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Modeling transport and bridging behavior of lost circulation materials in a hydraulic fracture
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作者 Shaoyi Cheng Bisheng Wu +3 位作者 Herbert E.Huppert Tianshou Ma Zhaowei Chen Peng Tan 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第5期2650-2664,共15页
Lost circulation of drilling fluid is one of the most common and costly problems in drilling operations.This highlights the importance of wellbore strengthening treatment sthat can utilize lost circulation materials(L... Lost circulation of drilling fluid is one of the most common and costly problems in drilling operations.This highlights the importance of wellbore strengthening treatment sthat can utilize lost circulation materials(LCMs)to seal fractures associated with the wellbore.In this work,a numerical model accounting for the deformation of surrounding rock,fluid flow in the fracture,fracture propagation,and the transport of LCMs is presented to investigate the wellbore strengthening,from the fracture initiation to the fracture arrest,due to plugs formed by LCMs.The equations governing the rock deformation and fluid flow are solved by the dual boundary element method and the finite volume method,respectively.The transport of LCMs is solved based on an empirical constitutive model in suspension flow,and several characteristic quantities are derived by dimensional analysis.It is found that two dimensionless parameters,dimensionless toughness and normalized initial particle concentration,control the migration of LCM particles.The numerical results show that the dimensionless toughness influences the entrance and bridging of LCMs while the initial concentration controls the location of the particle bridging.When the initial concentration is larger than 0.8,the particle bridging tends to occur near the fracture entry.Conversely,when the initial concentration is less than 0.8,the particle bridging occurs near the fracture tip.This work provides an effective tool to predict the LCM transport and plugging in the wellbore strengthening process. 展开更多
关键词 Wellbore strengthening lost circulation materials(LCMs) Particle bridging Hydraulic fracture Dimensional analysis Bridging location
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Preparation and performance of high temperature resistant and high strength self-healing lost circulation material in the drilling industry
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作者 Dan Bao Si-Yuan Liu +6 位作者 Yan-Jie Yang Yu-Tong Sang Zhi-Peng Miao Hua Li Biao Wang Tao-Song Liang Peng Zhang 《Petroleum Science》 2025年第9期3655-3670,共16页
Lost circulation of drilling fluid is an international engineering problem during drilling.Aiming at the problems of the first-time lost circulation control success rate and poor adaptability of traditional lost circu... Lost circulation of drilling fluid is an international engineering problem during drilling.Aiming at the problems of the first-time lost circulation control success rate and poor adaptability of traditional lost circulation materials,a new self-healing lost circulation material based on dynamic disulfide bonds was prepared and named CKSH.In this paper,the particle size of self-healing lost circulation material was from 0.1 to 5 mm.The structure was analyzed by modern characterization means,and the drilling fluid compatibility,self-healing performance were evaluated.The self-healing and bridging-filling-sealing mechanism of CKSH were revealed.The results showed that the healing rate of CKSH could reach100%after 12 h over 70℃.It showed good compatibility with drilling fluid,with no effect on rheology or filtration loss.It could be stably suspended in drilling fluid,and the temperature resistance reached140℃.Healing by self-healing lost circulation materials of different particle size,the pressure bearing capacity of plugging zone were over 12 MPa for fracture opening of 1–5 mm.It could play a synergistic role with traditional lost circulation materials by chemical bonding,and the repeated loss caused by physical plugging was avoided.The research results of this paper can improve the bridging plugging bearing pressure strength and the first-time lost circulation control success rate,which is of great significance for improving drilling efficiency and reducing non-productive time. 展开更多
关键词 Drilling fluid lost circulation Plugging Self-healing lost circulation material Dynamic disulfide bonds
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Plugging mode of flaky lost circulation materials within fractures and mechanism to enhance pressure-bearing capacity for the plugging zone
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作者 Kun Guo Yi-Li Kang +3 位作者 Cheng-Yuan Xu Chong Lin Ling-Jie Zhang Li-Jun You 《Petroleum Science》 2025年第8期3315-3332,共18页
During drilling operations in deep fractured tight gas reservoirs,lost circulation of working fluid frequently occurs due to the formationʼs low pressure-bearing capacity.Adding lost circulation materials(LCMs)to dril... During drilling operations in deep fractured tight gas reservoirs,lost circulation of working fluid frequently occurs due to the formationʼs low pressure-bearing capacity.Adding lost circulation materials(LCMs)to drilling fluids is the most common method for controlling lost circulation.Among these,granular LCMs are widely used,but the application frequency of flaky LCMs has been increasing annually due to their unique morphology.However,the migration and plugging behavior of flaky LCMs within fractures,and the mechanisms enhancing the pressure-bearing capacity of the plugging zone are not well understood.Therefore,this study conducted visual plugging experiments and dynamic fracture plugging experiments to evaluate the plugging mode and pressure-bearing capacity of the plugging slurry with various particle sizes and concentrations of flaky LCMs.The experimental results demonstrate that the fracture plugging process can be divided into four stages:uniform flow stage of the plugging slurry,formation and development stage of the bridging area,formation and development stage of the plugging area,and pressure-bearing stage of the plugging zone.The inclusion of flaky LCMs notably reduces the duration of stages 1 and 2,while simultaneously increasing the proportion of the plugging zone and enhancing its surface porosity.Flaky LCMs reduce the effective fracture width through“interception”and“co-bridging”modes,thus improving plugging zone formation efficiency.Appropriate particle size and concentration of flaky LCMs increase the area and length of the plugging zone.This reduces the fracture width increment caused by injection pressure and enhances frictional force between the plugging zone and fracture surface,thereby improving the pressure-bearing capacity of the plugging zone.However,excessively high concentrations of flaky LCMs result in decreased structural stability of the plugging zone,and excessively large particle sizes increase the risk of plugging outside fracture inlet.The recommended concentration of flaky LCMs in the plugging slurry is 2%–3%,with a particle size 1.2 to 1.5 times that of the bridging granular LCMs and not exceeding twice the fracture width.This study provides a theoretical foundation for selecting LCMs and designing plugging formulations for field applications. 展开更多
关键词 lost circulation Flaky lost circulation materials Fracture plugging zone Visualization Pressure-bearing capacity
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Preparation and properties of magnesium oxysulfate cement and its application as lost circulation materials 被引量:4
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作者 Kai-Xiao Cui Guan-Cheng Jiang +2 位作者 Li-Li Yang Zheng-Qiang Deng Lei Zhou 《Petroleum Science》 SCIE CAS CSCD 2021年第5期1492-1506,共15页
Loss of drilling fluids in large porous and fractured zones inevitably up-regulates the overall cost of drilling.As a type of acid-soluble cement,magnesium oxysulfate(MOS)cement is arousing huge attention for the less... Loss of drilling fluids in large porous and fractured zones inevitably up-regulates the overall cost of drilling.As a type of acid-soluble cement,magnesium oxysulfate(MOS)cement is arousing huge attention for the less hygroscopic nature and less damaging to steel casings compared with magnesium oxychloride(MOC)cement.The present study developed MOS cement as a fast setting,high strength and acid-soluble lost circulation material to reduce the problem of losses.As suggested in this study,a higher strength of MOS cement at 70℃could be achieved by elevating M_(g)O/MgSO_(4)·7 H_(2)O molar ratio or downregulating H_(2)O/MgSO_(4)·7 H_(2)O molar ratio.Boric acid and borax could act as effective retarders.Plugging slurry based on MOS cement could effectively block the simulated porous loss zones exhibiting a diameter from 1.24 mm to 1.55 mm,as well as the fractured loss zones with a width from 2 mm to 5 mm and bearing a pressure difference up to 8 MPa.Permeability recovery test demonstrated that it facilitated future oil and gas production.The successful field application in the Junggar Basin,Xinjiang,China verified the significant plugging effect of MOS cement for severe loss problems. 展开更多
关键词 Magnesium oxysulfate cement lost circulation material Severe loss Acid soluble plug Formation damage
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Experimental evaluation method of density suitability between bridging lost circulation materials and drilling fluid
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作者 Yili Kang Ketao Hao +5 位作者 Chengyuan Xu Kun Guo Jie Zhou Ruiheng Wang Yao Xiao Yunsong Xie 《Petroleum》 2025年第3期334-341,共8页
Ultra-deep geological conditions are complex, often leading to leakage issues. As the depth increases during ultra-deep bridging lost-circulation operations, the varying settling velocities of different types of lost ... Ultra-deep geological conditions are complex, often leading to leakage issues. As the depth increases during ultra-deep bridging lost-circulation operations, the varying settling velocities of different types of lost circulation materials(LCMs) lead to gravitational differentiation. This causes stratification of the LCMs, forming an unevenly dispersed system and reduced plugging efficacy. An experimental methodology is described for assessing the density suitability between LCMs and drilling fluids, which calculates the density suitability factor(DSF) by measuring the density of the plugging slurry at various locations after a designated resting period, ultimately evaluating its density suitability based on the DSF. Experimental results indicate that LCMs with lower densities demonstrate superior density suitability compared to those with higher densities. Smaller particle sizes(10-40 mesh) show better density suitability than larger ones(2-6 mesh). Fracture-plugging experiments validated this method, the plugging slurry composed of a good density suitability material, such as walnut shells, exhibited no notable gravitational differentiation after 2 h, achieving a maximum plugging pressure of 16.4 MPa with88 m L of total volume loss. In contrast, the slurry formed with poorly density suitability materials, such as calcite, showed significant gravitational differentiation after 2 h, achieving only 9.6 MPa in maximum plugging pressure and a total volume loss of 96 m L. These findings highlight that LCMs with superior density suitability enhance plugging efficiency, highlighting the critical role of density suitability testing and the optimization of plugging formulations to improve the success of plugging operations. 展开更多
关键词 Ultra-deep reservoir Bridging lost circulation materials Drilling fluid Density suitability
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Study on an novel composite gel material solving serious lost circulations and pressurization sealing 被引量:1
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作者 YE Yan YAN Jie-nian +1 位作者 GUO Jian-hua XIE You-xin 《Journal of Energy and Power Engineering》 2007年第1期68-75,共8页
Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured fo... Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured formations where the operator may face total loss with no mud return in the annular. The voids or large fracture encountered in this case are often far too large to be plugged with conventional Lost Circulation Material. This paper will give a detailed introduction on a novel composite gel material usable to control severe losses and pressurization sealing. The plugging mechanics of this new composite gel material, which is different from conventional lost circulation materials, were elaborated as well. In addition, the properties of the new composite gel material such as thermostability, sealing strength and bearing resistance are characterized with specific experimental devices. The experimental results proved that the breakdown pressure of the new plugging reached more than 20MPa, and the maximum degraded temperature can be exceed 130℃. The field application at 4 wells in Puguang gas field, SINOPEC, demonstrated that the new composite gel material solved the serious loss in Ordovician carbonate fractured formation successfully and guaranteed the following completion cement operation smoothly. The composite gel sealing slurries, which was easily prepared on site, gives remarkable properties regarding pumping through drill pipes, adjustment of setting time and excellent sealing strength of the lost zone sealing, additionally, the whole pressurization sealing process was complicated within only ten hours. The on-site results show that the plugging ratio of the new composite gel was reached 100%, and the success rate of sealing operation kept above 80%.Thus the new LCM can guarantee safe drilling jobs and save operation cost more effectively. 展开更多
关键词 lost circulation material (LCM) composite gel sealing strength breakdown pressure pressurized sealing Puguang gas field
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Research progress and prospect of plugging technologies for fractured formation with severe lost circulation 被引量:13
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作者 SUN Jinsheng BAI Yingrui +6 位作者 CHENG Rongchao LYU Kaihe LIU Fan FENG Jie LEI Shaofei ZHANG Jie HAO Huijun 《Petroleum Exploration and Development》 CSCD 2021年第3期732-743,共12页
By reviewing the mechanisms of drilling fluid lost circulation and its control in fractured formations, the applicability and working mechanisms of different kinds of lost circulation materials in plugging fractured f... By reviewing the mechanisms of drilling fluid lost circulation and its control in fractured formations, the applicability and working mechanisms of different kinds of lost circulation materials in plugging fractured formations have been summarized. Meanwhile, based on the types of lost circulation materials, the advantages, disadvantages, and application effects of corresponding plugging technologies have been analyzed to sort out the key problems existing in the current lost circulation control technologies. On this basis, the development direction of plugging technology for severe loss have been pointed out. It is suggested that that the lost circulation control technology should combine different disciplines such as geology, engineering and materials to realize integration, intelligence and systematization in the future. Five research aspects should be focused on:(1) the study on mechanisms of drilling fluid lost circulation and its control to provide basis for scientific selection of lost circulation material formulas, control methods and processes;(2) the research and development of self-adaptive lost circulation materials to improve the matching relationship between lost control materials and fracture scales;(3) the research and development of lost circulation materials with strong retention and strong filling in three-dimensional fracture space, to enhance the retention and filling capacities of materials in fractures and improve the lost circulation control effect;(4) the research and development of lost circulation materials with high temperature tolerance, to ensure the long-term plugging effect of deep high-temperature formations;(5) the study on digital and intelligent lost circulation control technology, to promote the development of lost circulation control technology to digital and intelligent direction. 展开更多
关键词 severe lost circulation lost circulation control mechanism lost circulation materials lost circulation control technology drilling fluid lost circulation plugging technologies progress
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Experimental study of a circulation agent dynamic plugging for multi-scale natural fractures
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作者 Zhao-Wen Hu Yi-Qun Zhang +3 位作者 Jin-Shan Wang Xin-Yu Wang Yu Qin Ya Liu 《Petroleum Science》 2025年第9期3641-3654,共14页
Lost circulation critically jeopardizes drilling safety and efficiency,and remains an unresolved challenge in oil and gas engineering.In this paper,by utilizing the self-developed dynamic plugging apparatus and synthe... Lost circulation critically jeopardizes drilling safety and efficiency,and remains an unresolved challenge in oil and gas engineering.In this paper,by utilizing the self-developed dynamic plugging apparatus and synthetic cores containing large-scale fractures,experimental research on the circulation plugging of different materials was conducted.Based on the D90 rule and fracture mechanical aperture model,we analyze the location of plugging layer under dynamic plugging mechanism.By setting different parameters of fracture width and injection pressure,the laws of cyclic plugging time,pressure bearing capacity and plugging layers formation were investigated.The results show that the comprehensive analysis of particle size and fracture aperture provides an accurate judgment of the entrance-plugging phenomenon.The bridging of solid materials in the leakage channel is a gradual process,and the formation of a stable plug requires 2–3 plug-leakage cycles.The first and second cyclic plugging time was positively correlated with the fracture width.Different scales of fractures were successfully plugged with the bearing pressure greater than 6 MPa,but there were significant differences in the composition of the plugging layer.The experimental results can effectively prove that the utilized plugging agent is effective and provides an effective reference for dynamic plugging operation. 展开更多
关键词 Dynamic plugging Large scale fracture lost circulation material Laboratory experiments Fracture aperture
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Experimental study on the controlling factors of frictional coefficient for lost circulation control and formation damage prevention in deep fractured tight reservoir
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作者 Chengyuan Xu Honglin Zhang +4 位作者 Mingming Zhu Yili Kang Xiaopeng Yan Jingyi Zhang Yingrui Bai 《Petroleum》 EI CSCD 2022年第3期352-362,共11页
Working fluids loss is a major contributor to low productivity during production process of fractured tight reservoirs.Lost circulation control effect directly related to the tribological behavior between fracture sur... Working fluids loss is a major contributor to low productivity during production process of fractured tight reservoirs.Lost circulation control effect directly related to the tribological behavior between fracture surface and lost circulation materials(LCMs).In this study,the friction coefficient(FC)was investigated using typical clastic rocks and LCMs by considering multiple effect factors divided into external condition and internal condition.The results show that normal load had a relatively high effect on sliding model.A positive correlation was observed between FC and asperities heights.FC decreased induced by particle size degradation of rigid LCMs.Elastic LCMs manifested higher FC compared with rigid LCMs.Under the lubrication condition by working fluid,FC of rigid LCMs was mainly controlled by their surface wettability.FC of organic LCMs is more sensitive to high temperature aging than inorganic LCMs.Fracture plugging experiments show that LCMs optimized based on the research results can effectively improve the efficiency and strength of fracture plugging. 展开更多
关键词 Fractured tight reservoirs lost circulation control Friction coefficient lost circulation materials
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