of conti...A laboratory-scale reaction-crystallization process of struvite synthesis from diluted water solution of Mg^2+, NH^+ 4 and PO3- ions was studied. The research covered the tests of two original constructions of continuous jet-pump Draft Tube Magma (DTM)-type crystallizers with internal circulation of suspension (upward/downward). Interactions between constructional, hydrodynamic and kinetic factors were established and discussed. Nucleation and linear growth rates of struvite crystals were calculated on the basis of population density distribution. Kinetic model of idealized Mixed Suspension Mixed Product Removal (MSMPR) crystallizer considering the size-dependent growth mechanism was applied (Rojkowski hyperbolic equation). For comparison purposes the kinetic data corre- sponded to a simpler, continuous draft tube-type crystallizer equipped with propeller agitator were analyzed. It was concluded that crystal product of larger size was withdrawn from the jet-pump DTM crystallizer of the descending flow of suspension in a mixing chamber.展开更多
A continuous melt suspension crystallization process has been presented for the purification of the phosphoric acid in this study, which is performed in the cascade of a mixed suspension mixed product removal (MSMPR) ...A continuous melt suspension crystallization process has been presented for the purification of the phosphoric acid in this study, which is performed in the cascade of a mixed suspension mixed product removal (MSMPR) crystallizer and a gravity wash column for the subsequent solid-liquid separation. Dynamic behavior in the crystallizer and role of reflux ration on the purification efficiency of column are studied in detail. A reasonable steady state with respect to the liquid phase is achieved after 2 to 3 hrs, which is followed by a solid-phase steady state in terms of the slurry density after 4 hrs. Reflux ratio is the effective parameter for separation and purification by the crystallization equipment from the influences of reflux ratio on the purity of product, the number of theoretical plates and the stability of the operations.展开更多
文摘The possibility of both concentration and temperature multiplicities has bcen studied for the case of acontinuous adiabatic mixed suspension mixed product removal(MSMPR)reactive precipitaior.A Process in-volving homogeneous chemical reaction in first order reaction kinetics with respect to each of the reactive compo-nents and subsequent crystallization described by conventional power law growth and power law magma depen-dent nucleation models is considered.The temperature dependency of each of these kinetics is described by Ar-rhenius relations.Parameter regions are determined in which multiple steady states exist.The linear stability ofthese steady states is analyzed by using the Routh criterion approach.
文摘The size-dependent growth of dexamethasone sodium phosphate was studied in a MSMPR crystallizer. The Bransom,CR,ASL,MJ2 and MJ3 size-dependent growth rate models were discussed in details. Using experimental steady state population density data of dexamethasone sodium phosphate, the parameters of five size-dependent growth rate models were determined by the non-linear least-squares method. By comparison of experimental population density data and linear growth rate data with those calculated from five size-dependent growth rate models, it was found that the MJ3 model was the best one for predicting the growth of dexamethasone sodium phosphate.
基金The authors are grateful to the financial support of the National Natural Science Foundation of China (81361140344, 21676179, and 21376164), the "863" Program (2015AA021002), the Major Project of Tianjin (15JCZDJC33200), the National Major Scientific Instrument Development Project (21527812), and the National Major Science and Technology Program for Water Pollution Control and Treatment (2015ZX07202-13).
文摘Crystallization is an important unit operation in the pharmaceutical industry. At present, most pharmaceutical crystallization processes are performed in batches. However, due to product variability from batch to batch and to the low productivity of batch crystallization, continuous crystallization is gaining increasing attention. In the past few years, progress has been made to allow the products of continuous crystallization to meet different requirements. This review summarizes the progress in pharmaceutical continuous crystallization from a product engineering perspective. The advantages and disadvantages of different types of continuous crystallization are compared, with the main difference between the two main types of crystallizers being their difference in residence time distribution. Approaches that use continuous crystallization to meet different quality requirements are summarized. Continuous crystallization has advantages in terms of size and morphology control. However, it also has the problem of a process yield that may be lower than that of a batch process, especially in the production of chirality crystals. Finally, different control strategies are compared.
文摘A laboratory-scale reaction-crystallization process of struvite synthesis from diluted water solution of Mg^2+, NH^+ 4 and PO3- ions was studied. The research covered the tests of two original constructions of continuous jet-pump Draft Tube Magma (DTM)-type crystallizers with internal circulation of suspension (upward/downward). Interactions between constructional, hydrodynamic and kinetic factors were established and discussed. Nucleation and linear growth rates of struvite crystals were calculated on the basis of population density distribution. Kinetic model of idealized Mixed Suspension Mixed Product Removal (MSMPR) crystallizer considering the size-dependent growth mechanism was applied (Rojkowski hyperbolic equation). For comparison purposes the kinetic data corre- sponded to a simpler, continuous draft tube-type crystallizer equipped with propeller agitator were analyzed. It was concluded that crystal product of larger size was withdrawn from the jet-pump DTM crystallizer of the descending flow of suspension in a mixing chamber.
文摘A continuous melt suspension crystallization process has been presented for the purification of the phosphoric acid in this study, which is performed in the cascade of a mixed suspension mixed product removal (MSMPR) crystallizer and a gravity wash column for the subsequent solid-liquid separation. Dynamic behavior in the crystallizer and role of reflux ration on the purification efficiency of column are studied in detail. A reasonable steady state with respect to the liquid phase is achieved after 2 to 3 hrs, which is followed by a solid-phase steady state in terms of the slurry density after 4 hrs. Reflux ratio is the effective parameter for separation and purification by the crystallization equipment from the influences of reflux ratio on the purity of product, the number of theoretical plates and the stability of the operations.