A prototype thick-GEM-based cooling storage ring external-target experiment(CEE) time projection chamber(TPC) is constructed and tested with the pulsed ultraviolet laser beams. The results indicate that the prototype ...A prototype thick-GEM-based cooling storage ring external-target experiment(CEE) time projection chamber(TPC) is constructed and tested with the pulsed ultraviolet laser beams. The results indicate that the prototype TPC has a good performance in three-dimensional track resolution. In X direction the position resolution is about 0.2 mm, and in Y direction the position resolution is about 0.5 mm. The results also determine that the energy resolution is about 5.4%, which achieve the requirements of the CEE experiment and can be used to study the nuclear state equation and the quantum chromo dynamics.展开更多
The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts ...The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.展开更多
The laser-induced damage threshold(LIDT) of optical coating is a limited factor for development of a high peak power laser. The automatic damage testing facility was built to determine the LIDT of optics at 1 064 nm a...The laser-induced damage threshold(LIDT) of optical coating is a limited factor for development of a high peak power laser. The automatic damage testing facility was built to determine the LIDT of optics at 1 064 nm and 355 nm.. The cleanning and processing procedure of the substrate and coating technique were improved, and the damage resistance of high-reflective coating at 1 064 nm was increased.展开更多
During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, vari...During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, various kinds of nondestructive testing (NDT) techniques are needed for different defect and failure mode. This paper gives a review of the recently developed ultrasonic testing (UT) and laser thermography methods for inspection of the delamination and surface cracks in PFCs. For monoblock W/Cu PFCs of divertor, the bonding quality at both W-Cu and Cu- CuCrZr interfaces was qualified by using UT with a focus probe during manufacturing. A noncontact, coupling-free and flexible ultrasonic scanning testing system with use of an electromagnetic acoustic transducer and a robotic inspection manipulator was introduced then for the in-vessel inspection of delamination defect in first wall (FW). A laser infrared thermography testing method is highlighted for the on-line inspection of delamination defect in FW through the vacuum vessel window of the Tokamak reactor. Finally, a new laser spot thermography method using laser spot array source was described for the online inspection of the surface cracks in FW.展开更多
Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the jo...Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.展开更多
Laser heating technology is a type of potential and attractive space heat flux simulation technology, which is characterized by high heating rate, controlled spatial intensity distribution and rapid response. However,...Laser heating technology is a type of potential and attractive space heat flux simulation technology, which is characterized by high heating rate, controlled spatial intensity distribution and rapid response. However, the controlled plant is nonlinear, time-varying and uncertainty when implementing the laser-based heat flux simulation. In this paper, a novel intelligent adaptive controller based on proportion-integration-differentiation (PID) type fuzzy logic is proposed to improve the performance of laser-based ground thermal test. The temperature range of thermal cycles is more than 200 K in many instances. In order to improve the adaptability of controller, output scaling factors are real time adjusted while the thermal test is underway. The initial values of scaling factors are optimized using a stochastic hybrid particle swarm optimization (H-PSO) algorithm. A validating system has been established in the laboratory. The performance of the proposed controller is evaluated through extensive experiments under different operating conditions (reference and load disturbance). The results show that the proposed adaptive controller performs remarkably better compared to the conventional PID (PID) controller and the conventional PID type fuzzy (F-PID) controller considering performance indicators of overshoot, settling time and steady state error for laser-based ground thermal test. It is a reliable tool for effective temperature control of laser-based ground thermal test. (C) 2016 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license.展开更多
Conventional test of the peak wavelength of a laser used to be applied immediately after a device is injected current. However, the results can not be considered as an accurate description to temperature characteristi...Conventional test of the peak wavelength of a laser used to be applied immediately after a device is injected current. However, the results can not be considered as an accurate description to temperature characteristic. This passage puts forward a concept of relaxation time in wavelength texts, mainly based on the experiment of 940 nm strain quantum well laser, confirming that under constant current, wavelength will get through a process of rising, and then, reach the limit. This process brings the effect on spectral characteristics of a device which cannot be ignored and the accumulated heat in relaxation time will gradually impact the emission wavelength of the laser, even crest split to form bimodal phenomenon.展开更多
Tests of preoperative visual function and prediction of postoperative E chart visual acuity(ECVA) using laser interferometric visual acuity(LIVA) and electroretinogram(ERG) were performed in 16 cases(19 eyes) of catar...Tests of preoperative visual function and prediction of postoperative E chart visual acuity(ECVA) using laser interferometric visual acuity(LIVA) and electroretinogram(ERG) were performed in 16 cases(19 eyes) of cataract. The results showed that the coincident rate between preoperative LIVA and postoperative ECVA was 63.2%, and there was a parallel correlation between preoperative amplitude of photopic ERG b-wave and postoperative ECVA in 79.0% of the eyes. Comparing these two methods, the test of LIVA ...展开更多
Background: In a previous study, a specific visual behaviour was described in four chiasmal patients. It manifested as inattention/ignorance within the temporal visual space (“visual blocking”) at monocular visual a...Background: In a previous study, a specific visual behaviour was described in four chiasmal patients. It manifested as inattention/ignorance within the temporal visual space (“visual blocking”) at monocular visual acuity testing. Moreover, in 3 out of the 4, the process of reading a text appeared cognitively impaired. Methods: As a supplement to conventional visual field testing, the present analysis focus was on microperimetry by Scanning Laser Ophthalmocopy (SLO). Our aim was to identify the perceptual retinal counterparts to the temporally located visual field defects as caused by the visual pathway lesion on a chiasmal level, possibly also to indicate the apparently ineffective saccadic movements underlying that only part of the line on the chart could be given. Results and Conclusions: The central retinal areas with lacking recognition by SLO testing were given by black rectangles expressing scotomatous points;they clustered in a zone extending nasally from the fixation area, as expected. The methodology further depicted an orderly fixation in two cases, and only minor deviation in two. Fixation saccades thus were considered by and large within normal and with only exceptional outlier points recorded. All considered, the shortcomings of the perceptual mechanisms underlying the lateralised visual inattention as observed in the four patients have remained without a satisfactory explanation.展开更多
In this paper, we investigate the single event transient （SET） occurring in partially depleted silicon-on-insulator （PDSOI） metal-oxide-semiconductor （MOS） devices irradiated by pulsed laser beams. Transient sig...In this paper, we investigate the single event transient （SET） occurring in partially depleted silicon-on-insulator （PDSOI） metal-oxide-semiconductor （MOS） devices irradiated by pulsed laser beams. Transient signal characteristics of a 0.18-p.m single MOS device, such as SET pulse width, pulse maximum, and collected charge, are measured and an- alyzed at wafer level. We analyze in detail the influences of supply voltage and pulse energy on the SET characteristics of the device under test （DUT）. The dependences of SET characteristics on drain-induced barrier lowering （DIBL） and the parasitic bipolar junction transistor （PBJT） are also discussed. These results provide a guide for radiation-hardened deep sub-micrometer PDSOI technology for space electronics applications.展开更多
This paper presents the results of material characterization and a fatigue test conducted for a laser-re-melted drag strut used in an aircraft landing gear. The drag strut was re-melted with a CO_2 laser beam. Eight r...This paper presents the results of material characterization and a fatigue test conducted for a laser-re-melted drag strut used in an aircraft landing gear. The drag strut was re-melted with a CO_2 laser beam. Eight re-melted paths were made in the form of spiral lines along the axis of the drag strut. Next, the drag strut was subjected to variable loads on a testing machine simulating loads occurring when an aircraft lands. The fatigue test showed that the laser-treated drag strut was able to withstand 1700 simulated cycles of landing. This result was 70% better than that obtained for a drag strut with no laser treatment. In order to find the reason for the increase in the number of cycles of simulated landings, tests were carried out using transmission and scanning electron microscopes, a computer microtomograph, an X-ray diffractometer, and a nanoindenter,respectively. Results of the conducted research indicated that the reasons for the increased fatigue life of the laser-treated undercarriage drag strut were both an ultra-fine cellular martensitic microstructure and compressing residual stresses generated during the laser re-melting of the surface layer of the material.展开更多
Single crystal silicon freestanding structures for tensile and fatigue testing were treated with KrF excimer laser to improve surface roughness and accordingly mechanical performance. Sample thickness was 5 μm. Local...Single crystal silicon freestanding structures for tensile and fatigue testing were treated with KrF excimer laser to improve surface roughness and accordingly mechanical performance. Sample thickness was 5 μm. Localized laser treatment was successful in eliminating the scallops developed during Bosch process and in reducing surface roughness. Harsh irradiation at laser energies up to 4 J/cm2 was only possible due to localized treatment without significant vibrations occurring on the freestanding samples that led to fracture in preliminary experiments at energies as low as 0.16 J/cm2. Finite element analysis was used to investigate the temperature distribution on the irradiated structures. Atomic force microscopy (AFM) and Raman spectroscopy were also used to assess surface roughness, crystallinity changes and surface stresses developing on surfaces subjected to perpendicular laser irradiation. At a high energy (3.2 J/cm2) the top surface showed a decrease of roughness compared to fabricated samples. Raman spectroscopy showed the dominance of crystalline silicon after laser irradiation. The effects of laser energy, number of展开更多
Repair welding of cold-work tool steels in cold is very risky and almost impossible by conventional processes. The application of pulse shaping in laser cladding with wire to avoid the solidification problems in relev...Repair welding of cold-work tool steels in cold is very risky and almost impossible by conventional processes. The application of pulse shaping in laser cladding with wire to avoid the solidification problems in relevant steel is demonstrated. The results show that sound remelting and/or cladding can be achieved by the right selection of laser parameters and pulse shape, i.e. long pulse duration, moderate pulse peak powers and ramped-down pulse shape. Despite the defects and softening in the cladding due to the formation of retained austenite, the cladding shows better wear resistance at lower loads compared to the heat-treated base material.展开更多
Perfect composite coatings have been successfully produced with preplaced mixture of Cu+Al 2O 3(2%～20%) on AISI 1045 steel substrate by using a 2 kW CO 2 laser. A suitable amount of Al 2O 3 in Cu as additive can impr...Perfect composite coatings have been successfully produced with preplaced mixture of Cu+Al 2O 3(2%～20%) on AISI 1045 steel substrate by using a 2 kW CO 2 laser. A suitable amount of Al 2O 3 in Cu as additive can improve the processing conditions of laser cladding. Fe rich particles were observed in the clad layer during microstructural observation with SEM and chemical composition analysis by EDAX. The experimental results showed that microhardnesses of the coatings were over 150HV 0.05 and the electric resistivities were about 4.0×10 -8 ～4.5×10 -8 Ω·m. Perfect composite coatings have been successfully produced with preplaced mixture of Cu+Al 2O 3(2%～20%) on AISI 1045 steel substrate by using a 2 kW CO 2 laser. A suitable amount of Al 2O 3 in Cu as additive can improve the processing conditions of laser cladding. Fe rich particles were observed in the clad layer during microstructural observation with SEM and chemical composition analysis by EDAX. The experimental results showed that microhardnesses of the coatings were over 150HV 0.05 and the electric resistivities were about 4.0×10 -8 ～4.5×10 -8 Ω·m.展开更多
The packaging poses a critical challenge for commercialization of MEMS products. Major problems with the packaging process include degraded reliability caused by the excess stress due to thermal mismatch and altered p...The packaging poses a critical challenge for commercialization of MEMS products. Major problems with the packaging process include degraded reliability caused by the excess stress due to thermal mismatch and altered performance of the MEMS device after packaging caused by thermal exposure. The localized laser bonding technique for ceramic MEMS packaging to address above-mentioned challenges was investigated. A continuous wave CO2 laser was used to locally heat sealing material for ceramic MEMS package lid to substrate bonding. To determine the laser power density and scanning speed, finite element analysis thermal models were constructed to simulate the localized laser bonding process. Further, the effect of external pressure at sealing ring on the bonding formation was studied. Pull testing results show that the scanning speed and external pressure have significant influence on the pull strength at the bonding interface. Cross-sectional microscopy of the bonding interface indicates that the packages bonded with relatively low scanning speed and external pressure conditions have higher bonding quality. This research demonstrates the potential of localized laser bonding process for ceramic MEMS packaging.展开更多
It is difficult to weld the material and structure of implantable neuro-stimulator such as pure medical titanium and irregular outside shield by conventional arc welding methods.Currently there are few reports on the ...It is difficult to weld the material and structure of implantable neuro-stimulator such as pure medical titanium and irregular outside shield by conventional arc welding methods.Currently there are few reports on the neuro stimulator sealing technology,and none of them have simultaneously considered the quality control methods.In order to develop the sealing procedure and quality control methods,an investigation of applying Nd：YAG laser welding to implantable neuro-stimulator components is carried out.Firstly,the automatic Nd：YAG laser welding system equipped with proper fixture configuration is introduced.A special fixture structure is illustrated and the key point for the device is to reduce the fit-up gap between the two shields.Then,a novel welding process technique is proposed to satisfy the engineering requirements.The optimized process parameters for titanium shell,feedthrough and fastener are provided and concluded by an orthogonal experiment.Finally,different quality control measures such as visual inspection,X-ray detecting and leakage testing,are presented on the final products.The results show that the Nd：YAG laser welding applied on the implanted neuro-stimulator under optimized parameters can prevent welding defects and improve the weld joints quality.Combination of various quality control methods will guarantee the sealing performance and mechanical properties of the products.It is confirmed that the processing procedure and quality methods can not only resolve the process technology on welding ultra-thin structure of medical device,but also provide the reference for other implantable device.展开更多
基金supported by the National Key Research and Development Program of China(Nos.2016YFA0400502 and 2015CB856904)the National Natural Science Foundation of China(Nos.U1332129,11475243,11421505,11775288 and 11405005)the ‘‘100-talent plan’’ of Shanghai Institute of Applied Physics from the Chinese Academy of Sciences(Nos.Y290061011 and Y526011011)
文摘A prototype thick-GEM-based cooling storage ring external-target experiment(CEE) time projection chamber(TPC) is constructed and tested with the pulsed ultraviolet laser beams. The results indicate that the prototype TPC has a good performance in three-dimensional track resolution. In X direction the position resolution is about 0.2 mm, and in Y direction the position resolution is about 0.5 mm. The results also determine that the energy resolution is about 5.4%, which achieve the requirements of the CEE experiment and can be used to study the nuclear state equation and the quantum chromo dynamics.
基金the National Key R&D Program of China(Grant No.2018YFB1106100)。
文摘The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.
文摘The laser-induced damage threshold(LIDT) of optical coating is a limited factor for development of a high peak power laser. The automatic damage testing facility was built to determine the LIDT of optics at 1 064 nm and 355 nm.. The cleanning and processing procedure of the substrate and coating technique were improved, and the damage resistance of high-reflective coating at 1 064 nm was increased.
基金the National Magnetic Confinement Fusion Program of China(Grant 2013GB113005)the National Natural Science Foundation of China(Grants51577139 and 11502192)for funding
文摘During manufacturing and operation, different kinds of defects, e.g., delamination or surface cracks, may be generated in the plasma-facing components (PFCs) of a Tokamak device. To ensure the safety of the PFCs, various kinds of nondestructive testing (NDT) techniques are needed for different defect and failure mode. This paper gives a review of the recently developed ultrasonic testing (UT) and laser thermography methods for inspection of the delamination and surface cracks in PFCs. For monoblock W/Cu PFCs of divertor, the bonding quality at both W-Cu and Cu- CuCrZr interfaces was qualified by using UT with a focus probe during manufacturing. A noncontact, coupling-free and flexible ultrasonic scanning testing system with use of an electromagnetic acoustic transducer and a robotic inspection manipulator was introduced then for the in-vessel inspection of delamination defect in first wall (FW). A laser infrared thermography testing method is highlighted for the on-line inspection of delamination defect in FW through the vacuum vessel window of the Tokamak reactor. Finally, a new laser spot thermography method using laser spot array source was described for the online inspection of the surface cracks in FW.
文摘Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.
文摘Laser heating technology is a type of potential and attractive space heat flux simulation technology, which is characterized by high heating rate, controlled spatial intensity distribution and rapid response. However, the controlled plant is nonlinear, time-varying and uncertainty when implementing the laser-based heat flux simulation. In this paper, a novel intelligent adaptive controller based on proportion-integration-differentiation (PID) type fuzzy logic is proposed to improve the performance of laser-based ground thermal test. The temperature range of thermal cycles is more than 200 K in many instances. In order to improve the adaptability of controller, output scaling factors are real time adjusted while the thermal test is underway. The initial values of scaling factors are optimized using a stochastic hybrid particle swarm optimization (H-PSO) algorithm. A validating system has been established in the laboratory. The performance of the proposed controller is evaluated through extensive experiments under different operating conditions (reference and load disturbance). The results show that the proposed adaptive controller performs remarkably better compared to the conventional PID (PID) controller and the conventional PID type fuzzy (F-PID) controller considering performance indicators of overshoot, settling time and steady state error for laser-based ground thermal test. It is a reliable tool for effective temperature control of laser-based ground thermal test. (C) 2016 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license.
文摘Conventional test of the peak wavelength of a laser used to be applied immediately after a device is injected current. However, the results can not be considered as an accurate description to temperature characteristic. This passage puts forward a concept of relaxation time in wavelength texts, mainly based on the experiment of 940 nm strain quantum well laser, confirming that under constant current, wavelength will get through a process of rising, and then, reach the limit. This process brings the effect on spectral characteristics of a device which cannot be ignored and the accumulated heat in relaxation time will gradually impact the emission wavelength of the laser, even crest split to form bimodal phenomenon.
文摘Tests of preoperative visual function and prediction of postoperative E chart visual acuity(ECVA) using laser interferometric visual acuity(LIVA) and electroretinogram(ERG) were performed in 16 cases(19 eyes) of cataract. The results showed that the coincident rate between preoperative LIVA and postoperative ECVA was 63.2%, and there was a parallel correlation between preoperative amplitude of photopic ERG b-wave and postoperative ECVA in 79.0% of the eyes. Comparing these two methods, the test of LIVA ...
文摘Background: In a previous study, a specific visual behaviour was described in four chiasmal patients. It manifested as inattention/ignorance within the temporal visual space (“visual blocking”) at monocular visual acuity testing. Moreover, in 3 out of the 4, the process of reading a text appeared cognitively impaired. Methods: As a supplement to conventional visual field testing, the present analysis focus was on microperimetry by Scanning Laser Ophthalmocopy (SLO). Our aim was to identify the perceptual retinal counterparts to the temporally located visual field defects as caused by the visual pathway lesion on a chiasmal level, possibly also to indicate the apparently ineffective saccadic movements underlying that only part of the line on the chart could be given. Results and Conclusions: The central retinal areas with lacking recognition by SLO testing were given by black rectangles expressing scotomatous points;they clustered in a zone extending nasally from the fixation area, as expected. The methodology further depicted an orderly fixation in two cases, and only minor deviation in two. Fixation saccades thus were considered by and large within normal and with only exceptional outlier points recorded. All considered, the shortcomings of the perceptual mechanisms underlying the lateralised visual inattention as observed in the four patients have remained without a satisfactory explanation.
文摘In this paper, we investigate the single event transient （SET） occurring in partially depleted silicon-on-insulator （PDSOI） metal-oxide-semiconductor （MOS） devices irradiated by pulsed laser beams. Transient signal characteristics of a 0.18-p.m single MOS device, such as SET pulse width, pulse maximum, and collected charge, are measured and an- alyzed at wafer level. We analyze in detail the influences of supply voltage and pulse energy on the SET characteristics of the device under test （DUT）. The dependences of SET characteristics on drain-induced barrier lowering （DIBL） and the parasitic bipolar junction transistor （PBJT） are also discussed. These results provide a guide for radiation-hardened deep sub-micrometer PDSOI technology for space electronics applications.
文摘This paper presents the results of material characterization and a fatigue test conducted for a laser-re-melted drag strut used in an aircraft landing gear. The drag strut was re-melted with a CO_2 laser beam. Eight re-melted paths were made in the form of spiral lines along the axis of the drag strut. Next, the drag strut was subjected to variable loads on a testing machine simulating loads occurring when an aircraft lands. The fatigue test showed that the laser-treated drag strut was able to withstand 1700 simulated cycles of landing. This result was 70% better than that obtained for a drag strut with no laser treatment. In order to find the reason for the increase in the number of cycles of simulated landings, tests were carried out using transmission and scanning electron microscopes, a computer microtomograph, an X-ray diffractometer, and a nanoindenter,respectively. Results of the conducted research indicated that the reasons for the increased fatigue life of the laser-treated undercarriage drag strut were both an ultra-fine cellular martensitic microstructure and compressing residual stresses generated during the laser re-melting of the surface layer of the material.
文摘Single crystal silicon freestanding structures for tensile and fatigue testing were treated with KrF excimer laser to improve surface roughness and accordingly mechanical performance. Sample thickness was 5 μm. Localized laser treatment was successful in eliminating the scallops developed during Bosch process and in reducing surface roughness. Harsh irradiation at laser energies up to 4 J/cm2 was only possible due to localized treatment without significant vibrations occurring on the freestanding samples that led to fracture in preliminary experiments at energies as low as 0.16 J/cm2. Finite element analysis was used to investigate the temperature distribution on the irradiated structures. Atomic force microscopy (AFM) and Raman spectroscopy were also used to assess surface roughness, crystallinity changes and surface stresses developing on surfaces subjected to perpendicular laser irradiation. At a high energy (3.2 J/cm2) the top surface showed a decrease of roughness compared to fabricated samples. Raman spectroscopy showed the dominance of crystalline silicon after laser irradiation. The effects of laser energy, number of
文摘Repair welding of cold-work tool steels in cold is very risky and almost impossible by conventional processes. The application of pulse shaping in laser cladding with wire to avoid the solidification problems in relevant steel is demonstrated. The results show that sound remelting and/or cladding can be achieved by the right selection of laser parameters and pulse shape, i.e. long pulse duration, moderate pulse peak powers and ramped-down pulse shape. Despite the defects and softening in the cladding due to the formation of retained austenite, the cladding shows better wear resistance at lower loads compared to the heat-treated base material.
文摘Perfect composite coatings have been successfully produced with preplaced mixture of Cu+Al 2O 3(2%～20%) on AISI 1045 steel substrate by using a 2 kW CO 2 laser. A suitable amount of Al 2O 3 in Cu as additive can improve the processing conditions of laser cladding. Fe rich particles were observed in the clad layer during microstructural observation with SEM and chemical composition analysis by EDAX. The experimental results showed that microhardnesses of the coatings were over 150HV 0.05 and the electric resistivities were about 4.0×10 -8 ～4.5×10 -8 Ω·m. Perfect composite coatings have been successfully produced with preplaced mixture of Cu+Al 2O 3(2%～20%) on AISI 1045 steel substrate by using a 2 kW CO 2 laser. A suitable amount of Al 2O 3 in Cu as additive can improve the processing conditions of laser cladding. Fe rich particles were observed in the clad layer during microstructural observation with SEM and chemical composition analysis by EDAX. The experimental results showed that microhardnesses of the coatings were over 150HV 0.05 and the electric resistivities were about 4.0×10 -8 ～4.5×10 -8 Ω·m.
文摘The packaging poses a critical challenge for commercialization of MEMS products. Major problems with the packaging process include degraded reliability caused by the excess stress due to thermal mismatch and altered performance of the MEMS device after packaging caused by thermal exposure. The localized laser bonding technique for ceramic MEMS packaging to address above-mentioned challenges was investigated. A continuous wave CO2 laser was used to locally heat sealing material for ceramic MEMS package lid to substrate bonding. To determine the laser power density and scanning speed, finite element analysis thermal models were constructed to simulate the localized laser bonding process. Further, the effect of external pressure at sealing ring on the bonding formation was studied. Pull testing results show that the scanning speed and external pressure have significant influence on the pull strength at the bonding interface. Cross-sectional microscopy of the bonding interface indicates that the packages bonded with relatively low scanning speed and external pressure conditions have higher bonding quality. This research demonstrates the potential of localized laser bonding process for ceramic MEMS packaging.
基金supported by National Key Technology R&D Program during the 11th Five-Year Plan Period (Grant No. 2006BAI03A18)
文摘It is difficult to weld the material and structure of implantable neuro-stimulator such as pure medical titanium and irregular outside shield by conventional arc welding methods.Currently there are few reports on the neuro stimulator sealing technology,and none of them have simultaneously considered the quality control methods.In order to develop the sealing procedure and quality control methods,an investigation of applying Nd：YAG laser welding to implantable neuro-stimulator components is carried out.Firstly,the automatic Nd：YAG laser welding system equipped with proper fixture configuration is introduced.A special fixture structure is illustrated and the key point for the device is to reduce the fit-up gap between the two shields.Then,a novel welding process technique is proposed to satisfy the engineering requirements.The optimized process parameters for titanium shell,feedthrough and fastener are provided and concluded by an orthogonal experiment.Finally,different quality control measures such as visual inspection,X-ray detecting and leakage testing,are presented on the final products.The results show that the Nd：YAG laser welding applied on the implanted neuro-stimulator under optimized parameters can prevent welding defects and improve the weld joints quality.Combination of various quality control methods will guarantee the sealing performance and mechanical properties of the products.It is confirmed that the processing procedure and quality methods can not only resolve the process technology on welding ultra-thin structure of medical device,but also provide the reference for other implantable device.
