The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculat...The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculated,and the curve was corrected.The strain compensation constitutive model of as-extruded Ti-6554 alloy based on temperature rise correction was established.The microstructure evolution under different conditions was analyzed,and the dynamic recrystallization(DRX)mechanism was revealed.The results show that the flow stress decreases with the increase in strain rate and the decrease in deformation temperature.The deformation temperature rise gradually increases with the increase in strain rate and the decrease in deformation temperature.At 700°C/1 s^(−1),the temperature rise reaches 100°C.The corrected curve value is higher than the measured value,and the strain compensation constitutive model has high prediction accuracy.The precipitation of theαphase occurs during deformation in the twophase region,which promotes DRX process of theβphase.At low strain rate,the volume fraction of dynamic recrystallization increases with the increase in deformation temperature.DRX mechanism includes continuous DRX and discontinuous DRX.展开更多
Laser powder bed fusion(LPBF)has revolutionized modern manufacturing by enabling high design freedom,rapid prototyping,and tailored mechanical properties.However,optimizing process parameters remains challenging due t...Laser powder bed fusion(LPBF)has revolutionized modern manufacturing by enabling high design freedom,rapid prototyping,and tailored mechanical properties.However,optimizing process parameters remains challenging due to the trial-and-error approaches required to capture subtle parameter-microstructure relationships.This study employed a multi-physics computational framework to investigate the melting and solidification dynamics of magnesium alloy.By integrating the discrete element method for powder bed generation,finite volume method with volume of fluid for melt pool behavior,and phase-field method for microstructural evolution,the critical physical phenomena,including powder melting,molten pool flow,and directional solidification were simulated.The effects of laser power and scanning speed on temperature distribution,melt pool geometry,and dendritic morphology were systematically analyzed.It was revealed that increasing laser power expanded melt pool dimensions and promoted columnar dendritic growth,while high scanning speeds reduced melt pool stability and refined dendritic structures.Furthermore,Marangoni convection and thermal gradients governed solute redistribution,with excessive energy input risking defects such as porosity and elemental evaporation.These insights establish quantitative correlations between process parameters,thermal history,and microstructural characteristics,providing a validated roadmap for LPBF-processed magnesium alloy with tailored performance.展开更多
The microstructure development during a cooling period of alloys being immiscible in the liquid state such as Al-Pb or AI-Bi has gained renewed scientific and technical interest during the last decades. Experiments ha...The microstructure development during a cooling period of alloys being immiscible in the liquid state such as Al-Pb or AI-Bi has gained renewed scientific and technical interest during the last decades. Experiments have been performed to investigate the phase transformation kinetics in the liquid miscibility gap and numerical models have been developed to simulate and analyze the solidification process. The recently developed computational modeling techniques can, to some extent, be applied to describe the decomposition, the spatial phase separation and the microstructure evolution during a cooling period of an immiscible alloy through the miscibility gap. This article overviews the researches in this field.展开更多
Thixocasting requires manufacturing of billets with non-dendritic microstructure.Aluminum alloy A356 billets were produced by rheocasting in a mould placed inside a linear electromagnetic stirrer.Subsequent heat treat...Thixocasting requires manufacturing of billets with non-dendritic microstructure.Aluminum alloy A356 billets were produced by rheocasting in a mould placed inside a linear electromagnetic stirrer.Subsequent heat treatment was used to produce a transition from rosette to globular microstructure.The current and the duration of stirring were explored as control parameters.Simultaneous induction heating of the billet during stirring was quantified using experimentally determined thermal profiles.The effect of processing parameters on the dendrite fragmentation was discussed.Corresponding computational modeling of the process was performed using phase-field modeling of alloy solidification in order to gain insight into the process of morphological changes of a solid during this process.A non-isothermal alloy solidification model was used for simulations.The morphological evolution under such imposed thermal cycles was simulated and compared with experimentally determined one.Suitable scaling using the thermosolutal diffusion distances was used to overcome computational difficulties in quantitative comparison at system scale.The results were interpreted in the light of existing theories of microstructure refinement and globularisation.展开更多
A new model of repaired concrete which divides the bonding interface into a penetrating layer,a strongly-affected layer and a weakly-affected layer was put forward.The model is mainly based on the observation of the m...A new model of repaired concrete which divides the bonding interface into a penetrating layer,a strongly-affected layer and a weakly-affected layer was put forward.The model is mainly based on the observation of the microstructure of interface between fresh and old (3 months to 60 years) concretes by using scanning electron microscopy.Then,the mechanism of the microstructure formed was analyzed.Finally,the relationship between the micro-structure and macro-mechanical performance of the interface was discussed.展开更多
An integrated process modelling system for simulating the microstructure evolution of Nb-microalloyed HSLA steel produced in CSP hot rolling process has been developed on the basis of the microstructure simulation and...An integrated process modelling system for simulating the microstructure evolution of Nb-microalloyed HSLA steel produced in CSP hot rolling process has been developed on the basis of the microstructure simulation and mechanical properties prediction technology. 3-D thermomechanical coupled finite element models for simulating hot strip rolling have been developed and the distribution of equivalent plastic strain through the thickness direction of the rolled material by CSP rolling was obtained. Thus the distribution of temperature, strain and strain rate through the thickness of the steel stocks, as well as the microstructure evolution during hot rolling of X60 line pipe steel strip has been investigated by using the developed integrated process modelling system. In addition, the determination and optimization of controllable process parameters during CSP hot strip rolling for the Nb-microalloyed X60 line pipe steel have been implemented, and control strategies such as adopting larger pass reduction in the first stand, arranging appropriate pass interval times and proper rolling speed, to reduce or eliminate mixed grain microstructure of Nb microalloyed strip in CSP processing have been proposed.展开更多
Multi-length scale modeling is performed to(i)predict the carburized case depth of SAE8620 steel gears by solving the Fick’s second law of diffusion,(ii)model the martensitic microstructure evolution in a grain insid...Multi-length scale modeling is performed to(i)predict the carburized case depth of SAE8620 steel gears by solving the Fick’s second law of diffusion,(ii)model the martensitic microstructure evolution in a grain inside the carburized case as well as to study the effect of stress cycling on retained austenite(RA)and martensite using a 3D phase-field model,(iii)simulate the effect of carburization and different RA contents on macroscale fatigue behavior of SAE8620 steel spur gear using the finite element method.The diffusion model predicts that the case depth increases with increasing heat treatment time and temperature.The phase-field simulations show that RA can transform to martensite during fatigue loading,where the extent of the transformation will depend on the type of stresses applied,i.e.stresses in a high stress regime or low stress regime of fatigue loading.Reverse transformation of martensite to austenite is also observed in low RA sample under high stress regime.The macroscale simulations show that the carburized case with high RA gives rise to better fatigue life compared to that with low RA.展开更多
A plate of dual phase steel was produced from low carbon steel with intercritical annealing treatment. Its optically determined surface microstructure was utilized to construct three different microstructural models. ...A plate of dual phase steel was produced from low carbon steel with intercritical annealing treatment. Its optically determined surface microstructure was utilized to construct three different microstructural models. To describe the ductile damage in the ferritic matrix, the Gurson-Tvergaard-Needleman model was used with the failure in the martensite phase being ignored. The numerical results obtained for the mechanism of void initiation and coalescence were compared with the experimental observations. The numerical results obtained from the randomly extruded 3D model showed a significantly better agreement with the experimental ones than those obtained from the 2D model or the uniformly extruded 3D model.展开更多
The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffract...The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.展开更多
Hot compression tests were carried out with specimens of 20Cr-24Ni-6Mo super-austenitic stainless steel at strain rate from 0.01 to 10 s^-1 in the temperature range from 950 to 1150 ℃,and flow behavior was analyzed.M...Hot compression tests were carried out with specimens of 20Cr-24Ni-6Mo super-austenitic stainless steel at strain rate from 0.01 to 10 s^-1 in the temperature range from 950 to 1150 ℃,and flow behavior was analyzed.Microstructure analysis indicated that dynamic recrystallization（DRX）behavior was more sensitive to the temperature than strain rate,and full DRX was obtained when the specimen deformed at 1150℃.When the temperature reduced to 1050 ℃,full DRX was completed at the highest strain rate 10 s-l rather than at the lowest strain rate 0.01 s-1 because the adiabatic heating was pronounced at higher strain rate.In addition,flow behavior reflected in flow curves was inconsistent with the actual microstructural evolution during hot deformation,especially at higher strain rates and lower temperatures.Therefore,flow curves were revised in consideration of the effects of adiabatic heating and friction during hot deformation.The results showed that adiabatic heating became greater with the increase of strain level,strain rate and the decrease of temperature,while the frictional effect cannot be neglected at high strain level.Moreover,based on the revised flow curves,strain-dependent constitutive modeling was developed and verified by comparing the predicted data with the experimental data and the modified data.The result suggested that the developed constitutive modeling can more adequately predict the flow behavior reflected by corrected flow curves than that reflected by experimental flow curves,even though some difference existed at 950℃ and 0.01 s^-1.The main reason was that plenty of precipitates generated at this deformation condition and affected the DRX behavior and deformation behavior,eventually resulted in dramatic increase of deformation resistance.展开更多
In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expresse...In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expressed as 12[Al-Ti12](AlTi2)+5[Al-Ti14]((Mo,V,Nb)2Ti),in which Mo and Nb were added into the alloys partially instead of V to give alloys with nominal compositions of Ti-6.01Al-3.13V-1.43Nb,Ti-5.97Al-2.33V-2.93Mo,and Ti-5.97Al-2.33V-2.20Mo-0.71Nb(wt.%).The microstructures and mechanical properties of the as-deposited and heat-treated samples prepared via LAM were examined.The sizes of theβcolumnar grains andαlaths in the Nb-containing samples are found to be larger than those of the Ti-6Al-4V alloy,whereas Mo-or Mo/Nb-added alloys contain finer grains.It indicates that Nb gives rise to coarsenedβcolumnar grains andαlaths,while Mo significantly refines them.Furthermore,the single addition of Nb improves the elongation,whereas the single addition of Mo enhances the strength of the alloys.The simultaneous addition of Mo/Nb significantly improves the comprehensive mechanical properties of the alloys,leading to the best properties with an ultimate tensile strength of 1,070 MPa,a yield strength of 1,004 MPa,an elongation of 9%,and micro-hardness of 355 HV.The fracture modes of all the alloys are ductile-brittle mixed fracture.展开更多
An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of low-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanic...An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of low-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanical properties were predicted for different process parameters. In the later passes full recrystallization becomes difficult to occur and higher residual strain remains in austenite after rolling. For the reasonable temperature and cooling schedule, yield strength of 30 mm plain carbon steel plate can reach 310 MPa. The first on-line application of prediction and control of microstructure and properties (PCMP) in the medium plate production was achieved. The predictions of the system are in good agreement with measurements.展开更多
In the present research, microstructure of akind of limnetic shell （Hyriopsis cumingii） is observed and measured by using the scanning electron microscopy, and mechanical behavior experiments of the shell nacre are ...In the present research, microstructure of akind of limnetic shell （Hyriopsis cumingii） is observed and measured by using the scanning electron microscopy, and mechanical behavior experiments of the shell nacre are carried out by using bending and tensile tests. The dependence of mechanical properties of the shell nacre on its microstructure is analyzed by using a modified shear-lag model, and the overall stress-strain relation is obtained. The experimental results reveal that the mechanical properties of shell nacre strongly depend on the water contents of the limnetic shell. Dry nacre shows a brittle behavior, whereas wetting nacre displays a strong ductility. Compared to the tensile test, the bending test overestimates the strength and underestimates the Young＇s modulus. The modified shear-lag model can characterize the deformation features of nacre effectively.展开更多
The objective of this work is to model the microstructure of asphalt mixture and build virtual test for asphalt mixture by using Particle Flow Code in three dimensions(PFC^(3D))based on three-dimensional discrete elem...The objective of this work is to model the microstructure of asphalt mixture and build virtual test for asphalt mixture by using Particle Flow Code in three dimensions(PFC^(3D))based on three-dimensional discrete element method.A randomly generating algorithm was proposed to capture the three-dimensional irregular shape of coarse aggregate.And then,modeling algorithm and method for graded aggregates were built.Based on the combination of modeling of coarse aggregates,asphalt mastic and air voids,three-dimensional virtual sample of asphalt mixture was modeled by using PFC^(3D).Virtual tests for penetration test of aggregate and uniaxial creep test of asphalt mixture were built and conducted by using PFC^(3D).By comparison of the testing results between virtual tests and actual laboratory tests,the validity of the microstructure modeling and virtual test built in this study was verified.Additionally,compared with laboratory test,the virtual test is easier to conduct and has less variability.It is proved that microstructure modeling and virtual test based on three-dimensional discrete element method is a promising way to conduct research of asphalt mixture.展开更多
In order to describe and predict the kinetic process of discontinuous dynamic recrystallization （DDRX） during hot workingfor metals with low to medium stacking fault energies quantitatively, a new physically-based m...In order to describe and predict the kinetic process of discontinuous dynamic recrystallization （DDRX） during hot workingfor metals with low to medium stacking fault energies quantitatively, a new physically-based model was proposed by considering thecharacteristics of grain size distribution, capillary effect of initial grain boundaries （GBs） and continuous consumption of GBs. UsingIncoloy 028 alloy as a model system, experiments aiming to provide kinetic data （e.g., the size and volume fraction of recrystallizedgrain） and the associated microstructure were performed. Good agreement is obtained between model predictions and experimentalresults, regarding flow stress, recrystallized fraction and grain size evolution. On this basis, a thermo-kinetic relationship upon thegrowth of recrystallized grain was elucidated, i.e., with increasing thermodynamic driving force, the activation energy barrierdecreases.展开更多
In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the in...In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.展开更多
The constitutive model of rock can be built by mechanics elements because there are many kinds of damages in rock under varied loads.It is resumed that rock contains many microstructures and a structure of Bingham.The...The constitutive model of rock can be built by mechanics elements because there are many kinds of damages in rock under varied loads.It is resumed that rock contains many microstructures and a structure of Bingham.The microstructure consists of two embranchments that are the unit of a spring and a gliding slice in series and the unit of a spring and a cementation bar in series,the two units connect each other in parallel.These microstructures are arranged disorderly or in the order of a certain state.A certain distribution of microstructures represents one type of rock.Two kinds of rock's constitutive relationship were deduced by using the model.One is the model in which many parallel microstructures and a structure of Bingham connect in series.And it is used to homogeneous rock.The other is the model in which many microstructures and a structure of Bingham connect in series.And it is used to the rock with much crack or microcrack in a certain direction.The two kinds of constitutive relationship were verified by the studied cases.The constitutive model of rock built by using mechanics elements is verified to be reasonable.Moreover,different types of rocks may be described with mechanics elements with different distributions.展开更多
In order to understand the solidification process of an atomized droplet and predict the fraction solidification of droplets with flight distance during spray forming, a numerical model based on the population dynamic...In order to understand the solidification process of an atomized droplet and predict the fraction solidification of droplets with flight distance during spray forming, a numerical model based on the population dynamics approach is developed to describe the microstructure evolution under the common action of the nucleation and growth of grains. The model is coupled with droplets heat transfer controlling equations and solved for AI-4.5 wt pct Cu alloy. It is demonstrated that the numerical results describe the solidification process well.展开更多
A microstructural simulation method is adopted to predict the location specific strain rates, temperatures, grain evolution, and accumulated strains in the Inconel 718 friction welds. Cellular automata based 2D micros...A microstructural simulation method is adopted to predict the location specific strain rates, temperatures, grain evolution, and accumulated strains in the Inconel 718 friction welds. Cellular automata based 2D microstructure model was developed for Inconel 718 alloy using theoretical aspects of dynamic recrystallization. Flow curves were simulated and compared with experimental results using hot deformation parameter obtained from literature work. Using validated model, simulations were performed for friction welds of Inconel 718 alloy generated at three rotational speed i.e., 1200, 1500, and1500 RPM. Results showed the increase in strain rates with increasing rotational speed. These simulated strain rates were found to match with the analytical results. Temperature difference of 150 K was noticed from center to edge of the weld. At all the rotational speeds, the temperature was identical implying steady state temperature(0.89 T_m) attainment.展开更多
High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and...High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and one-step carbon partitioning processes are involved.In this study,an integrated model of microstructure evolution relating to Q&P hot stamping was presented with a persuasively predicted results of mechanical properties.The transformation of diffusional phase and non-diffusional phase,including original austenite grain size individually,were considered,as well as the carbon partitioning process which affects the secondary martensite transformation temperature and the subsequent phase transformations.Afterwards,the mechanical properties including hardness,strength,and elongation were calculated through a series of theoretical and empirical models in accordance with phase contents.Especially,a modified elongation prediction model was generated ultimately with higher accuracy than the existed Mileiko’s model.In the end,the unified model was applied to simulate the Q&P hot stamping process of a U-cup part based on the finite element software LS-DYNA,where the calculated outputs were coincident with the measured consequences.展开更多
基金National Key R&D Program of China(2022YFB3706901)National Natural Science Foundation of China(52274382)Key Research and Development Program of Hubei Province(2022BAA024)。
文摘The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculated,and the curve was corrected.The strain compensation constitutive model of as-extruded Ti-6554 alloy based on temperature rise correction was established.The microstructure evolution under different conditions was analyzed,and the dynamic recrystallization(DRX)mechanism was revealed.The results show that the flow stress decreases with the increase in strain rate and the decrease in deformation temperature.The deformation temperature rise gradually increases with the increase in strain rate and the decrease in deformation temperature.At 700°C/1 s^(−1),the temperature rise reaches 100°C.The corrected curve value is higher than the measured value,and the strain compensation constitutive model has high prediction accuracy.The precipitation of theαphase occurs during deformation in the twophase region,which promotes DRX process of theβphase.At low strain rate,the volume fraction of dynamic recrystallization increases with the increase in deformation temperature.DRX mechanism includes continuous DRX and discontinuous DRX.
基金supported by the Ministry of Science and Technology of the People’s Republic of China(2025YFE0110100)Xjenza Malta through SINOMALTA-2024-11(Science and Technology Cooperation)+8 种基金National Natural Science Foundation of China(52165043)Jiang Xi Provincial Natural Science Foundation of China(20224ACB214008,20232BAB214007)Jiangxi Provincial Cultivation Program for Academic and Technical Leaders of Major Subjects(20225BCJ23008)Excellent Research and Innovation Team in Anhui Province(2024AH010031)The University Synergy Innovation Program of Anhui Province(GXXT-2023-025,GXXT-2023-026)Anhui Province Science and Technology Innovation Tackle Plan Project of Anhui Province(202423i08050011)Anhui Provincial Natural Science Foundation of China(2308085ME171)The Project for Cultivating Academic(or Disciplinary)Leaders of Anhui University(DTR2024044)Talent research start-up fund project(2024tlxyrc056).
文摘Laser powder bed fusion(LPBF)has revolutionized modern manufacturing by enabling high design freedom,rapid prototyping,and tailored mechanical properties.However,optimizing process parameters remains challenging due to the trial-and-error approaches required to capture subtle parameter-microstructure relationships.This study employed a multi-physics computational framework to investigate the melting and solidification dynamics of magnesium alloy.By integrating the discrete element method for powder bed generation,finite volume method with volume of fluid for melt pool behavior,and phase-field method for microstructural evolution,the critical physical phenomena,including powder melting,molten pool flow,and directional solidification were simulated.The effects of laser power and scanning speed on temperature distribution,melt pool geometry,and dendritic morphology were systematically analyzed.It was revealed that increasing laser power expanded melt pool dimensions and promoted columnar dendritic growth,while high scanning speeds reduced melt pool stability and refined dendritic structures.Furthermore,Marangoni convection and thermal gradients governed solute redistribution,with excessive energy input risking defects such as porosity and elemental evaporation.These insights establish quantitative correlations between process parameters,thermal history,and microstructural characteristics,providing a validated roadmap for LPBF-processed magnesium alloy with tailored performance.
文摘The microstructure development during a cooling period of alloys being immiscible in the liquid state such as Al-Pb or AI-Bi has gained renewed scientific and technical interest during the last decades. Experiments have been performed to investigate the phase transformation kinetics in the liquid miscibility gap and numerical models have been developed to simulate and analyze the solidification process. The recently developed computational modeling techniques can, to some extent, be applied to describe the decomposition, the spatial phase separation and the microstructure evolution during a cooling period of an immiscible alloy through the miscibility gap. This article overviews the researches in this field.
文摘Thixocasting requires manufacturing of billets with non-dendritic microstructure.Aluminum alloy A356 billets were produced by rheocasting in a mould placed inside a linear electromagnetic stirrer.Subsequent heat treatment was used to produce a transition from rosette to globular microstructure.The current and the duration of stirring were explored as control parameters.Simultaneous induction heating of the billet during stirring was quantified using experimentally determined thermal profiles.The effect of processing parameters on the dendrite fragmentation was discussed.Corresponding computational modeling of the process was performed using phase-field modeling of alloy solidification in order to gain insight into the process of morphological changes of a solid during this process.A non-isothermal alloy solidification model was used for simulations.The morphological evolution under such imposed thermal cycles was simulated and compared with experimentally determined one.Suitable scaling using the thermosolutal diffusion distances was used to overcome computational difficulties in quantitative comparison at system scale.The results were interpreted in the light of existing theories of microstructure refinement and globularisation.
文摘A new model of repaired concrete which divides the bonding interface into a penetrating layer,a strongly-affected layer and a weakly-affected layer was put forward.The model is mainly based on the observation of the microstructure of interface between fresh and old (3 months to 60 years) concretes by using scanning electron microscopy.Then,the mechanism of the microstructure formed was analyzed.Finally,the relationship between the micro-structure and macro-mechanical performance of the interface was discussed.
基金Item Sponsored by National Science and Technology Support Program for 11th Five-Year Plan of China (2006BAE03A08)International Science and Technology Cooperation Program(2006DFB72090)
文摘An integrated process modelling system for simulating the microstructure evolution of Nb-microalloyed HSLA steel produced in CSP hot rolling process has been developed on the basis of the microstructure simulation and mechanical properties prediction technology. 3-D thermomechanical coupled finite element models for simulating hot strip rolling have been developed and the distribution of equivalent plastic strain through the thickness direction of the rolled material by CSP rolling was obtained. Thus the distribution of temperature, strain and strain rate through the thickness of the steel stocks, as well as the microstructure evolution during hot rolling of X60 line pipe steel strip has been investigated by using the developed integrated process modelling system. In addition, the determination and optimization of controllable process parameters during CSP hot strip rolling for the Nb-microalloyed X60 line pipe steel have been implemented, and control strategies such as adopting larger pass reduction in the first stand, arranging appropriate pass interval times and proper rolling speed, to reduce or eliminate mixed grain microstructure of Nb microalloyed strip in CSP processing have been proposed.
文摘Multi-length scale modeling is performed to(i)predict the carburized case depth of SAE8620 steel gears by solving the Fick’s second law of diffusion,(ii)model the martensitic microstructure evolution in a grain inside the carburized case as well as to study the effect of stress cycling on retained austenite(RA)and martensite using a 3D phase-field model,(iii)simulate the effect of carburization and different RA contents on macroscale fatigue behavior of SAE8620 steel spur gear using the finite element method.The diffusion model predicts that the case depth increases with increasing heat treatment time and temperature.The phase-field simulations show that RA can transform to martensite during fatigue loading,where the extent of the transformation will depend on the type of stresses applied,i.e.stresses in a high stress regime or low stress regime of fatigue loading.Reverse transformation of martensite to austenite is also observed in low RA sample under high stress regime.The macroscale simulations show that the carburized case with high RA gives rise to better fatigue life compared to that with low RA.
文摘A plate of dual phase steel was produced from low carbon steel with intercritical annealing treatment. Its optically determined surface microstructure was utilized to construct three different microstructural models. To describe the ductile damage in the ferritic matrix, the Gurson-Tvergaard-Needleman model was used with the failure in the martensite phase being ignored. The numerical results obtained for the mechanism of void initiation and coalescence were compared with the experimental observations. The numerical results obtained from the randomly extruded 3D model showed a significantly better agreement with the experimental ones than those obtained from the 2D model or the uniformly extruded 3D model.
基金Project(51675465)supported by the National Natural Science Foundation of ChinaProject(E2019203075)supported by the Natural Science Foundation of Hebei Province,China+1 种基金Project(BJ2019001)supported by the Top Young Talents Project of the Education Department of Hebei Province,ChinaProject(Kfkt2017-07)supported by the State Key Laboratory Program of High Performance Complex Manufacturing,China。
文摘The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.
基金supported financially by the National Natural Science Foundation of China(No.U1460204)
文摘Hot compression tests were carried out with specimens of 20Cr-24Ni-6Mo super-austenitic stainless steel at strain rate from 0.01 to 10 s^-1 in the temperature range from 950 to 1150 ℃,and flow behavior was analyzed.Microstructure analysis indicated that dynamic recrystallization（DRX）behavior was more sensitive to the temperature than strain rate,and full DRX was obtained when the specimen deformed at 1150℃.When the temperature reduced to 1050 ℃,full DRX was completed at the highest strain rate 10 s-l rather than at the lowest strain rate 0.01 s-1 because the adiabatic heating was pronounced at higher strain rate.In addition,flow behavior reflected in flow curves was inconsistent with the actual microstructural evolution during hot deformation,especially at higher strain rates and lower temperatures.Therefore,flow curves were revised in consideration of the effects of adiabatic heating and friction during hot deformation.The results showed that adiabatic heating became greater with the increase of strain level,strain rate and the decrease of temperature,while the frictional effect cannot be neglected at high strain level.Moreover,based on the revised flow curves,strain-dependent constitutive modeling was developed and verified by comparing the predicted data with the experimental data and the modified data.The result suggested that the developed constitutive modeling can more adequately predict the flow behavior reflected by corrected flow curves than that reflected by experimental flow curves,even though some difference existed at 950℃ and 0.01 s^-1.The main reason was that plenty of precipitates generated at this deformation condition and affected the DRX behavior and deformation behavior,eventually resulted in dramatic increase of deformation resistance.
基金the National Key Research and Development Program of China(No.2016YFB1100103)the Key Discipline and Major Project of Dalian Science and Technology Innovation Foundation(No.2020JJ25CY004)。
文摘In this study,α+βTi-Al-V-Mo-Nb alloys with the addition of multiple elements that are suitable for laser additive manufacturing(LAM)were designed according to a Ti-6Al-4V cluster formula.This formula can be expressed as 12[Al-Ti12](AlTi2)+5[Al-Ti14]((Mo,V,Nb)2Ti),in which Mo and Nb were added into the alloys partially instead of V to give alloys with nominal compositions of Ti-6.01Al-3.13V-1.43Nb,Ti-5.97Al-2.33V-2.93Mo,and Ti-5.97Al-2.33V-2.20Mo-0.71Nb(wt.%).The microstructures and mechanical properties of the as-deposited and heat-treated samples prepared via LAM were examined.The sizes of theβcolumnar grains andαlaths in the Nb-containing samples are found to be larger than those of the Ti-6Al-4V alloy,whereas Mo-or Mo/Nb-added alloys contain finer grains.It indicates that Nb gives rise to coarsenedβcolumnar grains andαlaths,while Mo significantly refines them.Furthermore,the single addition of Nb improves the elongation,whereas the single addition of Mo enhances the strength of the alloys.The simultaneous addition of Mo/Nb significantly improves the comprehensive mechanical properties of the alloys,leading to the best properties with an ultimate tensile strength of 1,070 MPa,a yield strength of 1,004 MPa,an elongation of 9%,and micro-hardness of 355 HV.The fracture modes of all the alloys are ductile-brittle mixed fracture.
基金This work was financially supported by the High Technology Development Program(No.2001AA339030)the National Natural Science Foundation of China(No.50334010).
文摘An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of low-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanical properties were predicted for different process parameters. In the later passes full recrystallization becomes difficult to occur and higher residual strain remains in austenite after rolling. For the reasonable temperature and cooling schedule, yield strength of 30 mm plain carbon steel plate can reach 310 MPa. The first on-line application of prediction and control of microstructure and properties (PCMP) in the medium plate production was achieved. The predictions of the system are in good agreement with measurements.
基金the National Natural Science Foundation of China (10432050,10428207 and 10672163)the Chinese Academy of Sciences (KJCX2-YW-M04)the Institute of Mechanics through Innovation Project
文摘In the present research, microstructure of akind of limnetic shell （Hyriopsis cumingii） is observed and measured by using the scanning electron microscopy, and mechanical behavior experiments of the shell nacre are carried out by using bending and tensile tests. The dependence of mechanical properties of the shell nacre on its microstructure is analyzed by using a modified shear-lag model, and the overall stress-strain relation is obtained. The experimental results reveal that the mechanical properties of shell nacre strongly depend on the water contents of the limnetic shell. Dry nacre shows a brittle behavior, whereas wetting nacre displays a strong ductility. Compared to the tensile test, the bending test overestimates the strength and underestimates the Young＇s modulus. The modified shear-lag model can characterize the deformation features of nacre effectively.
基金Project(51378006) supported by National Natural Science Foundation of ChinaProject(141076) supported by Huoyingdong Foundation of the Ministry of Education of China+1 种基金Project(2242015R30027) supported by Excellent Young Teacher Program of Southeast University,ChinaProject(BK20140109) supported by the Natural Science Foundation of Jiangsu Province,China
文摘The objective of this work is to model the microstructure of asphalt mixture and build virtual test for asphalt mixture by using Particle Flow Code in three dimensions(PFC^(3D))based on three-dimensional discrete element method.A randomly generating algorithm was proposed to capture the three-dimensional irregular shape of coarse aggregate.And then,modeling algorithm and method for graded aggregates were built.Based on the combination of modeling of coarse aggregates,asphalt mastic and air voids,three-dimensional virtual sample of asphalt mixture was modeled by using PFC^(3D).Virtual tests for penetration test of aggregate and uniaxial creep test of asphalt mixture were built and conducted by using PFC^(3D).By comparison of the testing results between virtual tests and actual laboratory tests,the validity of the microstructure modeling and virtual test built in this study was verified.Additionally,compared with laboratory test,the virtual test is easier to conduct and has less variability.It is proved that microstructure modeling and virtual test based on three-dimensional discrete element method is a promising way to conduct research of asphalt mixture.
基金Project(51431008)supported by the National Natural Science Foundation of ChinaProjects(2017YFB0703001,2017YFB0305100)supported by the National Key Research and Development Program of China
文摘In order to describe and predict the kinetic process of discontinuous dynamic recrystallization （DDRX） during hot workingfor metals with low to medium stacking fault energies quantitatively, a new physically-based model was proposed by considering thecharacteristics of grain size distribution, capillary effect of initial grain boundaries （GBs） and continuous consumption of GBs. UsingIncoloy 028 alloy as a model system, experiments aiming to provide kinetic data （e.g., the size and volume fraction of recrystallizedgrain） and the associated microstructure were performed. Good agreement is obtained between model predictions and experimentalresults, regarding flow stress, recrystallized fraction and grain size evolution. On this basis, a thermo-kinetic relationship upon thegrowth of recrystallized grain was elucidated, i.e., with increasing thermodynamic driving force, the activation energy barrierdecreases.
基金funding supported by National Natural Science Foundation of China(No.52175285)Beijing Municipal Natural Science Foundation(No.3182025)+1 种基金National Defense Science and Technology Rapid support Project(No.61409230113)Scientific and Technological Innovation Foundation of Shunde Graduate School,USTB and Fundamental Research Funds for the Central Universities(No.FRFBD-20-08A,FRF-TP-20-009A2)。
文摘In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.
基金Projects(10472134,50490274) supported by the National Natural Science Foundation of China
文摘The constitutive model of rock can be built by mechanics elements because there are many kinds of damages in rock under varied loads.It is resumed that rock contains many microstructures and a structure of Bingham.The microstructure consists of two embranchments that are the unit of a spring and a gliding slice in series and the unit of a spring and a cementation bar in series,the two units connect each other in parallel.These microstructures are arranged disorderly or in the order of a certain state.A certain distribution of microstructures represents one type of rock.Two kinds of rock's constitutive relationship were deduced by using the model.One is the model in which many parallel microstructures and a structure of Bingham connect in series.And it is used to homogeneous rock.The other is the model in which many microstructures and a structure of Bingham connect in series.And it is used to the rock with much crack or microcrack in a certain direction.The two kinds of constitutive relationship were verified by the studied cases.The constitutive model of rock built by using mechanics elements is verified to be reasonable.Moreover,different types of rocks may be described with mechanics elements with different distributions.
文摘In order to understand the solidification process of an atomized droplet and predict the fraction solidification of droplets with flight distance during spray forming, a numerical model based on the population dynamics approach is developed to describe the microstructure evolution under the common action of the nucleation and growth of grains. The model is coupled with droplets heat transfer controlling equations and solved for AI-4.5 wt pct Cu alloy. It is demonstrated that the numerical results describe the solidification process well.
文摘A microstructural simulation method is adopted to predict the location specific strain rates, temperatures, grain evolution, and accumulated strains in the Inconel 718 friction welds. Cellular automata based 2D microstructure model was developed for Inconel 718 alloy using theoretical aspects of dynamic recrystallization. Flow curves were simulated and compared with experimental results using hot deformation parameter obtained from literature work. Using validated model, simulations were performed for friction welds of Inconel 718 alloy generated at three rotational speed i.e., 1200, 1500, and1500 RPM. Results showed the increase in strain rates with increasing rotational speed. These simulated strain rates were found to match with the analytical results. Temperature difference of 150 K was noticed from center to edge of the weld. At all the rotational speeds, the temperature was identical implying steady state temperature(0.89 T_m) attainment.
基金Supported by National Natural Science Foundation of China (Grant Nos. 51775336,U1564203)Program of Shanghai Academic Research Leadership (Grant No. 19XD1401900)
文摘High strength steel products with good ductility can be produced via Q&P hot stamping process,while the phase transformation of the process is more complicated than common hot stamping since two-step quenching and one-step carbon partitioning processes are involved.In this study,an integrated model of microstructure evolution relating to Q&P hot stamping was presented with a persuasively predicted results of mechanical properties.The transformation of diffusional phase and non-diffusional phase,including original austenite grain size individually,were considered,as well as the carbon partitioning process which affects the secondary martensite transformation temperature and the subsequent phase transformations.Afterwards,the mechanical properties including hardness,strength,and elongation were calculated through a series of theoretical and empirical models in accordance with phase contents.Especially,a modified elongation prediction model was generated ultimately with higher accuracy than the existed Mileiko’s model.In the end,the unified model was applied to simulate the Q&P hot stamping process of a U-cup part based on the finite element software LS-DYNA,where the calculated outputs were coincident with the measured consequences.
