The factors affecting the oxidation degree of vanadium–titanium magnetite (VTM) pellets were analyzed via the isothermal oxidation experiment. Furthermore, the oxidation kinetics of VTM pellets were explored through ...The factors affecting the oxidation degree of vanadium–titanium magnetite (VTM) pellets were analyzed via the isothermal oxidation experiment. Furthermore, the oxidation kinetics of VTM pellets were explored through linear fitting to the kinetic equations based on the shrinking unreacted-core model. The results reveal that VTM pellets undergo oxidation in three distinct phases: pre-oxidation, mid-oxidation, and final stable phase. Notably, the mid-oxidation phase is absent in magnetite oxidation. The shrinking unreacted-core model has been proven to be suitable for modeling the process of oxidizing VTM pellets. In the pre-oxidation stage, the rate-controlling step is determined by both the oxidation temperature and the effective oxygen concentration. The influence of the effective oxygen concentration on the rate of oxidation is more pronounced at temperatures between 1073 and 1273 K, especially when the oxygen content falls below 15 vol.%. For the production of oxidized VTM pellets, it is necessary to maintain a preheating temperature above 1173 K (to accelerate the oxidation reaction) and below 1473 K (to prevent the swift formation of compact Fe2TiO5 at the shell of the pellet) in an oxygen-enriched atmosphere.展开更多
The isothermal oxidation kinetics of vanadium–titanium magnetite(VTM)pellets prepared with 3Co-binder(coal-based colloidal composite binder)and F-binder(pulverized Funa binder)are compared.The oxidation process was a...The isothermal oxidation kinetics of vanadium–titanium magnetite(VTM)pellets prepared with 3Co-binder(coal-based colloidal composite binder)and F-binder(pulverized Funa binder)are compared.The oxidation process was analyzed using the first-order irreversible reaction,following the shrinking unreacted nucleus model.The results demonstrate that VTM pellets prepared with 3Co-binder exhibit a faster oxidation rate than those with F-binder across the temperatures ranging from 1073 to 1473 K.In both cases,the oxidation process was controlled by an interfacial chemical reaction during the pre-oxidation stage and by internal diffusion during the mid-oxidation stage.The type of binder did not influence the primary oxidation control mechanism of the VTM pellets.However,the apparent rate constants in the pre-oxidation stage and the internal diffusion coefficients in the mid-oxidation stage were higher for pellets with 3Co-binder compared to those with F-binder.The apparent activation energies for the 3Co-binder pellets were similar to those of bentonite,indicating favorable kinetic conditions without negative impacts on the oxidation process.Nonetheless,it is important to note that pellets with F-binder required a longer oxidation time than those with 3Co-binder.展开更多
This work was attempted to modify the current technology for thermal barrier coatings（TBCs） by adding an additional step of surface modification,namely,supersonic fine particles bombarding（SFPB） process,on bond co...This work was attempted to modify the current technology for thermal barrier coatings（TBCs） by adding an additional step of surface modification,namely,supersonic fine particles bombarding（SFPB） process,on bond coat before applying the topcoat.After isothermal oxidation at 1000 °C for different time,the surface state of the bond coat and its phase transformation were investigated using X-ray diffraction（XRD）,scanning electron microscopy（SEM） equipped with energy-dispersive X-ray spectrometry（EDS）,transmission electron microscopy（TEM） and Cr3＋ luminescence spectroscopy.The dislocation density significantly increases after SFPB process,which can generate a large number of diffusion channels in the area of the surface of the bond coat.At the initial stage of isothermal oxidation,the diffusion velocity of Al in the bond coat significantly increases,leading to the formation of a layer of stable α-Al2O3 phase.A great number of Cr3＋ positive ions can diffuse via diffusion channels during the transient state of isothermal oxidation,which can lead to the presence of（Al0.9Cr0.1）2O3 phase and accelerate the γ→θ→α phase transformation.Cr3＋ luminescence spectroscopy measurement shows that the residual stress increases at the initial stage of isothermal oxidation and then decreases.The residual stress after isothermal oxidation for 310 h reduces to 0.63 GPa compared with 0.93 GPa after isothermal oxidation for 26 h.In order to prolong the lifespan of TBCs,a layer of continuous,dense and pure α-Al2O3 with high oxidation resistance at the interface between topcoat and bond coat can be obtained due to additional SFPB process.展开更多
Isothermal oxidation behaviors of Ti-45Al-2Fe-2Mo-1Cr intermetallics with different oxygen contents were studied under the condition of 950 °C, 100 h in air, and the oxidation kinetic parameters were also evaluat...Isothermal oxidation behaviors of Ti-45Al-2Fe-2Mo-1Cr intermetallics with different oxygen contents were studied under the condition of 950 °C, 100 h in air, and the oxidation kinetic parameters were also evaluated. The results show that the oxidation resistance of the TiAl intermetallics is negatively related to the oxygen content, and both the mass gain and thickness of oxide scale increase with the oxygen content. The sub-surface microstructure of the oxide scales varies with the oxygen content. Z phase is observed in the sub-surface area of the low-oxygen-content alloy, while the τ2(Al2FeTi) phase is found in the medium-oxygen-content and the high-oxygen-content alloys. The deterioration of oxidation resistance is due to the enhanced internal oxidation with the increase of oxygen content. It is possible to improve the oxidation resistance by controlling the oxygen content.展开更多
The isothermal oxidation behavior of a new Refree nickel-based single-crystal superalloy in air at 950 ℃ for 200 h was studied by scanning electron microscopy（SEM）with energy-dispersive spectroscopy（EDS）and X-ray...The isothermal oxidation behavior of a new Refree nickel-based single-crystal superalloy in air at 950 ℃ for 200 h was studied by scanning electron microscopy（SEM）with energy-dispersive spectroscopy（EDS）and X-ray diffraction（XRD）.The results indicate that oxidation kinetics obeys parabolic law approximately,and the mass gain increases rapidly during initial oxidation stage and then gradually slows down.The oxidation scales are composed of three layers：the outer layer mainly consists of NiO with a small amount of CoO;the intermediate layer is mainly composed of Cr_2O_3 with a small amount of spinel compounds such as CrTaO_4,NiCr_2O_4,CoCrAl_2O_4,CoAl_2O_4,and NiAl_2O_4;and the inner layer is composed of Al_2O_3.Inner Al_2O_3 layer suppresses the diffusion of elements between oxygen and alloy elements,slows down the alloy oxidation speed,and also suppresses the growth of the oxide scale and reduces the oxidation rate,which is agreeable with the oxidation kinetics.展开更多
B2 FeA1 intermetallic compounds modified with reactive elements （REs） including Sc and Y were fabricated by vacuum arc-melting, and the isothermal oxidation behavior of the RE-doped alloys at 1373 K was investigated...B2 FeA1 intermetallic compounds modified with reactive elements （REs） including Sc and Y were fabricated by vacuum arc-melting, and the isothermal oxidation behavior of the RE-doped alloys at 1373 K was investigated. Both Sc and Y single-doping significantly decrease the alumina film growth rate of the alloys. The alumina film growth rate of Sc＋ Y co-doped alloy even further reduces compared to that of the Sc and Y single-doped alloys. The synergistic effect produced by Sc＋ Y codoping on the growth behavior of alumina was discussed. It could be anticipated that the combined additions of Sc and Y which have matched chemical properties might decrease the alumina film growth rate more effectively and provide FeA1 alloys with enhanced oxidation resistance.展开更多
A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, re...A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, respectively. The isothermal oxidation behavior of the alloys at 1200 ℃ was investigated and the extent of S segregation at the scale-alloy interface was determined by scanning Auger microscopy. S-doping had no significant effect on the phase transformation rate from e- to β-Al2O3, while the addition of Dy retarded this process. For the S- doped alloy, scale rumpling occurred only after 2 h thermal exposure and numerous large voids were observed at the scale-alloy interface where S segregated. In contrast to this, the oxide scale formed on the Dy and S co-doped alloy still remained flat even after 50 h isothermal oxidation and only small voids existed at the interface where S segregation was not detected.展开更多
The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, incl...The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales（Cr_2O_3,（TiO_2 ＋ Mn Cr_2O_4）） and internal oxides（Al_2O_3,Ti N）, were formed on the surface or sub-surface of the substrate at 1000°C in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr_2O_3 scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO_2 rutile and Mn Cr_2O_4 spinel, and the growth of TiO_2 particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ′（Ni_3（Al,Ti）） and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000°C for 80 h.展开更多
Carbon-carbon composite （C/C） materials are prone to severe oxidation and volatilization problems. To address these issues, mullite （3Al2O3.2SiO2）/silicon carbide （SIC） coatings were deposited on C/C composite s...Carbon-carbon composite （C/C） materials are prone to severe oxidation and volatilization problems. To address these issues, mullite （3Al2O3.2SiO2）/silicon carbide （SIC） coatings were deposited on C/C composite substrates characterized into high and low densities. The coatings were applied by a two-step approach： pack cementation and silica sol based slurry coating processes. The relationship between the microstructure of 3Al2O3·2SiO2/SiC coatings and C/C substrates during isothermal oxidation cycle at 1 500 ℃ was investigated using X-ray diffractometer （XRD） and scanning electron microscope （SEM） mounted with energy dispersive spectrometer （EDS）. The results indicate that the density of the substrates has a marked effect on the coatings. Dense, thick and well-bonded coatings are obtained in the high density substrate. After 106 h of isothermal oxidation, the high density substrate with 3Al2O3-2SiO2/SiC coating offers effective protection as compared to low density substrate suffering recession.展开更多
The oxidation behaviors of three austenitic cast steels with different morphologies of primary carbides at 950℃ in air were investigated using scanning electron microscopy,energy dispersive spectroscopy,and focused i...The oxidation behaviors of three austenitic cast steels with different morphologies of primary carbides at 950℃ in air were investigated using scanning electron microscopy,energy dispersive spectroscopy,and focused ion beam/transmission electron microscopy.Their oxidation kinetics followed a logarithmic law,and the oxidation rate can be significantly decreased as long as a continuous silica layer formed at the scale/substrate interface.When the local Si concentration was inadequate,internal oxidation occurred beneath the oxide scale.The spallation of oxides during cooling can be inhibited with the formation of internal oxidation,owing to the reduced mismatch stress between the oxide scale and the substrate.The“Chinese-script”primary Nb(C,N)was superior to the dispersed primary Nb(C,N)in suppressing the oxidation penetration in the interdendritic region by supplying a high density of quick-diffusion Cr channels.In addition,the innermost and outermost oxidation layers were enriched with Cr,whereas the Cr evaporation in the outermost layer was significant when the water vapor concentration in the environment was high enough.These findings further the understanding regarding the oxidation behavior of austenitic cast steels and will promote the alloy development for exhaust components.展开更多
Co-Al-W-0.1B superalloys have been isothermally oxidized at 900℃ for 1000,5000 and 10000 h in order to investigate their oxidation behaviors.The oxide layers and morphologies were characterized by X-ray diffraction a...Co-Al-W-0.1B superalloys have been isothermally oxidized at 900℃ for 1000,5000 and 10000 h in order to investigate their oxidation behaviors.The oxide layers and morphologies were characterized by X-ray diffraction and scanning electron microscopy combined with energy-dispersive spectroscopy.After1000 h exposure,a Co3W/γ zone,an Al2O3layer,a mixture of Co,Al,W oxides layer and a CoO layer are established on the substrate alloys.After extended oxidation,a discontinuous Al2O3layer in Co-9Al-8W-0.1B and Co-9Al-9W-0.1B alloys leads to an additional mixed oxide layer on the substrate instead of the Co3W/γ zone.The oxide layers that form on the Co-9Al-8W-0.1B and Co-9Al-9W-0.1B alloys are much thicker than those on the Co-9Al-11W-0.1B alloy,and continuously thicken during oxidation.The higher content of W is beneficial to improving the oxidation resistance as it facilitates a faster formation of Co3Was well as Al2O3.展开更多
The effect of yttrium(Y)addition on the oxidation behavior of a Ni-based directionally solidified single-crystal superalloy is investigated in this study.Isothermal oxidation tests for samples with different levels of...The effect of yttrium(Y)addition on the oxidation behavior of a Ni-based directionally solidified single-crystal superalloy is investigated in this study.Isothermal oxidation tests for samples with different levels of Y addition are conducted at 1100℃ in air.The Y content of the samples is determined by the actual pickup amount obtained from an Inductively Coupled Plasma-Atomic Emission Spectrometry test.It is discovered that the addition of Y increases the oxide resistance by the scale of an adhesive double-layer oxide,which is composed of Al_(2)O_(3) and spinel Ni(Cr,Al)_(2)O_(4).With 70 ppm of Y addition,the oxidation mass gain decreases from 12.6 g/m^(2) for the alloy without Y addition to 5.3 g/m^(2),and the oxidation rate decreases significantly.In addition,the internal nitride disappears after Y doping because of an increase in oxidation scale adherence and a decrease in oxidation products.In this study,the alloy with 660 ppm Y addition demonstrates the best oxidation resistance.展开更多
The oxidation characteristics of high speed steel (HSS) were studied at 500 to 800°C. The non-isothermal oxidation and isothermal oxidation (500, 575, 650, 725, 800°C) of HSS were investigated by thermo-gra...The oxidation characteristics of high speed steel (HSS) were studied at 500 to 800°C. The non-isothermal oxidation and isothermal oxidation (500, 575, 650, 725, 800°C) of HSS were investigated by thermo-gravimetric analysis (TGA). The microstruc- ture, morphology and oxide scale thickness of the isothermal oxidation samples were analyzed by optical microscope (OM), electron probe micro analyzer (EPMA), X-ray diffraction spectrum (XRD) and scanning electron microscope (SEM). The results indicate that the oxidation rate of HSS is very slow at 500 to 650°C, increasing gradually at 650 to 750°C, and drastically at 750 to 800°C, be- cause the phase transformation happens at about 750°C.展开更多
The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron m...The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron microscopy,X-ray diffraction and electron probe microanalysis.The research results show that there are three oxide layers,an outer layer of NiO,an intermediate layer mainly composed of NiO,NiAl2O4 and a small amount of NiMoO4,and an inner layer of NiAl2O4 and Al2O3.Re element was mainly distributed in the intermediate layer,which plays a role as ＂diffusion barrier＂ in the process of oxidation,and effectively reduces the diffusion rate of Al and Mo elements outward and diffusion rate of O element inward.As a result,a Al-rich oxide layer formed in the inner layer inhibits the growth of oxide layer and improves the oxidation resistance of the alloy.展开更多
Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3...Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3) was highly related to the temperature and oxidation time. The oxide scale in the initial stage was mainly composed of θ-Al_(2)O_(3) at 900 ℃. Instead, more amount of α-Al_(2)O_(3) emerged out with increasing oxidation temperature. The elemental distribution after oxidation confirmed that faster chromium diffusion to the oxide scale played an important role in the speedy transformation from θ-Al_(2)O_(3) to α-Al_(2)O_(3). Y segregation at scale/coating interface resulted in less cavity formation and hence improved the oxide scale adherence.展开更多
The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into...The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).展开更多
TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structu...TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structural applications.To improve the oxidation resistance of a high-Nb-content γ-TiAl alloy(Ti-45 Al-8.5 Nb, in units of at.%), a chromium(Cr)coating is prepared by using the plasma surface alloying technique, separately, at 800℃ and 1000℃. The x-ray diffraction(XRD) patterns reveal that an oxide surface layer consisting of Cr2O3, Al2O3, and TiO2 is produced on the Cr-coated Nb containing γ-TiAl substrates during the initial oxidation. However, the Cr2O3 is dominated in the oxide surface layer after being isothermally oxidized for 300 h. The oxidation kinetic curves are composed of a parabolic law stage(≤ 90 h) and a biquadratic law stage(≥ 90 h), fit by weight–gain curves. Due to diffusion in the fabrication process and oxidation process,the Cr-coated specimens have an adhesion force after being isothermally oxidized, specifically 69 N for a specimen after oxidation for 300 h. These results demonstrate that the Cr coating enhances the oxidation resistance and adhesion of a Ti-45 Al-8.5 Nb alloy, which may provide a new feasible scheme for designing oxidation protection layers.展开更多
The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4...The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4 at 850℃. The results show that the enamel coating possesses good hot corrosion resistance in the molten salts, in comparison with the sputtered Co-Ni-Cr-AI-Ta-Y coating. In the hot corrosion test, breakaway corrosion did not occur on the samples with enamel coating and the composition of enamel coating did not significantly change either. The oxidation resistance of the sputtered coating, which offers good adhesion, can be improved by the enamel coating.展开更多
The properties of two different types of thermal barrier coatings （TBCs） were compared to improve the surface characteristics on high temperature components. These TBCs consisted of a duplex TBC and a five-layered f...The properties of two different types of thermal barrier coatings （TBCs） were compared to improve the surface characteristics on high temperature components. These TBCs consisted of a duplex TBC and a five-layered functionally graded TBC. NiCrAIY bond coats were deposited on a number of Inconel-738LC specimens using high velocity oxy-fuel spraying （HVOF） technique. For duplex coating, a group of these specimens were coated with yttria stabilized zirconia （YSZ） using plasma spray technique. Functionally graded NiCrAIY/YSZ coatings were fabricated by plasma spray using co-injection of the two different powders in a single plasma torch. The amount of zirconia in functionally graded coatings were gradually increased from 30 to 100 vol. pct. Microstructural changes, thermally grown oxide （TGO） layer growth and damage initiation of the coatings were investigated as a function of isothermal oxidation test at 970℃. As a complementary test, the performance of the fabricated coatings by the optimum processing conditions was evaluated as a function of intense thermal cycling test at 1100℃. Also the strength of the adhesive coatings of the substrate was also measured. Microstructural characterization was analyzed by scanning electron microscopy （SEM） and optical microscopy whereas phase analysis and chemical composition changes of the coatings and oxides formed during the tests were studied by XRD （X-ray diffraction） and EDS （energy dispersive spectrometer）. The results showed that microstructure and compositions gradually varied in the functionally graded coatings. By comparison of duplex and functionally graded TBCs oxidation behavior （duplex failure after 1700 h and funcitionally graded TECs failure after 2000 h）, thermal shock test and adhesion strength of the coatings, the functionally graded TBC had better performance and more durability.展开更多
The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys...The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys can be divided into transient state and steady state oxidation stages.The oxidation of each stage is approximately in accordance with the parabolic law.The addition of 0.1 at% Y changes the oxidation behavior obviously and leads to a significant increase of the weight gain of Fe-10 Al and Fe-15 Al.The scale grown on Fe-10 Al is much thicker and more complicated than that grown on Fe-20 Al,which is composed of an exclusive thin layer of Al2 O3 protective film.Due to the formation of a large number of nodules,the scales grown on Fe-15 AI cannot provide full protection for the alloy.Scale micro structure of the three Fe-Al-0.1 Y alloys is similar to their corresponding Fe-Al alloys.However,nodules with very small size still appear on the surface of Fe-20 Al-0.1 Y alloy.The critical Al concentration to form an exclusive Al2 O3 protective layer for Fe-Al binary alloy is on the borderline between 15 at%-20 at%.For Fe-Al-0.1 Y alloy,the presence of 20 at% Al is not enough to inhibit the growth of nodules.展开更多
基金supported by the National Natural Science Foundation of China(No.52204302)Young Elite Scientist Sponsorship Program by CAST(No.YESS20220533)+1 种基金Hunan Provincial Natural Science Foundation of China(No.2022JJ50274)China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202103).
文摘The factors affecting the oxidation degree of vanadium–titanium magnetite (VTM) pellets were analyzed via the isothermal oxidation experiment. Furthermore, the oxidation kinetics of VTM pellets were explored through linear fitting to the kinetic equations based on the shrinking unreacted-core model. The results reveal that VTM pellets undergo oxidation in three distinct phases: pre-oxidation, mid-oxidation, and final stable phase. Notably, the mid-oxidation phase is absent in magnetite oxidation. The shrinking unreacted-core model has been proven to be suitable for modeling the process of oxidizing VTM pellets. In the pre-oxidation stage, the rate-controlling step is determined by both the oxidation temperature and the effective oxygen concentration. The influence of the effective oxygen concentration on the rate of oxidation is more pronounced at temperatures between 1073 and 1273 K, especially when the oxygen content falls below 15 vol.%. For the production of oxidized VTM pellets, it is necessary to maintain a preheating temperature above 1173 K (to accelerate the oxidation reaction) and below 1473 K (to prevent the swift formation of compact Fe2TiO5 at the shell of the pellet) in an oxygen-enriched atmosphere.
基金supported by National Natural Science Foundation of China(No.52204302)Young Elite Scientist Sponsorship Program by CAST(No.YESS20220533)Hunan Provincial Natural Science Foundation of China(No.2022JJ40625).
文摘The isothermal oxidation kinetics of vanadium–titanium magnetite(VTM)pellets prepared with 3Co-binder(coal-based colloidal composite binder)and F-binder(pulverized Funa binder)are compared.The oxidation process was analyzed using the first-order irreversible reaction,following the shrinking unreacted nucleus model.The results demonstrate that VTM pellets prepared with 3Co-binder exhibit a faster oxidation rate than those with F-binder across the temperatures ranging from 1073 to 1473 K.In both cases,the oxidation process was controlled by an interfacial chemical reaction during the pre-oxidation stage and by internal diffusion during the mid-oxidation stage.The type of binder did not influence the primary oxidation control mechanism of the VTM pellets.However,the apparent rate constants in the pre-oxidation stage and the internal diffusion coefficients in the mid-oxidation stage were higher for pellets with 3Co-binder compared to those with F-binder.The apparent activation energies for the 3Co-binder pellets were similar to those of bentonite,indicating favorable kinetic conditions without negative impacts on the oxidation process.Nonetheless,it is important to note that pellets with F-binder required a longer oxidation time than those with 3Co-binder.
基金Foundation item: Project (50575220) supported by the National Natural Science Foundation of ChinaProject supported by State Key Laboratory of Engines,China
文摘This work was attempted to modify the current technology for thermal barrier coatings（TBCs） by adding an additional step of surface modification,namely,supersonic fine particles bombarding（SFPB） process,on bond coat before applying the topcoat.After isothermal oxidation at 1000 °C for different time,the surface state of the bond coat and its phase transformation were investigated using X-ray diffraction（XRD）,scanning electron microscopy（SEM） equipped with energy-dispersive X-ray spectrometry（EDS）,transmission electron microscopy（TEM） and Cr3＋ luminescence spectroscopy.The dislocation density significantly increases after SFPB process,which can generate a large number of diffusion channels in the area of the surface of the bond coat.At the initial stage of isothermal oxidation,the diffusion velocity of Al in the bond coat significantly increases,leading to the formation of a layer of stable α-Al2O3 phase.A great number of Cr3＋ positive ions can diffuse via diffusion channels during the transient state of isothermal oxidation,which can lead to the presence of（Al0.9Cr0.1）2O3 phase and accelerate the γ→θ→α phase transformation.Cr3＋ luminescence spectroscopy measurement shows that the residual stress increases at the initial stage of isothermal oxidation and then decreases.The residual stress after isothermal oxidation for 310 h reduces to 0.63 GPa compared with 0.93 GPa after isothermal oxidation for 26 h.In order to prolong the lifespan of TBCs,a layer of continuous,dense and pure α-Al2O3 with high oxidation resistance at the interface between topcoat and bond coat can be obtained due to additional SFPB process.
基金Project(2014CB644002) supported by the National Key Fundamental Research and Development of ChinaProject(2017JJ2311) supported by the Natural Science Foundation of Hunan Province,ChinaProject(KFJJ11-7M) supported by the State Key Laboratory of Explosion Science and Technology,China
文摘Isothermal oxidation behaviors of Ti-45Al-2Fe-2Mo-1Cr intermetallics with different oxygen contents were studied under the condition of 950 °C, 100 h in air, and the oxidation kinetic parameters were also evaluated. The results show that the oxidation resistance of the TiAl intermetallics is negatively related to the oxygen content, and both the mass gain and thickness of oxide scale increase with the oxygen content. The sub-surface microstructure of the oxide scales varies with the oxygen content. Z phase is observed in the sub-surface area of the low-oxygen-content alloy, while the τ2(Al2FeTi) phase is found in the medium-oxygen-content and the high-oxygen-content alloys. The deterioration of oxidation resistance is due to the enhanced internal oxidation with the increase of oxygen content. It is possible to improve the oxidation resistance by controlling the oxygen content.
基金financially supported by Jiangsu Province Key Technology R&D(Industry)Program(No.BE201217)the Science and Technology Innovation Fund Program(Nos.CX2011028 and CX2011029)+1 种基金the Cooperative Innovation Fund of Jiangsu Province(No.BY2014004-09)the Foundation of Jiangsu Key Laboratory of Advanced Structural Materials and Application Technology(No.ASMA201403)
文摘The isothermal oxidation behavior of a new Refree nickel-based single-crystal superalloy in air at 950 ℃ for 200 h was studied by scanning electron microscopy（SEM）with energy-dispersive spectroscopy（EDS）and X-ray diffraction（XRD）.The results indicate that oxidation kinetics obeys parabolic law approximately,and the mass gain increases rapidly during initial oxidation stage and then gradually slows down.The oxidation scales are composed of three layers：the outer layer mainly consists of NiO with a small amount of CoO;the intermediate layer is mainly composed of Cr_2O_3 with a small amount of spinel compounds such as CrTaO_4,NiCr_2O_4,CoCrAl_2O_4,CoAl_2O_4,and NiAl_2O_4;and the inner layer is composed of Al_2O_3.Inner Al_2O_3 layer suppresses the diffusion of elements between oxygen and alloy elements,slows down the alloy oxidation speed,and also suppresses the growth of the oxide scale and reduces the oxidation rate,which is agreeable with the oxidation kinetics.
基金financially supported by the Basic Research Program of State Grid (No.GCB17201500188)
文摘B2 FeA1 intermetallic compounds modified with reactive elements （REs） including Sc and Y were fabricated by vacuum arc-melting, and the isothermal oxidation behavior of the RE-doped alloys at 1373 K was investigated. Both Sc and Y single-doping significantly decrease the alumina film growth rate of the alloys. The alumina film growth rate of Sc＋ Y co-doped alloy even further reduces compared to that of the Sc and Y single-doped alloys. The synergistic effect produced by Sc＋ Y codoping on the growth behavior of alumina was discussed. It could be anticipated that the combined additions of Sc and Y which have matched chemical properties might decrease the alumina film growth rate more effectively and provide FeA1 alloys with enhanced oxidation resistance.
基金supported by the National Natural Science Foundation of China (NSFC) under Grant Nos. 51071013 and 51231001the National Basic Research Program (973 Program) of China under Grant Nos. 2010CB631200 and 2012CB625100
文摘A β--NiAI alloy with normal purity, a S-doped and a Dy and S co-doped （Y-NiAI alloys were prepared by arc-melting and their corresponding S contents were less than 20 ×10-6, 33 ×10-6 and 22 × 10-6, respectively. The isothermal oxidation behavior of the alloys at 1200 ℃ was investigated and the extent of S segregation at the scale-alloy interface was determined by scanning Auger microscopy. S-doping had no significant effect on the phase transformation rate from e- to β-Al2O3, while the addition of Dy retarded this process. For the S- doped alloy, scale rumpling occurred only after 2 h thermal exposure and numerous large voids were observed at the scale-alloy interface where S segregated. In contrast to this, the oxide scale formed on the Dy and S co-doped alloy still remained flat even after 50 h isothermal oxidation and only small voids existed at the interface where S segregation was not detected.
基金financial support of Science and Technology Program of Jiangsu Province (Nos. BE2015144 and BE2015145)
文摘The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales（Cr_2O_3,（TiO_2 ＋ Mn Cr_2O_4）） and internal oxides（Al_2O_3,Ti N）, were formed on the surface or sub-surface of the substrate at 1000°C in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr_2O_3 scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO_2 rutile and Mn Cr_2O_4 spinel, and the growth of TiO_2 particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ′（Ni_3（Al,Ti）） and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000°C for 80 h.
基金Project(2011CB605805) supported by the National Basic Research Program of ChinaProject(51021063) supported by the Creative Research Group of National Natural Science Foundation of China
文摘Carbon-carbon composite （C/C） materials are prone to severe oxidation and volatilization problems. To address these issues, mullite （3Al2O3.2SiO2）/silicon carbide （SIC） coatings were deposited on C/C composite substrates characterized into high and low densities. The coatings were applied by a two-step approach： pack cementation and silica sol based slurry coating processes. The relationship between the microstructure of 3Al2O3·2SiO2/SiC coatings and C/C substrates during isothermal oxidation cycle at 1 500 ℃ was investigated using X-ray diffractometer （XRD） and scanning electron microscope （SEM） mounted with energy dispersive spectrometer （EDS）. The results indicate that the density of the substrates has a marked effect on the coatings. Dense, thick and well-bonded coatings are obtained in the high density substrate. After 106 h of isothermal oxidation, the high density substrate with 3Al2O3-2SiO2/SiC coating offers effective protection as compared to low density substrate suffering recession.
基金finacially supported by the University Research Program between Ford Motor Company and the University of Science and Technology Beijing,and the Fundamental Research Funds for the Central Universities(Nos.FRF-IC-16-005 and FRF-IC-19-009)。
文摘The oxidation behaviors of three austenitic cast steels with different morphologies of primary carbides at 950℃ in air were investigated using scanning electron microscopy,energy dispersive spectroscopy,and focused ion beam/transmission electron microscopy.Their oxidation kinetics followed a logarithmic law,and the oxidation rate can be significantly decreased as long as a continuous silica layer formed at the scale/substrate interface.When the local Si concentration was inadequate,internal oxidation occurred beneath the oxide scale.The spallation of oxides during cooling can be inhibited with the formation of internal oxidation,owing to the reduced mismatch stress between the oxide scale and the substrate.The“Chinese-script”primary Nb(C,N)was superior to the dispersed primary Nb(C,N)in suppressing the oxidation penetration in the interdendritic region by supplying a high density of quick-diffusion Cr channels.In addition,the innermost and outermost oxidation layers were enriched with Cr,whereas the Cr evaporation in the outermost layer was significant when the water vapor concentration in the environment was high enough.These findings further the understanding regarding the oxidation behavior of austenitic cast steels and will promote the alloy development for exhaust components.
基金funding from the China Scholarship Council program(No.201306290056)supported by the National Natural Science Foundation of China(No.51775440)
文摘Co-Al-W-0.1B superalloys have been isothermally oxidized at 900℃ for 1000,5000 and 10000 h in order to investigate their oxidation behaviors.The oxide layers and morphologies were characterized by X-ray diffraction and scanning electron microscopy combined with energy-dispersive spectroscopy.After1000 h exposure,a Co3W/γ zone,an Al2O3layer,a mixture of Co,Al,W oxides layer and a CoO layer are established on the substrate alloys.After extended oxidation,a discontinuous Al2O3layer in Co-9Al-8W-0.1B and Co-9Al-9W-0.1B alloys leads to an additional mixed oxide layer on the substrate instead of the Co3W/γ zone.The oxide layers that form on the Co-9Al-8W-0.1B and Co-9Al-9W-0.1B alloys are much thicker than those on the Co-9Al-11W-0.1B alloy,and continuously thicken during oxidation.The higher content of W is beneficial to improving the oxidation resistance as it facilitates a faster formation of Co3Was well as Al2O3.
基金Supported by Preliminary Research Project of China (Grant No. J2019-Ⅵ-0023)
文摘The effect of yttrium(Y)addition on the oxidation behavior of a Ni-based directionally solidified single-crystal superalloy is investigated in this study.Isothermal oxidation tests for samples with different levels of Y addition are conducted at 1100℃ in air.The Y content of the samples is determined by the actual pickup amount obtained from an Inductively Coupled Plasma-Atomic Emission Spectrometry test.It is discovered that the addition of Y increases the oxide resistance by the scale of an adhesive double-layer oxide,which is composed of Al_(2)O_(3) and spinel Ni(Cr,Al)_(2)O_(4).With 70 ppm of Y addition,the oxidation mass gain decreases from 12.6 g/m^(2) for the alloy without Y addition to 5.3 g/m^(2),and the oxidation rate decreases significantly.In addition,the internal nitride disappears after Y doping because of an increase in oxidation scale adherence and a decrease in oxidation products.In this study,the alloy with 660 ppm Y addition demonstrates the best oxidation resistance.
基金This research was financially supported by the National Natural Science Foundation of China (No.50274028) and the Major StateBasic Research Development Program of China (973 Program No.G19990650).
文摘The oxidation characteristics of high speed steel (HSS) were studied at 500 to 800°C. The non-isothermal oxidation and isothermal oxidation (500, 575, 650, 725, 800°C) of HSS were investigated by thermo-gravimetric analysis (TGA). The microstruc- ture, morphology and oxide scale thickness of the isothermal oxidation samples were analyzed by optical microscope (OM), electron probe micro analyzer (EPMA), X-ray diffraction spectrum (XRD) and scanning electron microscope (SEM). The results indicate that the oxidation rate of HSS is very slow at 500 to 650°C, increasing gradually at 650 to 750°C, and drastically at 750 to 800°C, be- cause the phase transformation happens at about 750°C.
基金Project(50971012) supported by the National Natural Science Foundation of China
文摘The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron microscopy,X-ray diffraction and electron probe microanalysis.The research results show that there are three oxide layers,an outer layer of NiO,an intermediate layer mainly composed of NiO,NiAl2O4 and a small amount of NiMoO4,and an inner layer of NiAl2O4 and Al2O3.Re element was mainly distributed in the intermediate layer,which plays a role as ＂diffusion barrier＂ in the process of oxidation,and effectively reduces the diffusion rate of Al and Mo elements outward and diffusion rate of O element inward.As a result,a Al-rich oxide layer formed in the inner layer inhibits the growth of oxide layer and improves the oxidation resistance of the alloy.
基金sponsored by the R&D Program in Key Fields of Guangdong Province(No.2019B010936001)the National Natural Science Foundation of China(Grant No.51671202)+1 种基金supported by the National Engineering Laboratory for Marine and Ocean Engineering Power System-Laboratory for Ocean Engineering Gas Turbine。
文摘Initial oxidation behavior of NiCoCrAlY coating prepared by arc-ion plating has been studied in air at 900, 1000 and 1100 ℃. The results showed that phase transformation from transient θ-Al_(2)O_(3) to α-Al_(2)O_(3) was highly related to the temperature and oxidation time. The oxide scale in the initial stage was mainly composed of θ-Al_(2)O_(3) at 900 ℃. Instead, more amount of α-Al_(2)O_(3) emerged out with increasing oxidation temperature. The elemental distribution after oxidation confirmed that faster chromium diffusion to the oxide scale played an important role in the speedy transformation from θ-Al_(2)O_(3) to α-Al_(2)O_(3). Y segregation at scale/coating interface resulted in less cavity formation and hence improved the oxide scale adherence.
基金This work was financially supported by the National Key Research and Development Program of China(No.2018YFC1900500)Graduate Research and Innovation Foundation of Chongqing,China(No.CYB17002).
文摘The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).
基金Project supported by the National Natural Science Foundation of China(Grant No.51601122)the 2019–2020 Intergovernmental Cooperation Projects in Science and Technology of the Ministry of Science and Technology,China(Grant No.CB02-03)+3 种基金the Science and Technology Major Project of Shanxi Province,China(Grant No.20181102013)the“331 Project”Engineering Research Center of Shanxi Province,China(Grant No.PT201801)the China Postdoctoral Science Foundation(Grant No.2017M620574)the Fund from the State Key Laboratory of Advanced Metal Materials,China(Grant No.2019-ZD02).
文摘TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structural applications.To improve the oxidation resistance of a high-Nb-content γ-TiAl alloy(Ti-45 Al-8.5 Nb, in units of at.%), a chromium(Cr)coating is prepared by using the plasma surface alloying technique, separately, at 800℃ and 1000℃. The x-ray diffraction(XRD) patterns reveal that an oxide surface layer consisting of Cr2O3, Al2O3, and TiO2 is produced on the Cr-coated Nb containing γ-TiAl substrates during the initial oxidation. However, the Cr2O3 is dominated in the oxide surface layer after being isothermally oxidized for 300 h. The oxidation kinetic curves are composed of a parabolic law stage(≤ 90 h) and a biquadratic law stage(≥ 90 h), fit by weight–gain curves. Due to diffusion in the fabrication process and oxidation process,the Cr-coated specimens have an adhesion force after being isothermally oxidized, specifically 69 N for a specimen after oxidation for 300 h. These results demonstrate that the Cr coating enhances the oxidation resistance and adhesion of a Ti-45 Al-8.5 Nb alloy, which may provide a new feasible scheme for designing oxidation protection layers.
基金This work was supported by the National Natural Science Foundation of China(Grant No.59971052).
文摘The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4 at 850℃. The results show that the enamel coating possesses good hot corrosion resistance in the molten salts, in comparison with the sputtered Co-Ni-Cr-AI-Ta-Y coating. In the hot corrosion test, breakaway corrosion did not occur on the samples with enamel coating and the composition of enamel coating did not significantly change either. The oxidation resistance of the sputtered coating, which offers good adhesion, can be improved by the enamel coating.
文摘The properties of two different types of thermal barrier coatings （TBCs） were compared to improve the surface characteristics on high temperature components. These TBCs consisted of a duplex TBC and a five-layered functionally graded TBC. NiCrAIY bond coats were deposited on a number of Inconel-738LC specimens using high velocity oxy-fuel spraying （HVOF） technique. For duplex coating, a group of these specimens were coated with yttria stabilized zirconia （YSZ） using plasma spray technique. Functionally graded NiCrAIY/YSZ coatings were fabricated by plasma spray using co-injection of the two different powders in a single plasma torch. The amount of zirconia in functionally graded coatings were gradually increased from 30 to 100 vol. pct. Microstructural changes, thermally grown oxide （TGO） layer growth and damage initiation of the coatings were investigated as a function of isothermal oxidation test at 970℃. As a complementary test, the performance of the fabricated coatings by the optimum processing conditions was evaluated as a function of intense thermal cycling test at 1100℃. Also the strength of the adhesive coatings of the substrate was also measured. Microstructural characterization was analyzed by scanning electron microscopy （SEM） and optical microscopy whereas phase analysis and chemical composition changes of the coatings and oxides formed during the tests were studied by XRD （X-ray diffraction） and EDS （energy dispersive spectrometer）. The results showed that microstructure and compositions gradually varied in the functionally graded coatings. By comparison of duplex and functionally graded TBCs oxidation behavior （duplex failure after 1700 h and funcitionally graded TECs failure after 2000 h）, thermal shock test and adhesion strength of the coatings, the functionally graded TBC had better performance and more durability.
基金Project supported by the National Natural Science Foundation of China (51701054)the Science and Technology Research Program of Jiangxi Provincial Education Department of China (GJJ160770)。
文摘The isothermal oxidation behavior of Fe-10 Al,Fe-15 Al,Fe-20 Al alloys with and without the addition of0.1 at% Y was studied at 800℃ under 1×105 Pa of flowing pure O2 for 24 h.The oxidation of three Fe-Al alloys can be divided into transient state and steady state oxidation stages.The oxidation of each stage is approximately in accordance with the parabolic law.The addition of 0.1 at% Y changes the oxidation behavior obviously and leads to a significant increase of the weight gain of Fe-10 Al and Fe-15 Al.The scale grown on Fe-10 Al is much thicker and more complicated than that grown on Fe-20 Al,which is composed of an exclusive thin layer of Al2 O3 protective film.Due to the formation of a large number of nodules,the scales grown on Fe-15 AI cannot provide full protection for the alloy.Scale micro structure of the three Fe-Al-0.1 Y alloys is similar to their corresponding Fe-Al alloys.However,nodules with very small size still appear on the surface of Fe-20 Al-0.1 Y alloy.The critical Al concentration to form an exclusive Al2 O3 protective layer for Fe-Al binary alloy is on the borderline between 15 at%-20 at%.For Fe-Al-0.1 Y alloy,the presence of 20 at% Al is not enough to inhibit the growth of nodules.
