Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of k...Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of keyhole and welding quality of the electron beam welded joint of magnesium-gadolinium alloy under different scanning path,numerical simulation was conducted for the changes in morphology of keyhole and liquid flow in molten pool.The magnesium-gadolinium alloy was welded by electron beam in vacuum with two different scanning paths,sinusoid path and cochleoid path,indicating the identical heat input,welding speed,and focusing state.The stability of keyhole was mainly related to the frequency of keyhole collapse.When the sinusoid scanning path was adopted,the fluids both inside the molten pool and at keyhole wall were disorder,corresponding to the numerous independent vortices and dramatically chaotic flows at their junctions.The maximum velocity of fluids ranged from 0.79 m/s to 1.02 m/s.The average and maximum depth of keyhole were 3.48 mm and 4.51 mm,respectively,meaning that the keyhole collapsed frequently.As the scanning path was changed into cochleoid mode,the electron beam scanned in a homogeneous manner without abrupt change in direction and speed like sinusoid path at its peaks and troughs.The maximum velocity of fluids was more uniform without drastic variation,ranging from 0.90 m/s to 1.01 m/s.The average and maximum depth of keyhole were decreased to 3.30 mm and 4.05 mm,respectively,indicating the more stable keyhole and alleviated collapse.Both the actual in-situ capture of molten pool signature and porosity inside the weld corresponded to the analysis of the change in keyhole stability.展开更多
In order to obtain good welding quality, it is necessary to apply quality control because there are many influencing factors in laser welding process. The key to realize welding quality control is to obtain the qualit...In order to obtain good welding quality, it is necessary to apply quality control because there are many influencing factors in laser welding process. The key to realize welding quality control is to obtain the quality information. Abundant weld quality information is contained in weld pool and keyhole. Aiming at Nd：YAG laser welding of stainless steel, a coaxial visual sensing system was constructed. The images of weld pool and keyhole were obtained. Based on the gray character of weld pool and keyhole in images, an image processing algorithm was designed. The search start point and search criteria of weld pool and keyhole edge were determined respectively.展开更多
The establishment and maintenance of a stable keyhole during plasma arc welding process is of critical importance. Spectroscopic study on the relationship between the keyhole and arc light radiation intensity is pursu...The establishment and maintenance of a stable keyhole during plasma arc welding process is of critical importance. Spectroscopic study on the relationship between the keyhole and arc light radiation intensity is pursued in plasma arc welding of stainless steel. It is found that there are salient changes similar to negative pulse in arc light radiant intensity signal with the characteristic changes of the keyhole. In addition, the above signal, which is of particular advantage for estimating the keyhole formation or closure, can be improved by means of detecting sensitive spectral line intensity.展开更多
An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature ...An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature field in keyhole plasma arc welding is conducted and the weld geometry is obtained. The predicted results are in agreement with the measured ones.展开更多
The plasma arc pressure plays an important role in determining the keyhole formation and size. So it is of great significance to choose adaptive distribution mode of the plasma arc pressure for determining keyhole sha...The plasma arc pressure plays an important role in determining the keyhole formation and size. So it is of great significance to choose adaptive distribution mode of the plasma arc pressure for determining keyhole shape and size. In this study, through employing a double-elliptic distribution mode of plasma arc pressure, three-dimensional keyhole was numerically simulated. The unsymmetric feature of the keyhole inside the weld pool was described. The development of keyhole was demonstrated under different levels of welding current. The critical current required to form an open keyhole was obtained for the study cases .展开更多
In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is gr...In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is greatly improved. To analyze the current density distribution in DSAW is beneficial to understanding of this process. Considering all kinds of dynamic factors acting on the weldpool, this paper discusses firstly the surface deformation of the weldpool and the keyhole formation in PAW+TIG DSAW process on the basis of the magnetohydrodynamic theory and variation principles. Hence, a model of the current density distribution is developed. Through numerical simulation, the current density distribution in PAW+TIG DSAW process is quantitatively analyzed. It shows that the minimal radius of keyhole formed in PAW+TIG DSAW process is 0.5 mm and 89.5 percent of current flows through the keyhole.展开更多
基金financially supported by China National Postdoctoral Program for Innovative Talents(BX20230269)National Key R&D Program of China(2022YFB4600800)Fundamental Research Funds for The Central Universities(2042024kf0015).
文摘Welding quality of electron beam welded joint is usually susceptible to the stability of keyhole during welding process.The more stable the keyhole,the better the welding quality.To reveal the evolution mechanism of keyhole and welding quality of the electron beam welded joint of magnesium-gadolinium alloy under different scanning path,numerical simulation was conducted for the changes in morphology of keyhole and liquid flow in molten pool.The magnesium-gadolinium alloy was welded by electron beam in vacuum with two different scanning paths,sinusoid path and cochleoid path,indicating the identical heat input,welding speed,and focusing state.The stability of keyhole was mainly related to the frequency of keyhole collapse.When the sinusoid scanning path was adopted,the fluids both inside the molten pool and at keyhole wall were disorder,corresponding to the numerous independent vortices and dramatically chaotic flows at their junctions.The maximum velocity of fluids ranged from 0.79 m/s to 1.02 m/s.The average and maximum depth of keyhole were 3.48 mm and 4.51 mm,respectively,meaning that the keyhole collapsed frequently.As the scanning path was changed into cochleoid mode,the electron beam scanned in a homogeneous manner without abrupt change in direction and speed like sinusoid path at its peaks and troughs.The maximum velocity of fluids was more uniform without drastic variation,ranging from 0.90 m/s to 1.01 m/s.The average and maximum depth of keyhole were decreased to 3.30 mm and 4.05 mm,respectively,indicating the more stable keyhole and alleviated collapse.Both the actual in-situ capture of molten pool signature and porosity inside the weld corresponded to the analysis of the change in keyhole stability.
基金Project (10776020) supported by the Joint Foundation of the National Natural Science Foundation of China and China Academy of Engineering Physics
文摘In order to obtain good welding quality, it is necessary to apply quality control because there are many influencing factors in laser welding process. The key to realize welding quality control is to obtain the quality information. Abundant weld quality information is contained in weld pool and keyhole. Aiming at Nd：YAG laser welding of stainless steel, a coaxial visual sensing system was constructed. The images of weld pool and keyhole were obtained. Based on the gray character of weld pool and keyhole in images, an image processing algorithm was designed. The search start point and search criteria of weld pool and keyhole edge were determined respectively.
文摘The establishment and maintenance of a stable keyhole during plasma arc welding process is of critical importance. Spectroscopic study on the relationship between the keyhole and arc light radiation intensity is pursued in plasma arc welding of stainless steel. It is found that there are salient changes similar to negative pulse in arc light radiant intensity signal with the characteristic changes of the keyhole. In addition, the above signal, which is of particular advantage for estimating the keyhole formation or closure, can be improved by means of detecting sensitive spectral line intensity.
文摘An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature field in keyhole plasma arc welding is conducted and the weld geometry is obtained. The predicted results are in agreement with the measured ones.
基金Acknowledgement The authors are grateful to the financial support for this project from the National Natural Science Foundation of China under grant No. 50540420570.
文摘The plasma arc pressure plays an important role in determining the keyhole formation and size. So it is of great significance to choose adaptive distribution mode of the plasma arc pressure for determining keyhole shape and size. In this study, through employing a double-elliptic distribution mode of plasma arc pressure, three-dimensional keyhole was numerically simulated. The unsymmetric feature of the keyhole inside the weld pool was described. The development of keyhole was demonstrated under different levels of welding current. The critical current required to form an open keyhole was obtained for the study cases .
基金The authors wish to express their gratitude to the financial support to this project from the project foundation of the National Key Laboratory of Advanced Welding Production Technology of Harbin Institute of Technology and the US National Science Foundation under grant No.DMI 9812981
文摘In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is greatly improved. To analyze the current density distribution in DSAW is beneficial to understanding of this process. Considering all kinds of dynamic factors acting on the weldpool, this paper discusses firstly the surface deformation of the weldpool and the keyhole formation in PAW+TIG DSAW process on the basis of the magnetohydrodynamic theory and variation principles. Hence, a model of the current density distribution is developed. Through numerical simulation, the current density distribution in PAW+TIG DSAW process is quantitatively analyzed. It shows that the minimal radius of keyhole formed in PAW+TIG DSAW process is 0.5 mm and 89.5 percent of current flows through the keyhole.
