1.Introduction.Ni-Mn-X(X=Ga,In,Sn,or Sb)Heusler alloys have versatile properties[1-4],such as shape memory effect[1],superelastic-ity[5],magnetocaloric effect[3],elastocaloric effect[6],and even multicaloric effect[7]...1.Introduction.Ni-Mn-X(X=Ga,In,Sn,or Sb)Heusler alloys have versatile properties[1-4],such as shape memory effect[1],superelastic-ity[5],magnetocaloric effect[3],elastocaloric effect[6],and even multicaloric effect[7],that indicate their potential for use in actu-ators,sensors,micropumps,energy harvesters,and solid-state re-frigeration[8-10].Among the alloys,Ni-Mn-Sn-based alloys are environment-friendly and cost-effective[6,7,11],and hence,they have received widespread attention.展开更多
This study investigates full liquid phase sintering as a process of fabrication parts from WE43(Mg-4wt.%Y-3wt.%RE-0.7wt.%Zr)alloy using binder jetting additive manufacturing(BJAM).This fabrication process is being dev...This study investigates full liquid phase sintering as a process of fabrication parts from WE43(Mg-4wt.%Y-3wt.%RE-0.7wt.%Zr)alloy using binder jetting additive manufacturing(BJAM).This fabrication process is being developed for use in producing structural or biomedical devices.Specifically,this study focused on achieving a near-dense microstructure with WE43 Mg alloy while substantially reducing the duration of sintering post-processing after BJAM part rendering.The optimal process resulted in microstructure with 2.5%porosity and significantly reduced sintering time.The improved sintering can be explained by the presence of Y_(2)O_(3)and Nd_(2)O_(3)oxide layers,which form spontaneously on the surface of WE43 powder used in BJAM.These layers appear to be crucial in preventing shape distortion of the resulting samples and in enabling the development of sintering necks,particularly under sintering conditions exceeding the liquidus temperature of WE43 alloy.Sintered WE43 specimens rendered by BJAM achieved significant improvement in both corrosion resistance and mechanical properties through reduced porosity levels related to the sintering time.展开更多
In response to the demand for environmentally friendly and sustainable manufacturing processes for intricate castings used in advanced equipment, binder jetting technology has emerged as a leading method for achieving...In response to the demand for environmentally friendly and sustainable manufacturing processes for intricate castings used in advanced equipment, binder jetting technology has emerged as a leading method for achieving rapid casting design and manufacturing. This technology has attracted much interest from research institutions, universities, and enterprises worldwide. Binder jetting-based sand-mold additive manufacturing can be used to manufacture complex sand molds (cores) directly and does not require traditional molds, expediting the produc- tion of complex castings and the accompanying process refinement. The exceptional design and manufacturing versatility afforded by this technology has enabled a profound transformation in the foundry industry, advancing the digitization, sustainability, and intelligent evolution of sand casting. This paper explores the recent research progress and achievements in the field of binder jetting sand-mold additive manufacturing in four dimensions: materials, design methods, process technologies, and system equipment. Finally, the characteristics and applica- tion advantages of binder jetting technology are analyzed, and the future development trends and challenges of binder jetting-based sand-mold additive manufacturing technology are investigated.展开更多
In this study,C_(f)/SiC composites with excellent mechanical and thermal properties were prepared by combining binder jetting(BJ)additive manufacturing with liquid silicon infiltration(LSI)process.The introduction of ...In this study,C_(f)/SiC composites with excellent mechanical and thermal properties were prepared by combining binder jetting(BJ)additive manufacturing with liquid silicon infiltration(LSI)process.The introduction of C_(f)into the C_(f)/SiC mixed powder reduced its spreading ability,which reduced the density,strength,and precision of the C_(f)/SiC green parts.However,phenolic resin infiltration and pyrolysis(PRIP)treatment compensated for the decrease in the density of the green parts resulting from the introduction of C_(f).By optimizing the number of PRIP cycles to increase the pyrolytic carbon(PyC)content in the carbonized parts,the C_(f)in the green parts successfully prevented the reaction with molten Si in the LSI and played an important role in strengthening and toughening the composites.The flexural strength,fracture toughness,and thermal conductivity of the C_(f)/SiC composites reached the maximum values of 316±16 MPa,4.81±0.12 MPa·m^(1/2),and 140 W/m·K,respectively.This study presents future opportunities for the cost-effective and efficient industrial manufacturing of C_(f)/SiC complex structures.展开更多
This study conducted temporary plugging and diversion fracturing(TPDF)experiments using a true triaxial fracturing simulation system within a laboratory setting that replicated a lab-based horizontal well completion w...This study conducted temporary plugging and diversion fracturing(TPDF)experiments using a true triaxial fracturing simulation system within a laboratory setting that replicated a lab-based horizontal well completion with multi-cluster sand jetting perforation.The effects of temporary plugging agent(TPA)particle size,TPA concentration,single-cluster perforation number and cluster number on plugging pressure,multi-fracture diversion pattern and distribution of TPAs were investigated.A combination of TPAs with small particle sizes within the fracture and large particle sizes within the segment is conducive to increasing the plugging pressure and promoting the diversion of multi-fractures.The addition of fibers can quickly achieve ultra-high pressure,but it may lead to longitudinal fractures extending along the wellbore.The temporary plugging peak pressure increases with an increase in the concentration of the TPA,reaching a peak at a certain concentration,and further increases do not significantly improve the temporary plugging peak pressure.The breaking pressure and temporary plugging peak pressure show a decreasing trend with an increase in single-cluster perforation number.A lower number of single-cluster perforations is beneficial for increasing the breaking pressure and temporary plugging peak pressure,and it has a more significant control on the propagation of multi-cluster fractures.A lower number of clusters is not conducive to increasing the total number and complexity of artificial fractures,while a higher number of clusters makes it difficult to achieve effective plugging.The TPAs within the fracture is mainly concentrated in the complex fracture areas,especially at the intersections of fractures.Meanwhile,the TPAs within the segment are primarily distributed near the perforation cluster apertures which initiated complex fractures.展开更多
Improving the suction performance of centrifugal pumps by using jetting device is presented. The theoretical analysis, experimental study and engineering implementation show that suction performance of centrifugal pum...Improving the suction performance of centrifugal pumps by using jetting device is presented. The theoretical analysis, experimental study and engineering implementation show that suction performance of centrifugal pump can be improved with jetting device and be used for delivering the liquid media requiring high suction performance, whereas the efficiency and head of the pump will decrease a little. The effect of feed-back jetting on suction performance is the most obvious at design point. The suitable rate of feed-back flow is 2%-5%.展开更多
The rotary water jetting is one of the most important techniques for horizontal well cleanup.The jet flow is used to remove plugging particles from sand control screens to recover their permeability.Currently,the oper...The rotary water jetting is one of the most important techniques for horizontal well cleanup.The jet flow is used to remove plugging particles from sand control screens to recover their permeability.Currently,the operation optimization of this technique depends mainly on experience due to absence of applicable evaluation and design models for removing plugging materials.This paper presents an experimental setup to simulate the cleanup process of plugged screens by rotary water jetting on the surface and to evaluate the performance of a jetting tool.Using real plugged screens pulled from damaged wells,a series of tests were performed,and the qualitative relationships between the cleanup efficiency and various operational parameters,such as the type of fluids used,flow rate,mode of tool movement,etc.,were obtained.The test results indicated that the cleanup performance was much better when the rotary jetting tool moved and stopped periodically for a certain time than that when it reciprocated at a constant speed.To be exact,it was desirable for the rotary jetting tool to move for 1.5-2 m and stop for 2-4 min,which was called the ＂move-stop-move＂ mode.Good cleanup performance could be obtained at high flow rates,and the flow rate was recommended to be no lower than 550-600 L/min.The test results also indicated that complex mud acid was better than clean water in terms of cleanup performance.Good cleanup efficiency and high screen permeability recovery could be achieved for severely plugged screens.Rotary jetting is preferred for the cleanup of horizontal wells with severely plugged screens,and the screen permeability recovery ratio may reach 20％ if optimized operation parameters were used.展开更多
In this study we characterized and investigated the specific phenomenon of "companion drops" in the drop-ondemand(DOD) ink jetting process.A series of simulations based on a piezoelectric DOD printhead syste...In this study we characterized and investigated the specific phenomenon of "companion drops" in the drop-ondemand(DOD) ink jetting process.A series of simulations based on a piezoelectric DOD printhead system is presented,adapting the volume-of-fluid(VOF) interface-capturing method to track the boundary evolution and model the interfacial physics.The results illustrate the causality between the generation of companion drops and droplet deviation behavior,as well as their close correlations with ink jetting straightness and printing accuracy.The characteristics of companion drops are summarized and compared with those of satellite drops.Also,a theoretical mechanism for the generation of companion drops is presented,and their effects and behaviors are analyzed and discussed.Finally,the effects of critical factors on the generation of companion drops are investigated and characterized based on variations in the printable pressure range.Recommendations are given for the suppression of companion drops and for the improvement of printing accuracy.展开更多
A CFD code has been developed based on the conservation principles describing gas and solid flow in fluidized beds. This code is employed to simulate not only the spatiotemporal gas and solid phase velocities and v...A CFD code has been developed based on the conservation principles describing gas and solid flow in fluidized beds. This code is employed to simulate not only the spatiotemporal gas and solid phase velocities and voidage profiles in a two dimensional bed but also fluid dynamics in the jet region. The computational results show that gas flow direction is upward in the entire bed accompanied with random local circulations, whilst solid flow direction is upward at the center and downward near the wall. The radical reason of strong back mixing of solid particles and good transfer behavior between two phases is that the jet entrains solid particles. Numerical calculation indicates that gas velocity, solid velocity and pressure profile have a significant change when the voidage is 0 8. The simulated time averaged voidage profiles agree with the experimental results and simulated data reported by Gidaspow and Ettehadieh(1983). Therefore, CFD model can be regarded as a useful tool to study the jet characteristics in dense gas solid fluidized beds.展开更多
The pressure fluctuation in a large jetting fluidized bed with a vertical nozzle was examined based on deterministic chaos theory. The effects of the jetting gas velocity and the static bed height on the correlation d...The pressure fluctuation in a large jetting fluidized bed with a vertical nozzle was examined based on deterministic chaos theory. The effects of the jetting gas velocity and the static bed height on the correlation dimension were investigated. The correlation dimension increased with increasing jet gas velocity. At the same jet gas velocity, the higher the static bed height, the greater the correlation dimension is. The variations of correlation dimension and standard deviation of pressure fluctuation with gas jet velocity exhibited a similar shape and trend.展开更多
Binder jetting 3D printing is a rapid,cost effective,and efficient moulding/core making process,which can be applied to a large variety of materials.However,it exhibits a relatively low green-part strength.This may ca...Binder jetting 3D printing is a rapid,cost effective,and efficient moulding/core making process,which can be applied to a large variety of materials.However,it exhibits a relatively low green-part strength.This may cause the collapse of the printed parts during de-caking and the pick-up procedure,especially in the case of small-scale structures,such as thin walls,tips,and channels.In this work,polyvinyl alcohol(PVA)was used as the additive in coated sand powder.By exploiting the binding effect between the two composites(thermoplastic phenolic resin and PVA)triggered by the binder,bonding necks firmly form among the sand particles,improving the green-part strength of the coated sand printed parts.Experiments based on the Taguchi method were used to investigate the relationship between the process parameters and the green-part tensile strength.The following set of optimal process parameters was identified:50wt.%alcoholicity of the binder,75%binder saturation,0.36 mm layer thickness and 4.5wt.%PVA content.Further,the effect of such parameters on the green-part tensile strength was determined via statistical analysis.The green part of an engine cylinder head sand pattern with complex cavity structures was printed,and the green-part tensile strength reached 2.31 MPa.Moreover,the ZL301 aluminum alloy impeller shape casting was prepared using sand molds printed with the optimal process parameters.The results confirm that the proposed binder jetting 3D printing process can guarantee the integrity of the printed green parts and of small-size structures during de-caking and the pick-up procedure.Furthermore,the casting made from the printed sand molds exhibits a relatively high quality.展开更多
Bubbling to Jetting Transition is of the outmost importance in metallurgical processes given that the flow regime influences the refining rates, the refractory erosion, and the blockage of injection nozzles. Bubbling ...Bubbling to Jetting Transition is of the outmost importance in metallurgical processes given that the flow regime influences the refining rates, the refractory erosion, and the blockage of injection nozzles. Bubbling to jetting transition during subsonic bottom injection of argon in molten steel is studied here. The effect of the molten steel height, the injection velocity, the nozzle diameter, and the molten steel viscosity on the jet height and the bubbling to jetting transition is numerically analyzed using Computational Fluid Dynamics. Five subsonic argon injection velocities are considered: 5, 25, 50, 100 and 150 m/s. Three values of the metal height are taken into account, namely 1.5 m, 2 m and 2.5 m. Besides, three values of the nozzle diameters are considered: 0.001 m, 0.005 m and 0.01 m. Finally, three values of the molten steel viscosity are supposed: 0.0067, 0.1 and 1 kg/(m<span style="font-family:Verdana;"><span style="white-space:nowrap;">·</span></span><span style="font-family:Verdana;">s). It is observed that for the argon-molten steel system</span><span style="font-family:Verdana;">,</span><span style="font-family:Verdana;"> the bubbling to jetting transition occurs for an injection velocity less than 25 m/s and that for the range of viscosities considered, the molten steel viscosity does not exert significant influence on the jet height and the bubbling to jetting transition. Due to the jet instability at subsonic velocities</span><span style="font-family:Verdana;">,</span><span style="font-family:Verdana;"> a second transition, namely jetting to bubbling, is appreciated</span><span style="font-family:Verdana;">.</span>展开更多
The jetting and cementing bucket platform （JCBP） is a new type offshore oil-drilling platform. This paper aims to establish an analysis method for calculating the dynamic response of this platform. Based on the theo...The jetting and cementing bucket platform （JCBP） is a new type offshore oil-drilling platform. This paper aims to establish an analysis method for calculating the dynamic response of this platform. Based on the theory of elastic half space, the dynamic stiffness and damping of the platform＇ s foundation were obtained and attached to the end of the platform＇ s main jackets as a boundary condition. Then using finite element method （FEM）, the dynamic response of the platform due to wave and current loading was calculated. Furthermore, the whole platform＇ s finite element model was established and the dynamic response of the platform was calculated. The numerical results demonstrate that the present method by the usage of elastic half space theory and FEM is simple and it is reliable and efficient to calculate dynamic behavior of the platform in response to wave and current loading.展开更多
In order to study and apply the penetration performance of jetting penetrator charge at long stand-off distance, three jetting penetrator charges(JPC), including spherical cone liner, truncated wide-angle liner and sp...In order to study and apply the penetration performance of jetting penetrator charge at long stand-off distance, three jetting penetrator charges(JPC), including spherical cone liner, truncated wide-angle liner and spherical segment liner, are designed. The numerical simulation analysis of the formation, elongation and penetration processes of rod-like jet is conducted by using LS-DYNA software. And the penetrating test is carried out at long stand-off distance. The test results show that the rod-like jet formed by the optimized spherical segment liner can pierce through a 90mm thick 45# steel target at 20 charge diameters(CD) stand-off distance when the charge detonation mode is a central point initiation, and the penetration depth can be up to 1.6CD. It is concluded that, at 20 CD stand-off distance, the penetration performance of JPC with spherical segment liner is the best, that of truncated wide-angle liner takes second place, and that of spherical cone liner is the worst.展开更多
When perforating with an abrasive water jet, it is possible that the pressure in the hole （perforation） will be higher than that in the annulus because of water jet blasting against the hole wall, which also is the ...When perforating with an abrasive water jet, it is possible that the pressure in the hole （perforation） will be higher than that in the annulus because of water jet blasting against the hole wall, which also is the theoretical basis for the technology of hydro-jet fracturing. This paper analyzes the mechanism of generating pressure stagnation in water jet hole, and puts forward a new concept of hydroseal. Then, the distribution of pressure in the hole was simulated with the finite element method. The simulation results showed that the pressure in the hole was higher than that in the annulus. Also, the lower the annular pressure （confining pressure） and the higher the blasting pressure, the greater the pressure difference. An experiment indicated that the cement sample was lifted up under the pressure stagnation in the hole, which proved the finite element simulation results obviously.展开更多
Ventilated cavitation could be applied to underwater vehicles to achieve a high drag-reduction ratio.The ventilated supercavity may experience deformation,fluctuation,and instability under the influence of the high-sp...Ventilated cavitation could be applied to underwater vehicles to achieve a high drag-reduction ratio.The ventilated supercavity may experience deformation,fluctuation,and instability under the influence of the high-speed jetting flow generated by the propulsion system.This study focuses on understanding the transient dynamics of a ventilated supercavity with jetting flow at the tail.Experiments are performed in an open water tunnel system with a high degassing rate.The evolution of the gas-liquid interface under different jetting flow rates is recorded in detail.A compressible multiphase model coupled with shear stress turbulence(SST)and surface capturing models is adopted herein to study the flow pattern in depth.As the jet velocity increases from subsonic to sonic speed,the flow field presents three different modes that could be identified as the transparent cavity(TC),transparent cavityjetting(TC-J),and deformed cavity-jetting(DC-J)modes.A new gas shedding scheme that couples twinvortex shedding with surface fluctuation shedding is observed in the TC mode.The variations in the internal flow structure and the local pressure vibration are discussed in detail.The transition of the flow pattern with dimensionless jetting momentum ratio and kinetic energy ratio is obtained.The obtained results could provide valuable insights into the control of the ventilated supercavity.展开更多
Fluidization of non-spherical particles is commonly found in the biomass and solid waste processing industry,and the jetting characteristic above the aeration plate is critical to the fluidization performance of these...Fluidization of non-spherical particles is commonly found in the biomass and solid waste processing industry,and the jetting characteristic above the aeration plate is critical to the fluidization performance of these particles.In this study,cylindrical particles are used as typical non-spherical particles and co-fluidized with small bed material particles.X-ray computed tomography(XCT)is used to reconstruct the 3D structure of the aeration plate region,allowing for the identification of individual aeration jets.The effects of jet velocity(Uj),cylindrical particle mass fraction(ω),cylindrical particle density(ρi),and the cylindrical particle sphericity(ϕ)on jet shape and volume are investigated.The experimental results indicate that decreasing the cylindrical particle mass fraction(ω)and particle density(ρi)increases the jet length(L),maximum jet diameter(D),and maximum jet volume(V),but have little effect on the jet half angle(θ).The cylindrical particle density(ρi)is the most sensitive factor for jet shape,while the effect of cylinder particle sphericity(ϕ)on jet shape is insignificant.A correlation of jet length(L)in a two-component fluidized bed with cylindrical particles and bed material is proposed based on all the experimental results.展开更多
Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remai...Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remain unexplored.In this study,we investigate the jetting of a near-wall bubble induced by another tandem bubble.We define two dimensionless standoff distances,γ_(1),γ_(2),to represent the distances from the center of the near-wall bubble to the rigid wall and the center of controlling bubble to the center of the near-wall bubble,respectively.Our observations reveal three distinct jetting regimes for the near-wall bubble:transferred jetting,double jetting,and directed jetting.To further investigate the jetting mechanism,numerical simulations are conducted using the compressibleInterFoam solver in the open-source framework of OpenFOAM.A detailed analysis shows that the transferred jet flow is caused by the pinch-off resulting from the axial contraction velocity at the lower end of the near-wall bubble being greater than the vertical contraction velocity,leading to a maximum jet velocity of 682.58 m/s.In the case of double jetting,intense stretching between the controlling bubble and the wall leads to a pinch-off and a double jetting with a maximum velocity of 1096.29 m/s.The directed jet flow is caused by the downward movement of the high-pressure region generated by the premature collapse of the controlling bubble,with the maximum jet velocity reaching 444.62 m/s.展开更多
Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale...Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale structures.EHD printing is particularly advantageous for the fabrication on flexible or non-flat substrates and of large aspect ratio micro/nanostructures and composite multi-material structures.Despite this,EHD printing has yet to be fully industrialised due to its low throughput,which is primarily caused by the limitations of serial additive printing technology.The parallel multi-nozzle array-based process has become the most promising option for EHD printing to achieve large-scale printing by increasing the number of nozzles to realise multichannel parallel printing.This paper reviews the recent development of multi-nozzle EHD printing technology,analyses jet motion with multi-nozzle,explains the origins of the electric field crosstalk effect under multi-nozzle and discusses several widely used methods for overcoming it.This work also summarises the impact of different process parameters on multi-nozzle EHD printing and describes the current manufacturing process using multi-nozzle as well as the method by which they can be realised independently.In addition,it presents an additional significant utilisation of multi-nozzle printing aside from enhancing single-nozzle production efficiency,which is the production of composite phase change materials through multi-nozzle.Finally,the future direction of multi-nozzle EHD printing development is discussed and envisioned.展开更多
In this paper, by studying the different kinds of jetting system in patternless casting manufacturing (PCM) technique, the different types of jetting mode are tested which affect whether PCM process can be done succes...In this paper, by studying the different kinds of jetting system in patternless casting manufacturing (PCM) technique, the different types of jetting mode are tested which affect whether PCM process can be done successful. The two different kinds of jetting device and their control circuits are designed based on which the relationship between the jetting system and amount of the catalyst flow is analyzed. The experiments show that the amount of the catalyst by using discrete jetting mode in the discrete jetting device is much lower than that by using continuous jetting mode in the discrete jetting device and in the continuous device when the pressured is fixed. At the same time, in the discrete jetting mode the amount of the catalyst flow can also be changed by adjusting the pulse frequency and its duty cycle, this can ensure the strength of the sand mould. The flow of catalyst in this discrete jetting device can match the scanning speed of the jetting device in real time which will improve the resolution and building precision of casting mould. When the amount of the catalyst jetting is too large, PCM process will fail.展开更多
基金supported by the National Key R&D Pro-gram of China(No.2022YFB3805701)National Natural Science Foundation of China(NSFC)(No.52371182,51701052,52192592,52192593)+1 种基金Young Elite Scientists Sponsorship Program by CAST(No.2019QNRC001)the Heilongjiang Touyan Innovation Team Program.
文摘1.Introduction.Ni-Mn-X(X=Ga,In,Sn,or Sb)Heusler alloys have versatile properties[1-4],such as shape memory effect[1],superelastic-ity[5],magnetocaloric effect[3],elastocaloric effect[6],and even multicaloric effect[7],that indicate their potential for use in actu-ators,sensors,micropumps,energy harvesters,and solid-state re-frigeration[8-10].Among the alloys,Ni-Mn-Sn-based alloys are environment-friendly and cost-effective[6,7,11],and hence,they have received widespread attention.
文摘This study investigates full liquid phase sintering as a process of fabrication parts from WE43(Mg-4wt.%Y-3wt.%RE-0.7wt.%Zr)alloy using binder jetting additive manufacturing(BJAM).This fabrication process is being developed for use in producing structural or biomedical devices.Specifically,this study focused on achieving a near-dense microstructure with WE43 Mg alloy while substantially reducing the duration of sintering post-processing after BJAM part rendering.The optimal process resulted in microstructure with 2.5%porosity and significantly reduced sintering time.The improved sintering can be explained by the presence of Y_(2)O_(3)and Nd_(2)O_(3)oxide layers,which form spontaneously on the surface of WE43 powder used in BJAM.These layers appear to be crucial in preventing shape distortion of the resulting samples and in enabling the development of sintering necks,particularly under sintering conditions exceeding the liquidus temperature of WE43 alloy.Sintered WE43 specimens rendered by BJAM achieved significant improvement in both corrosion resistance and mechanical properties through reduced porosity levels related to the sintering time.
基金supported by National Key R&D Program of China(Grant No.2021YFB3401200)Jiangsu Provincial Basic Research Pro-gram(Natural Science Foundation)Youth Fund of China(Grant No.BK20230885)the Special Technical Project for Equipment Pre-research(Grant No.30104040302).
文摘In response to the demand for environmentally friendly and sustainable manufacturing processes for intricate castings used in advanced equipment, binder jetting technology has emerged as a leading method for achieving rapid casting design and manufacturing. This technology has attracted much interest from research institutions, universities, and enterprises worldwide. Binder jetting-based sand-mold additive manufacturing can be used to manufacture complex sand molds (cores) directly and does not require traditional molds, expediting the produc- tion of complex castings and the accompanying process refinement. The exceptional design and manufacturing versatility afforded by this technology has enabled a profound transformation in the foundry industry, advancing the digitization, sustainability, and intelligent evolution of sand casting. This paper explores the recent research progress and achievements in the field of binder jetting sand-mold additive manufacturing in four dimensions: materials, design methods, process technologies, and system equipment. Finally, the characteristics and applica- tion advantages of binder jetting technology are analyzed, and the future development trends and challenges of binder jetting-based sand-mold additive manufacturing technology are investigated.
基金supported by National Defense Basic Scientific Research Program of China(Grant No.JCKY2022213C008)Fundamental Research Funds for the Central Universities of China(Grant No.YCJJ20230353)。
文摘In this study,C_(f)/SiC composites with excellent mechanical and thermal properties were prepared by combining binder jetting(BJ)additive manufacturing with liquid silicon infiltration(LSI)process.The introduction of C_(f)into the C_(f)/SiC mixed powder reduced its spreading ability,which reduced the density,strength,and precision of the C_(f)/SiC green parts.However,phenolic resin infiltration and pyrolysis(PRIP)treatment compensated for the decrease in the density of the green parts resulting from the introduction of C_(f).By optimizing the number of PRIP cycles to increase the pyrolytic carbon(PyC)content in the carbonized parts,the C_(f)in the green parts successfully prevented the reaction with molten Si in the LSI and played an important role in strengthening and toughening the composites.The flexural strength,fracture toughness,and thermal conductivity of the C_(f)/SiC composites reached the maximum values of 316±16 MPa,4.81±0.12 MPa·m^(1/2),and 140 W/m·K,respectively.This study presents future opportunities for the cost-effective and efficient industrial manufacturing of C_(f)/SiC complex structures.
基金Supported by the National Natural Science Foundation of China(51974332).
文摘This study conducted temporary plugging and diversion fracturing(TPDF)experiments using a true triaxial fracturing simulation system within a laboratory setting that replicated a lab-based horizontal well completion with multi-cluster sand jetting perforation.The effects of temporary plugging agent(TPA)particle size,TPA concentration,single-cluster perforation number and cluster number on plugging pressure,multi-fracture diversion pattern and distribution of TPAs were investigated.A combination of TPAs with small particle sizes within the fracture and large particle sizes within the segment is conducive to increasing the plugging pressure and promoting the diversion of multi-fractures.The addition of fibers can quickly achieve ultra-high pressure,but it may lead to longitudinal fractures extending along the wellbore.The temporary plugging peak pressure increases with an increase in the concentration of the TPA,reaching a peak at a certain concentration,and further increases do not significantly improve the temporary plugging peak pressure.The breaking pressure and temporary plugging peak pressure show a decreasing trend with an increase in single-cluster perforation number.A lower number of single-cluster perforations is beneficial for increasing the breaking pressure and temporary plugging peak pressure,and it has a more significant control on the propagation of multi-cluster fractures.A lower number of clusters is not conducive to increasing the total number and complexity of artificial fractures,while a higher number of clusters makes it difficult to achieve effective plugging.The TPAs within the fracture is mainly concentrated in the complex fracture areas,especially at the intersections of fractures.Meanwhile,the TPAs within the segment are primarily distributed near the perforation cluster apertures which initiated complex fractures.
文摘Improving the suction performance of centrifugal pumps by using jetting device is presented. The theoretical analysis, experimental study and engineering implementation show that suction performance of centrifugal pump can be improved with jetting device and be used for delivering the liquid media requiring high suction performance, whereas the efficiency and head of the pump will decrease a little. The effect of feed-back jetting on suction performance is the most obvious at design point. The suitable rate of feed-back flow is 2%-5%.
文摘The rotary water jetting is one of the most important techniques for horizontal well cleanup.The jet flow is used to remove plugging particles from sand control screens to recover their permeability.Currently,the operation optimization of this technique depends mainly on experience due to absence of applicable evaluation and design models for removing plugging materials.This paper presents an experimental setup to simulate the cleanup process of plugged screens by rotary water jetting on the surface and to evaluate the performance of a jetting tool.Using real plugged screens pulled from damaged wells,a series of tests were performed,and the qualitative relationships between the cleanup efficiency and various operational parameters,such as the type of fluids used,flow rate,mode of tool movement,etc.,were obtained.The test results indicated that the cleanup performance was much better when the rotary jetting tool moved and stopped periodically for a certain time than that when it reciprocated at a constant speed.To be exact,it was desirable for the rotary jetting tool to move for 1.5-2 m and stop for 2-4 min,which was called the ＂move-stop-move＂ mode.Good cleanup performance could be obtained at high flow rates,and the flow rate was recommended to be no lower than 550-600 L/min.The test results also indicated that complex mud acid was better than clean water in terms of cleanup performance.Good cleanup efficiency and high screen permeability recovery could be achieved for severely plugged screens.Rotary jetting is preferred for the cleanup of horizontal wells with severely plugged screens,and the screen permeability recovery ratio may reach 20％ if optimized operation parameters were used.
基金Project supported by the National Key Technology R&D Program(No. 2011BAD01B03)the Key Project of Science and Technology Program of Zhejiang Province (No. 2009C11099)the Zhejiang Provincial Natural Science Foundation (No. Y1110230)
文摘In this study we characterized and investigated the specific phenomenon of "companion drops" in the drop-ondemand(DOD) ink jetting process.A series of simulations based on a piezoelectric DOD printhead system is presented,adapting the volume-of-fluid(VOF) interface-capturing method to track the boundary evolution and model the interfacial physics.The results illustrate the causality between the generation of companion drops and droplet deviation behavior,as well as their close correlations with ink jetting straightness and printing accuracy.The characteristics of companion drops are summarized and compared with those of satellite drops.Also,a theoretical mechanism for the generation of companion drops is presented,and their effects and behaviors are analyzed and discussed.Finally,the effects of critical factors on the generation of companion drops are investigated and characterized based on variations in the printable pressure range.Recommendations are given for the suppression of companion drops and for the improvement of printing accuracy.
文摘A CFD code has been developed based on the conservation principles describing gas and solid flow in fluidized beds. This code is employed to simulate not only the spatiotemporal gas and solid phase velocities and voidage profiles in a two dimensional bed but also fluid dynamics in the jet region. The computational results show that gas flow direction is upward in the entire bed accompanied with random local circulations, whilst solid flow direction is upward at the center and downward near the wall. The radical reason of strong back mixing of solid particles and good transfer behavior between two phases is that the jet entrains solid particles. Numerical calculation indicates that gas velocity, solid velocity and pressure profile have a significant change when the voidage is 0 8. The simulated time averaged voidage profiles agree with the experimental results and simulated data reported by Gidaspow and Ettehadieh(1983). Therefore, CFD model can be regarded as a useful tool to study the jet characteristics in dense gas solid fluidized beds.
基金Supported by the National Natural Science Foundation of China(No.29476262)
文摘The pressure fluctuation in a large jetting fluidized bed with a vertical nozzle was examined based on deterministic chaos theory. The effects of the jetting gas velocity and the static bed height on the correlation dimension were investigated. The correlation dimension increased with increasing jet gas velocity. At the same jet gas velocity, the higher the static bed height, the greater the correlation dimension is. The variations of correlation dimension and standard deviation of pressure fluctuation with gas jet velocity exhibited a similar shape and trend.
基金the National Key Research and Development Program of China(No.2018YFB1106800)。
文摘Binder jetting 3D printing is a rapid,cost effective,and efficient moulding/core making process,which can be applied to a large variety of materials.However,it exhibits a relatively low green-part strength.This may cause the collapse of the printed parts during de-caking and the pick-up procedure,especially in the case of small-scale structures,such as thin walls,tips,and channels.In this work,polyvinyl alcohol(PVA)was used as the additive in coated sand powder.By exploiting the binding effect between the two composites(thermoplastic phenolic resin and PVA)triggered by the binder,bonding necks firmly form among the sand particles,improving the green-part strength of the coated sand printed parts.Experiments based on the Taguchi method were used to investigate the relationship between the process parameters and the green-part tensile strength.The following set of optimal process parameters was identified:50wt.%alcoholicity of the binder,75%binder saturation,0.36 mm layer thickness and 4.5wt.%PVA content.Further,the effect of such parameters on the green-part tensile strength was determined via statistical analysis.The green part of an engine cylinder head sand pattern with complex cavity structures was printed,and the green-part tensile strength reached 2.31 MPa.Moreover,the ZL301 aluminum alloy impeller shape casting was prepared using sand molds printed with the optimal process parameters.The results confirm that the proposed binder jetting 3D printing process can guarantee the integrity of the printed green parts and of small-size structures during de-caking and the pick-up procedure.Furthermore,the casting made from the printed sand molds exhibits a relatively high quality.
文摘Bubbling to Jetting Transition is of the outmost importance in metallurgical processes given that the flow regime influences the refining rates, the refractory erosion, and the blockage of injection nozzles. Bubbling to jetting transition during subsonic bottom injection of argon in molten steel is studied here. The effect of the molten steel height, the injection velocity, the nozzle diameter, and the molten steel viscosity on the jet height and the bubbling to jetting transition is numerically analyzed using Computational Fluid Dynamics. Five subsonic argon injection velocities are considered: 5, 25, 50, 100 and 150 m/s. Three values of the metal height are taken into account, namely 1.5 m, 2 m and 2.5 m. Besides, three values of the nozzle diameters are considered: 0.001 m, 0.005 m and 0.01 m. Finally, three values of the molten steel viscosity are supposed: 0.0067, 0.1 and 1 kg/(m<span style="font-family:Verdana;"><span style="white-space:nowrap;">·</span></span><span style="font-family:Verdana;">s). It is observed that for the argon-molten steel system</span><span style="font-family:Verdana;">,</span><span style="font-family:Verdana;"> the bubbling to jetting transition occurs for an injection velocity less than 25 m/s and that for the range of viscosities considered, the molten steel viscosity does not exert significant influence on the jet height and the bubbling to jetting transition. Due to the jet instability at subsonic velocities</span><span style="font-family:Verdana;">,</span><span style="font-family:Verdana;"> a second transition, namely jetting to bubbling, is appreciated</span><span style="font-family:Verdana;">.</span>
文摘The jetting and cementing bucket platform （JCBP） is a new type offshore oil-drilling platform. This paper aims to establish an analysis method for calculating the dynamic response of this platform. Based on the theory of elastic half space, the dynamic stiffness and damping of the platform＇ s foundation were obtained and attached to the end of the platform＇ s main jackets as a boundary condition. Then using finite element method （FEM）, the dynamic response of the platform due to wave and current loading was calculated. Furthermore, the whole platform＇ s finite element model was established and the dynamic response of the platform was calculated. The numerical results demonstrate that the present method by the usage of elastic half space theory and FEM is simple and it is reliable and efficient to calculate dynamic behavior of the platform in response to wave and current loading.
文摘In order to study and apply the penetration performance of jetting penetrator charge at long stand-off distance, three jetting penetrator charges(JPC), including spherical cone liner, truncated wide-angle liner and spherical segment liner, are designed. The numerical simulation analysis of the formation, elongation and penetration processes of rod-like jet is conducted by using LS-DYNA software. And the penetrating test is carried out at long stand-off distance. The test results show that the rod-like jet formed by the optimized spherical segment liner can pierce through a 90mm thick 45# steel target at 20 charge diameters(CD) stand-off distance when the charge detonation mode is a central point initiation, and the penetration depth can be up to 1.6CD. It is concluded that, at 20 CD stand-off distance, the penetration performance of JPC with spherical segment liner is the best, that of truncated wide-angle liner takes second place, and that of spherical cone liner is the worst.
文摘When perforating with an abrasive water jet, it is possible that the pressure in the hole （perforation） will be higher than that in the annulus because of water jet blasting against the hole wall, which also is the theoretical basis for the technology of hydro-jet fracturing. This paper analyzes the mechanism of generating pressure stagnation in water jet hole, and puts forward a new concept of hydroseal. Then, the distribution of pressure in the hole was simulated with the finite element method. The simulation results showed that the pressure in the hole was higher than that in the annulus. Also, the lower the annular pressure （confining pressure） and the higher the blasting pressure, the greater the pressure difference. An experiment indicated that the cement sample was lifted up under the pressure stagnation in the hole, which proved the finite element simulation results obviously.
基金the National Natural Science Foundation of China(Grant Nos.52176164 and 51776221)the Research Project Foundation of National University of Defense Technology(Grant No.ZK18-02-07).
文摘Ventilated cavitation could be applied to underwater vehicles to achieve a high drag-reduction ratio.The ventilated supercavity may experience deformation,fluctuation,and instability under the influence of the high-speed jetting flow generated by the propulsion system.This study focuses on understanding the transient dynamics of a ventilated supercavity with jetting flow at the tail.Experiments are performed in an open water tunnel system with a high degassing rate.The evolution of the gas-liquid interface under different jetting flow rates is recorded in detail.A compressible multiphase model coupled with shear stress turbulence(SST)and surface capturing models is adopted herein to study the flow pattern in depth.As the jet velocity increases from subsonic to sonic speed,the flow field presents three different modes that could be identified as the transparent cavity(TC),transparent cavityjetting(TC-J),and deformed cavity-jetting(DC-J)modes.A new gas shedding scheme that couples twinvortex shedding with surface fluctuation shedding is observed in the TC mode.The variations in the internal flow structure and the local pressure vibration are discussed in detail.The transition of the flow pattern with dimensionless jetting momentum ratio and kinetic energy ratio is obtained.The obtained results could provide valuable insights into the control of the ventilated supercavity.
基金supports from National Natural Science Foundation of China(grant No.51906042)Fundamental Research Funds for the Central Universities are sincerely acknowledged.
文摘Fluidization of non-spherical particles is commonly found in the biomass and solid waste processing industry,and the jetting characteristic above the aeration plate is critical to the fluidization performance of these particles.In this study,cylindrical particles are used as typical non-spherical particles and co-fluidized with small bed material particles.X-ray computed tomography(XCT)is used to reconstruct the 3D structure of the aeration plate region,allowing for the identification of individual aeration jets.The effects of jet velocity(Uj),cylindrical particle mass fraction(ω),cylindrical particle density(ρi),and the cylindrical particle sphericity(ϕ)on jet shape and volume are investigated.The experimental results indicate that decreasing the cylindrical particle mass fraction(ω)and particle density(ρi)increases the jet length(L),maximum jet diameter(D),and maximum jet volume(V),but have little effect on the jet half angle(θ).The cylindrical particle density(ρi)is the most sensitive factor for jet shape,while the effect of cylinder particle sphericity(ϕ)on jet shape is insignificant.A correlation of jet length(L)in a two-component fluidized bed with cylindrical particles and bed material is proposed based on all the experimental results.
基金supported by the National Natural Science Foundation of China(Grant Nos.12293003,12272382,12122214,12293000 and 12293004)the Youth Innovation Promotion Association,Chinese Academy of Sciences(Grant No.2022019).
文摘Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remain unexplored.In this study,we investigate the jetting of a near-wall bubble induced by another tandem bubble.We define two dimensionless standoff distances,γ_(1),γ_(2),to represent the distances from the center of the near-wall bubble to the rigid wall and the center of controlling bubble to the center of the near-wall bubble,respectively.Our observations reveal three distinct jetting regimes for the near-wall bubble:transferred jetting,double jetting,and directed jetting.To further investigate the jetting mechanism,numerical simulations are conducted using the compressibleInterFoam solver in the open-source framework of OpenFOAM.A detailed analysis shows that the transferred jet flow is caused by the pinch-off resulting from the axial contraction velocity at the lower end of the near-wall bubble being greater than the vertical contraction velocity,leading to a maximum jet velocity of 682.58 m/s.In the case of double jetting,intense stretching between the controlling bubble and the wall leads to a pinch-off and a double jetting with a maximum velocity of 1096.29 m/s.The directed jet flow is caused by the downward movement of the high-pressure region generated by the premature collapse of the controlling bubble,with the maximum jet velocity reaching 444.62 m/s.
基金National Natural Science Foundation of China(Grant Nos.52275345,52175331)the Support plan for Outstanding Youth Innovation Team in Universities of Shandong Province,China(2021KJ044)Natural Science Foundation of Shandong Province,China(Granted No.ZR2020ZD04)。
文摘Electrohydrodynamic(EHD)jet printing represents a novel micro/nano-scale additive manufacturing process that utilises a high-voltage induced electric field between the nozzle and the substrate to print micro/nanoscale structures.EHD printing is particularly advantageous for the fabrication on flexible or non-flat substrates and of large aspect ratio micro/nanostructures and composite multi-material structures.Despite this,EHD printing has yet to be fully industrialised due to its low throughput,which is primarily caused by the limitations of serial additive printing technology.The parallel multi-nozzle array-based process has become the most promising option for EHD printing to achieve large-scale printing by increasing the number of nozzles to realise multichannel parallel printing.This paper reviews the recent development of multi-nozzle EHD printing technology,analyses jet motion with multi-nozzle,explains the origins of the electric field crosstalk effect under multi-nozzle and discusses several widely used methods for overcoming it.This work also summarises the impact of different process parameters on multi-nozzle EHD printing and describes the current manufacturing process using multi-nozzle as well as the method by which they can be realised independently.In addition,it presents an additional significant utilisation of multi-nozzle printing aside from enhancing single-nozzle production efficiency,which is the production of composite phase change materials through multi-nozzle.Finally,the future direction of multi-nozzle EHD printing development is discussed and envisioned.
基金Supported by Technology Research and Development Program of Hebei Province, China (No. 07212131).
文摘In this paper, by studying the different kinds of jetting system in patternless casting manufacturing (PCM) technique, the different types of jetting mode are tested which affect whether PCM process can be done successful. The two different kinds of jetting device and their control circuits are designed based on which the relationship between the jetting system and amount of the catalyst flow is analyzed. The experiments show that the amount of the catalyst by using discrete jetting mode in the discrete jetting device is much lower than that by using continuous jetting mode in the discrete jetting device and in the continuous device when the pressured is fixed. At the same time, in the discrete jetting mode the amount of the catalyst flow can also be changed by adjusting the pulse frequency and its duty cycle, this can ensure the strength of the sand mould. The flow of catalyst in this discrete jetting device can match the scanning speed of the jetting device in real time which will improve the resolution and building precision of casting mould. When the amount of the catalyst jetting is too large, PCM process will fail.
