A calcified roasting-acid leaching process was developed as a highly effective method for the extraction of valuable metals from low nickel matte in the presence of CaO additive. The influences of process parameters o...A calcified roasting-acid leaching process was developed as a highly effective method for the extraction of valuable metals from low nickel matte in the presence of CaO additive. The influences of process parameters on the metal extraction were studied, including the roasting temperature, roasting time, addition of CaO, H2SO4 concentration and liquid-solid ratio. Under the optimum condition, 94.2% of Ni, 98.1% of Cu, 92.2% of Co and 89.3% of Fe were recovered. Additionally, 99.6% of Fe was removed from the leachate as goethite by a subsequent goethite iron precipitation process. The behavior and mechanism of CaO additive in the roasting process was clarified. The role of CaO is to prevent the formation of nonferrous metal ferrite phases by a preferential reaction with Fe2O3 during the roasting process. The metal oxides(Cu O and NixCu1-xO) remained stable during high-temperature roasting and were subsequently efficiently leached using a sulfuric acid solution.展开更多
Fine nickel ferrite precursors NiFe2(C204)3·6H2O were obtained via co-precipitation method with low grade nickel matte as the raw material. Thermodynamic analysis of NiClz-FeC12-(NH4)2C204-H20 system for prec...Fine nickel ferrite precursors NiFe2(C204)3·6H2O were obtained via co-precipitation method with low grade nickel matte as the raw material. Thermodynamic analysis of NiClz-FeC12-(NH4)2C204-H20 system for precipitation identified that the theoretical optimum co-precipitation pH value is 2, and C2O2 has strong complexation with Ni2+ and Fe2+ ions. Based on these theoretical considerations, the effects of parameters on the precipitation rates and precursors size were investigated systematically. The results show that the optimum co-precipitation conditions are pH=2, temperature 45 ℃, 1.2 times theoretical amount of (NH4)2C204 dosage and 3% PEG400 addition. Under these conditions, the precipitation rates of Ni2+ and Fe2+ are both over 99.8%, with the precursors size of 1-2 urn. Furthermore, X-ray diffraction (XRD) and thermogravimetry-differential thermal analysis (TG-DTA) demonstrate that the precursors are single-phase solid solution, wherein the nickel/iron atoms are replaced by the iron/nickel atoms reciprocally.展开更多
基金Projects(U1860203,U1860108,51574164) supported by the National Natural Science Foundation of China
文摘A calcified roasting-acid leaching process was developed as a highly effective method for the extraction of valuable metals from low nickel matte in the presence of CaO additive. The influences of process parameters on the metal extraction were studied, including the roasting temperature, roasting time, addition of CaO, H2SO4 concentration and liquid-solid ratio. Under the optimum condition, 94.2% of Ni, 98.1% of Cu, 92.2% of Co and 89.3% of Fe were recovered. Additionally, 99.6% of Fe was removed from the leachate as goethite by a subsequent goethite iron precipitation process. The behavior and mechanism of CaO additive in the roasting process was clarified. The role of CaO is to prevent the formation of nonferrous metal ferrite phases by a preferential reaction with Fe2O3 during the roasting process. The metal oxides(Cu O and NixCu1-xO) remained stable during high-temperature roasting and were subsequently efficiently leached using a sulfuric acid solution.
基金Project(2012BAB10B04) supported by National Key Technology R&D Program of ChinaProject supported by Hunan Provincial Innovation Foundation for Postgraduate,China
文摘Fine nickel ferrite precursors NiFe2(C204)3·6H2O were obtained via co-precipitation method with low grade nickel matte as the raw material. Thermodynamic analysis of NiClz-FeC12-(NH4)2C204-H20 system for precipitation identified that the theoretical optimum co-precipitation pH value is 2, and C2O2 has strong complexation with Ni2+ and Fe2+ ions. Based on these theoretical considerations, the effects of parameters on the precipitation rates and precursors size were investigated systematically. The results show that the optimum co-precipitation conditions are pH=2, temperature 45 ℃, 1.2 times theoretical amount of (NH4)2C204 dosage and 3% PEG400 addition. Under these conditions, the precipitation rates of Ni2+ and Fe2+ are both over 99.8%, with the precursors size of 1-2 urn. Furthermore, X-ray diffraction (XRD) and thermogravimetry-differential thermal analysis (TG-DTA) demonstrate that the precursors are single-phase solid solution, wherein the nickel/iron atoms are replaced by the iron/nickel atoms reciprocally.