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Three-Dimensional Thermo-mechanical Coupled FEM Simulation for Hot Continuous Rolling of Large-Diameter Mandrel Bar 被引量:13
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作者 Huiping HONG Yonglin KANG Changtao FENG Xiqiang CHEN 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2003年第z1期228-230,共3页
Based on the important boundary conditions of rolling simulation including friction, heat conduction and interactionsof the workpiece and rolls, the hot continuous rolling processes of large-diameter mandrel round bar... Based on the important boundary conditions of rolling simulation including friction, heat conduction and interactionsof the workpiece and rolls, the hot continuous rolling processes of large-diameter mandrel round bar (200 mm indiameter) in 6VH-stand hot tandem mill are successfully simulated by three-dimensional coupled thermomechanicalelastoplastic finite element method (FEM). The distributions of stress, strain, temperature and the rolling force andtorque for the two-pass and four-pass continuous rolling are calculated respectively. Thus, the two and four-passroll schedules are verified, respectively. The simulation results show that it is safe to produce 200 mm round barby the two-pass (oval pass and round pass) continuous rolling on the existing equipment compared to the four-passcontinuous rolling. There are concave surfaces and increased widths occurring at the end of rolled billet due touneven deformations between the outside and inside of the workpiece as well as the free spreading close to the rollgap of the final pass. 展开更多
关键词 mandrel ROUND bar HOT continuous rolling THERMOMECHANICAL coupled analysis Finite element method.
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Friction Coefficient Between Rolling Tube and Mandrel of Full Floating Mandrel Mill 被引量:6
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作者 ZHAO Zhi-yi XIE Jian-xin +3 位作者 HE Xiao-ming DONG Kai YU Yong PAN Feng 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2009年第2期45-49,共5页
In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the 41... In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the 4140 mm full floating mandrel mill in Steel Tube Branch in Baosteel, steel T91 was chosen to be the typical sample, self-made rolling force transducer and mandrel velocity testing equipment were used, and a series of comprehensive tests on rolling parameters including the rolling force and mandrel velocity were carried out. After the experiment, the friction state between rolling tube and mandrel was analyzed. The friction coefficient was calculated and the values of 0. 033 - 0. 074 in each mill were obtained. The friction coefficient increases obviously along the rolling direction. 展开更多
关键词 continuous tube rolling rolling force mandrel velocity friction coefficient
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Influence of Pass Parameters on Retained Mandrel Rolling Process 被引量:3
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作者 YU Hui DU Feng-shan XU Zhi-qiang 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2011年第2期31-37,共7页
Roller pass is one of the key factors affecting the product quality in the retained mandrel rolling process. The metal flow condition of rolling deformation area was researched using the FEA (finite element analysis... Roller pass is one of the key factors affecting the product quality in the retained mandrel rolling process. The metal flow condition of rolling deformation area was researched using the FEA (finite element analysis) software Marc. The influences of the pass bottom radius, the sidewall radius, the sidewall angle, the roller shoulder fillet radius, as well as the roller gap on the rolling process under the conditions of different friction were discussed. Based on these results, the changes of the workpiece exit width, the mandrel axial force, the rolling force, and the rolling torque associated with various parameters were determined, which would provide the basis for designing the pass and determining the rolling condition reasonably. 展开更多
关键词 retained mandrel roller pass metal flow finite element analysis
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Evolution of microstructure of aluminum alloy hollow shaft in cross wedge rolling without mandrel 被引量:4
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作者 YU Zi-ming PENG Wen-fei +2 位作者 ZHANG Xiao OLEKSANDR Moliar TITOV Viacheslav 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第3期807-820,共14页
During the process of cross wedge rolling of aluminum alloy hollow shaft, the evolution of its microstructure has an important influence on the mechanical properties of the rolled piece. In order to obtain the microst... During the process of cross wedge rolling of aluminum alloy hollow shaft, the evolution of its microstructure has an important influence on the mechanical properties of the rolled piece. In order to obtain the microstructure evolution law of aluminum alloy hollow shaft in cross wedge rolling without mandrel, a finite element model is constructed through the finite element software Deform-3D. The influences of rolling temperature, sectional shrinkage,spreading angle and forming angle on the average grain size of rolled piece are studied by numerical simulation of microstructure evolution. The cellular automata method reveals the inherent relationship between the process parameters and the evolution of the microstructure, and provides a reference for optimizing the rolling process parameters of aluminum alloy hollow shafts and improving the forming quality. The results show that the average grain size of the rolled piece increases with the increase of the rolling temperature, decreases with the increase of the sectional shrinkage,and decreases first and then increases with the increase of the spreading angle, and changes little with the increase of the forming angle. 展开更多
关键词 cross wedge rolling without mandrel hollow shaft cellular automata rolling parameters microstructure evolution
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Effects of quenching temperature on microstructure and mechanical properties of H13 mandrel steel 被引量:3
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作者 TIAN Yuxin LU Minghe +2 位作者 CAI Haiyan YIN Guanghong XU Zhou 《Baosteel Technical Research》 CAS 2010年第3期58-64,共7页
Optical microscope, stereomicroscope, scanning electronic microscope (SEM) and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical p... Optical microscope, stereomicroscope, scanning electronic microscope (SEM) and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical properties of the H13 mandrel steel. The results indicate that following an increase in the quenching ,the degree of alloying is enhanced due to the carbides dissolving gradually in austenite, which improves the hardenability of the specimens, as well as their room and high-temperature strength. At the same time, the fracture toughness increases due to the increment of the martensite number and the interparticle distance of impact toughness. Optimal performance Consequently,the service life of the H13 the carbides. However, extremely coarse grain and martensite can decrease the can be obtained after quenching at 1 060℃ and double tempering at 620℃mandrel steel is extended significantly. 展开更多
关键词 H13 mandrel steel quenching temperature MICROSTRUCTURE mechanical properties thermal fatigue
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Influence of mandrel-cores filling on size effect of cross-section distortion of bimetallic thin-walled composite bending tube 被引量:2
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作者 Yingxia ZHU Miaomiao WAN +3 位作者 Wei CHEN Yun WANG Wenbin TU Fan XU 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2023年第3期421-435,共15页
Two new size factors of cross-section hollow coefficient and bending degree are introduced to reveal the size effect of bending forming of bimetallic composite tube.Hollow coefficient and bending degree can limit the ... Two new size factors of cross-section hollow coefficient and bending degree are introduced to reveal the size effect of bending forming of bimetallic composite tube.Hollow coefficient and bending degree can limit the commonly used bent tube to the size description range of(0,2.00).The evolution laws of the cross-section distortion forms in the hollow coefficient-bending degree interval are revealed as well as the action of the mandrel-cores on the size effect.Results show the mandrel-cores filling can expand the forming limit of the bent tube,but also bring two other forming defects of wrinkle and rupture.The identification factor(hollow coefficient multiply bending degree)provides a method for querying the cross-section distortion forms of all composite bending tubes.In the identification factor interval(0,1.00),the distribution area of bending forming defects of the composite tube is continuous.The thin-walled composite bending tube collapses when identification factor in(0,0.39),wrinkles when identification factor in[0.39,0.50),and ruptures when identification factor in[0.50,1.00).The mathematical model of size effect is derived,by which the average cross-section distortion rate is found to distribute like a radial leaf in the hollow coefficient-bending degree qualified forming space.The best forming zone is hollow coefficient 0.46-0.68,and bending degree 0.25-0.47. 展开更多
关键词 BENDING Bimetallic composite tube Cross-section distortion Size factor Size effect mandrel
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Effects of the refining treatment on the microstructure and the mechanical properties of H13 mandrel 被引量:1
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作者 TIAN Yuxin LU Minghe +1 位作者 CAI Haiyan YIN Guanghong 《Baosteel Technical Research》 CAS 2009年第4期47-52,共6页
This study researches the effects of the refining treatment on the microstructure and the mechanical properties of H13 mandrel steel and compares these effects with those of the conventional treatment. The results ind... This study researches the effects of the refining treatment on the microstructure and the mechanical properties of H13 mandrel steel and compares these effects with those of the conventional treatment. The results indicate that both carbide particles and grains were refined, carbide particles were uniformly distributed by the refining treatment, and therefore,the strength and toughness of H13 mandrel steel were improved. Rapid cooling after the solution treatment may inhibit intra-granular precipitation of carbide particles, which is favorable to enhancing toughness. Consequently, high- performance H13 mandrel steel can be produced by proper refining treatment. 展开更多
关键词 H13 mandrel steel refining treatment CARBIDE mechanical properties
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Study on the mechanical properties and service life of H13 mandrels
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作者 TIAN Yuxin LU Minghe CAI Haman ZHANG Jinghai GUO Junxia 《Baosteel Technical Research》 CAS 2011年第2期53-58,共6页
The microstructures and mechanical properties of H13 mandrels made by Baosteel and foreign companies were investigated in this study. Based on the comparison research, the processes were optimized, such as steelmaking... The microstructures and mechanical properties of H13 mandrels made by Baosteel and foreign companies were investigated in this study. Based on the comparison research, the processes were optimized, such as steelmaking, heat treatment and multiple forging processes. The quality of Baosteel mandrels was greatly improved by increasing the homogenizing of an annealing temperature and refining processes. The results of the pilot trial showed that the average number of piercing steel tubes for Baosteel mandrels was over 3000 ,which reached the level of imported mandrels. 展开更多
关键词 H13 mandrel steer mechanical properties service life
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Study of the influence of heat treatment procedure on the microstructure and mechanical properties of H13 mandrel steel
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作者 HU Ping LU Minghe 《Baosteel Technical Research》 CAS 2019年第4期30-38,共9页
In this study,the microstructural evolution of H13 mandrel steel during its manufacturing process and the influence of the preheat treatment procedure and the second-step tempering temperature on its microstructural a... In this study,the microstructural evolution of H13 mandrel steel during its manufacturing process and the influence of the preheat treatment procedure and the second-step tempering temperature on its microstructural and mechanical properties were investigated.The experiment results showed that,using an H13 mandrel steel billet in the as-annealed condition produced by Baosteel as a raw material,the preheat treatments of normalization,spheroidization annealing,or normalization plus spheroidization annealing,as described in this paper,had no significant effect on the final mechanical properties after quenching and tempering.H13 mandrel steel met all the mechanical property requirements via quenching and tempering without preheat treatment.In the temperature range from 600 to 680 t,with an increase in the second-step tempering temperature,the strength gradually decreased whereas the plasticity and toughness gradually improved.Using the quenching-plus-first-tempering procedure of 1030℃/l h/oil cooling+600℃/5 h/air cooling,good balance between strength and toughness could be achieved by selecting 650℃ as the second-step tempering temperature.The test results also showed that the holding time of the second tempering played a big role in the mechanical properties.When this holding time was extended from 1 to 2 h,the hardness of the H13 mandrel steel decreased and the extent of this reduction increased with an increase in the second-step tempering temperature.In the temperature range of 1030 to 1090℃,the yield strength,tensile strength,and hardness gradually increased,however,the impact toughness decreased with increases in the quenching temperature. 展开更多
关键词 H13 mandrel steel heat treatment microstructure mechanical property
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Finite element analysis of the bulge defect forming and eliminating on tube continuous rolled by full floating mandrel mill
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作者 QI Xiumei SU Huichao +1 位作者 YU Yong ZHAO Zhiyi 《Baosteel Technical Research》 CAS 2010年第S1期64-64,共1页
Based on the ABAQUS explicit dynamic simulation platform,the finite element model of single stand mill with restrained mandrel was adopted to research the influence of mandrel-roller velocity ratio(MRVR),mandrel frict... Based on the ABAQUS explicit dynamic simulation platform,the finite element model of single stand mill with restrained mandrel was adopted to research the influence of mandrel-roller velocity ratio(MRVR),mandrel friction and tension between stands on rolling force.The analysis results show that when the MRVR is lower than 1,the rolling force increases obviously with the increase of MRVR and reaches the peak value when the MRVR is about 1.The rolling force increase induced by the MRVR increase is the main reason of the formation of the bulge defect on the tube head and tail at the entering and exiting stage during tube continuous rolling process by full floating mandrel mill,which can be intensified by the increase of mandrel friction coefficient.The rolling force decreases with the increase of tension.As the tension is larger,the rolling force decrease amplitude is larger.The influence of backward tension on rolling force is greater than that of forward tension distinctly.Tension control can be used to decrease the rolling force increase induced by the MRVR increase,which is imposing tension at the same time when the MRVR increases,in order to improve even eliminate the bulge defect,and enhance the tube dimension precision. 展开更多
关键词 steel tube velocity ratio mandrel friction tension rolling force
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卷曲机WINDING UNIT卷芯MANDREL效能提升措施
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作者 李珉 《科技资讯》 2011年第34期108-108,共1页
电解电容生产设备卷曲机核心部位零部件MANDREL为生产中主要消耗零部件,现对其生产工艺,使用效能进行实验分析提出改进措施,从而提高零部件的使用性能及国产化质量。
关键词 mandrel 设计参数 加工工艺 设备调整
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Development of Technology and Equipment for Non-destructive Testing of Defects in Sewing Mandrels of a Three-roll Screw Mill 30-80
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作者 Shatalov Roman Lvovich Zagoskin Egor Evgenievich 《Journal of Electronic & Information Systems》 2023年第2期61-66,共6页
The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established t... The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established that multiple cycles of heating up to 600℃ and cooling with water up to 80℃ for about 7 seconds/1 cycle lead to the formation of ridges,shells and cracks on the surface and in the volume of the tool.The loss of structural strength of the material leads to the breakdown of the mandrel during the stitching process.The technique and equipment of magnetic powder control have been developed to establish the dynamics of the growth of internal and external defects of mandrels.An equation is obtained that allows determining the increase in the number of defects in the sewing tool of a screw rolling mill.The technology of non-destructive testing made it possible to develop a rational plan for replacing the sewing mandrels,which allows for predicting the appearance of defects leading to a complex breakdown of the deforming tool at the NPO Pribor machine-building enterprise. 展开更多
关键词 Screw rolling mill 30-80 Piercing mandrel made of 4X5MFS steel Vessel made of 50 steel Temperature Crack Magnetic powder control of hidden defects
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Effect of mandrel on cross section quality of thin-walled tube numerical controlled bending 被引量:7
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作者 谷瑞杰 杨合 +2 位作者 詹梅 李恒 王光祥 《中国有色金属学会会刊:英文版》 EI CSCD 2005年第6期1264-1274,共11页
The effect of mandrel with the structure of ball and socket on the cross section quality of thin-walled tube numerical controlled(NC) bending was studied by numerical simulation method, combined with theoretical (anal... The effect of mandrel with the structure of ball and socket on the cross section quality of thin-walled tube numerical controlled(NC) bending was studied by numerical simulation method, combined with theoretical (analysis) and experiment. Influencing factors of the mandrel include the count of mandrel heads, the diameter of mandrel and its position. According to the principle of NC tube bending, quality defects possibly produced in thin-walled tube NC bending process were analyzed and two parameters were proposed in order to describe the cross section quality of thin-walled tube NC bending. According to the geometrical dimension of tube and dies, the range of mandrel protrusion was derived. The finite element model of thin-walled tube NC bending was established based on the DYNAFORM platform, and key technological problems were solved. The model was verified by experiment. The effect of the number of mandrel heads, the diameter of mandrel and the protrusion length of mandrel on the cross section quality of thin-walled tube NC bending was revealed and how to choose mandrel parameters was presented. 展开更多
关键词 芯棒 数控弯曲 薄壁管 横截面质量
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Deforming mechanism of non-mandrel drawing process of circular aluminium tube by simulation 被引量:1
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作者 权国政 周杰 +2 位作者 王梦寒 权国辉 佟莹 《中国有色金属学会会刊:英文版》 CSCD 2006年第A03期1301-1304,共4页
The aluminium tubes with high strength and smooth outer-surface can be produced by non-mandrel drawing process. It is an effective method to study forming mechanism of drawing process by simulation, based on which the... The aluminium tubes with high strength and smooth outer-surface can be produced by non-mandrel drawing process. It is an effective method to study forming mechanism of drawing process by simulation, based on which the relevant dies with reasonable dimensions can be designed to ensure tube precision. The dynamic model and elasto-plastic finite element model of the forming process were established based on FEM software Deform-3D, then the simulation was performed. The expressions about drawing load were deduced, and the influence of friction coefficient on drawing load was computed by the expressions and software respectively. Based on simulation results the deformation mechanism of drawing process without plug was expounded. According to flowing speed vector graph the law of material flowing was summarized, by which the deformation regions were partitioned. Furthermore, some potential problems of drawing process such as diameter shrinking, thickness varying were forecast and analyzed quantificationally. 展开更多
关键词 心轴 铝管 强度 有色金属 有限元分析
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热挤压过程中H13芯棒服役特性数值模拟
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作者 王哲 邱春林 《热加工工艺》 北大核心 2026年第3期195-200,共6页
为掌握钢管热挤压过程中芯棒服役特性,提高芯棒的使用寿命,建立了304不锈钢管热挤压过程芯棒服役的热力耦合模型,对钢管热挤压过程进行了有限元模拟研究。分析了不同摩擦系数、挤压速度和管坯加热温度情况下H13芯棒的温度场、应力场和... 为掌握钢管热挤压过程中芯棒服役特性,提高芯棒的使用寿命,建立了304不锈钢管热挤压过程芯棒服役的热力耦合模型,对钢管热挤压过程进行了有限元模拟研究。分析了不同摩擦系数、挤压速度和管坯加热温度情况下H13芯棒的温度场、应力场和摩擦力变化规律。结果表明:芯棒最高温度和最大应力部位都位于芯棒对应变形区和定径带附近,这两个位置最容易发生失效。随摩擦系数增大,挤压过程中芯棒温升、所受应力和摩擦力都明显增大;挤压速度对芯棒的温度、等效应力和摩擦力影响不大;管坯加热温度对芯棒的温度和应力影响较小,对摩擦力影响较大,管坯温度越高,芯棒所受摩擦力越小。 展开更多
关键词 芯棒 疲劳寿命 热挤压 数值模拟
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Mann-Kendall法在连轧管机轧制力趋势分析中的应用
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作者 杨玉祥 王贞艳 +1 位作者 王清华 胡建华 《钢管》 2026年第1期33-37,共5页
无缝钢管连轧管机轧制过程中,轧制力作为关键参数,识别其变化趋势对于分析轧制效果和预测设备性能具有重要意义。Mann-Kendall法作为一种非参数检验方法,无需样本遵从特定分布,适用于检测时间序列中的突变和趋势变化。提出采用Mann-Kend... 无缝钢管连轧管机轧制过程中,轧制力作为关键参数,识别其变化趋势对于分析轧制效果和预测设备性能具有重要意义。Mann-Kendall法作为一种非参数检验方法,无需样本遵从特定分布,适用于检测时间序列中的突变和趋势变化。提出采用Mann-Kendall法判断轧制力时间序列中是否存在突变,确定突变发生的时间并应用实际生产数据进行验证。结果显示,该方法不仅计算简便,而且可以清晰地判断出轧制力时间序列中的增大或减小趋势以及潜在的突变点,为优化轧制工艺、提高设备稳定性和生产效率提供有力支持。 展开更多
关键词 连轧管机 轧制力 MANN-KENDALL法 趋势分析
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Mandrel degradation model of combined fast and slow processes
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作者 Yu Zhu Zheng Liu +4 位作者 Famin Yu Qiang Chen Wei Feng Zhanwen Zhang Zhigang Wang 《High Power Laser Science and Engineering》 SCIE CAS CSCD 2021年第1期1-7,共7页
In this paper, we report the study of degradation for a kind of ideal mandrel material called poly-α-methylstyrene based on theoretical and experimental methods. First-principles calculations reveal two types of proc... In this paper, we report the study of degradation for a kind of ideal mandrel material called poly-α-methylstyrene based on theoretical and experimental methods. First-principles calculations reveal two types of process: depolymerization and hydrogen-transfer-induced chain scission. The energy barrier for the former(0.68–0.82 eV) is smaller than that for most of the latter(1.39–4.23 eV). More importantly, reaction rates suggest that the former is fast whereas the latter is mostly slow, which can result in a difference of 5–31 orders of magnitude at 550 K. Furthermore, a thermogravimetric experiment shows that the activation energy of 2.53 eV for degradation is between those of fast and slow processes,corresponding to the theoretical average value of multiple reaction paths. Thus, a mandrel degradation model combining fast and slow processes is established at the atomic level. Our work provides a direction for research into the key technology of target fabrication in inertial confinement fusion. 展开更多
关键词 atomic level DEGRADATION first principles mandrel material thermogravimetric experimenth
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高精度细长薄壁管车削技术研究
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作者 贺旭 赵晓东 +1 位作者 胡文涛 刘遂蜜 《内燃机与配件》 2026年第1期81-83,共3页
针对细长薄壁管类零件车削加工中存在的变形、振动、工件刚性不足等一系列问题,以AIS天线左右弯头为例,通过工艺难点分析,设计出合理的加工工艺方法,改进装夹方式,根据材料切削性能选择合适刀具,优化切削参数,利用加长心轴增加工件刚性... 针对细长薄壁管类零件车削加工中存在的变形、振动、工件刚性不足等一系列问题,以AIS天线左右弯头为例,通过工艺难点分析,设计出合理的加工工艺方法,改进装夹方式,根据材料切削性能选择合适刀具,优化切削参数,利用加长心轴增加工件刚性,抑制切削振动,解决细长薄壁管类零件车削加工难题。经过实际生产验证,该方法使加工的零件一次合格率达到100%,同时工装可重复使用,有效提高了加工效率,降低了生产成本,为高精度细长薄壁管类零件的车削加工提供了可行的技术方案和实践经验。 展开更多
关键词 细长薄壁管 变形 加长心轴 刀具刃磨 车削技术
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超高压气井油管悬挂器金属密封研究 被引量:1
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作者 冯春宇 李敖 +2 位作者 陈晓琳 杜文波 罗晓龙 《石油机械》 北大核心 2025年第3期102-108,131,共8页
针对140 MPa超高压芯轴式油管悬挂器密封问题,优选半X形金属密封作为油管悬挂器的金属密封形式,通过有限元仿真研究了顶丝位移、凸台半径、底部夹角、过盈量和温度等参数对密封性能的影响,并采用响应面法对密封关键结构参数进行优化。... 针对140 MPa超高压芯轴式油管悬挂器密封问题,优选半X形金属密封作为油管悬挂器的金属密封形式,通过有限元仿真研究了顶丝位移、凸台半径、底部夹角、过盈量和温度等参数对密封性能的影响,并采用响应面法对密封关键结构参数进行优化。研究结果表明:密封接触宽度和最大von Mises应力与半X形金属密封顶丝位移呈正相关,最大接触应力呈先增大后减小趋势;密封接触宽度与最大接触应力随凸台半径、底部夹角的增大呈先增大后减小趋势;过盈量与von Mises应力、最大接触应力、密封宽度呈正相关;半X形金属密封可在高低温的极端工况下保持良好的密封性能。优选出顶丝位移为1.6~2.0 mm,凸台半径为3.11 mm,夹角为103.1°,过盈量为0.6 mm。将优化后的油管悬挂器密封组件安装并进行140 MPa气压试验及现场试验,密封性能满足要求。研究结果可为高压环境下油管悬挂器的研制提供技术支持。 展开更多
关键词 芯轴式油管悬挂器 超高压 金属密封 接触力学 密封试验
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颗粒芯模对T2铜管弯曲成形质量的改善研究
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作者 朱英霞 王磊 +2 位作者 元琛 陈炜 李晖 《精密成形工程》 北大核心 2025年第12期241-249,共9页
目的探究颗粒芯模填充对T2铜管数控绕弯成形质量的影响机制,分析其在控制截面塌陷、抑制壁厚减薄与减轻损伤方面的效果,提高弯曲构件的成形精度与服役可靠性。方法建立基于Drucker-Prager本构模型的颗粒介质芯模的有限元模型,并通过实... 目的探究颗粒芯模填充对T2铜管数控绕弯成形质量的影响机制,分析其在控制截面塌陷、抑制壁厚减薄与减轻损伤方面的效果,提高弯曲构件的成形精度与服役可靠性。方法建立基于Drucker-Prager本构模型的颗粒介质芯模的有限元模型,并通过实验验证该模型的可靠性。在此基础上,系统研究颗粒芯模对管材绕弯成形过程中截面塌陷率、壁厚减薄率及损伤因子分布的影响规律,并与无芯模填充、刚性芯模填充和PE芯模填充3种填充条件做对比分析。结果颗粒芯模填充时的平均截面塌陷率(9.94%)显著低于无芯模填充时的,并随弯曲角的增大逐渐稳定;颗粒芯模填充时的平均壁厚减薄率(8.55%)明显低于刚性芯模(10.18%)与PE芯模的(10.47%);颗粒芯模对应的管材弯曲最大损伤值(0.88)低于刚性芯模(0.93)与PE芯模的(0.90)。结论颗粒芯模在截面稳定性、壁厚均匀性和损伤控制三者之间实现了较优平衡,综合性能优于传统刚性芯模与PE芯模的综合性能。其柔性填充体在弯曲过程中逐步被压实,既可提供有效内部支撑,又能减缓应力集中,为高精度管材弯曲制造提供了可靠新方案。 展开更多
关键词 颗粒芯模 管材弯曲 截面塌陷 壁厚减薄 损伤
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