White Cyphochilus insulanus beetles,exhibiting both environmental camouflage display and radiative cooling functions,serve as a good prototype for biomimetic fabrication.As inspired,this work presents a femtosecond(fs...White Cyphochilus insulanus beetles,exhibiting both environmental camouflage display and radiative cooling functions,serve as a good prototype for biomimetic fabrication.As inspired,this work presents a femtosecond(fs)laser-based biomimetic fabrication strategy that takes full use of the synthesized radiative cooling nanomaterials for a groundbreaking stimuli-responsive infrared(IR)impressionistic camouflage display.The proposed technique is capable of readily transforming various substrates(quartz glass and metals including Ti,Al,Zr,and W)into self-assembled porous networks(aerogels)consisting of oxygen-vacancy-rich oxide nanoparticles.Surprisingly,the emissions of all as-prepared porous particle-networks in the radiative-cooling long-wavelength infrared(LWIR)band are above 95%,with the SiO_(2) aerogels reaching a maximum of 99.6%.Benefiting from the far-from-equilibrium thermodynamic kinetics,metastable phases of anatase TiO_(2),tetragonal zirconia(t-ZrO_(2)),and monoclinic WO_(3)(Pc)are synthesizable,opening up opportunities for exploring their optical applications.Taking the low-temperature metastable phase WO_(3)(Pc)as representative for systematic studies,it is found that(1)the ratio WO_(3)(Pc)phase to that of room-temperature phase of WO_(3)(P2_(1)/n)can be tailored by modulation of processing parameters;(2)laser synthesized aerogels with hybrid phases of WO_(3)(Pc)and WO_(3)(P2_(1)/n)have a brighter visible whiteness,higher visible/nearinfrared(NIR)spectral selectivity than the natural prototype of white Cyphochilus insulanus beetles but with comparable LWIR emittance.White WO_(3) aerogel in situ deposited during flexibly fs laser artistic patterning can blur the painting features due to its radiative cooling effect,allowing a colorful impressionistic IR display in the heating mode.What's more,invisible painting features concealed by the white deposited WO_(3) aerogel are clearly/faintly distinguishable by introducing external stimuli of a human hand and sample heating,respectively,catalyzing progress in optical encryption and selectively stimuli-responsive decryption display in the infrared band.展开更多
The laser-assisted manufacturing technology has significant advantages in meeting various demands such as complex structures,functional integration,customized devices,and cost-effectiveness,which makes it a highly att...The laser-assisted manufacturing technology has significant advantages in meeting various demands such as complex structures,functional integration,customized devices,and cost-effectiveness,which makes it a highly attractive option for fabricating sensors.In this review,the latest advancements and strategies in intelligent sensor development through laser processing were surveyed and outlined following the interaction of laser and materials.Laser-assisted manufacturing technologies have been extensively applied in materials science and device processing.Firstly,laser technology can be utilized in a wide range of materials,encompassing carbon-based materials,metals,and metallic oxides.In the field of device scale processing,laser manufacturing is widely used in micro/nano structures,planar device construction,and stereoscopic electronic devices such as cutting,engraving,and lithography.Additionally,laser technology provides robust support for sensor applications,covering fields such as pressure sensing,temperature sensing,gas sensing,and biosensors.Furthermore,laser considerably serves in real application areas such as multifunctional sensing systems,actuators,and robots.The widespread application of laser manufacturing technology in sensor platform fabrication offers effective solutions for realizing the miniaturization,multifunctionality,and integration of sensors.展开更多
Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex ...Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex laser-matter interaction,melt flow,and defect formation during LAM due to extremely large temperature gradient,fast cooling rate,and small time(millisecond)and space(micron)scales.The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process.This paper outlines the current development in real-time characterization of LAM by synchrotron radiation,including laser-matter interaction,molten pool evolution,solidification structure evolution,and defects formation and elimination.Furthermore,the future development direction and application-oriented research are also discussed.展开更多
Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,...Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,greatly stimulating biomimetic fabrication of functional photonic structures but mainly targeted to one prototype.Targeted at two-prototype integrated biomimetic fabrication from fully compositional/structural/functional aspects,femtosecond(fs)laser subtractive/additive-integrated hierarchical micro/nano-manufacturing technique is proposed in this work.This technique can one-step transfer refractory metals(e.g.,W,Mo,Nb,Ta)into black non-stoichiometric oxide nanomaterials with abundant oxygen vacancies and simultaneously enable the realization of in situ quasi-controllable micro/nanoscale hierarchical aggregation and assembly,all displaying black color but with tunable infrared emission.Adjusting the scan interval for biomimetic manufacturing can tailor the structural oxidation degree,the emission in the long-wave infrared(LWIR)band while keeping the blackness of hierarchical aggregates,and the confined height between the covering quartz plate and the ablated sample.The blackening efficiency of this technique can reach∼11.25 cm^(2)·min^(−1),opening opportunities for high-throughput optical/thermal applications.Selectively patterned Chinese characters,Arabic numbers,and English letters are easily fabricable,which are intrinsically invisible-infrared dual-band encrypted but decryptable via static/dynamic environment stimuli(e.g.,sample heating/cooling,introducing external hot/cold sources including human hands).The self-evolution from‘orderless’structuring to‘ordered’functionalization is validated for the proposed fs laser subtractive/additive-integrated biomimetic manufacturing,specifically from the synthesis of diverse black nanomaterials and the seemingly disordered micro/nano-aggregates to the ordered optical/thermal regulation capacities for a delicate modulation of information encryption and decryption,unveiling a new concept for future exploration and extension.展开更多
TA2/TA15 graded structural material（GSM） was fabricated by the laser additive manufacturing（LAM） process. The chemical composition, microstructure and micro-hardness of the as-deposited GSM were investigated. The ...TA2/TA15 graded structural material（GSM） was fabricated by the laser additive manufacturing（LAM） process. The chemical composition, microstructure and micro-hardness of the as-deposited GSM were investigated. The results show that the TA2 part of exhibiting near-equiaxed grains was Widmanst？tten α-laths microstructure. The TA15 part containing large columnar grains was fine basket-weave microstructure. The graded zone was divided into four deposited layers with 3000 μm in thickness. As the distance from the TA2 part increases, the alloy element contents and the β phase volume fraction increase, the α phase volume fraction decreases and the microstructure shows the evolution from Widmanst？tten α-laths to basket-weave α-laths gradually. The micro-hardness increases from the TA2 part to the TA15 part due to the solid solution strengthening and grain boundary strengthening.展开更多
Since the invention of lasers,spatial-light-modulated laser processing has become a powerful tool for various applications.It enables multidimensional and dynamic modulation of the laser beam,which significantly impro...Since the invention of lasers,spatial-light-modulated laser processing has become a powerful tool for various applications.It enables multidimensional and dynamic modulation of the laser beam,which significantly improves the processing efficiency,accuracy,and flexibility,and presents wider prospects over traditional mechanical technologies for machining three-dimensional,hard,brittle,or transparent materials.In this review,we introduce:(1)The role of spatial light modulation technology in the development of femtosecond laser manufacturing;(2)the structured light generated by spatial light modulation and its generation methods;and(3)representative applications of spatial-light-modulated femtosecond laser manufacturing,including aberration correction,parallel processing,focal field engineering,and polarization control.Finally,we summarize the present challenges in the field and possible future research.展开更多
The effect of heat treatments on laser additive manufacturing(LAM)Ti-5Al-2Sn-2Zr-4Mo-4Cr titanium alloy(TC17)was studied aiming to optimize its microstructure and mechanical properties.The as-deposited sample exhibits...The effect of heat treatments on laser additive manufacturing(LAM)Ti-5Al-2Sn-2Zr-4Mo-4Cr titanium alloy(TC17)was studied aiming to optimize its microstructure and mechanical properties.The as-deposited sample exhibits features of a mixed priorβgrain structure consisting of equiaxed and columnar grains,intragranular ultra-fineαlaths and numerous continuous grain boundaryα(αGB).After being pre-annealed inα+βregion(840°C)and standard solution and aging treated,the continuousαGB becomes coarser and the precipitate free zone(PFZ)nearby theαGB transforms into a zone filled with ultra-fine secondaryα(αS)but no primaryα(αP).When pre-annealed in singleβregion(910°C),allαphases transform intoβphase and the alloying elements distribute uniformly near the grain boundary.DiscontinuousαGB and uniform mixture ofαP andαS near grain boundary form after subsequent solution and aging treatment.The two heat treatments can improve the tensile mechanical properties of LAM TC17to satisfy the aviation standard for TC17.展开更多
Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The ...Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The main focus is on the material design,the combination of reinforcement and the metal matrix,the synthesis principle during the manufacturing process,and the resulted microstructures as well as properties.Thereafter,the trend of development in future is forecasted,including:Formation mechanism and reinforcement principle of strengthening phase;Material and process design to actively achieve expected performance;Innovative structure design based on the special properties of laser AM MMCs;Simulation,monitoring and optimization in the process of laser AM MMCs.展开更多
From the perspective of biomechanics and forming technology,Ti−Fe−Zr−Sn−Y eutectic alloy was designed using a“cluster-plus-glue-atom”model,and then the alloy was prepared by laser additive manufacturing(LAM)on pure ...From the perspective of biomechanics and forming technology,Ti−Fe−Zr−Sn−Y eutectic alloy was designed using a“cluster-plus-glue-atom”model,and then the alloy was prepared by laser additive manufacturing(LAM)on pure titanium substrate.The mechanical properties of the alloy were evaluated using micro-hardness and compression tester,and the elastic modulus was measured by nanoindenter.The results show that the alloy exhibits a high hardness of HV(788±10),a high strength of 2229 MPa,a failure strain of 14%,and a low elastic modulus of 87.5 GPa.The alloy also has good tribological,chemical,forming,and biological properties.The comprehensive performances of the Ti64.51Fe26.40Zr5.86Sn2.93Y0.30 alloy are superior to those of the Ti70.5Fe29.5 eutectic alloy and commercial Ti−6Al−4V alloy.All the above-mentioned qualities make the alloy a promising candidate as LAM biomaterial.展开更多
Ti−Al−V−Nb alloys with the cluster formula,12[Al−Ti_(12)](AlTi_(2))+5[Al−Ti1_(4)](V,Nb)2Ti,were designed by replacing V with Nb based on the Ti−6Al−4V alloy.Single-track cladding layers and bulk samples of the alloys ...Ti−Al−V−Nb alloys with the cluster formula,12[Al−Ti_(12)](AlTi_(2))+5[Al−Ti1_(4)](V,Nb)2Ti,were designed by replacing V with Nb based on the Ti−6Al−4V alloy.Single-track cladding layers and bulk samples of the alloys with Nb contents ranging from 0 to 6.96 wt.%were prepared by laser additive manufacturing to examine their formability,microstructure,and mechanical properties.For single-track cladding layers,the addition of Nb increased the surface roughness slightly and decreased the molten pool height to improve its spreadability.The alloy,Ti−5.96Al−1.94V−3.54Nb(wt.%),exhibited better geometrical accuracy than the other alloys because its molten pool height was consistent with the spread layer thickness of the powder.The microstructures of the bulk samples contained similar columnar β-phase grains,regardless of Nb content.These grains grew epitaxially from the Ti substrate along the deposition direction,with basket-weaveα-phase laths within the columnar grains.Theα-phase size increased with increasing Nb contents,but its uniformity decreased.Along the deposition direction,the Vickers hardness increased from the substrate to the surface.The Ti−5.96Al−1.94V−3.54Nb alloy exhibited the highest Vickers hardness regardless of deposition position because of the optimal matching relationship between theα-phase size and its content among the designed alloys.展开更多
In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expresse...In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expressed as 12[Al-Ti12](AlTi2)+5[Al-Ti14]((Mo,V,Nb)2Ti),in which Mo and Nb were added into the alloys partially instead of V to give alloys with nominal compositions of Ti-6.01Al-3.13V-1.43Nb,Ti-5.97Al-2.33V-2.93Mo,and Ti-5.97Al-2.33V-2.20Mo-0.71Nb(wt.%).The microstructures and mechanical properties of the as-deposited and heat-treated samples prepared via LAM were examined.The sizes of theβcolumnar grains andαlaths in the Nb-containing samples are found to be larger than those of the Ti-6Al-4V alloy,whereas Mo-or Mo/Nb-added alloys contain finer grains.It indicates that Nb gives rise to coarsenedβcolumnar grains andαlaths,while Mo significantly refines them.Furthermore,the single addition of Nb improves the elongation,whereas the single addition of Mo enhances the strength of the alloys.The simultaneous addition of Mo/Nb significantly improves the comprehensive mechanical properties of the alloys,leading to the best properties with an ultimate tensile strength of 1,070 MPa,a yield strength of 1,004 MPa,an elongation of 9%,and micro-hardness of 355 HV.The fracture modes of all the alloys are ductile-brittle mixed fracture.展开更多
Metallic implants are widely used in internal fixation of bone fracture in surgical treatment.They are mainly used for providing mechanical support and stability during bone reunion,which usually takes a few months to...Metallic implants are widely used in internal fixation of bone fracture in surgical treatment.They are mainly used for providing mechanical support and stability during bone reunion,which usually takes a few months to complete.Conventional implants made of stainless steels,Ti-based alloys and CoCrMo alloys have been widely used for orthopedic reconstruction due to their high strength and high corrosion resistance.Such metallic implants will remain permanently inside the body after implantation,and a second surgery after bone healing is needed because the long-term presence of implant will lead to various problems.An implant removal surgery not only incurs expenditure,but also risk and psychological burden.As a consequence,studies on the development of biodegradable implants,which would degrade and disappear in vivo after bone reunion is completed,have drawn researchers’attention.In this connection,Mg-based alloys have shown great potentials as promising implant materials mainly due to their low density,inherent biocompatibility,biodegradability and mechanical properties close to those of bone.However,the high degradation rate of Mg-based implants in vivo is the biggest hurdle to overcome.Apart from materials selection,a fixation implant is ideally tailor-made in size and shape for an individual case,for best surgical outcomes.Therefore,laser additive manufacturing(LAM),with the advent of sophisticated laser systems and software,is an ideal process to solve these problems.In this paper,we reviewed the progress in LAM of biodegradable Mg-based alloys for biomedical applications.The effect of powder properties and laser processing parameter on the formability and quality was thoroughly discussed.The microstructure,phase constituents and metallurgical defects formed in the LAMed samples were delineated.The mechanical properties,corrosion resistance,biocompatibility and antibacterial properties of the LAMed samples were summarized and compared with samples fabricated by traditional processes.In addition,we have made some suggestions for advancing the knowledge in the LAM of Mg-based alloys for biomedical implants.展开更多
Achieving a superior strength-ductility combination for fcc single-phase high entropy alloys(HEAs)is challenging.The present work investigates the in-situ synthesis of Fe_(49.5)Mn_(30)Co_(10)Cr_(10)C_(0.5)interstitial...Achieving a superior strength-ductility combination for fcc single-phase high entropy alloys(HEAs)is challenging.The present work investigates the in-situ synthesis of Fe_(49.5)Mn_(30)Co_(10)Cr_(10)C_(0.5)interstitial solute-strengthened HEA containing 0.5 wt.%Nb(hereafter referred to as iHEA-Nb)using laser melt-ing deposition(LMD),aiming at simultaneously activating multiple strengthening mechanisms.The effect of Nb addition on the microstructure evolution,mechanical properties,strengthening and deformation mechanisms of the as-deposited iHEA-Nb samples was comprehensively evaluated.Multiple levels of het-erogeneity were observed in the LMD-deposited microstructure,including different grain sizes,cellular subgrain structures,various carbide precipitates,as well as elemental segregation.The incorporation of Nb atoms with a large radius leads to lattice distortion,reduces the average grain size,and increases the types and fractions of carbides,aiding in promoting solid solution strengthening,grain boundary strengthening,and precipitation strengthening.Tensile test results show that the Nb addition significantly increases the yield strength and ultimate tensile strength of the iHEA to 1140 and 1450 MPa,respectively,while maintaining the elongation over 30%.Deformation twins were generated in the tensile deformed samples,contributing to the occurrence of twinning-induced plasticity.This outstanding combination of strength and ductility exceeds that for most additively manufactured HEAs reported to date,demon-strating that the present in situ alloying strategy could provide significant advantages for developing and tailoring microstructures and balancing the mechanical properties of HEAs while avoiding conventional complex thermomechanical treatments.In addition,single-crystal micropillar compression tests revealed that although the twining activity is reduced by the Nb addition to the iHEA,the micromechanical prop-erties of grains with different orientations were significantly enhanced.展开更多
Steel matrix composites(SMCs)reinforced with WC particles were fabricated via selective laser melting(SLM)by employing various laser scan strategies.A detailed relationship between the SLM strategies,defect formation,...Steel matrix composites(SMCs)reinforced with WC particles were fabricated via selective laser melting(SLM)by employing various laser scan strategies.A detailed relationship between the SLM strategies,defect formation,microstructural evolution,and mechanical properties of SMCs was established.The laser scan strategies can be manipulated to deliberately alter the thermal history of SMC during SLM processing.Particularly,the involved thermal cycling,which encompassed multiple layers,strongly affected the processing quality of SMCs.Sshaped scan sequence combined with interlayer offset and orthogonal stagger mode can effectively eliminate the metallurgical defects and retained austenite within the produced SMCs.However,due to large thermal stress,microcracks that were perpendicular to the building direction formed within the SMCs.By employing the checkerboard filling(CBF)hatching mode,the thermal stress arising during SLM can be significantly reduced,thus preventing the evolution of interlayer microcracks.The compressive properties of fabricated SMCs can be tailored at a high compressive strength(~3031.5 MPa)and fracture strain(~24.8%)by adopting the CBF hatching mode combined with the optimized scan sequence and stagger mode.This study demonstrates great feasibility in tuning the mechanical properties of SLM-fabricated SMCs without varying the set energy input,e.g.,laser power and scanning speed.展开更多
Biodegradable magnesium(Mg) and its alloy show huge potential as temporary bone substitute due to the favorable biocompatibility and mechanical compatibility. However, one issue deserves attention is the too fast degr...Biodegradable magnesium(Mg) and its alloy show huge potential as temporary bone substitute due to the favorable biocompatibility and mechanical compatibility. However, one issue deserves attention is the too fast degradation. In this work, mesoporous bioglass(MBG)with high pore volume(0.59 cc/g) and huge specific surface area(110.78 m^(2)/g) was synthesized using improved sol-gel method, and introduced into Mg-based composite via laser additive manufacturing. Immersion tests showed that the incorporated MBG served as powerful adsorption sites, which promoted the in-situ deposition of apatite by successively adsorbing Ca2+and HPO42-. Such dense apatite film acted as an efficient protection layer and enhanced the corrosion resistance of Mg matrix, which was proved by the electrochemical impedance spectroscopy measurements. Thereby, Mg based composite showed a significantly decreased degradation rate of 0.31 mm/year. Furthermore,MBG also improved the mechanical properties as well as cell behavior. This work highlighted the advantages of MBG in the fabrication of Mg-based implant with enhanced overall performance for orthopedic application.展开更多
The synchronously periodic re-melting of molten pool was firstly introduced in additive manufacturing to promote the epitaxial growth of columnar structure using a novel quasi-continuous-wave(QCW)laser.The epitaxial g...The synchronously periodic re-melting of molten pool was firstly introduced in additive manufacturing to promote the epitaxial growth of columnar structure using a novel quasi-continuous-wave(QCW)laser.The epitaxial growth of columnar structure was intensified and the single-crystal-like sample with highly oriented "zigzag" columnar grains was produced.The modified molten-pool geometry and the synchronously high-frequency re-melting of the molten pool contribute to the formation of singlecrystal-like structure.This work reports a new route to promote the continuously epitaxial growth of dendrites for fabrication of single-crystal-like sample.展开更多
Laser additive manufacturing(LAM)is promising for fabricating multi-metallic component,but the mechanism of microstructural evolution at the interface of two metals is still needed to research further.In this study,a ...Laser additive manufacturing(LAM)is promising for fabricating multi-metallic component,but the mechanism of microstructural evolution at the interface of two metals is still needed to research further.In this study,a 316L stainless steel/Ti6Al4V alloy multi-metal was fabricated by LAM,and the mechanism of intermetallic phase transformation was deeply investigated.Results show that a strong reaction zone(SRZ)can be induced at the interface of the multi-metal.The phase constituents at the SRZ vary fromχ(Ti_(5)Fe_(17)Cr_(5))+Fe_(2)Ti+α′-Ti+β-Ti or FeTi to Fe_(2)Ti+χwhen the laser power is increased.When the scanning speed is further decreased,the thickness of the SRZ is significantly increased,andα′-Ti phase is also formed at this region besides Fe_(2)Ti andχphases.Moreover,the micro-hardness at the SRZ is increased,caused by the intermetallic phase transformation and elemental interdiffusion at the interface.展开更多
To clarify the mechanism of the role of Al element in the additive manufacturing of Ni-based superalloys,ATI 718Plus alloys with varying Al contents(1,3,and 5 wt%)were fabricated using the laser additive manufacturing...To clarify the mechanism of the role of Al element in the additive manufacturing of Ni-based superalloys,ATI 718Plus alloys with varying Al contents(1,3,and 5 wt%)were fabricated using the laser additive manufacturing and the effects of Al content on the microstructure and mechanical properties were systematically analyzed.The experimental and CALPHAD simulation results show that with the increase in Al addition,the freezing range of the alloys was lowered,but this has a paradoxical effect on the susceptibility of the alloy to hot-tearing and solid-state cracking.The addition of Al increased theγ′and Laves phase volume fractions and suppressed the precipitation of theηphase.Simultaneously improvingγ/γ′lattice misfits effectively promoted the transformation ofγ′phase from spherical to cubic.The precipitation of NiAl phase in the 5 wt%Al-added alloy was determined,the formation mechanism of NiAl phase was analyzed,and the solidification sequence of the precipitated phase in the alloy was summarized.In addition,with the increase in Al addition,the microhardness of the alloy increased gradually,the tensile strength increased at first and then decreased,but the plasticity deteriorated seriously.The insights gained from this study offer valuable theoretical guidance for the strategic compositional design of additively manufactured Ni-based superalloys destined for deployment under extreme conditions.展开更多
Liquid phase sintering(LPS)is a proven technique for preparing large-size tungsten heavy alloys(WHAs).However,for densification,this processing requires that the matrix of WHAs keeps melting for a long time,which simu...Liquid phase sintering(LPS)is a proven technique for preparing large-size tungsten heavy alloys(WHAs).However,for densification,this processing requires that the matrix of WHAs keeps melting for a long time,which simultaneously causes W grain coarsening that degenerates the performance.This work develops a novel ultrashort-time LPS method to form bulk high-performance fine-grain WHAs based on the principle of laser additive manufacturing(LAM).During LAM,the high-entropy alloy matrix(Al_(0.5)Cr_(0.9)FeNi_(2.5)V_(0.2))and W powders were fed simultaneously but only the matrix was melted by laser and most W particles remained solid,and the melted matrix rapidly solidified with laser moving away,producing an ultrashort-time LPS processing in the melt pool,i.e.,laser ultrashort-time liquid phase sintering(LULPS).The extreme short dwell time in liquid(-1/10,000 of conventional LPS)can effectively suppress W grain growth,obtaining a small size of 1/3 of the size in LPS WHAs.Meanwhile,strong convection in the melt pool of LULPS enables a nearly full densification in such a short sintering time.Compared with LPS WHAs,the LULPS fine-grain WHAs present a 42%higher yield strength,as well as an enhanced susceptibility to adiabatic shear banding(ASB)that is important for strong armor-piercing capability,indicating that LULPS can be a promising pathway for forming high-performance WHAs that surpass those prepared by conventional LPS.展开更多
The dynamic mechanical properties of the Ti-6Al-4V(TC4)alloy prepared by laser additive manufacturing(LAM-TC4)under the high strain rate(HSR)are proposed.The dynamic compression experiments of LAM-TC4 are conducted wi...The dynamic mechanical properties of the Ti-6Al-4V(TC4)alloy prepared by laser additive manufacturing(LAM-TC4)under the high strain rate(HSR)are proposed.The dynamic compression experiments of LAM-TC4 are conducted with the split Hopkinson pressure bar(SHPB)equipment.The results show that as the strain rate increases,the widths of the adiabatic shear band(ASB),the micro-hardness,the degree of grain refinement near the ASB,and the dislocation density of grains grow gradually.Moreover,the increase of dislocation density of grains is the root factor in enhancing the yield strength of LAM-TC4.Meanwhile,the heat produced from the distortion and dislocations of grains promotes the heat softening effect favorable for the recrystallization of grains,resulting in the grain refinement of ASB.Furthermore,the contrastive analysis between LAM-TC4 and TC4 prepared by forging(F-TC4)indicates that under the HSR,the yield strength of LAM-TC4 is higher than that of F-TC4.展开更多
基金financial support received from the Shanghai Pujiang Program(23PJ1406500)。
文摘White Cyphochilus insulanus beetles,exhibiting both environmental camouflage display and radiative cooling functions,serve as a good prototype for biomimetic fabrication.As inspired,this work presents a femtosecond(fs)laser-based biomimetic fabrication strategy that takes full use of the synthesized radiative cooling nanomaterials for a groundbreaking stimuli-responsive infrared(IR)impressionistic camouflage display.The proposed technique is capable of readily transforming various substrates(quartz glass and metals including Ti,Al,Zr,and W)into self-assembled porous networks(aerogels)consisting of oxygen-vacancy-rich oxide nanoparticles.Surprisingly,the emissions of all as-prepared porous particle-networks in the radiative-cooling long-wavelength infrared(LWIR)band are above 95%,with the SiO_(2) aerogels reaching a maximum of 99.6%.Benefiting from the far-from-equilibrium thermodynamic kinetics,metastable phases of anatase TiO_(2),tetragonal zirconia(t-ZrO_(2)),and monoclinic WO_(3)(Pc)are synthesizable,opening up opportunities for exploring their optical applications.Taking the low-temperature metastable phase WO_(3)(Pc)as representative for systematic studies,it is found that(1)the ratio WO_(3)(Pc)phase to that of room-temperature phase of WO_(3)(P2_(1)/n)can be tailored by modulation of processing parameters;(2)laser synthesized aerogels with hybrid phases of WO_(3)(Pc)and WO_(3)(P2_(1)/n)have a brighter visible whiteness,higher visible/nearinfrared(NIR)spectral selectivity than the natural prototype of white Cyphochilus insulanus beetles but with comparable LWIR emittance.White WO_(3) aerogel in situ deposited during flexibly fs laser artistic patterning can blur the painting features due to its radiative cooling effect,allowing a colorful impressionistic IR display in the heating mode.What's more,invisible painting features concealed by the white deposited WO_(3) aerogel are clearly/faintly distinguishable by introducing external stimuli of a human hand and sample heating,respectively,catalyzing progress in optical encryption and selectively stimuli-responsive decryption display in the infrared band.
基金supported by National Key Research and Development Program of China(2023YFB3210400)the National Natural Science Foundation of China(52472097 and 52102171)+2 种基金Natural Science Foundation of Shandong Province(ZR2021JQ15,ZR2023LLZ008 and ZR2022YQ42)Taishan Scholar Project of Shandong Province(tstp20240515)Innovative Team Project of Jinan(2021GXRC019).
文摘The laser-assisted manufacturing technology has significant advantages in meeting various demands such as complex structures,functional integration,customized devices,and cost-effectiveness,which makes it a highly attractive option for fabricating sensors.In this review,the latest advancements and strategies in intelligent sensor development through laser processing were surveyed and outlined following the interaction of laser and materials.Laser-assisted manufacturing technologies have been extensively applied in materials science and device processing.Firstly,laser technology can be utilized in a wide range of materials,encompassing carbon-based materials,metals,and metallic oxides.In the field of device scale processing,laser manufacturing is widely used in micro/nano structures,planar device construction,and stereoscopic electronic devices such as cutting,engraving,and lithography.Additionally,laser technology provides robust support for sensor applications,covering fields such as pressure sensing,temperature sensing,gas sensing,and biosensors.Furthermore,laser considerably serves in real application areas such as multifunctional sensing systems,actuators,and robots.The widespread application of laser manufacturing technology in sensor platform fabrication offers effective solutions for realizing the miniaturization,multifunctionality,and integration of sensors.
基金supported by the National Natural Science Foundation of China-Distinguished Young Scholars(No.52325407)the National Natural Science Foundation of China-Key Program(No.52234010)the Open Research Fund of the State Key Laboratory of Rolling and Automation,Northeastern University(No.2022RALKFKT004).
文摘Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex laser-matter interaction,melt flow,and defect formation during LAM due to extremely large temperature gradient,fast cooling rate,and small time(millisecond)and space(micron)scales.The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process.This paper outlines the current development in real-time characterization of LAM by synchrotron radiation,including laser-matter interaction,molten pool evolution,solidification structure evolution,and defects formation and elimination.Furthermore,the future development direction and application-oriented research are also discussed.
基金financially supported by Shanghai Pujiang Program 23PJ1406500.
文摘Black wings of butterfly Ornithoptera goliath and infrared-band radiative cooling function of Rapala dioetas butterfly wings are associated with black pigment(e.g.,melanin)and unique hierarchical micro/nanostructures,greatly stimulating biomimetic fabrication of functional photonic structures but mainly targeted to one prototype.Targeted at two-prototype integrated biomimetic fabrication from fully compositional/structural/functional aspects,femtosecond(fs)laser subtractive/additive-integrated hierarchical micro/nano-manufacturing technique is proposed in this work.This technique can one-step transfer refractory metals(e.g.,W,Mo,Nb,Ta)into black non-stoichiometric oxide nanomaterials with abundant oxygen vacancies and simultaneously enable the realization of in situ quasi-controllable micro/nanoscale hierarchical aggregation and assembly,all displaying black color but with tunable infrared emission.Adjusting the scan interval for biomimetic manufacturing can tailor the structural oxidation degree,the emission in the long-wave infrared(LWIR)band while keeping the blackness of hierarchical aggregates,and the confined height between the covering quartz plate and the ablated sample.The blackening efficiency of this technique can reach∼11.25 cm^(2)·min^(−1),opening opportunities for high-throughput optical/thermal applications.Selectively patterned Chinese characters,Arabic numbers,and English letters are easily fabricable,which are intrinsically invisible-infrared dual-band encrypted but decryptable via static/dynamic environment stimuli(e.g.,sample heating/cooling,introducing external hot/cold sources including human hands).The self-evolution from‘orderless’structuring to‘ordered’functionalization is validated for the proposed fs laser subtractive/additive-integrated biomimetic manufacturing,specifically from the synthesis of diverse black nanomaterials and the seemingly disordered micro/nano-aggregates to the ordered optical/thermal regulation capacities for a delicate modulation of information encryption and decryption,unveiling a new concept for future exploration and extension.
基金Project(2010CB731705)supported by the National Basic Research Program of China
文摘TA2/TA15 graded structural material（GSM） was fabricated by the laser additive manufacturing（LAM） process. The chemical composition, microstructure and micro-hardness of the as-deposited GSM were investigated. The results show that the TA2 part of exhibiting near-equiaxed grains was Widmanst？tten α-laths microstructure. The TA15 part containing large columnar grains was fine basket-weave microstructure. The graded zone was divided into four deposited layers with 3000 μm in thickness. As the distance from the TA2 part increases, the alloy element contents and the β phase volume fraction increase, the α phase volume fraction decreases and the microstructure shows the evolution from Widmanst？tten α-laths to basket-weave α-laths gradually. The micro-hardness increases from the TA2 part to the TA15 part due to the solid solution strengthening and grain boundary strengthening.
基金This work was supported by the National Key R&D Program of China(Grant No.2021YFB2802000)the National Natural Science Foundation of China(Grant Nos.61827826,62175086,62131018)+1 种基金the Natural Science Foundation of Jilin Province(Grant No.20220101107JC)the Education Department of Jilin Province(Grant No.JJKH20221003KJ).
文摘Since the invention of lasers,spatial-light-modulated laser processing has become a powerful tool for various applications.It enables multidimensional and dynamic modulation of the laser beam,which significantly improves the processing efficiency,accuracy,and flexibility,and presents wider prospects over traditional mechanical technologies for machining three-dimensional,hard,brittle,or transparent materials.In this review,we introduce:(1)The role of spatial light modulation technology in the development of femtosecond laser manufacturing;(2)the structured light generated by spatial light modulation and its generation methods;and(3)representative applications of spatial-light-modulated femtosecond laser manufacturing,including aberration correction,parallel processing,focal field engineering,and polarization control.Finally,we summarize the present challenges in the field and possible future research.
基金Project(BX201600010) supported by the National Postdoctoral Program for Innovative Talents of ChinaProject(2015QNRC001) supported by the Young Elite Scientist Sponsorship Program of China
文摘The effect of heat treatments on laser additive manufacturing(LAM)Ti-5Al-2Sn-2Zr-4Mo-4Cr titanium alloy(TC17)was studied aiming to optimize its microstructure and mechanical properties.The as-deposited sample exhibits features of a mixed priorβgrain structure consisting of equiaxed and columnar grains,intragranular ultra-fineαlaths and numerous continuous grain boundaryα(αGB).After being pre-annealed inα+βregion(840°C)and standard solution and aging treated,the continuousαGB becomes coarser and the precipitate free zone(PFZ)nearby theαGB transforms into a zone filled with ultra-fine secondaryα(αS)but no primaryα(αP).When pre-annealed in singleβregion(910°C),allαphases transform intoβphase and the alloying elements distribute uniformly near the grain boundary.DiscontinuousαGB and uniform mixture ofαP andαS near grain boundary form after subsequent solution and aging treatment.The two heat treatments can improve the tensile mechanical properties of LAM TC17to satisfy the aviation standard for TC17.
基金Supported by National Natural Science Foundation of China(Grant Nos.51775525,51605456)Beijing Nova Program(Grant No.Z201100006820094)from Beijing Municipal Science&Technology Commission.
文摘Important progresses in the study of laser additive manufacturing on metal matrix composites(MMCs)have been made.Recent efforts and advances in additive manufacturing on 5 types of MMCs are presented and reviewed.The main focus is on the material design,the combination of reinforcement and the metal matrix,the synthesis principle during the manufacturing process,and the resulted microstructures as well as properties.Thereafter,the trend of development in future is forecasted,including:Formation mechanism and reinforcement principle of strengthening phase;Material and process design to actively achieve expected performance;Innovative structure design based on the special properties of laser AM MMCs;Simulation,monitoring and optimization in the process of laser AM MMCs.
基金Project(51371041)supported by the National Natural Science Foundation of China。
文摘From the perspective of biomechanics and forming technology,Ti−Fe−Zr−Sn−Y eutectic alloy was designed using a“cluster-plus-glue-atom”model,and then the alloy was prepared by laser additive manufacturing(LAM)on pure titanium substrate.The mechanical properties of the alloy were evaluated using micro-hardness and compression tester,and the elastic modulus was measured by nanoindenter.The results show that the alloy exhibits a high hardness of HV(788±10),a high strength of 2229 MPa,a failure strain of 14%,and a low elastic modulus of 87.5 GPa.The alloy also has good tribological,chemical,forming,and biological properties.The comprehensive performances of the Ti64.51Fe26.40Zr5.86Sn2.93Y0.30 alloy are superior to those of the Ti70.5Fe29.5 eutectic alloy and commercial Ti−6Al−4V alloy.All the above-mentioned qualities make the alloy a promising candidate as LAM biomaterial.
基金the National Key Research and Development Program of China(No.2016YFB1100103)。
文摘Ti−Al−V−Nb alloys with the cluster formula,12[Al−Ti_(12)](AlTi_(2))+5[Al−Ti1_(4)](V,Nb)2Ti,were designed by replacing V with Nb based on the Ti−6Al−4V alloy.Single-track cladding layers and bulk samples of the alloys with Nb contents ranging from 0 to 6.96 wt.%were prepared by laser additive manufacturing to examine their formability,microstructure,and mechanical properties.For single-track cladding layers,the addition of Nb increased the surface roughness slightly and decreased the molten pool height to improve its spreadability.The alloy,Ti−5.96Al−1.94V−3.54Nb(wt.%),exhibited better geometrical accuracy than the other alloys because its molten pool height was consistent with the spread layer thickness of the powder.The microstructures of the bulk samples contained similar columnar β-phase grains,regardless of Nb content.These grains grew epitaxially from the Ti substrate along the deposition direction,with basket-weaveα-phase laths within the columnar grains.Theα-phase size increased with increasing Nb contents,but its uniformity decreased.Along the deposition direction,the Vickers hardness increased from the substrate to the surface.The Ti−5.96Al−1.94V−3.54Nb alloy exhibited the highest Vickers hardness regardless of deposition position because of the optimal matching relationship between theα-phase size and its content among the designed alloys.
基金the National Key Research and Development Program of China(No.2016YFB1100103)the Key Discipline and Major Project of Dalian Science and Technology Innovation Foundation(No.2020JJ25CY004)。
文摘In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expressed as 12[Al-Ti12](AlTi2)+5[Al-Ti14]((Mo,V,Nb)2Ti),in which Mo and Nb were added into the alloys partially instead of V to give alloys with nominal compositions of Ti-6.01Al-3.13V-1.43Nb,Ti-5.97Al-2.33V-2.93Mo,and Ti-5.97Al-2.33V-2.20Mo-0.71Nb(wt.%).The microstructures and mechanical properties of the as-deposited and heat-treated samples prepared via LAM were examined.The sizes of theβcolumnar grains andαlaths in the Nb-containing samples are found to be larger than those of the Ti-6Al-4V alloy,whereas Mo-or Mo/Nb-added alloys contain finer grains.It indicates that Nb gives rise to coarsenedβcolumnar grains andαlaths,while Mo significantly refines them.Furthermore,the single addition of Nb improves the elongation,whereas the single addition of Mo enhances the strength of the alloys.The simultaneous addition of Mo/Nb significantly improves the comprehensive mechanical properties of the alloys,leading to the best properties with an ultimate tensile strength of 1,070 MPa,a yield strength of 1,004 MPa,an elongation of 9%,and micro-hardness of 355 HV.The fracture modes of all the alloys are ductile-brittle mixed fracture.
基金fully supported by a grant from the Research Grants Council of the Hong Kong Special Administrative Region(152131/18E).
文摘Metallic implants are widely used in internal fixation of bone fracture in surgical treatment.They are mainly used for providing mechanical support and stability during bone reunion,which usually takes a few months to complete.Conventional implants made of stainless steels,Ti-based alloys and CoCrMo alloys have been widely used for orthopedic reconstruction due to their high strength and high corrosion resistance.Such metallic implants will remain permanently inside the body after implantation,and a second surgery after bone healing is needed because the long-term presence of implant will lead to various problems.An implant removal surgery not only incurs expenditure,but also risk and psychological burden.As a consequence,studies on the development of biodegradable implants,which would degrade and disappear in vivo after bone reunion is completed,have drawn researchers’attention.In this connection,Mg-based alloys have shown great potentials as promising implant materials mainly due to their low density,inherent biocompatibility,biodegradability and mechanical properties close to those of bone.However,the high degradation rate of Mg-based implants in vivo is the biggest hurdle to overcome.Apart from materials selection,a fixation implant is ideally tailor-made in size and shape for an individual case,for best surgical outcomes.Therefore,laser additive manufacturing(LAM),with the advent of sophisticated laser systems and software,is an ideal process to solve these problems.In this paper,we reviewed the progress in LAM of biodegradable Mg-based alloys for biomedical applications.The effect of powder properties and laser processing parameter on the formability and quality was thoroughly discussed.The microstructure,phase constituents and metallurgical defects formed in the LAMed samples were delineated.The mechanical properties,corrosion resistance,biocompatibility and antibacterial properties of the LAMed samples were summarized and compared with samples fabricated by traditional processes.In addition,we have made some suggestions for advancing the knowledge in the LAM of Mg-based alloys for biomedical implants.
基金WZ acknowledges the China Scholarship Council for her PhD grant(CSC No.201906250212)YP acknowledges financial support by Samenwerkingsverband Noord-Nederland(SNN)within the pro-gram“3D Print Kompas”+8 种基金JPO and JS acknowledge Fundação para a Ciência e a Tecnologia(FCT-MCTES)for its financial support via the project UID/00667/2020(UNIDEMI)JPO acknowledges fund-ing by national funds from FCT-Fundação para a Ciência e a Tecnologia,I.P.,in the scope of the projects NosLA/P/0037/2020,UIDP/50025/2020,and UIDB/50025/2020 of the Associate Labo-ratory Institute of Nanostructures,Nanomodelling and Nanofabri-cation–i3N.JS acknowledges the China Scholarship Council for her PhD grant(CSC No.201808320394)The authors acknowledge DESY(Hamburg,Germany),a member of the Helmholtz Associ-ation HGF,for the provision of experimental facilities.Beamtime was allocated for proposal I-20210899 ECThe research leading to this result has been supported by the project CALIPSOplus un-der Grant Agreement 730872 from the EU Framework Programme for Research and Innovation HORIZON 2020SF acknowledges fi-nancial support from the National Natural Science Foundation of China(No.52105318 and 52311530340)"Chunhui Plan"Col-laborative Research Project of the Ministry of Education,China(HZKY20220023)This research was carried out under project number S17024o in the framework of the Partnership Program of the Materials Innova-tion Institute M2i(www.m2i.nl)the Netherlands Organization for Scientific Research(www.nwo.nl).
文摘Achieving a superior strength-ductility combination for fcc single-phase high entropy alloys(HEAs)is challenging.The present work investigates the in-situ synthesis of Fe_(49.5)Mn_(30)Co_(10)Cr_(10)C_(0.5)interstitial solute-strengthened HEA containing 0.5 wt.%Nb(hereafter referred to as iHEA-Nb)using laser melt-ing deposition(LMD),aiming at simultaneously activating multiple strengthening mechanisms.The effect of Nb addition on the microstructure evolution,mechanical properties,strengthening and deformation mechanisms of the as-deposited iHEA-Nb samples was comprehensively evaluated.Multiple levels of het-erogeneity were observed in the LMD-deposited microstructure,including different grain sizes,cellular subgrain structures,various carbide precipitates,as well as elemental segregation.The incorporation of Nb atoms with a large radius leads to lattice distortion,reduces the average grain size,and increases the types and fractions of carbides,aiding in promoting solid solution strengthening,grain boundary strengthening,and precipitation strengthening.Tensile test results show that the Nb addition significantly increases the yield strength and ultimate tensile strength of the iHEA to 1140 and 1450 MPa,respectively,while maintaining the elongation over 30%.Deformation twins were generated in the tensile deformed samples,contributing to the occurrence of twinning-induced plasticity.This outstanding combination of strength and ductility exceeds that for most additively manufactured HEAs reported to date,demon-strating that the present in situ alloying strategy could provide significant advantages for developing and tailoring microstructures and balancing the mechanical properties of HEAs while avoiding conventional complex thermomechanical treatments.In addition,single-crystal micropillar compression tests revealed that although the twining activity is reduced by the Nb addition to the iHEA,the micromechanical prop-erties of grains with different orientations were significantly enhanced.
基金the National Key Research and Development Program“Additive Manufacturing and Laser Manufacturing”(No.2016YFB1100101)the National Natural Science Foundation of China(No.51735005)+3 种基金the Basic Strengthening Program of Science and Technology(No.2019-JCJQ-JJ-331)the 5th Jiangsu Province 333 High Level Talents Training Project,China(No.BRA2019048)the 15th Batch of“Six Talents Peaks”Innovative Talents Team Program“Laser Precise Additive Manufacturing of Structure-Performance Integrated Lightweight Alloy Components”(No.TD-GDZB-001)and the 2017 Excellent Scientific and Technological Innovation Teams of Universities in Jiangsu“Laser Additive Manufacturing Technologies for Metallic Components”funded by Jiangsu Provincial Department of Education of China(No.51921003).Konrad Kosiba acknowledges the support from DFG under Grant No.KO 5771/1-1.
文摘Steel matrix composites(SMCs)reinforced with WC particles were fabricated via selective laser melting(SLM)by employing various laser scan strategies.A detailed relationship between the SLM strategies,defect formation,microstructural evolution,and mechanical properties of SMCs was established.The laser scan strategies can be manipulated to deliberately alter the thermal history of SMC during SLM processing.Particularly,the involved thermal cycling,which encompassed multiple layers,strongly affected the processing quality of SMCs.Sshaped scan sequence combined with interlayer offset and orthogonal stagger mode can effectively eliminate the metallurgical defects and retained austenite within the produced SMCs.However,due to large thermal stress,microcracks that were perpendicular to the building direction formed within the SMCs.By employing the checkerboard filling(CBF)hatching mode,the thermal stress arising during SLM can be significantly reduced,thus preventing the evolution of interlayer microcracks.The compressive properties of fabricated SMCs can be tailored at a high compressive strength(~3031.5 MPa)and fracture strain(~24.8%)by adopting the CBF hatching mode combined with the optimized scan sequence and stagger mode.This study demonstrates great feasibility in tuning the mechanical properties of SLM-fabricated SMCs without varying the set energy input,e.g.,laser power and scanning speed.
基金National Natural Science Foundation of China (51935014,52165043, 82072084, 81871498)Jiang Xi Provincial Natural Science Foundation of China (20192ACB20005,2020ACB214004)+6 种基金The Provincial Key R&D Projects of Jiangxi (20201BBE51012)Guangdong Province Higher Vocational Colleges&Schools Pearl River Scholar Funded Scheme (2018)Shenzhen Science and Technology Plan Project (JCYJ20170817112445033)Innovation Team Project on University of Guangdong Province(2018GKCXTD001)Technology Innovation Platform Project of Shenzhen Institute of Information Technology 2020(PT2020E002)China Postdoctoral Science Foundation(2020M682114)Open Research Fund of Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology。
文摘Biodegradable magnesium(Mg) and its alloy show huge potential as temporary bone substitute due to the favorable biocompatibility and mechanical compatibility. However, one issue deserves attention is the too fast degradation. In this work, mesoporous bioglass(MBG)with high pore volume(0.59 cc/g) and huge specific surface area(110.78 m^(2)/g) was synthesized using improved sol-gel method, and introduced into Mg-based composite via laser additive manufacturing. Immersion tests showed that the incorporated MBG served as powerful adsorption sites, which promoted the in-situ deposition of apatite by successively adsorbing Ca2+and HPO42-. Such dense apatite film acted as an efficient protection layer and enhanced the corrosion resistance of Mg matrix, which was proved by the electrochemical impedance spectroscopy measurements. Thereby, Mg based composite showed a significantly decreased degradation rate of 0.31 mm/year. Furthermore,MBG also improved the mechanical properties as well as cell behavior. This work highlighted the advantages of MBG in the fabrication of Mg-based implant with enhanced overall performance for orthopedic application.
基金supported financially by the National Natural Science Foundation of China(No.51875190)the Natural Science Foundation of Hunan Province(No.2020JJ5075)+3 种基金the Guangdong Basic and Applied Basic Research Foundation(No.2019A1515110274)the China Postdoctoral Science Foundation(No.2018M642973)the Science and Technology Planning Project of Hunan Province(No.2016JC2006)State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body at Hunan University(No.31875004)。
文摘The synchronously periodic re-melting of molten pool was firstly introduced in additive manufacturing to promote the epitaxial growth of columnar structure using a novel quasi-continuous-wave(QCW)laser.The epitaxial growth of columnar structure was intensified and the single-crystal-like sample with highly oriented "zigzag" columnar grains was produced.The modified molten-pool geometry and the synchronously high-frequency re-melting of the molten pool contribute to the formation of singlecrystal-like structure.This work reports a new route to promote the continuously epitaxial growth of dendrites for fabrication of single-crystal-like sample.
基金supported by the Key Research and Develop Program of Anhui Province(No.202004b11020030)the China Postdoctoral Science Foundation(No.2020M680292)。
文摘Laser additive manufacturing(LAM)is promising for fabricating multi-metallic component,but the mechanism of microstructural evolution at the interface of two metals is still needed to research further.In this study,a 316L stainless steel/Ti6Al4V alloy multi-metal was fabricated by LAM,and the mechanism of intermetallic phase transformation was deeply investigated.Results show that a strong reaction zone(SRZ)can be induced at the interface of the multi-metal.The phase constituents at the SRZ vary fromχ(Ti_(5)Fe_(17)Cr_(5))+Fe_(2)Ti+α′-Ti+β-Ti or FeTi to Fe_(2)Ti+χwhen the laser power is increased.When the scanning speed is further decreased,the thickness of the SRZ is significantly increased,andα′-Ti phase is also formed at this region besides Fe_(2)Ti andχphases.Moreover,the micro-hardness at the SRZ is increased,caused by the intermetallic phase transformation and elemental interdiffusion at the interface.
基金supported by the National Science and Technology Major Project(J2019-VI-0004-0144).
文摘To clarify the mechanism of the role of Al element in the additive manufacturing of Ni-based superalloys,ATI 718Plus alloys with varying Al contents(1,3,and 5 wt%)were fabricated using the laser additive manufacturing and the effects of Al content on the microstructure and mechanical properties were systematically analyzed.The experimental and CALPHAD simulation results show that with the increase in Al addition,the freezing range of the alloys was lowered,but this has a paradoxical effect on the susceptibility of the alloy to hot-tearing and solid-state cracking.The addition of Al increased theγ′and Laves phase volume fractions and suppressed the precipitation of theηphase.Simultaneously improvingγ/γ′lattice misfits effectively promoted the transformation ofγ′phase from spherical to cubic.The precipitation of NiAl phase in the 5 wt%Al-added alloy was determined,the formation mechanism of NiAl phase was analyzed,and the solidification sequence of the precipitated phase in the alloy was summarized.In addition,with the increase in Al addition,the microhardness of the alloy increased gradually,the tensile strength increased at first and then decreased,but the plasticity deteriorated seriously.The insights gained from this study offer valuable theoretical guidance for the strategic compositional design of additively manufactured Ni-based superalloys destined for deployment under extreme conditions.
基金financially supported by the National Natural Science Foundation of China(No.51901023)the National Key Research and Development Program of China(No.2018YFB0703400)。
文摘Liquid phase sintering(LPS)is a proven technique for preparing large-size tungsten heavy alloys(WHAs).However,for densification,this processing requires that the matrix of WHAs keeps melting for a long time,which simultaneously causes W grain coarsening that degenerates the performance.This work develops a novel ultrashort-time LPS method to form bulk high-performance fine-grain WHAs based on the principle of laser additive manufacturing(LAM).During LAM,the high-entropy alloy matrix(Al_(0.5)Cr_(0.9)FeNi_(2.5)V_(0.2))and W powders were fed simultaneously but only the matrix was melted by laser and most W particles remained solid,and the melted matrix rapidly solidified with laser moving away,producing an ultrashort-time LPS processing in the melt pool,i.e.,laser ultrashort-time liquid phase sintering(LULPS).The extreme short dwell time in liquid(-1/10,000 of conventional LPS)can effectively suppress W grain growth,obtaining a small size of 1/3 of the size in LPS WHAs.Meanwhile,strong convection in the melt pool of LULPS enables a nearly full densification in such a short sintering time.Compared with LPS WHAs,the LULPS fine-grain WHAs present a 42%higher yield strength,as well as an enhanced susceptibility to adiabatic shear banding(ASB)that is important for strong armor-piercing capability,indicating that LULPS can be a promising pathway for forming high-performance WHAs that surpass those prepared by conventional LPS.
基金Supported by the United National Science Funds and Civil Aviation Funds(U1633104)Tianjin Science Funds for the Special of Science&Technology(17JCTPJC51800)+3 种基金Open Funds of the State Key Lab of Digital Manufacturing Equipment&Technology(DMETKF2017018)the Scientific Research Project of Tianjin Educational Committee(2019KJ119)the Fundamental Research Funds for the Central Universities(3122017017)Research Starting Funds of Civil Aviation University of China(09QD05S)。
文摘The dynamic mechanical properties of the Ti-6Al-4V(TC4)alloy prepared by laser additive manufacturing(LAM-TC4)under the high strain rate(HSR)are proposed.The dynamic compression experiments of LAM-TC4 are conducted with the split Hopkinson pressure bar(SHPB)equipment.The results show that as the strain rate increases,the widths of the adiabatic shear band(ASB),the micro-hardness,the degree of grain refinement near the ASB,and the dislocation density of grains grow gradually.Moreover,the increase of dislocation density of grains is the root factor in enhancing the yield strength of LAM-TC4.Meanwhile,the heat produced from the distortion and dislocations of grains promotes the heat softening effect favorable for the recrystallization of grains,resulting in the grain refinement of ASB.Furthermore,the contrastive analysis between LAM-TC4 and TC4 prepared by forging(F-TC4)indicates that under the HSR,the yield strength of LAM-TC4 is higher than that of F-TC4.
