With the development of economic globalization,distributedmanufacturing is becomingmore andmore prevalent.Recently,integrated scheduling of distributed production and assembly has captured much concern.This research s...With the development of economic globalization,distributedmanufacturing is becomingmore andmore prevalent.Recently,integrated scheduling of distributed production and assembly has captured much concern.This research studies a distributed flexible job shop scheduling problem with assembly operations.Firstly,a mixed integer programming model is formulated to minimize the maximum completion time.Secondly,a Q-learning-assisted coevolutionary algorithmis presented to solve themodel:(1)Multiple populations are developed to seek required decisions simultaneously;(2)An encoding and decoding method based on problem features is applied to represent individuals;(3)A hybrid approach of heuristic rules and random methods is employed to acquire a high-quality population;(4)Three evolutionary strategies having crossover and mutation methods are adopted to enhance exploration capabilities;(5)Three neighborhood structures based on problem features are constructed,and a Q-learning-based iterative local search method is devised to improve exploitation abilities.The Q-learning approach is applied to intelligently select better neighborhood structures.Finally,a group of instances is constructed to perform comparison experiments.The effectiveness of the Q-learning approach is verified by comparing the developed algorithm with its variant without the Q-learning method.Three renowned meta-heuristic algorithms are used in comparison with the developed algorithm.The comparison results demonstrate that the designed method exhibits better performance in coping with the formulated problem.展开更多
Due to the NP-hardness of the two-sided assembly line balancing （TALB） problem, multiple constraints existing in real applications are less studied, especially when one task is involved with several constraints. In ...Due to the NP-hardness of the two-sided assembly line balancing （TALB） problem, multiple constraints existing in real applications are less studied, especially when one task is involved with several constraints. In this paper, an effective hybrid algorithm is proposed to address the TALB problem with multiple constraints （TALB-MC）. Considering the discrete attribute of TALB-MC and the continuous attribute of the standard teaching-learning-based optimization （TLBO） algorithm, the random-keys method is hired in task permutation representation, for the purpose of bridging the gap between them. Subsequently, a special mechanism for handling multiple constraints is developed. In the mechanism, the directions constraint of each task is ensured by the direction check and adjustment. The zoning constraints and the synchronism constraints are satisfied by teasing out the hidden correlations among constraints. The positional constraint is allowed to be violated to some extent in decoding and punished in cost fimction. Finally, with the TLBO seeking for the global optimum, the variable neighborhood search （VNS） is further hybridized to extend the local search space. The experimental results show that the proposed hybrid algorithm outperforms the late acceptance hill-climbing algorithm （LAHC） for TALB-MC in most cases, especially for large-size problems with multiple constraints, and demonstrates well balance between the exploration and the exploitation. This research proposes an effective and efficient algorithm for solving TALB-MC problem by hybridizing the TLBO and VNS.展开更多
There are many welding fixture layout design problems of flexible parts inbody-in-white assembly process, which directly cause body assemble variation. The fixture layoutdesign quality is mainly influenced by the posi...There are many welding fixture layout design problems of flexible parts inbody-in-white assembly process, which directly cause body assemble variation. The fixture layoutdesign quality is mainly influenced by the position and quantity of fixture locators and clamps. Ageneral analysis model of flexible assembles deformation caused by fixture is set up based on'N-2-l' locating principle, in which the locator and damper are treated as the same fixture layoutelements. An analysis model for the flexible part deformation in fixturing is set up in order toobtain the optimization object function and constraints accordingly. The final fixture elementlayout could be obtained through global optimal research by using improved genetic algorithm, whicheffectively decreases fixture elements layout influence on flexible assembles deformation.展开更多
In a manufacturing industry, mixed model assembly line(MMAL) is preferred in order to meet the variety in product demand. MMAL balancing helps in assembling products with similar characteristics in a random fashion. T...In a manufacturing industry, mixed model assembly line(MMAL) is preferred in order to meet the variety in product demand. MMAL balancing helps in assembling products with similar characteristics in a random fashion. The objective of this work aims in reducing the number of workstations, work load index between stations and within each station. As manual contribution of workers in final assembly line is more, ergonomics is taken as an additional objective function. Ergonomic risk level of a workstation is evaluated using a parameter called accumulated risk posture(ARP), which is calculated using rapid upper limb assessment(RULA) check sheet. This work is based on the case study of an MMAL problem in Rane(Madras) Ltd.(India), in which a problem based genetic algorithm(GA) has been proposed to minimize the mentioned objectives. The working of the genetic operators such as selection, crossover and mutation has been modified with respect to the addressed MMAL problem. The results show that there is a significant impact over productivity and the process time of the final assembled product, i.e., the rate of production is increased by 39.5% and the assembly time for one particular model is reduced to 13 min from existing 18 min. Also, the space required using the proposed assembly line is only 200 m2 against existing 350 m2. Further, the algorithm helps in reducing workers fatigue(i.e., ergonomic friendly).展开更多
The assembly process of aerospace products such as satellites and rockets has the characteristics of single-or small-batch production,a long development period,high reliability,and frequent disturbances.How to predict...The assembly process of aerospace products such as satellites and rockets has the characteristics of single-or small-batch production,a long development period,high reliability,and frequent disturbances.How to predict and avoid quality abnormalities,quickly locate their causes,and improve product assembly quality and efficiency are urgent engineering issues.As the core technology to realize the integration of virtual and physical space,digital twin(DT)technology can make full use of the low cost,high efficiency,and predictable advantages of digital space to provide a feasible solution to such problems.Hence,a quality management method for the assembly process of aerospace products based on DT is proposed.Given that traditional quality control methods for the assembly process of aerospace products are mostly post-inspection,the Grey-Markov model and T-K control chart are used with a small sample of assembly quality data to predict the value of quality data and the status of an assembly system.The Apriori algorithm is applied to mine the strong association rules related to quality data anomalies and uncontrolled assembly systems so as to solve the issue that the causes of abnormal quality are complicated and difficult to trace.The implementation of the proposed approach is described,taking the collected centroid data of an aerospace product’s cabin,one of the key quality data in the assembly process of aerospace products,as an example.A DT-based quality management system for the assembly process of aerospace products is developed,which can effectively improve the efficiency of quality management for the assembly process of aerospace products and reduce quality abnormalities.展开更多
Shuffled frog leaping algorithm( SFLA) was used to solve multi-objective sequencing problem of mixed model assembly line( MMAL). Local convergence can be avoided and optimal solution can be obtained to a certain exten...Shuffled frog leaping algorithm( SFLA) was used to solve multi-objective sequencing problem of mixed model assembly line( MMAL). Local convergence can be avoided and optimal solution can be obtained to a certain extent. However,the multi-objective sequencing problem of MMAL is an non-deterministic polynomial hard( NP-hard) problem and the shortcomings are slow convergence rate and low precision. To solve the shortcomings for optimization objectives of minimizing total utility time and keeping average consumption rate of parts, a chaos differential evolution SFLA( CDESFLA) is proposed in this study. Because SFLA is easy to fall into local optimum,the evolution operator of differential evolution algorithms is introduced in SFLA as a local search strategy,and differential mutation operator is introduced in chaotic sequence to prevent premature convergence. The examples show that the proposed CDESFLA is better for convergence accuracy than SFLA,genetic algorithm( GA) and particle swarm optimization( PSO)展开更多
The growing global competition compels manufacturing organizations to engage themselves in all productivity improvement activities. In this direction, the consideration of mixed-model assembly line balancing problem a...The growing global competition compels manufacturing organizations to engage themselves in all productivity improvement activities. In this direction, the consideration of mixed-model assembly line balancing problem and implementing in industries plays a major role in improving organizational productivity. In this paper, the mixed model assembly line balancing problem with deterministic task times is considered. The authors made an attempt to develop a genetic algorithm for realistic design of the mixed-model assembly line balancing problem. The design is made using the originnal task times of the models, which is a realistic approach. Then, it is compared with the generally perceived design of the mixed-model assembly line balancing problem.展开更多
The finite element(FE)-based simulation of welding characteristics was carried out to explore the relationship among welding assembly properties for the parallel T-shaped thin-walled parts of an antenna structure.The ...The finite element(FE)-based simulation of welding characteristics was carried out to explore the relationship among welding assembly properties for the parallel T-shaped thin-walled parts of an antenna structure.The effects of welding direction,clamping,fixture release time,fixed constraints,and welding sequences on these properties were analyzed,and the mapping relationship among welding characteristics was thoroughly examined.Different machine learning algorithms,including the generalized regression neural network(GRNN),wavelet neural network(WNN),and fuzzy neural network(FNN),are used to predict the multiple welding properties of thin-walled parts to mirror their variation trend and verify the correctness of the mapping relationship.Compared with those from GRNN and WNN,the maximum mean relative errors for the predicted values of deformation,temperature,and residual stress with FNN were less than 4.8%,1.4%,and 4.4%,respectively.These results indicate that FNN generated the best predicted welding characteristics.Analysis under various welding conditions also shows a mapping relationship among welding deformation,temperature,and residual stress over a period of time.This finding further provides a paramount basis for the control of welding assembly errors of an antenna structure in the future.展开更多
In this paper an assembly sequence planning model inspired by natural immune and genetic algorithm (ASPIG) based on the part degrees of freedom matrix (PDFM) is proposed, and a proto system — DSFAS based on the ASPIG...In this paper an assembly sequence planning model inspired by natural immune and genetic algorithm (ASPIG) based on the part degrees of freedom matrix (PDFM) is proposed, and a proto system — DSFAS based on the ASPIG is introduced to solve assembly sequence problem. The concept and generation of PDFM and DSFAS are also discussed. DSFAS can prevent premature convergence, and promote population diversity, and can accelerate the learning and convergence speed in behavior evolution problem.展开更多
Aiming at assembly line balancing problem,a double chromosome genetic algorithm(DCGA)is proposed to avoid trapping in local optimum,which is a disadvantage of standard genetic algorithm(SGA).In this algorithm,there ar...Aiming at assembly line balancing problem,a double chromosome genetic algorithm(DCGA)is proposed to avoid trapping in local optimum,which is a disadvantage of standard genetic algorithm(SGA).In this algorithm,there are two chromosomes of each individual,and the better one,regarded as dominant chromosome,determines the fitness.Dominant chromosome keeps excellent gene segments to speed up the convergence,and recessive chromosome maintains population diversity to get better global search ability to avoid local optimal solution.When the amounts of chromosomes are equal,the population size of DCGA is half that of SGA,which significantly reduces evolutionary time.Finally,the effectiveness is verified by experiments.展开更多
A new way to solve the scheduling problem ofgarment assembly line based on genetic algorithmwas proposed. The chromosome was decoded usingtask precedence relation and after the operation ofreproduction, crossover and ...A new way to solve the scheduling problem ofgarment assembly line based on genetic algorithmwas proposed. The chromosome was decoded usingtask precedence relation and after the operation ofreproduction, crossover and mutation, the globaloptimal result can be obtained. Fitness function wasrepresented by smoothness Index ( SI ). Thesimulation shows that the method proposed in thispaper is better than the conventional way and theoptimized solution can be got in this way.展开更多
Numerous clothing enterprises in the market have a relatively low efficiency of assembly line planning due to insufficient optimization of bottleneck stations.As a result,the production efficiency of the enterprise is...Numerous clothing enterprises in the market have a relatively low efficiency of assembly line planning due to insufficient optimization of bottleneck stations.As a result,the production efficiency of the enterprise is not high,and the production organization is not up to expectations.Aiming at the problem of flexible process route planning in garment workshops,a multi-object genetic algorithm is proposed to solve the assembly line bal-ance optimization problem and minimize the machine adjustment path.The encoding method adopts the object-oriented path representation method,and the initial population is generated by random topology sorting based on an in-degree selection mechanism.The multi-object genetic algorithm improves the mutation and crossover operations according to the characteristics of the clothing process to avoid the generation of invalid offspring.In the iterative process,the bottleneck station is optimized by reasonable process splitting,and process allocation conforms to the strict limit of the station on the number of machines in order to improve the compilation efficiency.The effectiveness and feasibility of the multi-object genetic algorithm are proven by the analysis of clothing cases.Compared with the artificial allocation process,the compilation efficiency of MOGA is increased by more than 15%and completes the optimization of the minimum machine adjustment path.The results are in line with the expected optimization effect.展开更多
This paper proposes a heuristic algorithm, called list-based squeezing branch and bound algorithm, for solving a machine-fixed, machining-assembly flowshop scheduling problem to minimize makespan. The machine-fixed, m...This paper proposes a heuristic algorithm, called list-based squeezing branch and bound algorithm, for solving a machine-fixed, machining-assembly flowshop scheduling problem to minimize makespan. The machine-fixed, machining-assembly flowshop consists of some parallel two-machine flow lines at a machining stage and one robot at an assembly stage. Since an optimal schedule for this problem is not always a permutation schedule, the proposed algorithm first finds a promising permutation schedule, and then searches better non-permutation schedules near the promising permutation schedule in an enumerative manner by elaborating a branching procedure in a branch and bound algorithm. The results of numerical experiments show that the proposed algorithm can efficiently provide an optimal or a near-optimal schedule with high accuracy such as mean relative error being less than 0.2% and the maximum relative error being at most 3%.展开更多
A balancing problem for a mixed model assembly line with uncertain task processmg Ume anO daily model mixed changes is considered, and the objective is to minimize the work variances between stations in the line. For ...A balancing problem for a mixed model assembly line with uncertain task processmg Ume anO daily model mixed changes is considered, and the objective is to minimize the work variances between stations in the line. For the balancing problem for the scenario-based robust assembly line with a finitely large number of potential scenarios, the direct solution methodology considering all potential scenarios is quite time-consuming. A scenario relaxation algorithm that embeds genetic al- gorithm is developed. This new algorithm guarantees termination at an optimal robust solution with relatively short running time, and makes it possible to solve robust problems with large quantities of potential scenarios. Extensive computational results are reported to show the efficiency and effectiveness of the proposed algorithm.展开更多
An assembly type flowshop scheduling problem with minimizing makespan is considered in this paper. The problem of scheduling for minimizing makespan is first addressed, and then a new heuristic algorithm is proposed ...An assembly type flowshop scheduling problem with minimizing makespan is considered in this paper. The problem of scheduling for minimizing makespan is first addressed, and then a new heuristic algorithm is proposed for it.展开更多
This paper reports on the implementation of efficient burst assembly algorithms and traffic prediction. The ultimate goal is to propose a new burst assembly algorithm which is based on time-burst length （hybrid） thr...This paper reports on the implementation of efficient burst assembly algorithms and traffic prediction. The ultimate goal is to propose a new burst assembly algorithm which is based on time-burst length （hybrid） threshold with traffic prediction to reduce burst assembly delay in OBS （Optical Burst Switching） networks. Research has shown that traffic always change from time to time, hence, any measure that is put in place should be able to adapt to such changes. With our implemented burst assembly algorithm, the traffic rate is predicted and the predicted rate is used to dynamically adjust the burst assembly length. This work further investigates the impact of the proposed algorithm on traffic self similarity.展开更多
The flexible job shop scheduling problem(FJSP)is commonly encountered in practical manufacturing environments.A product is typically built by assembling multiple jobs during actual manufacturing.AGVs are normally used...The flexible job shop scheduling problem(FJSP)is commonly encountered in practical manufacturing environments.A product is typically built by assembling multiple jobs during actual manufacturing.AGVs are normally used to transport the jobs from the processing shop to the assembly shop,where they are assembled.Therefore,studying the integrated scheduling problem with its processing,transportation,and assembly stages is extremely beneficial and significant.This research studies the three-stage flexible job shop scheduling problem with assembly and AGV transportation(FJSP-T-A),which includes processing jobs,transporting them via AGVs,and assembling them.A mixed integer linear programming(MILP)model is established to obtain optimal solutions.As the MILP model is challenging for solving large-scale problems,a novel co-evolutionary algorithm(NCEA)with two different decoding methods is proposed.In NCEA,a restart operation is developed to improve the diversity of the population,and a multiple crossover strategy is designed to improve the quality of individuals.The validity of the MILP model is proven by analyzing its complexity.The effectiveness of the restart operator,multiple crossovers,and the proposed algorithm is demonstrated by calculating and analyzing the RPI values of each algorithm's results within the time limit and performing a paired t-test on the average values of each algorithm at the 95%confidence level.This paper studies FJSP-T-A by minimizing the makespan for the first time,and presents a MILP model and an NCEA with two different decoding methods.展开更多
Using group and subassembly cluster methods, the hierarchical structure of a product is ?generated automatically, which largely reduces the complexity of planning. Based on genetic algorithm, the optimal of assembly s...Using group and subassembly cluster methods, the hierarchical structure of a product is ?generated automatically, which largely reduces the complexity of planning. Based on genetic algorithm, the optimal of assembly sequence of each structure level can be obtained by sequence-by-sequence search. As a result, a better assembly sequence of the product can be generated by combining the assembly sequences of all hierarchical structures, which provides more parallelism and flexibility for assembly operations. An industrial example is solved by this new approach.展开更多
Due to the narrow space and complex structure of spacecraft cabin, the existing asssembly systems can not well suit for the assembly process of cabin products. This paper aims to introduce an assembly auxiliary system...Due to the narrow space and complex structure of spacecraft cabin, the existing asssembly systems can not well suit for the assembly process of cabin products. This paper aims to introduce an assembly auxiliary system for cabin products. A hierarchical-classification method is proposed to re-adjust the initial assembly relationship of cabin into a new hierarchical structure for efficient assembly planning. An improved ant colony algorithm based on three assembly principles is established for searching a optimizational assembly sequence of cabin parts. A mixed reality assembly environment is constructed with enhanced inforamtion to promote interaction efficiency of assembly training and guidance. Based on the machine vision technology, the inspection of left redundant objects and measurement of parts distance in inner cabin are efficiently performed. The proposed system has been applied to the assembly work of a spacecraft cabin with 107 parts, which includes cabin assembly planning, assembly training and assembly quality inspection. The application result indicates that the proposed system can be an effective assistant tool to cabin assembly works and provide an intuitive and real assembly experience for workers. This paper presents an assembly auxiliary system for spacecraft cabin products, which can provide technical support to the spacecraft cabin assembly industry.展开更多
文摘With the development of economic globalization,distributedmanufacturing is becomingmore andmore prevalent.Recently,integrated scheduling of distributed production and assembly has captured much concern.This research studies a distributed flexible job shop scheduling problem with assembly operations.Firstly,a mixed integer programming model is formulated to minimize the maximum completion time.Secondly,a Q-learning-assisted coevolutionary algorithmis presented to solve themodel:(1)Multiple populations are developed to seek required decisions simultaneously;(2)An encoding and decoding method based on problem features is applied to represent individuals;(3)A hybrid approach of heuristic rules and random methods is employed to acquire a high-quality population;(4)Three evolutionary strategies having crossover and mutation methods are adopted to enhance exploration capabilities;(5)Three neighborhood structures based on problem features are constructed,and a Q-learning-based iterative local search method is devised to improve exploitation abilities.The Q-learning approach is applied to intelligently select better neighborhood structures.Finally,a group of instances is constructed to perform comparison experiments.The effectiveness of the Q-learning approach is verified by comparing the developed algorithm with its variant without the Q-learning method.Three renowned meta-heuristic algorithms are used in comparison with the developed algorithm.The comparison results demonstrate that the designed method exhibits better performance in coping with the formulated problem.
基金Supported by National Natural Science Foundation of China(Grant Nos.51275366,50875190,51305311)Specialized Research Fund for the Doctoral Program of Higher Education of China(Grant No.20134219110002)
文摘Due to the NP-hardness of the two-sided assembly line balancing （TALB） problem, multiple constraints existing in real applications are less studied, especially when one task is involved with several constraints. In this paper, an effective hybrid algorithm is proposed to address the TALB problem with multiple constraints （TALB-MC）. Considering the discrete attribute of TALB-MC and the continuous attribute of the standard teaching-learning-based optimization （TLBO） algorithm, the random-keys method is hired in task permutation representation, for the purpose of bridging the gap between them. Subsequently, a special mechanism for handling multiple constraints is developed. In the mechanism, the directions constraint of each task is ensured by the direction check and adjustment. The zoning constraints and the synchronism constraints are satisfied by teasing out the hidden correlations among constraints. The positional constraint is allowed to be violated to some extent in decoding and punished in cost fimction. Finally, with the TLBO seeking for the global optimum, the variable neighborhood search （VNS） is further hybridized to extend the local search space. The experimental results show that the proposed hybrid algorithm outperforms the late acceptance hill-climbing algorithm （LAHC） for TALB-MC in most cases, especially for large-size problems with multiple constraints, and demonstrates well balance between the exploration and the exploitation. This research proposes an effective and efficient algorithm for solving TALB-MC problem by hybridizing the TLBO and VNS.
基金This project is supported by National 863 Plan (No.2001AA411140)National Natural Science Foundation of China (No.50175071).
文摘There are many welding fixture layout design problems of flexible parts inbody-in-white assembly process, which directly cause body assemble variation. The fixture layoutdesign quality is mainly influenced by the position and quantity of fixture locators and clamps. Ageneral analysis model of flexible assembles deformation caused by fixture is set up based on'N-2-l' locating principle, in which the locator and damper are treated as the same fixture layoutelements. An analysis model for the flexible part deformation in fixturing is set up in order toobtain the optimization object function and constraints accordingly. The final fixture elementlayout could be obtained through global optimal research by using improved genetic algorithm, whicheffectively decreases fixture elements layout influence on flexible assembles deformation.
基金support and help of many individuals in the SASTRA University
文摘In a manufacturing industry, mixed model assembly line(MMAL) is preferred in order to meet the variety in product demand. MMAL balancing helps in assembling products with similar characteristics in a random fashion. The objective of this work aims in reducing the number of workstations, work load index between stations and within each station. As manual contribution of workers in final assembly line is more, ergonomics is taken as an additional objective function. Ergonomic risk level of a workstation is evaluated using a parameter called accumulated risk posture(ARP), which is calculated using rapid upper limb assessment(RULA) check sheet. This work is based on the case study of an MMAL problem in Rane(Madras) Ltd.(India), in which a problem based genetic algorithm(GA) has been proposed to minimize the mentioned objectives. The working of the genetic operators such as selection, crossover and mutation has been modified with respect to the addressed MMAL problem. The results show that there is a significant impact over productivity and the process time of the final assembled product, i.e., the rate of production is increased by 39.5% and the assembly time for one particular model is reduced to 13 min from existing 18 min. Also, the space required using the proposed assembly line is only 200 m2 against existing 350 m2. Further, the algorithm helps in reducing workers fatigue(i.e., ergonomic friendly).
基金National Key Research and Development Program of China(Grant No.2020YFB1710300)National Natural Science Foundation of China(Grant No.52005042)+2 种基金National Defense Fundamental Research Foundation of China(Grant No.JCKY2020203B039)Equipment Pre-research Foundation of China(Grant No.80923010101)Beijing Institute of Technology Research Fund Program for Young Scholars.
文摘The assembly process of aerospace products such as satellites and rockets has the characteristics of single-or small-batch production,a long development period,high reliability,and frequent disturbances.How to predict and avoid quality abnormalities,quickly locate their causes,and improve product assembly quality and efficiency are urgent engineering issues.As the core technology to realize the integration of virtual and physical space,digital twin(DT)technology can make full use of the low cost,high efficiency,and predictable advantages of digital space to provide a feasible solution to such problems.Hence,a quality management method for the assembly process of aerospace products based on DT is proposed.Given that traditional quality control methods for the assembly process of aerospace products are mostly post-inspection,the Grey-Markov model and T-K control chart are used with a small sample of assembly quality data to predict the value of quality data and the status of an assembly system.The Apriori algorithm is applied to mine the strong association rules related to quality data anomalies and uncontrolled assembly systems so as to solve the issue that the causes of abnormal quality are complicated and difficult to trace.The implementation of the proposed approach is described,taking the collected centroid data of an aerospace product’s cabin,one of the key quality data in the assembly process of aerospace products,as an example.A DT-based quality management system for the assembly process of aerospace products is developed,which can effectively improve the efficiency of quality management for the assembly process of aerospace products and reduce quality abnormalities.
基金National Natural Science Foundation of China(o.61370037)
文摘Shuffled frog leaping algorithm( SFLA) was used to solve multi-objective sequencing problem of mixed model assembly line( MMAL). Local convergence can be avoided and optimal solution can be obtained to a certain extent. However,the multi-objective sequencing problem of MMAL is an non-deterministic polynomial hard( NP-hard) problem and the shortcomings are slow convergence rate and low precision. To solve the shortcomings for optimization objectives of minimizing total utility time and keeping average consumption rate of parts, a chaos differential evolution SFLA( CDESFLA) is proposed in this study. Because SFLA is easy to fall into local optimum,the evolution operator of differential evolution algorithms is introduced in SFLA as a local search strategy,and differential mutation operator is introduced in chaotic sequence to prevent premature convergence. The examples show that the proposed CDESFLA is better for convergence accuracy than SFLA,genetic algorithm( GA) and particle swarm optimization( PSO)
文摘The growing global competition compels manufacturing organizations to engage themselves in all productivity improvement activities. In this direction, the consideration of mixed-model assembly line balancing problem and implementing in industries plays a major role in improving organizational productivity. In this paper, the mixed model assembly line balancing problem with deterministic task times is considered. The authors made an attempt to develop a genetic algorithm for realistic design of the mixed-model assembly line balancing problem. The design is made using the originnal task times of the models, which is a realistic approach. Then, it is compared with the generally perceived design of the mixed-model assembly line balancing problem.
基金The Natural Science Foundation of Jiangsu Province,China(No.BK20200470)China Postdoctoral Science Foundation(No.2021M691595)Innovation and Entrepreneurship Plan Talent Program of Jiangsu Province(No.AD99002).
文摘The finite element(FE)-based simulation of welding characteristics was carried out to explore the relationship among welding assembly properties for the parallel T-shaped thin-walled parts of an antenna structure.The effects of welding direction,clamping,fixture release time,fixed constraints,and welding sequences on these properties were analyzed,and the mapping relationship among welding characteristics was thoroughly examined.Different machine learning algorithms,including the generalized regression neural network(GRNN),wavelet neural network(WNN),and fuzzy neural network(FNN),are used to predict the multiple welding properties of thin-walled parts to mirror their variation trend and verify the correctness of the mapping relationship.Compared with those from GRNN and WNN,the maximum mean relative errors for the predicted values of deformation,temperature,and residual stress with FNN were less than 4.8%,1.4%,and 4.4%,respectively.These results indicate that FNN generated the best predicted welding characteristics.Analysis under various welding conditions also shows a mapping relationship among welding deformation,temperature,and residual stress over a period of time.This finding further provides a paramount basis for the control of welding assembly errors of an antenna structure in the future.
基金This Research was Supported by Shanghai Natural Science and Technology project(01Zf14004)
文摘In this paper an assembly sequence planning model inspired by natural immune and genetic algorithm (ASPIG) based on the part degrees of freedom matrix (PDFM) is proposed, and a proto system — DSFAS based on the ASPIG is introduced to solve assembly sequence problem. The concept and generation of PDFM and DSFAS are also discussed. DSFAS can prevent premature convergence, and promote population diversity, and can accelerate the learning and convergence speed in behavior evolution problem.
基金Supported by the 12th Five-Year Plan National Pre-research Program of Chinathe Aerospace Science Foundation of China(20111652016)+1 种基金the China Postdoctoral Science Foundation(2012M511748)the Jiangsu Planned Projects for Postdoctoral Research Funds(1102053C)
文摘Aiming at assembly line balancing problem,a double chromosome genetic algorithm(DCGA)is proposed to avoid trapping in local optimum,which is a disadvantage of standard genetic algorithm(SGA).In this algorithm,there are two chromosomes of each individual,and the better one,regarded as dominant chromosome,determines the fitness.Dominant chromosome keeps excellent gene segments to speed up the convergence,and recessive chromosome maintains population diversity to get better global search ability to avoid local optimal solution.When the amounts of chromosomes are equal,the population size of DCGA is half that of SGA,which significantly reduces evolutionary time.Finally,the effectiveness is verified by experiments.
基金Financed by Henan provincial Fund (No. 0324300201)
文摘A new way to solve the scheduling problem ofgarment assembly line based on genetic algorithmwas proposed. The chromosome was decoded usingtask precedence relation and after the operation ofreproduction, crossover and mutation, the globaloptimal result can be obtained. Fitness function wasrepresented by smoothness Index ( SI ). Thesimulation shows that the method proposed in thispaper is better than the conventional way and theoptimized solution can be got in this way.
基金supported by Key R&D project of Zhejiang Province (2018C01005),http://kjt.zj.gov.cn/.
文摘Numerous clothing enterprises in the market have a relatively low efficiency of assembly line planning due to insufficient optimization of bottleneck stations.As a result,the production efficiency of the enterprise is not high,and the production organization is not up to expectations.Aiming at the problem of flexible process route planning in garment workshops,a multi-object genetic algorithm is proposed to solve the assembly line bal-ance optimization problem and minimize the machine adjustment path.The encoding method adopts the object-oriented path representation method,and the initial population is generated by random topology sorting based on an in-degree selection mechanism.The multi-object genetic algorithm improves the mutation and crossover operations according to the characteristics of the clothing process to avoid the generation of invalid offspring.In the iterative process,the bottleneck station is optimized by reasonable process splitting,and process allocation conforms to the strict limit of the station on the number of machines in order to improve the compilation efficiency.The effectiveness and feasibility of the multi-object genetic algorithm are proven by the analysis of clothing cases.Compared with the artificial allocation process,the compilation efficiency of MOGA is increased by more than 15%and completes the optimization of the minimum machine adjustment path.The results are in line with the expected optimization effect.
文摘This paper proposes a heuristic algorithm, called list-based squeezing branch and bound algorithm, for solving a machine-fixed, machining-assembly flowshop scheduling problem to minimize makespan. The machine-fixed, machining-assembly flowshop consists of some parallel two-machine flow lines at a machining stage and one robot at an assembly stage. Since an optimal schedule for this problem is not always a permutation schedule, the proposed algorithm first finds a promising permutation schedule, and then searches better non-permutation schedules near the promising permutation schedule in an enumerative manner by elaborating a branching procedure in a branch and bound algorithm. The results of numerical experiments show that the proposed algorithm can efficiently provide an optimal or a near-optimal schedule with high accuracy such as mean relative error being less than 0.2% and the maximum relative error being at most 3%.
基金Supported by the National High Technology Research and Development Programme of China （No. 2006AA04Z160） and the National Natural Science Foundation of China （ No. 60874066）.
文摘A balancing problem for a mixed model assembly line with uncertain task processmg Ume anO daily model mixed changes is considered, and the objective is to minimize the work variances between stations in the line. For the balancing problem for the scenario-based robust assembly line with a finitely large number of potential scenarios, the direct solution methodology considering all potential scenarios is quite time-consuming. A scenario relaxation algorithm that embeds genetic al- gorithm is developed. This new algorithm guarantees termination at an optimal robust solution with relatively short running time, and makes it possible to solve robust problems with large quantities of potential scenarios. Extensive computational results are reported to show the efficiency and effectiveness of the proposed algorithm.
文摘An assembly type flowshop scheduling problem with minimizing makespan is considered in this paper. The problem of scheduling for minimizing makespan is first addressed, and then a new heuristic algorithm is proposed for it.
文摘This paper reports on the implementation of efficient burst assembly algorithms and traffic prediction. The ultimate goal is to propose a new burst assembly algorithm which is based on time-burst length （hybrid） threshold with traffic prediction to reduce burst assembly delay in OBS （Optical Burst Switching） networks. Research has shown that traffic always change from time to time, hence, any measure that is put in place should be able to adapt to such changes. With our implemented burst assembly algorithm, the traffic rate is predicted and the predicted rate is used to dynamically adjust the burst assembly length. This work further investigates the impact of the proposed algorithm on traffic self similarity.
基金Supported by National Natural Science Foundation of China(Grant Nos.52205529 and 62303204)the Youth Innovation Team Program of Shandong Higher Education Institution(Grant No.2023KJ206)the Guangyue Youth Scholar Innovation Talent Program support received from Liaocheng University(Grant No.LCUGYTD2022-03)。
文摘The flexible job shop scheduling problem(FJSP)is commonly encountered in practical manufacturing environments.A product is typically built by assembling multiple jobs during actual manufacturing.AGVs are normally used to transport the jobs from the processing shop to the assembly shop,where they are assembled.Therefore,studying the integrated scheduling problem with its processing,transportation,and assembly stages is extremely beneficial and significant.This research studies the three-stage flexible job shop scheduling problem with assembly and AGV transportation(FJSP-T-A),which includes processing jobs,transporting them via AGVs,and assembling them.A mixed integer linear programming(MILP)model is established to obtain optimal solutions.As the MILP model is challenging for solving large-scale problems,a novel co-evolutionary algorithm(NCEA)with two different decoding methods is proposed.In NCEA,a restart operation is developed to improve the diversity of the population,and a multiple crossover strategy is designed to improve the quality of individuals.The validity of the MILP model is proven by analyzing its complexity.The effectiveness of the restart operator,multiple crossovers,and the proposed algorithm is demonstrated by calculating and analyzing the RPI values of each algorithm's results within the time limit and performing a paired t-test on the average values of each algorithm at the 95%confidence level.This paper studies FJSP-T-A by minimizing the makespan for the first time,and presents a MILP model and an NCEA with two different decoding methods.
基金the Natural Science Foundation of China (59990470, 59725514, 59985004), andRobotics Laboratory, Chinese Academy of Sciences fo
文摘Using group and subassembly cluster methods, the hierarchical structure of a product is ?generated automatically, which largely reduces the complexity of planning. Based on genetic algorithm, the optimal of assembly sequence of each structure level can be obtained by sequence-by-sequence search. As a result, a better assembly sequence of the product can be generated by combining the assembly sequences of all hierarchical structures, which provides more parallelism and flexibility for assembly operations. An industrial example is solved by this new approach.
基金Supported by National Basic Research Project of China for the 12th Five-year Plan
文摘Due to the narrow space and complex structure of spacecraft cabin, the existing asssembly systems can not well suit for the assembly process of cabin products. This paper aims to introduce an assembly auxiliary system for cabin products. A hierarchical-classification method is proposed to re-adjust the initial assembly relationship of cabin into a new hierarchical structure for efficient assembly planning. An improved ant colony algorithm based on three assembly principles is established for searching a optimizational assembly sequence of cabin parts. A mixed reality assembly environment is constructed with enhanced inforamtion to promote interaction efficiency of assembly training and guidance. Based on the machine vision technology, the inspection of left redundant objects and measurement of parts distance in inner cabin are efficiently performed. The proposed system has been applied to the assembly work of a spacecraft cabin with 107 parts, which includes cabin assembly planning, assembly training and assembly quality inspection. The application result indicates that the proposed system can be an effective assistant tool to cabin assembly works and provide an intuitive and real assembly experience for workers. This paper presents an assembly auxiliary system for spacecraft cabin products, which can provide technical support to the spacecraft cabin assembly industry.
