The design and fabrication of high toughness electromagnetic interference(EMI)shielding composite films with diminished reflection are an imperative task to solve electromagnetic pollution problem.Ternary MXene/ANF(ar...The design and fabrication of high toughness electromagnetic interference(EMI)shielding composite films with diminished reflection are an imperative task to solve electromagnetic pollution problem.Ternary MXene/ANF(aramid nanofibers)–MoS_(2)composite films with nacre-like layered structure here are fabricated after the introduction of MoS_(2)into binary MXene/ANF composite system.The introduction of MoS_(2)fulfills an impressive“kill three birds with one stone”improvement effect:lubrication toughening mechanical performance,reduction in secondary reflection pollution of electromagnetic wave,and improvement in the performance of photothermal conversion.After the introduction of MoS_(2)into binary MXene/ANF(mass ratio of 50:50),the strain to failure and tensile strength increase from 22.1±1.7%and 105.7±6.4 MPa and to 25.8±0.7%and 167.3±9.1 MPa,respectively.The toughness elevates from 13.0±4.1 to 26.3±0.8 MJ m^(−3)(~102.3%)simultaneously.And the reflection shielding effectiveness(SE_(R))of MXene/ANF(mass ratio of 50:50)decreases~10.8%.EMI shielding effectiveness(EMI SE)elevates to 41.0 dB(8.2–12.4 GHz);After the introduction of MoS_(2)into binary MXene/ANF(mass ratio of 60:40),the strain to failure increases from 18.3±1.9%to 28.1±0.7%(~53.5%),the SE_(R)decreases~22.2%,and the corresponding EMI SE is 43.9 dB.The MoS_(2)also leads to a more efficient photothermal conversion performance(~45 to~55℃).Additionally,MXene/ANF–MoS_(2)composite films exhibit excellent electric heating performance,quick temperature elevation(15 s),excellent cycle stability(2,2.5,and 3 V),and long-term stability(2520 s).Combining with excellent mechanical performance with high MXene content,electric heating performance,and photothermal conversion performance,EMI shielding ternary MXene/ANF–MoS_(2)composite films could be applied in many industrial areas.This work broadens how to achieve a balance between mechanical properties and versatility of composites in the case of high-function fillers.展开更多
A numerical study is carried out to investigate the influence of a sudden change of the specific force on a three-floated gyroscope with a rotor supported on gas-lubricated bearings.The interference torque is calculat...A numerical study is carried out to investigate the influence of a sudden change of the specific force on a three-floated gyroscope with a rotor supported on gas-lubricated bearings.The interference torque is calculated to evaluate the influence by modeling the transient behavior of the rotor-bearing system. In combination with dynamic equations of the rotor displacement,the Reynolds equation is solved on the surface of spiral-grooved conical bearings. It is assumed that a steady state has been obtained with a constant specific force, and then the specific force is suddenly changed and maintained constant after that. Responses of the sudden change are obtained by solving the equations. Numerical results show that the direction of the sudden change of the specific force is the main factor which influences the interference torque curve. With a sudden change along the input direction, the interference torque fluctuation has a constant frequency and a decreasing amplitude. With a sudden change along the output direction, the interference torque fluctuates in a small range. With a sudden change along the spin direction, the change of the interference torque combines a fluctuation and a gradually-changing quasi-equilibrium value. This study provides a supplement to the steady-state error model of the three-floated gyroscope.展开更多
The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimpl...The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimples on steel surfaces. Dimples with the diameter of 150μm and the depth of 30-35μm distributed circumferentially on the disc surface.The alloying element Cr was sputtered to the laser texturing steel surface by double glow plasma technique.A deep diffusion layer with a thickness of 30μm and a high hardness of HV900 was formed in this alloy.Tribological experiments of three types of samples(smooth,texturing and texturing+alloying) were conducted with a ring-on-disc tribometer to simulate the face seal.It is found that,in comparison with smooth steel surfaces,the laser texturing samples significantly reduce the friction coefficient.Moreover,the lower wear rate of the sample treated with the two surface techniques is observed.展开更多
The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. T...The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. The distribution of gas film pressure and seal performance parameters inclu- ding opening force and leakage are obtained. Influence of operating parameters and sealing configu- ration on the sealing performance is studied. HSGLNMS has been designed and manufactured. Its working film thickness and leakage are measured to verify the theoretical analysis. The investigation results show that HSGLNMS demonstrates good speed adaptability, which means that the seal runs successfully with both low and high speed, showing excellent performance. The seal can be regula- ted and controlled online ; the opening force will not be raised greatly with the increasing of the num- ber of throttle orifices, but the leakage of seal increases apparently ; the uniform pressure groove im- proves the sealing performance, for example, opening force and stiffness are raised obviously. While leakage is reduced. Finally, the theoretical analysis is verified by experiment.展开更多
Water lubricated guide bearings for hydro turbines and pumps are conventionally designed with multiple axial grooves to provide effectively cooling and flushing away abrasives.Due to the variety of groove configuratio...Water lubricated guide bearings for hydro turbines and pumps are conventionally designed with multiple axial grooves to provide effectively cooling and flushing away abrasives.Due to the variety of groove configuration in terms of number and size,a predication of their performance is difficult.This paper deals with an analytical procedure to investigate groove effect on load capacity,stiffness and damping for this type of bearing where it is considered as an assembly of many inclined slide bearings.The result can be applied to bearings made of hard materials combined with low bearing pressure.展开更多
Fluid lubricated bearings have been widely adopted as support components for high-end equipment in metrology,semiconductor devices,aviation,strategic defense,ultraprecision manufacturing,medical treatment,and power ge...Fluid lubricated bearings have been widely adopted as support components for high-end equipment in metrology,semiconductor devices,aviation,strategic defense,ultraprecision manufacturing,medical treatment,and power generation.In all these applications,the equipment must deliver extreme working performances such as ultraprecise movement,ultrahigh rotation speed,ultraheavy bearing loads,ultrahigh environmental temperatures,strong radiation resistance,and high vacuum operation,which have challenged the design and optimization of reliable fluid lubricated bearings.Breakthrough of any related bottlenecks will promote the development course of high-end equipment.To promote the advancement of high-end equipment,this paper reviews the design and optimization of fluid lubricated bearings operated at typical extreme working performances,targeting the realization of extreme working performances,current challenges and solutions,underlying deficiencies,and promising developmental directions.This paper can guide the selection of suitable fluid lubricated bearings and optimize their structures to meet their required working performances.展开更多
The dynamic characteristics of a liquid thin film lubricated head disk system are analyzed. The shear thinning effect is taken into account by introducing modification coefficients into the lubricant rheological mode...The dynamic characteristics of a liquid thin film lubricated head disk system are analyzed. The shear thinning effect is taken into account by introducing modification coefficients into the lubricant rheological model. The perturbation theory is employed to set up the dynamic pressure equation. The Reynolds equation and dynamic pressure equations are solved by finite difference method. The results obtained by the difference methods agree well with that calculated by the close solutions. IBM3370 slider is employed as a physical model. The slider of the system can keep flying at 20 nm height, which promises a potential application on high density recording device.展开更多
Entropy generation is the loss of energy in thermodynamical systems due to resistive forces,diffusion processes,radiation effects and chemical reactions.The main aim of this research is to address entropy generation d...Entropy generation is the loss of energy in thermodynamical systems due to resistive forces,diffusion processes,radiation effects and chemical reactions.The main aim of this research is to address entropy generation due to magnetic field,nonlinear thermal radiation,viscous dissipation,thermal diffusion and nonlinear chemical reaction in the transport of viscoelastic fluid in the vicinity of a stagnation point over a lubricated disk.The conservation laws of mass and momentum along with the first law of thermodynamics and Fick’s law are used to discuss the flow,heat and mass transfer,while the second law of thermodynamics is used to analyze the entropy and irreversibility.The numbers of independent variables in the modeled set of nonlinear partial differential equations are reduced using similarity variables and the resulting system is numerically approximated using the Keller box method.The effects of thermophoresis,Brownian motion and the magnetic parameter on temperature are presented for lubricated and rough disks.The local Nusselt and Sherwood numbers are documented for both linear and nonlinear thermal radiation and lubricated and rough disks.Graphical representations of the entropy generation number and Bejan number for various parameters are also shown for lubricated and rough disks.The concentration of nanoparticles at the lubricated surface reduces with the magnetic parameter and Brownian motion.The entropy generation declines for thermophoresis diffusion and Brownian motion when lubrication effects are dominant.It is concluded that both entropy generation and the magnitude of the Bejan number increase in the presence of slip.The current results present many applications in the lubrication phenomenon,heating processes,cooling of devices,thermal engineering,energy production,extrusion processes etc.展开更多
Thiswork investigates an oblique stagnation point flowof hybrid nanofluid over a rigid surface with power lawfluidas lubricated layers. Copper (Cu) and Silver (Ag) solid particles are used as hybrid particles acting i...Thiswork investigates an oblique stagnation point flowof hybrid nanofluid over a rigid surface with power lawfluidas lubricated layers. Copper (Cu) and Silver (Ag) solid particles are used as hybrid particles acting in water H2O asa base fluid. The mathematical formulation of flow configuration is presented in terms of differential systemthat isnonlinear in nature. The thermal aspects of the flow field are also investigated by assuming the surface is a heatedsurface with a constant temperature T. Numerical solutions to the governing mathematical model are calculatedby the RK45 algorithm. The results based on the numerical solution against various flow and thermal controllingparameters are presented in terms of line graphs. The specific results depict that the heat flux increases over thelubricated-indexed parameter.展开更多
Current studies of a seawater axial piston pump mainly solve the problems of corrosion and wear in a slipper pair by selecting materials with corrosion resistance, self-lubrication, and wear resistance. In addition, a...Current studies of a seawater axial piston pump mainly solve the problems of corrosion and wear in a slipper pair by selecting materials with corrosion resistance, self-lubrication, and wear resistance. In addition, an appropriate biomimetic non-smooth surface design for the slipper pair can further improve the tribological behavior. In this paper, 316 L stainless steel and CF/PEEK were selected to process the upper and bottom specimens, and the biomimetic non-smooth surface was introduced into the interface between the friction pair. The friction and wear tests were performed on a MMD-5 A tester at a rotation speed of 1000 r/min and load of 200 N under seawater lubricated condition. The results indicate that the main friction form of the smooth surface friction pair corresponds to abrasive wear and adhesive wear and that it exhibits a friction coe cient of 0.05–0.07, a specimen temperature of 56 ℃, a high wear rate, and surface roughness. Pits on the non-smooth surface friction pairs produced hydrodynamic lubrication and reduced abrasive wear, and thus the plowing e ect is their main friction form. The non-smooth surface friction pairs exhibit a friction coe cient of 0.03–0.04, a specimen temperature of 48 ℃, a low wear rate, and surface roughness. The study has important theoretical significance for enriching the lubrication, friction, and wear theory of a seawater axial piston pump, and economic significance and military significance for promoting the marine development and the national defense military.展开更多
Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range...Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range of 50−700 N and a sliding speed range of 0.05−2.58 m/s were less than 0.14 and 2.8×10−6 mm3/mm,respectively.Stribeck-like curve and wear map were developed to describe the oil-lubrication mechanism and wear behavior.The equation of the dividing line between zones of safe and unsafe wear life was determined.Lubricating oil was squeezed into micro-cracks under severe wear conditions.In addition,the lubricating oil reacted with Cu-15Ni-8Sn alloy to generate the corresponding sulfides,which hindered the repair of micro-cracks,promoted cracks growth,and led to delamination.This work has established guidelines for the application of the Cu-15Ni-8Sn alloy under oil-lubricated conditions through developing wear map.展开更多
This paper concerns the dynamic characteristics of incompressible laminar flow hydrostatic bearings. An improved method based on the mathematical perturbation technique for calculating the stiffness and damping coeffi...This paper concerns the dynamic characteristics of incompressible laminar flow hydrostatic bearings. An improved method based on the mathematical perturbation technique for calculating the stiffness and damping coefficients of hydrostatic bearings is presented;it raises the calculation efficiency by uncoupling the recess flow continuity equations from the solving of the Reynolds equation. The dynamic coefficients of a water-lubricated four-recess hydrostatic bearing are calculated with both the improved method and the conventional method. The comparisons between these two methods validate the effectiveness and correctness of the improved method. Furthermore, the dynamic response and stability characteristics of a rotor supported by the hydrostatic bearing are calculated and compared with experimental results. First, the dynamic responses calculated with the linear and nonlinear bearing dynamic coefficients models show that the linear model is inaccurate if the rotor whirls in a large eccentricity ratio range, owing to the nonlinearity of stiffness and damping. Second, according to the numerical and experimental results, the nonlinearity of bearing stiffness and damping coefficients could induce double rotational frequency component in the unbalance response frequency spectrum. Finally, the numerical results indicate that the stability threshold speed of the bearing increases with eccentricity ratio. The improved method proposed can be used to evaluate the dynamic performance of hydrostatic bearings efficiently, and the bearing characteristics presented could contribute to a better understanding of the performance of waterlubricated hydrostatic bearings.展开更多
In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the ...In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the gearbox in a moving reference system is described,as well as computational fluid dynamics(CFD)simulations of the gearbox with different vibration directions.The effects of rotational speed,oil-immersion depth,and different oil-injection volume rates on lubrication and efficiency are discussed.We propose a method of evaluating the internal lubrication condition of a splash-lubricated gearbox and quantitatively compare the effects of different operating parameters on lubrication and efficiency.Finally,our experiment to verify the feasibility of the simulation method is described.The results show that with vibration,the churning loss and oil supply for the bearings are significantly higher than those under static conditions.In addition,among different vibrational directions,lateral vibration has the greatest influence on the lubrication condition and efficiency of the gearbox.For the studied railway-vehicle gearbox,the best lubrication condition is achieved at a rotational speed of 1600 r/min and an oil-immersion depth of two times the tooth height(2.Oh).Rotational speed is the operating parameter that has the most significant effect on the lubrication and efficiencyofthegearbox.展开更多
The surface-initiated Rolling Contact Fatigue(RCF)including pitting and micro-pitting is one of the key issues affecting the reliability of tribological components such as gears and bearings used in various devices.In...The surface-initiated Rolling Contact Fatigue(RCF)including pitting and micro-pitting is one of the key issues affecting the reliability of tribological components such as gears and bearings used in various devices.In this work,a surface-initiated crack Finite Element(FE)model which considers the effect of lubricant on crack faces was developed to investigate surface-initiated RCF using an automatic crack propagating Python script.Different lubricating states,initial crack parameters and loading conditions were simulated to analyze the evolution of crack propagation and the Stress Intensity Factors(SIFs).The RCF crack propagation path and life were predicted by employing the Maximum Tangential Stress(MTS)criterion coupled with the Paris’s law.A typical RCF failure is predicted in the numerical simulation.Results reveal that the lubricating pressurization dominates the surface-initiated RCF.In addition,the initial crack angle has a significant effect on the RCF crack propagation path and the fatigue life.展开更多
The effect of sliding duration on the tribological behaviors of spot patterned coatings was investigated. Two patterns based on physical vapor deposition （PVD） TiN coatings were used, such as, in-lined （IN） and st...The effect of sliding duration on the tribological behaviors of spot patterned coatings was investigated. Two patterns based on physical vapor deposition （PVD） TiN coatings were used, such as, in-lined （IN） and staggered （ST） spots. The tribological behaviors were evaluated by using a Cameron-Plint wear test rig. The M2 steel discs deposited TiN coatings with IN and ST patterns slid against the ASSAB 17 tool steel pins at a speed of 0.23 m/s, in Shell Tellus T32 lubricant and were loaded with 900 N. The testing results on disc specimens with two types of PVD TiN spot patterns, all coated with a bias voltage of-180 V and slid for 4, 8 and 11 h respectively, were presented. The results revealed that the in-lined coatings possessed relatively better wear behaviors than the staggered pattern coatings. Mechanisms for such superiority and for the cause of peeling were discussed. A relevant design approach was suggested for the application of such patterned coatings.展开更多
The water-lubricated bearings are usually the state of turbulent cavitating flow under high-speed conditions. And the distribution of cavitation bubbles and the interface effect between the two phases have not been in...The water-lubricated bearings are usually the state of turbulent cavitating flow under high-speed conditions. And the distribution of cavitation bubbles and the interface effect between the two phases have not been included in previous studies on high-speed water-lubricated bearings. In order to study the influence of interface effect and cavitation bubble distribution on the dynamic characteristics of high-speed water-lubricated spiral groove thrust bearings(SGTB).A turbulent cavitating flow lubrication model based on two-phase fluid and population balance equation of bubbles was established in this paper. Stiffness and the damping coefficients of the SGTB were calculated using the perturbation pressure equations. An experimental apparatus was developed to verify the theoretical model. Simulating and experimental results show that the small-sized bubbles tend to generate in the turbulent cavitating flow when at a high rotary speed, and the bubbles mainly locate at the edges of the spiral groove. The simulating results also show that the direct stiffness coefficients are increased due to cavitation effect, and cross stiffness coefficients and damping coefficients are hardly affected by the cavitation effect. Turbulent effect on the dynamic characteristics of SGTB is much stronger than the cavitating effect.展开更多
To take into account the couple stress effects, a modified Reynolds equation is derived for dynamically loaded journal beatings with the consideration of the elasticity of the liner. The numerical results show that th...To take into account the couple stress effects, a modified Reynolds equation is derived for dynamically loaded journal beatings with the consideration of the elasticity of the liner. The numerical results show that the influence of couple stresses on the bearing characteristics is significant. Compared with Newtonian lubricants, lubricants with couple stresses increase the fluid film pressure, as a result enhance the load-carrying capacity and reduce the friction coefficient. However, since the elasticity of the liner weakens the couple stress effect, elastic liners yield a reduction in the load-carrying capacity and an increase in the friction coefficient. The elastic deformation of the bearing liner should be considered in an accurate performance evaluation of the journal bearing.展开更多
The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coeff...The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coefficient and the wear rate were employed to evaluate the tribological performances of the two materials,and wear morphology was used to analyze the wear mechanism.The results show that the friction coefficient of the isostatic graphite is larger than that of the carbon graphite under the dry sliding condition,and the wear rate is lower than that of the carbon graphite.Under the water lubricated condition,the friction coefficients and the wear rates of the isostatic graphite decrease obviously.The main wear form of the isostatic graphite is abrasive wear,while the main wear form of the carbon graphite is spalling wear.Finally,the tribological mechanism of the isostatic graphite under dry sliding and water lubricated conditions were systematically analyzed.展开更多
In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector,lightweight materials such as Carbon Fiber Reinforced Polymers(CFRPs)and Ti-6Al-4V alloys are being used.These material...In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector,lightweight materials such as Carbon Fiber Reinforced Polymers(CFRPs)and Ti-6Al-4V alloys are being used.These materials,with excellent weight-to-strength ratios,are widely used for structural applications in aircraft manufacturing.To date,several studies have been published showing that the use of metalworking fluids(MWFs),special tool geometries,or advanced machining techniques is required to ensure a surface quality that meets aerospace component standards.Conventional MWFs pose a number of environmental and worker health hazards and also degrade the mechanical properties of CFRPs due to water absorption in the composite.Therefore,a transition to more environmentally friendly cooling/lubrication techniques that prevent moisture problems in the composite is needed.This research shows that lubricated LCO_(2) is a viable option to improve the quality of drilled CFRP and titanium aerospace components compared to dry machining,while maintaining clean work areas.The results show that the best combination of tool geometry and cooling conditions for machining both materials is drilling with Brad point drills and lubricated LCO_(2).Drilling under these conditions resulted in a 90%improvement in fiber pullout volume compared to dry machined CFRP holes.In addition,a 33% reduction in burr height and a 15% improvement in surface roughness were observed compared to dry drilling of titanium.展开更多
The effect of magnetic field on the tribological process of sleeve-ring pair lubricated by WRL lubricants was investigated by means of a NG-x wear tester and a PS5013 video microscope. The friction coefficient(f) and ...The effect of magnetic field on the tribological process of sleeve-ring pair lubricated by WRL lubricants was investigated by means of a NG-x wear tester and a PS5013 video microscope. The friction coefficient(f) and the wear weight(W) in lubricating test with WRL lubricant were decreased with the increase in the magnetic field vertical to the rubbing surface, and an almost zero wear lubricating situation was gained in a magnetic field of 1000A/m. The captured wear micro particles on the rubbing surface were observed in the testing process, and the theoretical analysis of magnetic effects was completed. It is indicated that the magnetic field has not only a capturing action of wear micro particles on the worn surface, but also a inducing polarization of magnetic anisotropy of lubricant molecular. The actions promote the absorption of WRL lubricant into the wear surface as well as wear micro-particles, so that a good tribological effect is obtained when both magnetic field and WRL present.展开更多
基金supported by the Talent Fund of Beijing Jiaotong University(No,2023XKRC015)the National Natural Science Foundation of China(Nos.52172081,52073010 and 52373259).
文摘The design and fabrication of high toughness electromagnetic interference(EMI)shielding composite films with diminished reflection are an imperative task to solve electromagnetic pollution problem.Ternary MXene/ANF(aramid nanofibers)–MoS_(2)composite films with nacre-like layered structure here are fabricated after the introduction of MoS_(2)into binary MXene/ANF composite system.The introduction of MoS_(2)fulfills an impressive“kill three birds with one stone”improvement effect:lubrication toughening mechanical performance,reduction in secondary reflection pollution of electromagnetic wave,and improvement in the performance of photothermal conversion.After the introduction of MoS_(2)into binary MXene/ANF(mass ratio of 50:50),the strain to failure and tensile strength increase from 22.1±1.7%and 105.7±6.4 MPa and to 25.8±0.7%and 167.3±9.1 MPa,respectively.The toughness elevates from 13.0±4.1 to 26.3±0.8 MJ m^(−3)(~102.3%)simultaneously.And the reflection shielding effectiveness(SE_(R))of MXene/ANF(mass ratio of 50:50)decreases~10.8%.EMI shielding effectiveness(EMI SE)elevates to 41.0 dB(8.2–12.4 GHz);After the introduction of MoS_(2)into binary MXene/ANF(mass ratio of 60:40),the strain to failure increases from 18.3±1.9%to 28.1±0.7%(~53.5%),the SE_(R)decreases~22.2%,and the corresponding EMI SE is 43.9 dB.The MoS_(2)also leads to a more efficient photothermal conversion performance(~45 to~55℃).Additionally,MXene/ANF–MoS_(2)composite films exhibit excellent electric heating performance,quick temperature elevation(15 s),excellent cycle stability(2,2.5,and 3 V),and long-term stability(2520 s).Combining with excellent mechanical performance with high MXene content,electric heating performance,and photothermal conversion performance,EMI shielding ternary MXene/ANF–MoS_(2)composite films could be applied in many industrial areas.This work broadens how to achieve a balance between mechanical properties and versatility of composites in the case of high-function fillers.
基金supported by the Aeronautical Science Foundation of China(No.20150863003)
文摘A numerical study is carried out to investigate the influence of a sudden change of the specific force on a three-floated gyroscope with a rotor supported on gas-lubricated bearings.The interference torque is calculated to evaluate the influence by modeling the transient behavior of the rotor-bearing system. In combination with dynamic equations of the rotor displacement,the Reynolds equation is solved on the surface of spiral-grooved conical bearings. It is assumed that a steady state has been obtained with a constant specific force, and then the specific force is suddenly changed and maintained constant after that. Responses of the sudden change are obtained by solving the equations. Numerical results show that the direction of the sudden change of the specific force is the main factor which influences the interference torque curve. With a sudden change along the input direction, the interference torque fluctuation has a constant frequency and a decreasing amplitude. With a sudden change along the output direction, the interference torque fluctuates in a small range. With a sudden change along the spin direction, the change of the interference torque combines a fluctuation and a gradually-changing quasi-equilibrium value. This study provides a supplement to the steady-state error model of the three-floated gyroscope.
基金Project(2007046) supported by High Technology Research Project of Jiangsu Province,China
文摘The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimples on steel surfaces. Dimples with the diameter of 150μm and the depth of 30-35μm distributed circumferentially on the disc surface.The alloying element Cr was sputtered to the laser texturing steel surface by double glow plasma technique.A deep diffusion layer with a thickness of 30μm and a high hardness of HV900 was formed in this alloy.Tribological experiments of three types of samples(smooth,texturing and texturing+alloying) were conducted with a ring-on-disc tribometer to simulate the face seal.It is found that,in comparison with smooth steel surfaces,the laser texturing samples significantly reduce the friction coefficient.Moreover,the lower wear rate of the sample treated with the two surface techniques is observed.
基金Supported by the National Natural Science Foundation of China （ No. 50635010 ） and the National Key Basic Research Program of China （2012CB026000）.
文摘The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. The distribution of gas film pressure and seal performance parameters inclu- ding opening force and leakage are obtained. Influence of operating parameters and sealing configu- ration on the sealing performance is studied. HSGLNMS has been designed and manufactured. Its working film thickness and leakage are measured to verify the theoretical analysis. The investigation results show that HSGLNMS demonstrates good speed adaptability, which means that the seal runs successfully with both low and high speed, showing excellent performance. The seal can be regula- ted and controlled online ; the opening force will not be raised greatly with the increasing of the num- ber of throttle orifices, but the leakage of seal increases apparently ; the uniform pressure groove im- proves the sealing performance, for example, opening force and stiffness are raised obviously. While leakage is reduced. Finally, the theoretical analysis is verified by experiment.
文摘Water lubricated guide bearings for hydro turbines and pumps are conventionally designed with multiple axial grooves to provide effectively cooling and flushing away abrasives.Due to the variety of groove configuration in terms of number and size,a predication of their performance is difficult.This paper deals with an analytical procedure to investigate groove effect on load capacity,stiffness and damping for this type of bearing where it is considered as an assembly of many inclined slide bearings.The result can be applied to bearings made of hard materials combined with low bearing pressure.
基金supported by the National Natural Science Foundations of China under Grant Nos.52206123,52075506,52205543,52322510,52275470 and 52105129Science and Technology Planning Project of Sichuan Province under Grant No.2021YJ0557+2 种基金Natural Science Foundation of Sichuan Province under Grant No.2023NSFSC1947Presidential Foundation of China Academy of Engineering PhysicsGrant No.YZJJZQ2022009。
文摘Fluid lubricated bearings have been widely adopted as support components for high-end equipment in metrology,semiconductor devices,aviation,strategic defense,ultraprecision manufacturing,medical treatment,and power generation.In all these applications,the equipment must deliver extreme working performances such as ultraprecise movement,ultrahigh rotation speed,ultraheavy bearing loads,ultrahigh environmental temperatures,strong radiation resistance,and high vacuum operation,which have challenged the design and optimization of reliable fluid lubricated bearings.Breakthrough of any related bottlenecks will promote the development course of high-end equipment.To promote the advancement of high-end equipment,this paper reviews the design and optimization of fluid lubricated bearings operated at typical extreme working performances,targeting the realization of extreme working performances,current challenges and solutions,underlying deficiencies,and promising developmental directions.This paper can guide the selection of suitable fluid lubricated bearings and optimize their structures to meet their required working performances.
文摘The dynamic characteristics of a liquid thin film lubricated head disk system are analyzed. The shear thinning effect is taken into account by introducing modification coefficients into the lubricant rheological model. The perturbation theory is employed to set up the dynamic pressure equation. The Reynolds equation and dynamic pressure equations are solved by finite difference method. The results obtained by the difference methods agree well with that calculated by the close solutions. IBM3370 slider is employed as a physical model. The slider of the system can keep flying at 20 nm height, which promises a potential application on high density recording device.
基金funding this work through the Research Groups Program under grant number R.G.P-1/75/42。
文摘Entropy generation is the loss of energy in thermodynamical systems due to resistive forces,diffusion processes,radiation effects and chemical reactions.The main aim of this research is to address entropy generation due to magnetic field,nonlinear thermal radiation,viscous dissipation,thermal diffusion and nonlinear chemical reaction in the transport of viscoelastic fluid in the vicinity of a stagnation point over a lubricated disk.The conservation laws of mass and momentum along with the first law of thermodynamics and Fick’s law are used to discuss the flow,heat and mass transfer,while the second law of thermodynamics is used to analyze the entropy and irreversibility.The numbers of independent variables in the modeled set of nonlinear partial differential equations are reduced using similarity variables and the resulting system is numerically approximated using the Keller box method.The effects of thermophoresis,Brownian motion and the magnetic parameter on temperature are presented for lubricated and rough disks.The local Nusselt and Sherwood numbers are documented for both linear and nonlinear thermal radiation and lubricated and rough disks.Graphical representations of the entropy generation number and Bejan number for various parameters are also shown for lubricated and rough disks.The concentration of nanoparticles at the lubricated surface reduces with the magnetic parameter and Brownian motion.The entropy generation declines for thermophoresis diffusion and Brownian motion when lubrication effects are dominant.It is concluded that both entropy generation and the magnitude of the Bejan number increase in the presence of slip.The current results present many applications in the lubrication phenomenon,heating processes,cooling of devices,thermal engineering,energy production,extrusion processes etc.
文摘Thiswork investigates an oblique stagnation point flowof hybrid nanofluid over a rigid surface with power lawfluidas lubricated layers. Copper (Cu) and Silver (Ag) solid particles are used as hybrid particles acting in water H2O asa base fluid. The mathematical formulation of flow configuration is presented in terms of differential systemthat isnonlinear in nature. The thermal aspects of the flow field are also investigated by assuming the surface is a heatedsurface with a constant temperature T. Numerical solutions to the governing mathematical model are calculatedby the RK45 algorithm. The results based on the numerical solution against various flow and thermal controllingparameters are presented in terms of line graphs. The specific results depict that the heat flux increases over thelubricated-indexed parameter.
基金Supported by National Natural Science Foundation of China(Grant No.51375421)Key Project of Science and Technology Plan of Higher Education of Hebei Province of China(Grant No.ZD20131027)Youth Project of Basic Research Project of Yanshan University(Grant No.14LGB032)
文摘Current studies of a seawater axial piston pump mainly solve the problems of corrosion and wear in a slipper pair by selecting materials with corrosion resistance, self-lubrication, and wear resistance. In addition, an appropriate biomimetic non-smooth surface design for the slipper pair can further improve the tribological behavior. In this paper, 316 L stainless steel and CF/PEEK were selected to process the upper and bottom specimens, and the biomimetic non-smooth surface was introduced into the interface between the friction pair. The friction and wear tests were performed on a MMD-5 A tester at a rotation speed of 1000 r/min and load of 200 N under seawater lubricated condition. The results indicate that the main friction form of the smooth surface friction pair corresponds to abrasive wear and adhesive wear and that it exhibits a friction coe cient of 0.05–0.07, a specimen temperature of 56 ℃, a high wear rate, and surface roughness. Pits on the non-smooth surface friction pairs produced hydrodynamic lubrication and reduced abrasive wear, and thus the plowing e ect is their main friction form. The non-smooth surface friction pairs exhibit a friction coe cient of 0.03–0.04, a specimen temperature of 48 ℃, a low wear rate, and surface roughness. The study has important theoretical significance for enriching the lubrication, friction, and wear theory of a seawater axial piston pump, and economic significance and military significance for promoting the marine development and the national defense military.
基金Projects(2017YFB0306105,2018YFE0306100)supported by the National Key Research and Development Program of China
文摘Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range of 50−700 N and a sliding speed range of 0.05−2.58 m/s were less than 0.14 and 2.8×10−6 mm3/mm,respectively.Stribeck-like curve and wear map were developed to describe the oil-lubrication mechanism and wear behavior.The equation of the dividing line between zones of safe and unsafe wear life was determined.Lubricating oil was squeezed into micro-cracks under severe wear conditions.In addition,the lubricating oil reacted with Cu-15Ni-8Sn alloy to generate the corresponding sulfides,which hindered the repair of micro-cracks,promoted cracks growth,and led to delamination.This work has established guidelines for the application of the Cu-15Ni-8Sn alloy under oil-lubricated conditions through developing wear map.
文摘This paper concerns the dynamic characteristics of incompressible laminar flow hydrostatic bearings. An improved method based on the mathematical perturbation technique for calculating the stiffness and damping coefficients of hydrostatic bearings is presented;it raises the calculation efficiency by uncoupling the recess flow continuity equations from the solving of the Reynolds equation. The dynamic coefficients of a water-lubricated four-recess hydrostatic bearing are calculated with both the improved method and the conventional method. The comparisons between these two methods validate the effectiveness and correctness of the improved method. Furthermore, the dynamic response and stability characteristics of a rotor supported by the hydrostatic bearing are calculated and compared with experimental results. First, the dynamic responses calculated with the linear and nonlinear bearing dynamic coefficients models show that the linear model is inaccurate if the rotor whirls in a large eccentricity ratio range, owing to the nonlinearity of stiffness and damping. Second, according to the numerical and experimental results, the nonlinearity of bearing stiffness and damping coefficients could induce double rotational frequency component in the unbalance response frequency spectrum. Finally, the numerical results indicate that the stability threshold speed of the bearing increases with eccentricity ratio. The improved method proposed can be used to evaluate the dynamic performance of hydrostatic bearings efficiently, and the bearing characteristics presented could contribute to a better understanding of the performance of waterlubricated hydrostatic bearings.
基金supported by the Independent Research and Development Projects of State Key Laboratory of Heavy Duty AC Drive Electric Locomotive Systems Integration(No.R111720H01385),China.
文摘In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the gearbox in a moving reference system is described,as well as computational fluid dynamics(CFD)simulations of the gearbox with different vibration directions.The effects of rotational speed,oil-immersion depth,and different oil-injection volume rates on lubrication and efficiency are discussed.We propose a method of evaluating the internal lubrication condition of a splash-lubricated gearbox and quantitatively compare the effects of different operating parameters on lubrication and efficiency.Finally,our experiment to verify the feasibility of the simulation method is described.The results show that with vibration,the churning loss and oil supply for the bearings are significantly higher than those under static conditions.In addition,among different vibrational directions,lateral vibration has the greatest influence on the lubrication condition and efficiency of the gearbox.For the studied railway-vehicle gearbox,the best lubrication condition is achieved at a rotational speed of 1600 r/min and an oil-immersion depth of two times the tooth height(2.Oh).Rotational speed is the operating parameter that has the most significant effect on the lubrication and efficiencyofthegearbox.
基金supported by the National Key R&D Program of China(No.2018YFB2001300)。
文摘The surface-initiated Rolling Contact Fatigue(RCF)including pitting and micro-pitting is one of the key issues affecting the reliability of tribological components such as gears and bearings used in various devices.In this work,a surface-initiated crack Finite Element(FE)model which considers the effect of lubricant on crack faces was developed to investigate surface-initiated RCF using an automatic crack propagating Python script.Different lubricating states,initial crack parameters and loading conditions were simulated to analyze the evolution of crack propagation and the Stress Intensity Factors(SIFs).The RCF crack propagation path and life were predicted by employing the Maximum Tangential Stress(MTS)criterion coupled with the Paris’s law.A typical RCF failure is predicted in the numerical simulation.Results reveal that the lubricating pressurization dominates the surface-initiated RCF.In addition,the initial crack angle has a significant effect on the RCF crack propagation path and the fatigue life.
基金the National Natural Science Foundation of China (No. 50575173).
文摘The effect of sliding duration on the tribological behaviors of spot patterned coatings was investigated. Two patterns based on physical vapor deposition （PVD） TiN coatings were used, such as, in-lined （IN） and staggered （ST） spots. The tribological behaviors were evaluated by using a Cameron-Plint wear test rig. The M2 steel discs deposited TiN coatings with IN and ST patterns slid against the ASSAB 17 tool steel pins at a speed of 0.23 m/s, in Shell Tellus T32 lubricant and were loaded with 900 N. The testing results on disc specimens with two types of PVD TiN spot patterns, all coated with a bias voltage of-180 V and slid for 4, 8 and 11 h respectively, were presented. The results revealed that the in-lined coatings possessed relatively better wear behaviors than the staggered pattern coatings. Mechanisms for such superiority and for the cause of peeling were discussed. A relevant design approach was suggested for the application of such patterned coatings.
基金Supported by National Natural Science Foundation of China (Grant Nos. 51635004, 11472078)。
文摘The water-lubricated bearings are usually the state of turbulent cavitating flow under high-speed conditions. And the distribution of cavitation bubbles and the interface effect between the two phases have not been included in previous studies on high-speed water-lubricated bearings. In order to study the influence of interface effect and cavitation bubble distribution on the dynamic characteristics of high-speed water-lubricated spiral groove thrust bearings(SGTB).A turbulent cavitating flow lubrication model based on two-phase fluid and population balance equation of bubbles was established in this paper. Stiffness and the damping coefficients of the SGTB were calculated using the perturbation pressure equations. An experimental apparatus was developed to verify the theoretical model. Simulating and experimental results show that the small-sized bubbles tend to generate in the turbulent cavitating flow when at a high rotary speed, and the bubbles mainly locate at the edges of the spiral groove. The simulating results also show that the direct stiffness coefficients are increased due to cavitation effect, and cross stiffness coefficients and damping coefficients are hardly affected by the cavitation effect. Turbulent effect on the dynamic characteristics of SGTB is much stronger than the cavitating effect.
基金Project (No. 571123) supported by the Scientific Research SpecialFoundation for the Excellent Youth Teacher of Shanghai University byEducation Committee of Shanghai, China
文摘To take into account the couple stress effects, a modified Reynolds equation is derived for dynamically loaded journal beatings with the consideration of the elasticity of the liner. The numerical results show that the influence of couple stresses on the bearing characteristics is significant. Compared with Newtonian lubricants, lubricants with couple stresses increase the fluid film pressure, as a result enhance the load-carrying capacity and reduce the friction coefficient. However, since the elasticity of the liner weakens the couple stress effect, elastic liners yield a reduction in the load-carrying capacity and an increase in the friction coefficient. The elastic deformation of the bearing liner should be considered in an accurate performance evaluation of the journal bearing.
基金The National Natural Science Foundation of China(No.51635004,11472078)。
文摘The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coefficient and the wear rate were employed to evaluate the tribological performances of the two materials,and wear morphology was used to analyze the wear mechanism.The results show that the friction coefficient of the isostatic graphite is larger than that of the carbon graphite under the dry sliding condition,and the wear rate is lower than that of the carbon graphite.Under the water lubricated condition,the friction coefficients and the wear rates of the isostatic graphite decrease obviously.The main wear form of the isostatic graphite is abrasive wear,while the main wear form of the carbon graphite is spalling wear.Finally,the tribological mechanism of the isostatic graphite under dry sliding and water lubricated conditions were systematically analyzed.
基金financially supported by CRYOMACH Project (INNO-20182049)by the ARRS – national science agency within research program 2-0266 (Advance manufacturing technologies for high quality and sustainable production/ Napredne izdelovalne tehnologije za visoko kakovostno in trajnostno proizvodnjo)
文摘In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector,lightweight materials such as Carbon Fiber Reinforced Polymers(CFRPs)and Ti-6Al-4V alloys are being used.These materials,with excellent weight-to-strength ratios,are widely used for structural applications in aircraft manufacturing.To date,several studies have been published showing that the use of metalworking fluids(MWFs),special tool geometries,or advanced machining techniques is required to ensure a surface quality that meets aerospace component standards.Conventional MWFs pose a number of environmental and worker health hazards and also degrade the mechanical properties of CFRPs due to water absorption in the composite.Therefore,a transition to more environmentally friendly cooling/lubrication techniques that prevent moisture problems in the composite is needed.This research shows that lubricated LCO_(2) is a viable option to improve the quality of drilled CFRP and titanium aerospace components compared to dry machining,while maintaining clean work areas.The results show that the best combination of tool geometry and cooling conditions for machining both materials is drilling with Brad point drills and lubricated LCO_(2).Drilling under these conditions resulted in a 90%improvement in fiber pullout volume compared to dry machined CFRP holes.In addition,a 33% reduction in burr height and a 15% improvement in surface roughness were observed compared to dry drilling of titanium.
文摘The effect of magnetic field on the tribological process of sleeve-ring pair lubricated by WRL lubricants was investigated by means of a NG-x wear tester and a PS5013 video microscope. The friction coefficient(f) and the wear weight(W) in lubricating test with WRL lubricant were decreased with the increase in the magnetic field vertical to the rubbing surface, and an almost zero wear lubricating situation was gained in a magnetic field of 1000A/m. The captured wear micro particles on the rubbing surface were observed in the testing process, and the theoretical analysis of magnetic effects was completed. It is indicated that the magnetic field has not only a capturing action of wear micro particles on the worn surface, but also a inducing polarization of magnetic anisotropy of lubricant molecular. The actions promote the absorption of WRL lubricant into the wear surface as well as wear micro-particles, so that a good tribological effect is obtained when both magnetic field and WRL present.
