Carbonated silicate melts transport oxidized carbon from the deep to shallow mantle,and thus play an important role in the deep carbon cycle.However,it is unclear how carbonated silicate melts are formed.Here,we repor...Carbonated silicate melts transport oxidized carbon from the deep to shallow mantle,and thus play an important role in the deep carbon cycle.However,it is unclear how carbonated silicate melts are formed.Here,we report whole-rock major and trace element,and Mg-Zn-Fe isotope,and in situ olivine and clinopyroxene Mg isotope data for peridotites and pyroxenites in Cenozoic alkaline basalts from Shulan and Yitong,Northeast China,to reveal the formation mechanisms of carbonated silicate melts.As residues of the primitive mantle,most of the Shulan and Yitong(spinel)harzburgite and lherzolite have relatively lower δ26Mg and higher δ66Zn than the mantle values,and show LREE-enriched patterns.These features indicate that these peridotites have been modified by carbonated silicate melt,transforming them into carbonated peridotites.The Shulan websterites exhibit metasomatic textures,and most of their whole-rock and in situ δ26Mg values are lower than the mantle values,which also supports the presence of a carbonated lithospheric mantle.The Yitong cumulate orthopyroxenites,representing silica-rich melts,have lower δ26Mg and higher δ66Zn values than mantle peridotites,implying that recycled carbonate has been involved in these silica-rich melts.The Yitong cumulate wehrlites and(olivine)websterites display major element compositions similar to those of carbonated peridotite melts,coupled with low whole-rock and clinopyroxene δ26Mg values,high δ66Zn and δ57Fe values,indicating the occurrence of carbonated silicate melts.The transition from orthopyroxenites to(olivine)websterites is marked by the decreasing of their whole-rock δ26Mg,δ57Fe values and Zn/Fe ratios and increasing of their δ66Zn values,along with decreasing of their crystallization temperatures,suggesting that silica-rich melts were gradually transformed into carbonated silicate melts via continuous interaction with carbonated peridotite.Our findings demonstrate that silica-rich melts from the stagnant slab can extract carbon from pre-existing carbonated mantle within the big mantle wedge.展开更多
To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the...To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the alloy across different planes were investigated.The anisotropy of SLM-fabricated Ti-6Al-4V alloys was analyzed,and the electron backscatter diffraction technique was used to investigate the influence of different grain types and orientations on the stress-strain distribution at various scales.Results reveal that in room-temperature compression tests at a strain rate of 10^(-3) s^(-1),both the compressive yield strength and microhardness vary along the deposition direction,indicating a certain degree of mechanical property anisotropy.The alloy exhibits a columnar microstructure;along the deposition direction,the grains appear equiaxed,and they have internal hexagonal close-packed(hcp)α/α'martensitic structure.α'phase has a preferential orientation approximately along the<0001>direction.Anisotropy arises from the high aspect ratio of columnar grains,along with the weak texture of the microstructure and low symmetry of the hcp crystal structure.展开更多
The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solutio...The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.展开更多
Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the deve...Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the development of melt crystallization is hampered by lacking solid–liquid equilibrium (SLE) data for some isomers.Therefore,the SLE data of both binary and ternary mixtures of 2,3-dimethylphenol (2,3-DMP),3,5-dimethylphenol (3,5-DMP),and 3,4-dimethylphenol (3,4-DMP) were determined by using differential scanning calorimetry in this work.Additionally,crystallographic analysis was conducted to investigate the thermodynamic characteristics of these mixtures.The experimental results indicated that all the systems investigated in this research exhibited eutectic behavior.The experimentally obtained SLE data were well correlated with the Wilson and non-random two-liquid models.The excess thermodynamic functions were calculated to analyze the types and intensities of the molecular interactions occurring in the mixtures.Furthermore,this study developed a model for the correlation between the theoretical crystallization yield and the actual cooling yield and final yield in melt crystallization.This study has furnished reliable data essential for developing and optimizing the melt crystallization process of mixtures of 2,3-DMP,3,5-DMP,and 3,4-DMP.展开更多
Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical...Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical properties under specific conditions.However,the intrinsic influence mechanism of microstructure formation under non-equilibrium solidification conditions in SLM processes has not been clearly revealed.In the present work,the influence of Al concentration and process parameters on the microstructure forming mechanism of Al_(x)CoCrFeNi HEAs prepared by SLM is investigated by molecular dynamics simulation method.The simulation results show that the difference in Al content significantly affects the microstructure formation of HEAs,including the growth rate and morphology of columnar crystals,stress distribution at grain boundaries,and defect structure.In addition,the results show that increasing the substrate temperature improves the solidification formability,reduces microstructural defects,and helps reduce residual stress in Al_(x)CoCrFeNi HEAs.By analyzing the influence of heat and solute flow in the molten pool on the growth of columnar crystals,it is found that spatial fluctuations in Al concentration during the non-equilibrium solidification process inhibit the high cooling rates induced by steep temperature gradients.These findings promote the understanding of the forming mechanism of microstructure in HEAs prepared by SLM and provide theoretical guidance for designing high-performance SLM-fabricated HEAs.展开更多
The melting process of a phase change material(PCM) inside a capsule can be promising in the thermal management of spacecraft. Such spacecraft operate under various gravity conditions, but previous studies have mostly...The melting process of a phase change material(PCM) inside a capsule can be promising in the thermal management of spacecraft. Such spacecraft operate under various gravity conditions, but previous studies have mostly considered the influence of gravity conditions on the constrained melting process of a PCM and not on its unconstrained melting process. In this study, a numerical model was constructed to comprehensively analyze the constrained and unconstrained melting processes of a PCM inside a spherical capsule under low-gravity conditions. After validation, the model was then applied to investigating the effects of low-gravity conditions on the evolution of velocity, temperature, melt layer thickness, heat transfer, liquid fraction, and total melting time. For the unconstrained melting process, low-gravity conditions weaken buoyancy-driven natural convection and slow down the solid PCM downward trend, thereby limiting the melting rate. In addition, the melt layer thickness does not increase linearly with decreasing gravity. Specifically, the increase in melt layer thickness is smaller by about 1.06 mm when the gravity drops from 0.4g to 0.2g compared to when it drops from 0.2g to 0.1g. The local heat flux in the contact melting area gradually decreases with the reduction of gravity during the unconstrained melting process. During the constrained melting process, notable oscillations in the local heat flux were observed. Decreasing the gravity from g to 0g increased the total melting times of the constrained and unconstrained melting processes by 417% and 621%, respectively.展开更多
ABSTRACT Melt electrowriting(MEW)enables the precise deposition of polymeric fibers at micro-/nanoscale,allowing for the fabrication of 3D biomimetic scaffolds.By incorporating stimuli-responsive polymers and/or funct...ABSTRACT Melt electrowriting(MEW)enables the precise deposition of polymeric fibers at micro-/nanoscale,allowing for the fabrication of 3D biomimetic scaffolds.By incorporating stimuli-responsive polymers and/or functional fillers,MEW-based 4D printing creates scaffolds capable of undergoing controlled,reversible shape transformations in response to external stimuli over time.These dynamic 4D scaffolds can be tailored for minimally invasive delivery,remote actuation,and real-time responsiveness to physiological environments,making them highly relevant for biomedical applications.This review systematically elucidates the principles of MEW-based 4D printing,including material considerations,actuation methods,and structure design strategies,along with shape programming and morphing mechanisms.The versatility of MEW for rational fabrication of biomimetic scaffolds is firstly introduced.Subsequently,the critical elements underpinning MEW-based 4D printing process are overviewed,including an analysis of stimuli-responsive materials compatible with MEW,an evaluation of applicable external stimuli,and a discussion on the advancements in design strategies for 4D scaffolds.Recent progress of MEW 4D scaffolds for applications in tissue engineering,biomedical implants,and drug delivery systems are highlighted.Finally,key challenges and perspectives toward material innovation,fabrication optimization,and actuation control are discussed.This review aims to provide valuable insights for design and creation of multifunctional biomimetic dynamic scaffolds by MEW-based 4D printing.展开更多
This study reports the fabrication of polypropylene(PP)-based microfiber webs(<1µm) using a hybrid melt electrospinning/blown process with the aim of establishing a scalable and solvent-free platform for advan...This study reports the fabrication of polypropylene(PP)-based microfiber webs(<1µm) using a hybrid melt electrospinning/blown process with the aim of establishing a scalable and solvent-free platform for advanced lithium-ion battery separators. The primary objective was to address the inherent limitations of conventional melt electrospinning particularly the difficulty of achieving fiber thinning due to the high viscosity of polymer melts by incorporating auxiliary hot air flow and reducing the nozzle diameter from 1.0mm to 0.3mm. This modified configuration enables enhanced jet elongation and fiber diameter control under processing conditions relevant to industrial applications. The effects of nozzle temperature, hot air temperature, and applied voltage on fiber formation and jet behavior were systematically examined using highspeed charge-coupled device(CCD) imaging techniques. The results demonstrated that increasing both the hot air temperature and applied voltage significantly improved fiber thinning and uniformity, yielding an average fiber diameter of approximately 0.86µm without evidence of thermal degradation. In contrast, elevated nozzle temperatures, while enhancing melt flowability, resulted in increased discharge rates and hindered fiber refinement when applied alone. These findings identify hot-air temperature as the most robust and controllable parameter for producing submicron fibers while maintaining the polymer integrity. Although the present study primarily focuses on morphological optimization and jet dynamics, future research will investigate the functional performance of fabricated microfiber webs as battery separators. Overall, the proposed hybrid process offers a technically feasible and environmentally sustainable route for the continuous production of fine PP-based fibers tailored for high-performance energy-storage applications.展开更多
In order to increase the sustainability of future lunar missions,techniques for in-situ resource utilization(ISRU)must be developed.In this context,the local melting of lunar dust(regolith)by laser radiation for the p...In order to increase the sustainability of future lunar missions,techniques for in-situ resource utilization(ISRU)must be developed.In this context,the local melting of lunar dust(regolith)by laser radiation for the production of parts and larger structures was investigated in detail.With different experimental setups in normal and microgravity,laser spots with diameters from 5 mm to 100 mm were realized to melt the regolith simulant EAC-1A and an 80%/20%mixture of TUBS-T and TUBS-M,which are used as a substitute for the actual lunar soil.In the experiments performed,the critical parameters are the size of the laser spot,the velocity of the laser spot on the surface of the powder bed,the gravity and the wettability of the powder bed by the melt.The stability of the melt pool as a function of these parameters was investigated and it was found that the formation of a stable melt pool is determined by gravity for large melt pool sizes in the range of 50 mm and by surface tension for small melt pool sizes in the range of a few mm.展开更多
The kinetic properties of Mg alloy melts are crucial for determining the forming quality of castings,as they directly affect crystal nucleation and dendritic growth.However,accurately assessing the kinetic properties ...The kinetic properties of Mg alloy melts are crucial for determining the forming quality of castings,as they directly affect crystal nucleation and dendritic growth.However,accurately assessing the kinetic properties of molten Mg alloys remains challenging due to the difficulties in experimentally character-izing the high-temperature melts.Herein,we propose that molecular dynamics(MD)simulations driven by deep learning based interatomic potentials(DPs),referred to as DPMD,are a promising strategy to tackle this challenge.We develop MgAl-DP,MgSi-DP,MgCa-DP,and MgZn-DP to assess the kinetic prop-erties of Mg-Al,Mg-Si,Mg-Ca,and Mg-Zn alloy melts.The reliability of our DPs is rigorously evaluated by comparing the DPMD results with those from ab initio MD(AIMD)simulations,as well as available ex-perimental results.Our theoretically evaluated viscosity of Mg-Al melts shows excellent agreement with experimental results over a wide temperature range.Additionally,we found that the solute elements Ca and Zn exhibit sluggish kinetics in the studied melts,which supporting the promising glass-forming abil-ity of the Mg-Zn-Ca alloy system.The computational efficiency of DPMD simulations is several orders of magnitude higher than that of AIMD simulations,while maintaining ab initio-level accuracy.This makes DPMD a highly feasible protocol for building a comprehensive and reliable database of kinetic properties of Mg alloy melts.展开更多
The utilization of metallized pellets in electric arc furnace represents a pivotal strategy for the iron and steel industry to attain a green transformation.However,their low melting rate limits their application,maki...The utilization of metallized pellets in electric arc furnace represents a pivotal strategy for the iron and steel industry to attain a green transformation.However,their low melting rate limits their application,making it essential to understand the melting characteristics of metallized pellet and the factors that influence their melting rate.A model of isolated metallized pellet in slag-iron bath was established and verified by published experimental data.In the molten pool formed by the melting of metallized pellet,the melting process of isolated metallized pellet can be divided into three stages:the frozen shell formation stage,the frozen shell remelting stage,and the metallized pellet parent melting stage.In addition,increasing the preheating temperature of the metallized pellet and the temperature of slag-iron bath,along with reducing size and slag content of metallized pellet,can enhance the melting efficiency.The simulation results indicate that increasing the preheating temperature of the metallized pellet to 1300 K can shorten the melting time by 74.83%;increasing the temperature of slag-iron bath to 1923 K can shorten the melting time by 21.52%;reducing the size of the metallized pellet to 15 mm can shorten the melting time by 41.21%;reducing the slag content of the metallized pellet to 30%can shorten the melting time by 22.79%.展开更多
To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by...To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by laser melting deposition (LMD) via the in-situ reaction between B_(4)C reinforcement and molten TC4 alloy. The effect of B_(4)C content (0, 0.5, 1.5, wt%) on the microstructure and room/high-temperature corrosion behaviour of the composites was investigated. Microstructural analysis revealed that the microstructure of the composites was significantly influenced by the B_(4)C content. The composite containing 0.5 wt% B_(4)C exhibited an optimal microstructure characterized by refined grains, equiaxed α-Ti transformed from lath-shaped α-Ti, well-distributed (TiB+TiC) phases with a proper amount and reduced pore/dislocation defects. This composite also demonstrated the best corrosion resistance at both room temperature (25 ℃) and high temperature (800 ℃), which was primarily attributed to its comprehensive advantages including a favorable microstructure, a uniform dispersion of thermally stable (TiB+TiC) phases and a stable passivation film.展开更多
A key component of future lunar missions is the concept of in-situ resource utilization(ISRU),which involves the use of local resources to support human missions and reduce dependence on Earth-based supplies.This pape...A key component of future lunar missions is the concept of in-situ resource utilization(ISRU),which involves the use of local resources to support human missions and reduce dependence on Earth-based supplies.This paper investigates the thermal processing capability of lunar regolith without the addition of binders,with a focus on large-scale applications for the construction of lunar habitats and infrastructure.The study used a simulant of lunar regolith found on the Schr?dinger Basin in the South Pole region.This regolith simulant consists of20 wt%basalt and 80 wt%anorthosite.Experiments were conducted using a high power CO_(2)laser to sinter and melt the regolith in a 80 mm diameter laser spot to evaluate the effectiveness of direct large area thermal processing.Results indicated that sintering begins at approximately 1180℃and reaches full melt at temperatures above 1360℃.Sintering experiments with this material revealed the formation of dense samples up to 11 mm thick,while melting experiments successfully produced larger samples by overlapping molten layers and additive manufacturing up to 50 mm thick.The energy efficiency of the sintering and melting processes was compared.The melting process was about 10 times more energy efficient than sintering in terms of material consolidation,demonstrating the promising potential of laser melting technologies of anorthosite-rich regolith for the production of structural elements.展开更多
Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Bori...Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Boriding process is one of the ways to modify and increase the surface properties.The aim of this study is to predict and understand the growth kinetic of iron boride layers on AM 316 L SS.In this study,the growth kinetic mechanism was evaluated for AM 316 L SS.Pack boriding was applied at 850,900 and 950℃,each for 2,4 and 6 h.The thickness of the boride layers ranged from(1.8±0.3)μm to(27.7±2.2)μm.A diffusion model based on error function solutions in Fick’s second law was proposed to quantitatively predict and elucidate the growth rate of FeB and Fe_(2)B phase layers.The activation energy(Q)values for boron diffusion in FeB layer,Fe_(2)B layer,and dual FeB+Fe_(2)B layer were found to be 256.56,161.61 and 209.014 kJ/mol,respectively,which were higher than the conventional 316 L SS.The findings might provide and open new directions and approaches for applications of additively manufactured steels.展开更多
To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced materi...To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.展开更多
Austenitic stainless steel(ASS)is a common material used in high-pressure hydrogen systems.Prolonged exposure to high-pressure hydrogen can cause hydrogen embrittlement(HE),raising significant safety concerns.Selectiv...Austenitic stainless steel(ASS)is a common material used in high-pressure hydrogen systems.Prolonged exposure to high-pressure hydrogen can cause hydrogen embrittlement(HE),raising significant safety concerns.Selective Laser Melting(SLM),known for its high precision,is a promising additive manufacturing technology that has been widely adopted across various industries.Studies have reported that under certain SLM manufacturing conditions and process parameters,the HE resistance of SLM ASS is significantly better than that of conventionally manufactured(CM)ASS,showing great potential for application in high-pressure hydrogen systems.Thus,studying the HE of SLM ASS is crucial for further improving the safety of high-pressure hydrogen systems.This paper provides an overview of the SLM process,reviews the mechanisms of HE and their synergistic effects,and analyzes the HE characteristics of SLM ASS.Additionally,it examines the influence of unique microstructures and SLM process variables on HE of SLM ASS and offers recommendations for future research to enhance the safety of high-pressure hydrogen systems.展开更多
Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the ...Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the viscosity of the melted pitch and the poor mechanical properties of pitch fibers,it is difficult to reduce the fiber diameter when using continuous spinning.We used the Mathworks Matlab software to optimize the mesophase pitch melt spinning model and to simulate the effects of spinning temperature,mass flow rate,winder speed,and quenching air temperature near the spinneret on the maximum shear rate during drawing.Simulation results demonstrate that applying gradient cooling to the melt upon exiting the spinneret significantly reduces the maximum shear rate and extends the drawing zone,thereby promoting the spinning stability and helping reduce the fiber diameter.In the experiment,instead of quenching in air,we applied gradient cooling to the melt,whose temperature decreased according to the equation Ta=298+278exp(−11.4z),where Ta is the final air temperature in Kelvin,and z is the distance from the spinneret in meters.It was found the gradient cooling greatly improved the draw-down ratio,reducing the average diameter of the pitch fibers from 20.8 to 13.1μm,along with improved process stability.The experimental results are in excellent agreement with the predictions.At the same time,the tensile strength of the 1150℃ carbonized fibers increased from 0.6 to 1.1 GPa.Although the degree of orientation of the fibers decreased slightly,the tight bonding between microcrystals,the suppression of splitting,and the smaller diameter improved the mechanical properties of carbon fibers.This study provides an effective method for reducing the fiber diameter while improving continuity.展开更多
ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical...ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical properties of the formed alloy was investigated.The microstructure of ZGH401 was analyzed by scanning electron microscope,electron back-scattered diffraction,and electron probe microanalysis.The results show that the defects of the as-built ZGH401 are gradually reduced,the relative density is correspondingly enhanced with increasing the energy density,and the ultimate density can reach 99.6%.An increase in laser power leads to a corresponding rise in hardness of ZGH401,while a faster scanning speed reduces the residual stress in asbuilt ZGH401 samples.In addition,better tensile properties are achieved at room temperature due to more grain boundaries perpendicular to the build direction than parallel to the build direction.The precipitated phases are identified as carbides and Laves phases via chemical composition analysis,with fewer carbides observed at the molten pool boundaries than within the molten pools.展开更多
The inductive skull melting technology has many advantages for melting of innovative materials in the field of glasses and oxides.It offers high processing temperatures and the compliance of necessary purities at the ...The inductive skull melting technology has many advantages for melting of innovative materials in the field of glasses and oxides.It offers high processing temperatures and the compliance of necessary purities at the same time. Applicable materials are in particular optical glasses,which are applied for lenses,fibers or filters,because the skull melting technology allows high process temperatures and high purities of the final product.In the production of glass materials strong requirements have to be fulfilled regarding the optical characteristics,which are mainly defined and influenced by the melting of the raw material and the following refining process.An unsolved problem in the melting process of glasses and oxides using the inductive skull melting technology was in the past the unknown heat and mass transfer in the melt because temperature and melt flow measurements in the melt are practically impossible due to the high temperatures.On the other hand the temperature and velocity distribution in the melt is very important regarding the safety of the melting process,the process control for producing the required properties of the material or the further development of skull melting installations.The paper describes a new numerical model which is able to simulate the instationary 3D melt flow of glasses and oxides.The numerical model takes into account electromagnetic,convection and Marangoni forces.By this a comprehensive view of the hidden processes in the practical experiments could be obtained. By means of the new numerical model different glass and oxide melting processes were simulated and the results were compared with experimental results.The comparisons show first of all a very good agreement between experimental and numerical results at the melt surfaces.Additionally the numerical results allow to look much deeper inside the melt and show interesting new effects of the heat and mass transfer below the melt surface which were unknown before.展开更多
基金financially supported by the National Natural Science Foundation of China(Grants Nos.42572064 and 42422203)the Program for Jilin University Science and Technology Innovative Research Team(Grant No.2021-TD-05)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.45124031D045)the Graduate Innovation Fund of Jilin University.
文摘Carbonated silicate melts transport oxidized carbon from the deep to shallow mantle,and thus play an important role in the deep carbon cycle.However,it is unclear how carbonated silicate melts are formed.Here,we report whole-rock major and trace element,and Mg-Zn-Fe isotope,and in situ olivine and clinopyroxene Mg isotope data for peridotites and pyroxenites in Cenozoic alkaline basalts from Shulan and Yitong,Northeast China,to reveal the formation mechanisms of carbonated silicate melts.As residues of the primitive mantle,most of the Shulan and Yitong(spinel)harzburgite and lherzolite have relatively lower δ26Mg and higher δ66Zn than the mantle values,and show LREE-enriched patterns.These features indicate that these peridotites have been modified by carbonated silicate melt,transforming them into carbonated peridotites.The Shulan websterites exhibit metasomatic textures,and most of their whole-rock and in situ δ26Mg values are lower than the mantle values,which also supports the presence of a carbonated lithospheric mantle.The Yitong cumulate orthopyroxenites,representing silica-rich melts,have lower δ26Mg and higher δ66Zn values than mantle peridotites,implying that recycled carbonate has been involved in these silica-rich melts.The Yitong cumulate wehrlites and(olivine)websterites display major element compositions similar to those of carbonated peridotite melts,coupled with low whole-rock and clinopyroxene δ26Mg values,high δ66Zn and δ57Fe values,indicating the occurrence of carbonated silicate melts.The transition from orthopyroxenites to(olivine)websterites is marked by the decreasing of their whole-rock δ26Mg,δ57Fe values and Zn/Fe ratios and increasing of their δ66Zn values,along with decreasing of their crystallization temperatures,suggesting that silica-rich melts were gradually transformed into carbonated silicate melts via continuous interaction with carbonated peridotite.Our findings demonstrate that silica-rich melts from the stagnant slab can extract carbon from pre-existing carbonated mantle within the big mantle wedge.
基金National Natural Science Foundation of China(51504138,51674118,52271177)Hunan Provincial Natural Science Foundation of China(2023JJ50181)Supported by State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2024-022)。
文摘To explore the formation mechanism of anisotropy in Ti-6Al-4V alloy fabricated by selective laser melting(SLM),the compressive mechanical properties,microhardness,microstructure,and crystallographic orientation of the alloy across different planes were investigated.The anisotropy of SLM-fabricated Ti-6Al-4V alloys was analyzed,and the electron backscatter diffraction technique was used to investigate the influence of different grain types and orientations on the stress-strain distribution at various scales.Results reveal that in room-temperature compression tests at a strain rate of 10^(-3) s^(-1),both the compressive yield strength and microhardness vary along the deposition direction,indicating a certain degree of mechanical property anisotropy.The alloy exhibits a columnar microstructure;along the deposition direction,the grains appear equiaxed,and they have internal hexagonal close-packed(hcp)α/α'martensitic structure.α'phase has a preferential orientation approximately along the<0001>direction.Anisotropy arises from the high aspect ratio of columnar grains,along with the weak texture of the microstructure and low symmetry of the hcp crystal structure.
基金Tianjin Municipal Natural Science Foundation(23JCYBJC00040)National Natural Science Foundation of China(52175369)。
文摘The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.
基金funded by the National Natural Science Foundation of China(22308358,22208346,22421003)IPE Project for Frontier Basic Research(QYJC-2023-05)CAS Project for Young Scientists in Basic Research(YSBR-038).
文摘Dimethylphenols serve as important intermediates in synthesizing pharmaceuticals and agrochemicals,yet traditional distillation struggles to separate their isomers due to minimal boiling point differences,and the development of melt crystallization is hampered by lacking solid–liquid equilibrium (SLE) data for some isomers.Therefore,the SLE data of both binary and ternary mixtures of 2,3-dimethylphenol (2,3-DMP),3,5-dimethylphenol (3,5-DMP),and 3,4-dimethylphenol (3,4-DMP) were determined by using differential scanning calorimetry in this work.Additionally,crystallographic analysis was conducted to investigate the thermodynamic characteristics of these mixtures.The experimental results indicated that all the systems investigated in this research exhibited eutectic behavior.The experimentally obtained SLE data were well correlated with the Wilson and non-random two-liquid models.The excess thermodynamic functions were calculated to analyze the types and intensities of the molecular interactions occurring in the mixtures.Furthermore,this study developed a model for the correlation between the theoretical crystallization yield and the actual cooling yield and final yield in melt crystallization.This study has furnished reliable data essential for developing and optimizing the melt crystallization process of mixtures of 2,3-DMP,3,5-DMP,and 3,4-DMP.
基金supported by the National Natural Science Foundation of China(Grant No.12102133).
文摘Selective laser melting(SLM),as an additive manufacturing technology,has garnered widespread attention for its capability to fabricate components with complex geometries and to tailor the microstructure and mechanical properties under specific conditions.However,the intrinsic influence mechanism of microstructure formation under non-equilibrium solidification conditions in SLM processes has not been clearly revealed.In the present work,the influence of Al concentration and process parameters on the microstructure forming mechanism of Al_(x)CoCrFeNi HEAs prepared by SLM is investigated by molecular dynamics simulation method.The simulation results show that the difference in Al content significantly affects the microstructure formation of HEAs,including the growth rate and morphology of columnar crystals,stress distribution at grain boundaries,and defect structure.In addition,the results show that increasing the substrate temperature improves the solidification formability,reduces microstructural defects,and helps reduce residual stress in Al_(x)CoCrFeNi HEAs.By analyzing the influence of heat and solute flow in the molten pool on the growth of columnar crystals,it is found that spatial fluctuations in Al concentration during the non-equilibrium solidification process inhibit the high cooling rates induced by steep temperature gradients.These findings promote the understanding of the forming mechanism of microstructure in HEAs prepared by SLM and provide theoretical guidance for designing high-performance SLM-fabricated HEAs.
基金supported by the National Natural Science Foundation of China (Grant No.52376181)。
文摘The melting process of a phase change material(PCM) inside a capsule can be promising in the thermal management of spacecraft. Such spacecraft operate under various gravity conditions, but previous studies have mostly considered the influence of gravity conditions on the constrained melting process of a PCM and not on its unconstrained melting process. In this study, a numerical model was constructed to comprehensively analyze the constrained and unconstrained melting processes of a PCM inside a spherical capsule under low-gravity conditions. After validation, the model was then applied to investigating the effects of low-gravity conditions on the evolution of velocity, temperature, melt layer thickness, heat transfer, liquid fraction, and total melting time. For the unconstrained melting process, low-gravity conditions weaken buoyancy-driven natural convection and slow down the solid PCM downward trend, thereby limiting the melting rate. In addition, the melt layer thickness does not increase linearly with decreasing gravity. Specifically, the increase in melt layer thickness is smaller by about 1.06 mm when the gravity drops from 0.4g to 0.2g compared to when it drops from 0.2g to 0.1g. The local heat flux in the contact melting area gradually decreases with the reduction of gravity during the unconstrained melting process. During the constrained melting process, notable oscillations in the local heat flux were observed. Decreasing the gravity from g to 0g increased the total melting times of the constrained and unconstrained melting processes by 417% and 621%, respectively.
基金supported by the National Natural Science Foundation of China(Grant No.12302422,12572342)Marie Sklodowska-Curie grant agreement ENSIGN(101086226),NanoRam(101120146)and L4DNANO(101086227).
文摘ABSTRACT Melt electrowriting(MEW)enables the precise deposition of polymeric fibers at micro-/nanoscale,allowing for the fabrication of 3D biomimetic scaffolds.By incorporating stimuli-responsive polymers and/or functional fillers,MEW-based 4D printing creates scaffolds capable of undergoing controlled,reversible shape transformations in response to external stimuli over time.These dynamic 4D scaffolds can be tailored for minimally invasive delivery,remote actuation,and real-time responsiveness to physiological environments,making them highly relevant for biomedical applications.This review systematically elucidates the principles of MEW-based 4D printing,including material considerations,actuation methods,and structure design strategies,along with shape programming and morphing mechanisms.The versatility of MEW for rational fabrication of biomimetic scaffolds is firstly introduced.Subsequently,the critical elements underpinning MEW-based 4D printing process are overviewed,including an analysis of stimuli-responsive materials compatible with MEW,an evaluation of applicable external stimuli,and a discussion on the advancements in design strategies for 4D scaffolds.Recent progress of MEW 4D scaffolds for applications in tissue engineering,biomedical implants,and drug delivery systems are highlighted.Finally,key challenges and perspectives toward material innovation,fabrication optimization,and actuation control are discussed.This review aims to provide valuable insights for design and creation of multifunctional biomimetic dynamic scaffolds by MEW-based 4D printing.
基金financially supported by the Technology Innovation Program(or Industrial Strategic Technology Development Program)(No.20017666)funded by the Ministry of Trade,Industry,and Energy(MOTIE,Korea)。
文摘This study reports the fabrication of polypropylene(PP)-based microfiber webs(<1µm) using a hybrid melt electrospinning/blown process with the aim of establishing a scalable and solvent-free platform for advanced lithium-ion battery separators. The primary objective was to address the inherent limitations of conventional melt electrospinning particularly the difficulty of achieving fiber thinning due to the high viscosity of polymer melts by incorporating auxiliary hot air flow and reducing the nozzle diameter from 1.0mm to 0.3mm. This modified configuration enables enhanced jet elongation and fiber diameter control under processing conditions relevant to industrial applications. The effects of nozzle temperature, hot air temperature, and applied voltage on fiber formation and jet behavior were systematically examined using highspeed charge-coupled device(CCD) imaging techniques. The results demonstrated that increasing both the hot air temperature and applied voltage significantly improved fiber thinning and uniformity, yielding an average fiber diameter of approximately 0.86µm without evidence of thermal degradation. In contrast, elevated nozzle temperatures, while enhancing melt flowability, resulted in increased discharge rates and hindered fiber refinement when applied alone. These findings identify hot-air temperature as the most robust and controllable parameter for producing submicron fibers while maintaining the polymer integrity. Although the present study primarily focuses on morphological optimization and jet dynamics, future research will investigate the functional performance of fabricated microfiber webs as battery separators. Overall, the proposed hybrid process offers a technically feasible and environmentally sustainable route for the continuous production of fine PP-based fibers tailored for high-performance energy-storage applications.
基金supported by 40th DLR Parabolic Flight Campaign and within the project"Powder based Additive Manufacturing at reduced Gravitation"(Grant No.FKZ:50WM2068)European Space Agency,OSIP Off-Earth Manufacturing and Construction Campaign(Grant No.4000134280/21/NL/GLC/mk)。
文摘In order to increase the sustainability of future lunar missions,techniques for in-situ resource utilization(ISRU)must be developed.In this context,the local melting of lunar dust(regolith)by laser radiation for the production of parts and larger structures was investigated in detail.With different experimental setups in normal and microgravity,laser spots with diameters from 5 mm to 100 mm were realized to melt the regolith simulant EAC-1A and an 80%/20%mixture of TUBS-T and TUBS-M,which are used as a substitute for the actual lunar soil.In the experiments performed,the critical parameters are the size of the laser spot,the velocity of the laser spot on the surface of the powder bed,the gravity and the wettability of the powder bed by the melt.The stability of the melt pool as a function of these parameters was investigated and it was found that the formation of a stable melt pool is determined by gravity for large melt pool sizes in the range of 50 mm and by surface tension for small melt pool sizes in the range of a few mm.
基金Financial support from the National Natural Science Founda-tion of China(Nos.52222409 and52074132)the National Key Research and Development Program(No.2022YFE0122000)+1 种基金Partial financial support comes from the Science and Technology Development Program of Jilin Province(No.20210301025GX)the Fundamental Research Funds for the Central Universities,JLU.
文摘The kinetic properties of Mg alloy melts are crucial for determining the forming quality of castings,as they directly affect crystal nucleation and dendritic growth.However,accurately assessing the kinetic properties of molten Mg alloys remains challenging due to the difficulties in experimentally character-izing the high-temperature melts.Herein,we propose that molecular dynamics(MD)simulations driven by deep learning based interatomic potentials(DPs),referred to as DPMD,are a promising strategy to tackle this challenge.We develop MgAl-DP,MgSi-DP,MgCa-DP,and MgZn-DP to assess the kinetic prop-erties of Mg-Al,Mg-Si,Mg-Ca,and Mg-Zn alloy melts.The reliability of our DPs is rigorously evaluated by comparing the DPMD results with those from ab initio MD(AIMD)simulations,as well as available ex-perimental results.Our theoretically evaluated viscosity of Mg-Al melts shows excellent agreement with experimental results over a wide temperature range.Additionally,we found that the solute elements Ca and Zn exhibit sluggish kinetics in the studied melts,which supporting the promising glass-forming abil-ity of the Mg-Zn-Ca alloy system.The computational efficiency of DPMD simulations is several orders of magnitude higher than that of AIMD simulations,while maintaining ab initio-level accuracy.This makes DPMD a highly feasible protocol for building a comprehensive and reliable database of kinetic properties of Mg alloy melts.
基金financially supported by China’s National Key R&D Program(Grant No.2022YFC3901403)China Baowu Low Carbon Metallurgy Innovation Foundation(Grant No.BWLCF202211)+1 种基金Fundamental Research Funds for the Central Universities(Grant No.N2225046)Program of Introducing Talents of Discipline to Universities(Grant No.B21001).
文摘The utilization of metallized pellets in electric arc furnace represents a pivotal strategy for the iron and steel industry to attain a green transformation.However,their low melting rate limits their application,making it essential to understand the melting characteristics of metallized pellet and the factors that influence their melting rate.A model of isolated metallized pellet in slag-iron bath was established and verified by published experimental data.In the molten pool formed by the melting of metallized pellet,the melting process of isolated metallized pellet can be divided into three stages:the frozen shell formation stage,the frozen shell remelting stage,and the metallized pellet parent melting stage.In addition,increasing the preheating temperature of the metallized pellet and the temperature of slag-iron bath,along with reducing size and slag content of metallized pellet,can enhance the melting efficiency.The simulation results indicate that increasing the preheating temperature of the metallized pellet to 1300 K can shorten the melting time by 74.83%;increasing the temperature of slag-iron bath to 1923 K can shorten the melting time by 21.52%;reducing the size of the metallized pellet to 15 mm can shorten the melting time by 41.21%;reducing the slag content of the metallized pellet to 30%can shorten the melting time by 22.79%.
基金supported by the Tianjin Municipal Natural Science Foundation(No.23JCYBJC00040)the National Nat-ural Science Foundation of China(No.52175369)the Tian-jin Research Innovation Project for Postgraduate Students(No.2022SKY134).
文摘To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by laser melting deposition (LMD) via the in-situ reaction between B_(4)C reinforcement and molten TC4 alloy. The effect of B_(4)C content (0, 0.5, 1.5, wt%) on the microstructure and room/high-temperature corrosion behaviour of the composites was investigated. Microstructural analysis revealed that the microstructure of the composites was significantly influenced by the B_(4)C content. The composite containing 0.5 wt% B_(4)C exhibited an optimal microstructure characterized by refined grains, equiaxed α-Ti transformed from lath-shaped α-Ti, well-distributed (TiB+TiC) phases with a proper amount and reduced pore/dislocation defects. This composite also demonstrated the best corrosion resistance at both room temperature (25 ℃) and high temperature (800 ℃), which was primarily attributed to its comprehensive advantages including a favorable microstructure, a uniform dispersion of thermally stable (TiB+TiC) phases and a stable passivation film.
文摘A key component of future lunar missions is the concept of in-situ resource utilization(ISRU),which involves the use of local resources to support human missions and reduce dependence on Earth-based supplies.This paper investigates the thermal processing capability of lunar regolith without the addition of binders,with a focus on large-scale applications for the construction of lunar habitats and infrastructure.The study used a simulant of lunar regolith found on the Schr?dinger Basin in the South Pole region.This regolith simulant consists of20 wt%basalt and 80 wt%anorthosite.Experiments were conducted using a high power CO_(2)laser to sinter and melt the regolith in a 80 mm diameter laser spot to evaluate the effectiveness of direct large area thermal processing.Results indicated that sintering begins at approximately 1180℃and reaches full melt at temperatures above 1360℃.Sintering experiments with this material revealed the formation of dense samples up to 11 mm thick,while melting experiments successfully produced larger samples by overlapping molten layers and additive manufacturing up to 50 mm thick.The energy efficiency of the sintering and melting processes was compared.The melting process was about 10 times more energy efficient than sintering in terms of material consolidation,demonstrating the promising potential of laser melting technologies of anorthosite-rich regolith for the production of structural elements.
文摘Selective laser melting(SLM)is a cost-effective 3 D metal additive manufacturing(AM)process.However,AM 316 L stainless steel(SS)has different surface and microstructure properties as compared to conventional ones.Boriding process is one of the ways to modify and increase the surface properties.The aim of this study is to predict and understand the growth kinetic of iron boride layers on AM 316 L SS.In this study,the growth kinetic mechanism was evaluated for AM 316 L SS.Pack boriding was applied at 850,900 and 950℃,each for 2,4 and 6 h.The thickness of the boride layers ranged from(1.8±0.3)μm to(27.7±2.2)μm.A diffusion model based on error function solutions in Fick’s second law was proposed to quantitatively predict and elucidate the growth rate of FeB and Fe_(2)B phase layers.The activation energy(Q)values for boron diffusion in FeB layer,Fe_(2)B layer,and dual FeB+Fe_(2)B layer were found to be 256.56,161.61 and 209.014 kJ/mol,respectively,which were higher than the conventional 316 L SS.The findings might provide and open new directions and approaches for applications of additively manufactured steels.
基金supported by the National Key Research and Development Program of China(No.2022YFC2406000)the Guangdong Basic and Applied Basic Research Foundation(2024A1515011024)+5 种基金the Guangzhou Science and Technology Project(2024A04J4943)the Guangdong Academy of Sciences Development Special Fund Project(2022GDASZH-2022010107)the Guangdong province Science and Technology Plan Projects(2023B1212120008,2023B1212060045)the GDAS Projects of International cooperation platform of Science and Technology(2022GDASZH-2022010203-003)Special Support Foundation of Guangdong Province(2023TQ07Z559)Shenzhen Basic Research Project(JCYJ20210324120001003 and JCYJ20220531091802006)。
文摘To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.
基金finncially supported by the National Natural Science Foundation of China(No.52075183)the Guangdong Basic and Applied Research Fundamental(No.2023A1515010692)the Key-Area Research and Development Program of Guangdong Province(Nos.2024B1111080002 and 2020B0404020004).
文摘Austenitic stainless steel(ASS)is a common material used in high-pressure hydrogen systems.Prolonged exposure to high-pressure hydrogen can cause hydrogen embrittlement(HE),raising significant safety concerns.Selective Laser Melting(SLM),known for its high precision,is a promising additive manufacturing technology that has been widely adopted across various industries.Studies have reported that under certain SLM manufacturing conditions and process parameters,the HE resistance of SLM ASS is significantly better than that of conventionally manufactured(CM)ASS,showing great potential for application in high-pressure hydrogen systems.Thus,studying the HE of SLM ASS is crucial for further improving the safety of high-pressure hydrogen systems.This paper provides an overview of the SLM process,reviews the mechanisms of HE and their synergistic effects,and analyzes the HE characteristics of SLM ASS.Additionally,it examines the influence of unique microstructures and SLM process variables on HE of SLM ASS and offers recommendations for future research to enhance the safety of high-pressure hydrogen systems.
文摘Mesophase pitch carbon fibers have an ultra-high modulus and thermal conductivity that are unmatched by other carbon fibers,making it irreplaceable in many fields.However,due to the high temperature dependence of the viscosity of the melted pitch and the poor mechanical properties of pitch fibers,it is difficult to reduce the fiber diameter when using continuous spinning.We used the Mathworks Matlab software to optimize the mesophase pitch melt spinning model and to simulate the effects of spinning temperature,mass flow rate,winder speed,and quenching air temperature near the spinneret on the maximum shear rate during drawing.Simulation results demonstrate that applying gradient cooling to the melt upon exiting the spinneret significantly reduces the maximum shear rate and extends the drawing zone,thereby promoting the spinning stability and helping reduce the fiber diameter.In the experiment,instead of quenching in air,we applied gradient cooling to the melt,whose temperature decreased according to the equation Ta=298+278exp(−11.4z),where Ta is the final air temperature in Kelvin,and z is the distance from the spinneret in meters.It was found the gradient cooling greatly improved the draw-down ratio,reducing the average diameter of the pitch fibers from 20.8 to 13.1μm,along with improved process stability.The experimental results are in excellent agreement with the predictions.At the same time,the tensile strength of the 1150℃ carbonized fibers increased from 0.6 to 1.1 GPa.Although the degree of orientation of the fibers decreased slightly,the tight bonding between microcrystals,the suppression of splitting,and the smaller diameter improved the mechanical properties of carbon fibers.This study provides an effective method for reducing the fiber diameter while improving continuity.
基金National Defense Science and Technology Project Management Center(2021-JCJQ-JJ-0092)。
文摘ZGH401 alloy was prepared under varying laser power levels and scanning speeds by the orthogonal test method using selective laser melting(SLM).The effect of different energy densities on microstructure and mechanical properties of the formed alloy was investigated.The microstructure of ZGH401 was analyzed by scanning electron microscope,electron back-scattered diffraction,and electron probe microanalysis.The results show that the defects of the as-built ZGH401 are gradually reduced,the relative density is correspondingly enhanced with increasing the energy density,and the ultimate density can reach 99.6%.An increase in laser power leads to a corresponding rise in hardness of ZGH401,while a faster scanning speed reduces the residual stress in asbuilt ZGH401 samples.In addition,better tensile properties are achieved at room temperature due to more grain boundaries perpendicular to the build direction than parallel to the build direction.The precipitated phases are identified as carbides and Laves phases via chemical composition analysis,with fewer carbides observed at the molten pool boundaries than within the molten pools.
文摘The inductive skull melting technology has many advantages for melting of innovative materials in the field of glasses and oxides.It offers high processing temperatures and the compliance of necessary purities at the same time. Applicable materials are in particular optical glasses,which are applied for lenses,fibers or filters,because the skull melting technology allows high process temperatures and high purities of the final product.In the production of glass materials strong requirements have to be fulfilled regarding the optical characteristics,which are mainly defined and influenced by the melting of the raw material and the following refining process.An unsolved problem in the melting process of glasses and oxides using the inductive skull melting technology was in the past the unknown heat and mass transfer in the melt because temperature and melt flow measurements in the melt are practically impossible due to the high temperatures.On the other hand the temperature and velocity distribution in the melt is very important regarding the safety of the melting process,the process control for producing the required properties of the material or the further development of skull melting installations.The paper describes a new numerical model which is able to simulate the instationary 3D melt flow of glasses and oxides.The numerical model takes into account electromagnetic,convection and Marangoni forces.By this a comprehensive view of the hidden processes in the practical experiments could be obtained. By means of the new numerical model different glass and oxide melting processes were simulated and the results were compared with experimental results.The comparisons show first of all a very good agreement between experimental and numerical results at the melt surfaces.Additionally the numerical results allow to look much deeper inside the melt and show interesting new effects of the heat and mass transfer below the melt surface which were unknown before.
