Improving the low-cycle fatigue(LCF)properties of additively manufactured Ti-5.6Al-3.8V alloy is critical in ensuring its service safety and represents a significant research challenge.This work discusses a so-lution ...Improving the low-cycle fatigue(LCF)properties of additively manufactured Ti-5.6Al-3.8V alloy is critical in ensuring its service safety and represents a significant research challenge.This work discusses a so-lution that optimizes the alloy's microstructure and ductility by precisely controlling the over-saturated strengthening elements and heat treatment.This was accomplished using selective laser melting(SLM),heat treatment at 800 ℃ for 2 h,and furnace cooling on a Ti-5.6Al-3.8V alloy with tightly controlled Al,V,and O concentrations in a lower range.The results showed that the SLM-fabricated Ti-5.6Al-3.8V alloy,post-heat treatment,exhibited α laths with a width of~1.4 μm and β columnar grains with a diameter of~126 μm,without experiencing coarsening or variant selection phenomena.The alloy bal-anced strength and ductility post-heat treatment with a UTS of 1015 MPa and an EL of 16.5%relative to the as-deposited state(UTS of 1199 MPa and EL of 11.9%).Notably,the LCF properties of the heat-treated SLM Ti-5.6Al-3.8V alloy are superior to those of other Ti-6Al-4V alloys produced by additive manu-facturing and comparable to traditional forgings.At high strain amplitudes(1-1.5%),the fatigue life of this alloy was twice that of the Ti-6Al-4V forgings.Furthermore,we comprehensively analyzed the mi-crostructure,strength,and ductility of the SLM Ti-5.6Al-3.8V alloy to elucidate the factors influencing its LCF properties.These findings provide a solid foundation for improving the LCF properties of additively manufactured Ti-6Al-4V alloy,thereby contributing to its safe and reliable use in critical applications.展开更多
Gravity die casting(GC) and squeeze casting(SC) T4-treated Al-7.0Zn-2.5Mg-2.1Cu alloys were employed to investigate the microstructures,mechanical properties and low cycle fatigue(LCF) behavior.The results show that m...Gravity die casting(GC) and squeeze casting(SC) T4-treated Al-7.0Zn-2.5Mg-2.1Cu alloys were employed to investigate the microstructures,mechanical properties and low cycle fatigue(LCF) behavior.The results show that mechanical properties of SC specimens are significantly better than those of GC specimens due to less cast defects and smaller secondary dendrite arm spacing(SDAS).Excellent fatigue properties are obtained for the SC alloy compared with the GC alloy.GC and SC alloys both exhibit cyclic stabilization at low total strain amplitudes(less than 0.4%) and cyclic hardening at higher total strain amplitudes.The degree of cyclic hardening of SC samples is greater than that of GC samples.Fatigue cracks of GC samples dominantly initiate from shrinkage porosities and are easy to propagate along them,while the crack initiation sites for SC samples are slip bands,eutectic phases and inclusions at or near the free surface.展开更多
Low cycle fatigue (LCF) behavior of laser melting deposited (LMD) TC18 titanium alloy was studied at room temperature. Microstructure consisting of fine lamella-like primary α phase and transformed β matrix was ...Low cycle fatigue (LCF) behavior of laser melting deposited (LMD) TC18 titanium alloy was studied at room temperature. Microstructure consisting of fine lamella-like primary α phase and transformed β matrix was obtained by double annealed treatment, and inhomogeneous grain boundaryαphase was detected. Fatigue fracture surfaces and longitudinal sections of LCF specimens were examined by optical microscopy and scanning electron microscopy. Results indicate that more than one crack initiation site can be detected on the LCF fracture surface. The fracture morphology of the secondary crack initiation site is different from that of the primary crack initiation site. When the crack grows along the grain boundaryαphase, continuous grain boundaryαphase leads to a straight propagating manner while discontinuous grain boundaryαphase gives rise to flexural propagating mode.展开更多
Based on the failure model of building structural steels under earthquake loading, the low cycle fatigue test at constant strain, the stochastical fatigue test under real earthquake load spectrum and the structural fa...Based on the failure model of building structural steels under earthquake loading, the low cycle fatigue test at constant strain, the stochastical fatigue test under real earthquake load spectrum and the structural fatigue test are carried out. The experimental results show that microalloying of V Ti and Nb can improve the anti-seismic propersties of steel bars. In the high strain and shori life range, both the static strength and ductility of steels are very important to increasing the low cycle fatigue resistance of steels.展开更多
Nickel-based superalloys are easy to produce low cycle fatigue(LCF)damage when they are subjected to high temperature and mechanical stresses.Fatigue life prediction of nickel-based superalloys is of great importance ...Nickel-based superalloys are easy to produce low cycle fatigue(LCF)damage when they are subjected to high temperature and mechanical stresses.Fatigue life prediction of nickel-based superalloys is of great importance for their reliable practical application.To investigate the effects of total strain and grain size on LCF behavior,the high temperature LCF tests were carried out for a nickel-based superalloy.The results show that the fatigue lives decreased with the increase of strain amplitude and grain size.A new LCF life prediction model was established considering the effect of grain size on fatigue life.Error analyses indicate that the prediction accuracy of the new LCF life model is higher than those of Manson-Coffin relationship and Ostergren energy method.展开更多
The effects of recrystallization on low cycle fatigue behavior were investigated on directionally solidified Co-base superalloy DZ40M. Optical microscopy and SEM were used to examine the microstructure and fracture su...The effects of recrystallization on low cycle fatigue behavior were investigated on directionally solidified Co-base superalloy DZ40M. Optical microscopy and SEM were used to examine the microstructure and fracture surface of the specimens. The mechanical testing results demonstrated that the low cycle fatigue property of DZ40M significantly decreased with the partial recrystallization. Fatigue cracks initiate near the carbides and the grain boundaries with slip-bands. Both the fatigue crack initiation and propagation can be accelerated with the occurrences of recrystallized grain boundaries.展开更多
Ti2AlNb-based intermetallic compounds are considered as a new category of promising lightweight aerospace materials due to their balanced mechanical properties.The aim of this study was to evaluate monotonic and cycli...Ti2AlNb-based intermetallic compounds are considered as a new category of promising lightweight aerospace materials due to their balanced mechanical properties.The aim of this study was to evaluate monotonic and cyclic deformation behavior of an as-cast Ti-22A1-20Nb-2V-1Mo-0.25Si(at.%)intermetallic compound in relation to its microstructure.The alloy containing an abundant fine lamellar O-Ti2AlNb phase exhibited a good combination of strength and plasticity,and superb fatigue resistance in comparison with other intermetallic compounds.Cyclic stabilization largely remained except slight cyclic hardening occurring at higher strain amplitudes.While fatigue life could be described using the common Coffin-Mason-Basquin equation,it could be better predicted via a weighted energy-based approach.Fatigue crack growth was characterized mainly by crystallographic cracking,along with fatigue striationlike features being unique to appear in the intermetallics.The results obtained in this study lay the foundation for the safe and durable applications of Ti2AlNb-based lightweight intermetallic compounds.展开更多
The influence of temperature and hardness level on the cyclic behavior of 55NiCrMoV7 steel, and the mierostrueture variation and hardness diminution during low cycle fatigue behavior were investigated. By means of SEM...The influence of temperature and hardness level on the cyclic behavior of 55NiCrMoV7 steel, and the mierostrueture variation and hardness diminution during low cycle fatigue behavior were investigated. By means of SEM and XRD, the modality of carbides and the full width half-maximum (FWHM) of martensite (211) [M(211)] of Xray diffraction spectrum in fatigue specimen were studied. The results showed that the cyclic stress response behav ior generally showed an initial exponential softening for the first few cycles, followed by a gradual softening without cyclic softening saturation. The fatigue behavior of the steel is closely related to the hardness level. The hardness diminution and the variation of half-width M(211) are remarkably influenced by the interaction between the cyclic plastic deformation and the thermal loading when the fatigue temperature exceeds the tempering temperature of the steel.展开更多
Low cycle fatigue behavior of extruded AZ80 magnesium alloy was investigated under uniaxial tension-compression at different strain amplitudes and strain rates.The results show that the extruded AZ80 magnesium alloy e...Low cycle fatigue behavior of extruded AZ80 magnesium alloy was investigated under uniaxial tension-compression at different strain amplitudes and strain rates.The results show that the extruded AZ80 magnesium alloy exhibits cyclic hardening at strain amplitudes ranging from 0.4%to 1.0%,the asymmetry of hysteresis loops becomes increasingly obvious when the strain amplitude increases.Higher strain rates correspond to higher stress amplitudes,high mean stresses and short fatigue life.{10–12}extension twins play a role in the cyclic deformation under higher strain amplitudes(0.8%,1.0%).The relationship between total strain energy density and fatigue life can be described by the modified Morrow model.The effect of strain rate on the fatigue life can also be predicted by the model.展开更多
Energy-based models for predicting the low-cycle fatigue life of high-strength structural steels are presented. The models are based on energy dissipation during average of cycles, cycles to crack propagation and tota...Energy-based models for predicting the low-cycle fatigue life of high-strength structural steels are presented. The models are based on energy dissipation during average of cycles, cycles to crack propagation and total cycles to failure. Plastic strain energy per cycle was determined and found as an important characteristic for initiation and propagation of fatigue cracks for high-strength structural steels. Fatigue strain-life curves were generated using plastic energy dissipation per cycle (loop area) and compared with the Coffin-Manson relation. Low cycle fatigue life was found similar from both methods. The material showed Masing-type behavior. The cyclic hysterisis energy per cycle was calculated from cyclic stress-strain parameters. The fracture surfaces of the fatigue samples were characterized by scanning electron microscope and the fracture mechanisms were discussed.展开更多
The low cycle fatigue (LCF) behavior of P92 martensitic steel was investigated under different controlled strain amplitudes at room and high temperatures (873 K). The cyclic stress responses at all temperatures an...The low cycle fatigue (LCF) behavior of P92 martensitic steel was investigated under different controlled strain amplitudes at room and high temperatures (873 K). The cyclic stress responses at all temperatures and strain amplitudes exhibited obviously rapid softening behavior at the early stage of fatigue life, and there was no saturated stage at high temperature. The fracture surfaces of the fatigue samples were observed by scanning electron microsco py (SEM) and optical microscopy. It was shown that crack initiation and propagation occurred transgranularly at both testing temperatures. A typical character was the high density crack branches or secondary cracks along fatigue striations at high temperature, which initiated from the oxidized inclusions and grain boundaries. Further investiga- tion by transmission electron microscopy (TEM) showed that the softening behavior was attributed to the micro- structure evolution during fatigue life, such as annihilation of dislocations and migration of martensite laths as well as carbide coarsening, especially for samples tested at high temperature.展开更多
The low cycle fatigue(LCF)properties of as-extruded AZ31 Mg alloy were investigated under total strain amplitudes in the range of 0.4%-1.2%with strain rate of 1×10- 2s -1.Due to the twinning effect in compression...The low cycle fatigue(LCF)properties of as-extruded AZ31 Mg alloy were investigated under total strain amplitudes in the range of 0.4%-1.2%with strain rate of 1×10- 2s -1.Due to the twinning effect in compression during loading and the detwinning effect during unloading,the alloy showed an asymmetric hysteresis loop.The cyclic stress response exhibited cyclic hardening at high total strain amplitudes.The cyclic deformation behaviors were discussed using the Coffin-Manson plot,which divided the plastic strain amplitudes into the tension side and the compression side.Through the LCF tests that were started from either tension or compression under a total strain amplitude of 1.0%,the interaction between the twinning effect and dislocation was analyzed.The twinning effect during the LCF test and the variation of the dislocation density were investigated using optical microscopy and transmission electron microscopy,respectively.展开更多
The effects of hydrogen atoms on behaviour of low cycle fatigue of 2.25Cr-1Mo steel have been investigated in present work. The results indicate that the cyclic softening rate and low cycle fatigue life are respective...The effects of hydrogen atoms on behaviour of low cycle fatigue of 2.25Cr-1Mo steel have been investigated in present work. The results indicate that the cyclic softening rate and low cycle fatigue life are respectively increased and reduced remarkably by hydrogen atoms. In addition, hydrogen atoms make the original stress amplitude of low cycle fatigue increase, which is because of the drag effect of hydrogen atoms on the moving dislocations. Analyses using electron microscopy show that hydrogen atoms accelerate crack initiation of low cycle fatigue from inclusion and transfer the source of low cycle fatigue crack from the surface of specimen to the inclusion, which results in the marked decrease of low cycle fatigue life. The increase of cyclic softening rate for hydrogen charged specimen is due to hydrogen atoms accelerating the initiating and growing of microvoids from the secondary phase particles in the steel. The reducing of the drag effect of hydrogen atoms on moving dislocations is also helpful to the increase of the cyclic softening rate.展开更多
Low cycle fatigue behavior of a nickel-based single-crystal superalloy DD10 was investigated at 760 and 980 ℃ under different strain ranges. Results show that the fatigue life (Nf) of DD10 alloy exhibits different ...Low cycle fatigue behavior of a nickel-based single-crystal superalloy DD10 was investigated at 760 and 980 ℃ under different strain ranges. Results show that the fatigue life (Nf) of DD10 alloy exhibits different temperature dependence under various strain ranges. Under low strain range, the alloy exhibits a longer Nf at 760 ℃ than that at 980 ℃. However, under high strain range, a reverse result is obtained. This difference can be attributed to the change of dominant damage modes under various test conditions, which is manifested in different modes of crack initiation (crack nucleation and its early propagation). At 760 ℃, the crack initiates at pores in subsurface due to local stress concentration. This process is mainly controlled by plastic amplitude and plastic property, but not affected by oxygen-induced damage before the crack propagates to the surface. At 980 ℃, the crack initiates at surface instead of pores due to the more homogeneous plastic deformation and the disharmony between the external oxidation layer and the bulk material when the strain amplitude is high. At that temperature, the process is mainly controlled by oxidation damage and strain amplitude simultaneously. Therefore, under high strain range, the crack initiation is much easier at 760 ℃ due to plastic deformation and the poor plasticity, while under low strain range obvious oxidation damage at 980℃ may accelerate the crack initiation.展开更多
The low cycle fatigue (LCF) behavior of a high-strength structural steel was investigated in the strain rate range of 4×10^-6 -0.12 s^-1 (0. 001-3 Hz) under constant total strain (±1%) control. The cyc...The low cycle fatigue (LCF) behavior of a high-strength structural steel was investigated in the strain rate range of 4×10^-6 -0.12 s^-1 (0. 001-3 Hz) under constant total strain (±1%) control. The cyclic stress response at all strain rates exhibited behavior of rapid softening in the early stage of fatigue life and subsequent saturation up to failure. It was found that the stress amplitude, the plastic strain amplitude, the plastic strain energy density and the fatigue life depend mainly on the strain rate. The strain rate of 0. 012 s-1 was found as a transition point where the LCF of the steel showed different behavior from low strain rate to high strain rate. The relationship between the time to failure and strain rate was expressed well by a power law relation. The fracture surfaces of the fatigue sam-ples were characterized by using a scanning electron microscope (SEM) and the fracture mechanisms were discussed in terms of time-dependent deformation of the steel.展开更多
Based on experiments of low cycle fatigue for 5083-H112 aluminum alloy, two energybased predictive models have been introduced to predict the fatigue crack growth behaviors of traditional Compact Tension(CT) and sma...Based on experiments of low cycle fatigue for 5083-H112 aluminum alloy, two energybased predictive models have been introduced to predict the fatigue crack growth behaviors of traditional Compact Tension(CT) and small-sized C-shaped Inside Edge-notched Tension(CIET)specimens with different thicknesses and load ratios. Different values of the effective stress ratio U are employed in the theoretical fatigue crack growth models to correct the effect of crack closure.Results indicate that the two predictive models show different capacities of predicting the fatigue crack growth behaviors of CIET and CT specimens with different thicknesses and load ratios.The accuracy of predicted results of the two models is strongly affected by the method for determination of the effective stress ratio U. Finally, the energy-based Shi&Cai model with crack closure correction by means of Newman's method is highly recommended in prediction of fatigue crack growth of CIET specimens via low cycle fatigue properties.展开更多
Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, an...Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, and the reliability analysis method based on load-life interference model and recurrence formula is constructed. In conjunction with finite element analysis (FEA) program, the reliability of an aero engine turbine disk under low cycle fatigue (LCF) condition has been analyzed. The results show the turbine disk is safety and the above reliability analysis methods are feasible.展开更多
large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion proces...large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 k N. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×10~3 cycle when the maximum applied load decreases to 120 k N. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.展开更多
Low cycle fatigue tests on nickel base superalloy GH536 were performed at 600, 700 and 800℃. The strain-life and cyclic stress-strain relationship were given at various temperatures. The change in fatigue life beha...Low cycle fatigue tests on nickel base superalloy GH536 were performed at 600, 700 and 800℃. The strain-life and cyclic stress-strain relationship were given at various temperatures. The change in fatigue life behavior and fatigue parameters with tem- perature increasing was discussed. At low and intermediate total strain amplitudes, the fatigue life was found to decrease with increasing temperature.展开更多
Studies were made of the symmetric tensile-compressive low cycle fatigue behaviour and the influence of dynamic strain aging(DSA)pre-treatment of 18-8 austenitic stainless steel. Within the testing amplitude range of ...Studies were made of the symmetric tensile-compressive low cycle fatigue behaviour and the influence of dynamic strain aging(DSA)pre-treatment of 18-8 austenitic stainless steel. Within the testing amplitude range of strain.±0.5 % to±1.5 %,the three processes of cyclic hardening,cyclic saturation and cyclic softening were observed.In the same amplitude of strain,the peak stress of the samples pre-treated by DSA is higher than that of solid-solu- tion and cold working pre-treatment,but no remarkable differences of the fatigue lives of them were found.TEM observation shows that the uniform and stable dislocation networks with high density form after DSA pre-treatment,which increases the cyclic peak stress.The cyclic softening results from the low dislocation density and elongated cell structure with low energy.展开更多
基金Key Research and Development Projects of Shaanxi Province(No.2023-YBGY-359)China CEEC University Joint Education Project(2021108)+2 种基金Science and Technology Plan of Xi'an City(Nos.21ZCZZHXJS-QCY6-0001,21CXLHTJSGG-QCY8-0003)Open Fund of Key Laboratory of Plasma Dynamics of Air Force Engineering University(No.6142202210203)“Qin Chuang Yuan”Project of Shaanxi Province(No.2023KXJ-272).
文摘Improving the low-cycle fatigue(LCF)properties of additively manufactured Ti-5.6Al-3.8V alloy is critical in ensuring its service safety and represents a significant research challenge.This work discusses a so-lution that optimizes the alloy's microstructure and ductility by precisely controlling the over-saturated strengthening elements and heat treatment.This was accomplished using selective laser melting(SLM),heat treatment at 800 ℃ for 2 h,and furnace cooling on a Ti-5.6Al-3.8V alloy with tightly controlled Al,V,and O concentrations in a lower range.The results showed that the SLM-fabricated Ti-5.6Al-3.8V alloy,post-heat treatment,exhibited α laths with a width of~1.4 μm and β columnar grains with a diameter of~126 μm,without experiencing coarsening or variant selection phenomena.The alloy bal-anced strength and ductility post-heat treatment with a UTS of 1015 MPa and an EL of 16.5%relative to the as-deposited state(UTS of 1199 MPa and EL of 11.9%).Notably,the LCF properties of the heat-treated SLM Ti-5.6Al-3.8V alloy are superior to those of other Ti-6Al-4V alloys produced by additive manu-facturing and comparable to traditional forgings.At high strain amplitudes(1-1.5%),the fatigue life of this alloy was twice that of the Ti-6Al-4V forgings.Furthermore,we comprehensively analyzed the mi-crostructure,strength,and ductility of the SLM Ti-5.6Al-3.8V alloy to elucidate the factors influencing its LCF properties.These findings provide a solid foundation for improving the LCF properties of additively manufactured Ti-6Al-4V alloy,thereby contributing to its safe and reliable use in critical applications.
基金Project(2015A030312003)supported by the Guangdong Natural Science Foundation for Research Team,ChinaProject(51374110)supported by the National Natural Science Foundation of China
文摘Gravity die casting(GC) and squeeze casting(SC) T4-treated Al-7.0Zn-2.5Mg-2.1Cu alloys were employed to investigate the microstructures,mechanical properties and low cycle fatigue(LCF) behavior.The results show that mechanical properties of SC specimens are significantly better than those of GC specimens due to less cast defects and smaller secondary dendrite arm spacing(SDAS).Excellent fatigue properties are obtained for the SC alloy compared with the GC alloy.GC and SC alloys both exhibit cyclic stabilization at low total strain amplitudes(less than 0.4%) and cyclic hardening at higher total strain amplitudes.The degree of cyclic hardening of SC samples is greater than that of GC samples.Fatigue cracks of GC samples dominantly initiate from shrinkage porosities and are easy to propagate along them,while the crack initiation sites for SC samples are slip bands,eutectic phases and inclusions at or near the free surface.
基金Project(2011CB606305)supported by the National Basic Research Program of ChinaProject(IRT0805)supported by the Cheung Kong Scholars Innovation Research Team Program of Ministry of Education,China
文摘Low cycle fatigue (LCF) behavior of laser melting deposited (LMD) TC18 titanium alloy was studied at room temperature. Microstructure consisting of fine lamella-like primary α phase and transformed β matrix was obtained by double annealed treatment, and inhomogeneous grain boundaryαphase was detected. Fatigue fracture surfaces and longitudinal sections of LCF specimens were examined by optical microscopy and scanning electron microscopy. Results indicate that more than one crack initiation site can be detected on the LCF fracture surface. The fracture morphology of the secondary crack initiation site is different from that of the primary crack initiation site. When the crack grows along the grain boundaryαphase, continuous grain boundaryαphase leads to a straight propagating manner while discontinuous grain boundaryαphase gives rise to flexural propagating mode.
文摘Based on the failure model of building structural steels under earthquake loading, the low cycle fatigue test at constant strain, the stochastical fatigue test under real earthquake load spectrum and the structural fatigue test are carried out. The experimental results show that microalloying of V Ti and Nb can improve the anti-seismic propersties of steel bars. In the high strain and shori life range, both the static strength and ductility of steels are very important to increasing the low cycle fatigue resistance of steels.
基金Project(51575129) supported by the National Natural Science Foundation of ChinaProject(J15LA51) supported by Shandong Province Higher Educational Science and Technology Program,ChinaProject(2017T100238) supported by China Postdoctoral Science Foundation
文摘Nickel-based superalloys are easy to produce low cycle fatigue(LCF)damage when they are subjected to high temperature and mechanical stresses.Fatigue life prediction of nickel-based superalloys is of great importance for their reliable practical application.To investigate the effects of total strain and grain size on LCF behavior,the high temperature LCF tests were carried out for a nickel-based superalloy.The results show that the fatigue lives decreased with the increase of strain amplitude and grain size.A new LCF life prediction model was established considering the effect of grain size on fatigue life.Error analyses indicate that the prediction accuracy of the new LCF life model is higher than those of Manson-Coffin relationship and Ostergren energy method.
文摘The effects of recrystallization on low cycle fatigue behavior were investigated on directionally solidified Co-base superalloy DZ40M. Optical microscopy and SEM were used to examine the microstructure and fracture surface of the specimens. The mechanical testing results demonstrated that the low cycle fatigue property of DZ40M significantly decreased with the partial recrystallization. Fatigue cracks initiate near the carbides and the grain boundaries with slip-bands. Both the fatigue crack initiation and propagation can be accelerated with the occurrences of recrystallized grain boundaries.
基金supported by the National Natural Science Foundation of China (NSFC)(Grant No. 51871168)the Natural Sciences and Engineering Research Council of Canada (NSERC) in the form of international research collaboration+4 种基金China Scholarships Council (CSC) for providing a PhD student scholarshipthe financial support by the Premier’s Research Excellence Award (PREA)NSERC-Discovery Accelerator Supplement (DAS) AwardCanada Foundation for Innovation (CFI)Ryerson Research Chair (RRC) program
文摘Ti2AlNb-based intermetallic compounds are considered as a new category of promising lightweight aerospace materials due to their balanced mechanical properties.The aim of this study was to evaluate monotonic and cyclic deformation behavior of an as-cast Ti-22A1-20Nb-2V-1Mo-0.25Si(at.%)intermetallic compound in relation to its microstructure.The alloy containing an abundant fine lamellar O-Ti2AlNb phase exhibited a good combination of strength and plasticity,and superb fatigue resistance in comparison with other intermetallic compounds.Cyclic stabilization largely remained except slight cyclic hardening occurring at higher strain amplitudes.While fatigue life could be described using the common Coffin-Mason-Basquin equation,it could be better predicted via a weighted energy-based approach.Fatigue crack growth was characterized mainly by crystallographic cracking,along with fatigue striationlike features being unique to appear in the intermetallics.The results obtained in this study lay the foundation for the safe and durable applications of Ti2AlNb-based lightweight intermetallic compounds.
基金Item Sponsored by Scientific Research Foundation for Returned Overseas Chinese Scholars ,State Education Ministry(2004176)
文摘The influence of temperature and hardness level on the cyclic behavior of 55NiCrMoV7 steel, and the mierostrueture variation and hardness diminution during low cycle fatigue behavior were investigated. By means of SEM and XRD, the modality of carbides and the full width half-maximum (FWHM) of martensite (211) [M(211)] of Xray diffraction spectrum in fatigue specimen were studied. The results showed that the cyclic stress response behav ior generally showed an initial exponential softening for the first few cycles, followed by a gradual softening without cyclic softening saturation. The fatigue behavior of the steel is closely related to the hardness level. The hardness diminution and the variation of half-width M(211) are remarkably influenced by the interaction between the cyclic plastic deformation and the thermal loading when the fatigue temperature exceeds the tempering temperature of the steel.
基金the National Basic Research Program of China(No.2013CB632205).
文摘Low cycle fatigue behavior of extruded AZ80 magnesium alloy was investigated under uniaxial tension-compression at different strain amplitudes and strain rates.The results show that the extruded AZ80 magnesium alloy exhibits cyclic hardening at strain amplitudes ranging from 0.4%to 1.0%,the asymmetry of hysteresis loops becomes increasingly obvious when the strain amplitude increases.Higher strain rates correspond to higher stress amplitudes,high mean stresses and short fatigue life.{10–12}extension twins play a role in the cyclic deformation under higher strain amplitudes(0.8%,1.0%).The relationship between total strain energy density and fatigue life can be described by the modified Morrow model.The effect of strain rate on the fatigue life can also be predicted by the model.
基金Item Sponsored by National Natural Science Foundation of China (50978174,10925211)
文摘Energy-based models for predicting the low-cycle fatigue life of high-strength structural steels are presented. The models are based on energy dissipation during average of cycles, cycles to crack propagation and total cycles to failure. Plastic strain energy per cycle was determined and found as an important characteristic for initiation and propagation of fatigue cracks for high-strength structural steels. Fatigue strain-life curves were generated using plastic energy dissipation per cycle (loop area) and compared with the Coffin-Manson relation. Low cycle fatigue life was found similar from both methods. The material showed Masing-type behavior. The cyclic hysterisis energy per cycle was calculated from cyclic stress-strain parameters. The fracture surfaces of the fatigue samples were characterized by scanning electron microscope and the fracture mechanisms were discussed.
基金Sponsored by Key Project of Shanghai Science and Technology Commission of China(10521100500)
文摘The low cycle fatigue (LCF) behavior of P92 martensitic steel was investigated under different controlled strain amplitudes at room and high temperatures (873 K). The cyclic stress responses at all temperatures and strain amplitudes exhibited obviously rapid softening behavior at the early stage of fatigue life, and there was no saturated stage at high temperature. The fracture surfaces of the fatigue samples were observed by scanning electron microsco py (SEM) and optical microscopy. It was shown that crack initiation and propagation occurred transgranularly at both testing temperatures. A typical character was the high density crack branches or secondary cracks along fatigue striations at high temperature, which initiated from the oxidized inclusions and grain boundaries. Further investiga- tion by transmission electron microscopy (TEM) showed that the softening behavior was attributed to the micro- structure evolution during fatigue life, such as annihilation of dislocations and migration of martensite laths as well as carbide coarsening, especially for samples tested at high temperature.
基金supported by the Seoul Research and Business Development Program(10555)the Fundamental R&D Program for Core Technology of Materials Funded by the Korean Ministry of Knowledge Economy Through Research Institute of AdvanceMaterials
文摘The low cycle fatigue(LCF)properties of as-extruded AZ31 Mg alloy were investigated under total strain amplitudes in the range of 0.4%-1.2%with strain rate of 1×10- 2s -1.Due to the twinning effect in compression during loading and the detwinning effect during unloading,the alloy showed an asymmetric hysteresis loop.The cyclic stress response exhibited cyclic hardening at high total strain amplitudes.The cyclic deformation behaviors were discussed using the Coffin-Manson plot,which divided the plastic strain amplitudes into the tension side and the compression side.Through the LCF tests that were started from either tension or compression under a total strain amplitude of 1.0%,the interaction between the twinning effect and dislocation was analyzed.The twinning effect during the LCF test and the variation of the dislocation density were investigated using optical microscopy and transmission electron microscopy,respectively.
文摘The effects of hydrogen atoms on behaviour of low cycle fatigue of 2.25Cr-1Mo steel have been investigated in present work. The results indicate that the cyclic softening rate and low cycle fatigue life are respectively increased and reduced remarkably by hydrogen atoms. In addition, hydrogen atoms make the original stress amplitude of low cycle fatigue increase, which is because of the drag effect of hydrogen atoms on the moving dislocations. Analyses using electron microscopy show that hydrogen atoms accelerate crack initiation of low cycle fatigue from inclusion and transfer the source of low cycle fatigue crack from the surface of specimen to the inclusion, which results in the marked decrease of low cycle fatigue life. The increase of cyclic softening rate for hydrogen charged specimen is due to hydrogen atoms accelerating the initiating and growing of microvoids from the secondary phase particles in the steel. The reducing of the drag effect of hydrogen atoms on moving dislocations is also helpful to the increase of the cyclic softening rate.
基金financially supported by the National Basic Research Program of China (Nos. 2012AA03A511 and 2012AA03A513)the National Natural Science Foundation of China (Nos. 51101160 and 51171193)
文摘Low cycle fatigue behavior of a nickel-based single-crystal superalloy DD10 was investigated at 760 and 980 ℃ under different strain ranges. Results show that the fatigue life (Nf) of DD10 alloy exhibits different temperature dependence under various strain ranges. Under low strain range, the alloy exhibits a longer Nf at 760 ℃ than that at 980 ℃. However, under high strain range, a reverse result is obtained. This difference can be attributed to the change of dominant damage modes under various test conditions, which is manifested in different modes of crack initiation (crack nucleation and its early propagation). At 760 ℃, the crack initiates at pores in subsurface due to local stress concentration. This process is mainly controlled by plastic amplitude and plastic property, but not affected by oxygen-induced damage before the crack propagates to the surface. At 980 ℃, the crack initiates at surface instead of pores due to the more homogeneous plastic deformation and the disharmony between the external oxidation layer and the bulk material when the strain amplitude is high. At that temperature, the process is mainly controlled by oxidation damage and strain amplitude simultaneously. Therefore, under high strain range, the crack initiation is much easier at 760 ℃ due to plastic deformation and the poor plasticity, while under low strain range obvious oxidation damage at 980℃ may accelerate the crack initiation.
基金Item Sponsored by National Natural Science Foundation of China ( 50978174 , 10925211 )
文摘The low cycle fatigue (LCF) behavior of a high-strength structural steel was investigated in the strain rate range of 4×10^-6 -0.12 s^-1 (0. 001-3 Hz) under constant total strain (±1%) control. The cyclic stress response at all strain rates exhibited behavior of rapid softening in the early stage of fatigue life and subsequent saturation up to failure. It was found that the stress amplitude, the plastic strain amplitude, the plastic strain energy density and the fatigue life depend mainly on the strain rate. The strain rate of 0. 012 s-1 was found as a transition point where the LCF of the steel showed different behavior from low strain rate to high strain rate. The relationship between the time to failure and strain rate was expressed well by a power law relation. The fracture surfaces of the fatigue sam-ples were characterized by using a scanning electron microscope (SEM) and the fracture mechanisms were discussed in terms of time-dependent deformation of the steel.
基金financially supported by the National Natural Science Foundation of China (Nos. 11202174 and 11472228)
文摘Based on experiments of low cycle fatigue for 5083-H112 aluminum alloy, two energybased predictive models have been introduced to predict the fatigue crack growth behaviors of traditional Compact Tension(CT) and small-sized C-shaped Inside Edge-notched Tension(CIET)specimens with different thicknesses and load ratios. Different values of the effective stress ratio U are employed in the theoretical fatigue crack growth models to correct the effect of crack closure.Results indicate that the two predictive models show different capacities of predicting the fatigue crack growth behaviors of CIET and CT specimens with different thicknesses and load ratios.The accuracy of predicted results of the two models is strongly affected by the method for determination of the effective stress ratio U. Finally, the energy-based Shi&Cai model with crack closure correction by means of Newman's method is highly recommended in prediction of fatigue crack growth of CIET specimens via low cycle fatigue properties.
基金Supports provided by Aviation Basic Science Foundation(00B53010)Aerospace Science Foundation(N3CH0502)Shaanxi Province Natural Science Foundation(N3CS0501)are gratefully appreciated.
文摘Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, and the reliability analysis method based on load-life interference model and recurrence formula is constructed. In conjunction with finite element analysis (FEA) program, the reliability of an aero engine turbine disk under low cycle fatigue (LCF) condition has been analyzed. The results show the turbine disk is safety and the above reliability analysis methods are feasible.
基金Supported by National Natural Science Foundation of China(Grant No.51372216)Jiangsu Science and Technology Plan Project of China(Grant No.BE2015113)Natural Science Foundation of the Jiangsu Higher Education Institutions of China(Grant No.BKJB460016)
文摘large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 k N. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×10~3 cycle when the maximum applied load decreases to 120 k N. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.
文摘Low cycle fatigue tests on nickel base superalloy GH536 were performed at 600, 700 and 800℃. The strain-life and cyclic stress-strain relationship were given at various temperatures. The change in fatigue life behavior and fatigue parameters with tem- perature increasing was discussed. At low and intermediate total strain amplitudes, the fatigue life was found to decrease with increasing temperature.
文摘Studies were made of the symmetric tensile-compressive low cycle fatigue behaviour and the influence of dynamic strain aging(DSA)pre-treatment of 18-8 austenitic stainless steel. Within the testing amplitude range of strain.±0.5 % to±1.5 %,the three processes of cyclic hardening,cyclic saturation and cyclic softening were observed.In the same amplitude of strain,the peak stress of the samples pre-treated by DSA is higher than that of solid-solu- tion and cold working pre-treatment,but no remarkable differences of the fatigue lives of them were found.TEM observation shows that the uniform and stable dislocation networks with high density form after DSA pre-treatment,which increases the cyclic peak stress.The cyclic softening results from the low dislocation density and elongated cell structure with low energy.