Three-beam wire-feed laser cladding,which generates a uniform energy distribution with a wire vertically fed into the molten pool,is a promising additive manufacturing technology.In this study,an experimental investig...Three-beam wire-feed laser cladding,which generates a uniform energy distribution with a wire vertically fed into the molten pool,is a promising additive manufacturing technology.In this study,an experimental investigation and a statistical analysis of Ti-6Al-4V wire cladding using three-beam laser coaxial wire-feed cladding technology coupled with a 2 kW continuous fiber laser were carried out.The influences of the main parameters,including the laser power,wire feeding speed,and laser scanning speed,on the cladding geometry and process were investigated.The prediction models correlating the process parameters and clad geometry were developed via the response surface methodology(RSM).The models were checked using analysis of variance(ANOVA).Through optimization,the optimal parameters were achieved for the required clad with a width-to-height ratio of 5:1.A high-speed camera was used to investigate the cladding process under various process parameters.The laser power positively affected the widths of the molten pool and cladding layer.The molten pool and clad heights decreased with increases in laser power and scanning speed.Fine acicular martensite grains in the colony and basket-weave distributions were predominant in the cross-section of the cladding layer.The macrostructure investigation showed that the widths of columnar prior-βgrains decreased with the increase in laser scanning speed.展开更多
The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(...The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.展开更多
Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluatio...Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.展开更多
Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a...Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.展开更多
A new type of high-chromium iron-base coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The coating has fine microstructure and is metallurgicall...A new type of high-chromium iron-base coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The coating has fine microstructure and is metallurgically bonded to the grade C steel substrate. The corrosion resistance of the coating in solutions of 0. 5 mol/L H2SO4 , 3.5 % NaCl and seawater was evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion- resisting properties of the constituting phase and the fine microstucture, the plasma clad coating exhibits excellent corrosion resistance in the water solutions of 0. 5 mol/L H2S04, 3.5% NaCl and seawater.展开更多
The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable...The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable-type welding wire(CWW)and tungsten carbide(WC)powder.The effect of WC powder feeding speed on the microstructure,hardness,and wear properties of the prepared coatings was investigated.The results show that the coatings consist of body-centered cubic main phases and face-centered cubic secondary phases,with carbide reinforcement phases formed due to the addition of WC.The hardness and wear resistance of the coatings are significantly improved compared to the TC11 substrate.When WC powder feeding speed is set at 50 r/min,the coating exhibits optimal wear resistance,with a minimum volume wear rate of 8.5869×10^(-6)mm^(3)·N^(-1)·m^(-1),greatly improving the wear properties of TC11 surface.The coincident CWW-powder plasma cladding provides a viable method for the preparation of highentropy alloy composite coatings with enhanced wear resistance.展开更多
Aseries of [(Fe_(0.6)Co_(0.2)Ni_(0.2))_(0.75-0.03x)B_(0.2)Si_(0.05+0.03x)]_(96)Nb_(4) amorphous alloy composite coatings were prepared by adjusting the silicon content(x=0,1,2,3,4,5,and 6)and their microstructures and...Aseries of [(Fe_(0.6)Co_(0.2)Ni_(0.2))_(0.75-0.03x)B_(0.2)Si_(0.05+0.03x)]_(96)Nb_(4) amorphous alloy composite coatings were prepared by adjusting the silicon content(x=0,1,2,3,4,5,and 6)and their microstructures and tribological properties were investigated by laser cladding technique.Additionally,the effect of Si on the glass forming ability(GFA)of the layers was understood.Results show that an appropriate Si content can refine the microstructure of the FeCoNiBSiNb laser cladding layers and improve the mechanical and tribological properties.The hardness of the coating layer increases monotonically with the Si content.At the Si content of 4.8at%(x=0),the coating layer exhibits a relatively low hardness(734.2HV 0.1).Conversely,at the silicon content of 13.44at%(x=3),the coating layer exhibits the highest hardness(1106HV 0.1).The non-crystalline content and tensile strength exhibit an initial increase,followed by a subsequent decrease.At x=2,the coating exhibits its maximum fracture strength(2880 MPa).However,when x>2,the fracture strength of the coating decreases with an increase in x.Conversely,with an increase in Si content,the wear volume loss initially decreases and then increases.At a Si content of 10.56at%(x=2),the coating exhibits the highest non-crystalline content(42%),the highest tensile strength(2880 MPa),and the most favorable dry friction performance.展开更多
The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substa...The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substantial economic losses.Fe-Cr-C-B-Ti-Y wear-resistant cladding metals were prepared by the plasma cladding method.The wear performance of the cladding metals was analyzed using an MLS-23 rubber wheel wet sand wear tester.X-ray diffraction,scanning electron microscope,electron backscatter diffraction,and transmission electron microscope were employed to investigate the phase composition and microstructure of the cladding metals,followed by a discussion of their strengthening and wear mechanisms.The results indicate that the microstructure of Fe-Cr-C-B-Ti-Y cladding metals is composed of austeniteγ-Fe,M_(23)(C,B)_(6)eutectic carbide,and TiC hard phase.As the Y_(2)O_(3)content increases,the hardness and wear resistance of the cladding metal show a trend of first increasing and then decreasing.When the Y_(2)O_(3)content is 0.4wt%,the precipitation of TiC hard phase and M_(23)(C,B)_(6)-type eutectic carbides reaches maximum,and the grain size is the finest.The cladding metal exhibits optimal formability,featuring the smallest wetting angle of 52.2°.Under this condition,the Rockwell hardness value of the cladding metal is 89.7 HRC,and the wear mass loss is 0.27 g.The dominant wear mechanism of cladding metals is abrasive wear,and the material removal process involves micro-cutting and plowing.展开更多
In order to enhance the wear resistance of 45 steel,a WC/Stellite 6 composite layer with 30%WC which with different morphologies(spherical and irregular)was prepared on the surface of 45 steel by laser cladding techno...In order to enhance the wear resistance of 45 steel,a WC/Stellite 6 composite layer with 30%WC which with different morphologies(spherical and irregular)was prepared on the surface of 45 steel by laser cladding technology.The effects of WC morphology on the phase composition,microstructure,microhardness,and wear resistance of the cladding layer were compared and analyzed.The res-ults show that the surface of the cladding layer was well formed.M_(23)C_(6),M_(7)C_(3),WC,and W_(2)C exist in both cladding layers.With the ad-dition of spherical WC,the diffraction peaks of γ-Co appear on the left side of the main peak of Co6W6C.The area of intergranular carbides accounts for a large proportion in the surface layer which with the fine grains.During the process of laser cladding the spherical WC particles with loose structure are prone to melting,including their interior.However,the melting amount of irregular WC particles is finite,which only occurs on the periphery of the particles,and the particle interior is relatively intact.The microhard-ness of two cladding layers gradient increases from the substrate to the surface layer.The surface layer added spherical WC has high-er microhardness,which reaches 790.6 HV1.Nevertheless,the wear resistance of the cladding layer added irregular WC is better than that of the cladding layer added spherical WC.The reason is because that the incompletely melted irregular WC particles are uni-formly distributed in the cladding layer which provided the support points for the cladding layer matrix during the wear process,the wear of the cladding layer by the grinding pair is reduced consequently.展开更多
Iron-based metal matrix composites(IMMCs)have attracted significant research attention due to their high specific stiffness and strength,making them potentially suitable for various engineering applications.Microstruc...Iron-based metal matrix composites(IMMCs)have attracted significant research attention due to their high specific stiffness and strength,making them potentially suitable for various engineering applications.Microstructural design,including the selection of reinforcement and matrix phases,the reinforcement volume fraction,and the interface issues are essential factors determining the engineering performance of IMMCs.A variety of fabrication methods have been developed to manufacture IMMCs in recent years.This paper reviews the recent advances and development of IMMCs with particular focus on microstructure design,fabrication methods,and their engineering performance.The microstructure design issues of IMMC are firstly discussed,including the reinforcement and matrix phase selection criteria,interface geometry and characteristics,and the bonding mechanism.The fabrication methods,including liquid state,solid state,and gas-mixing processing are comprehensively reviewed and compared.The engineering performance of IMMCs in terms of elastic modulus,hardness and wear resistance,tensile and fracture behavior is reviewed.Finally,the current challenges of the IMMCs are highlighted,followed by the discussion and outlook of the future research directions of IMMCs.展开更多
We report the crystal growth of a new hole-doped iron-based superconductor Ba(Fe_(0.875)Ti_(0.125))_(2)As_(2)by substituting Ti on the Fe site.The crystals are accidentally obtained in trying to grow Ni doped Ba_(2)Ti...We report the crystal growth of a new hole-doped iron-based superconductor Ba(Fe_(0.875)Ti_(0.125))_(2)As_(2)by substituting Ti on the Fe site.The crystals are accidentally obtained in trying to grow Ni doped Ba_(2)Ti_(2)Fe_(2)As_(4)O.After annealing at 500℃ in vacuum for one week,superconductivity is observed with zero resistance at T_(c0)≈17.5 K,and about 20%diamagnetic volume down to 2 K.While both the small anisotropy of superconductivity and the temperature dependence of normal state resistivity are akin to the electron doped 122-type compounds,the Hall coefficient is positive and similar to the case in hole-doped Ba_(0.9)K_(0.1)Fe_(2)As2.The density functional theory calculations suggest dominated hole pockets contributed by Fe/Ti 3d orbitals.Therefore,the Ba(Fe_(1-x)Ti_(x))_(2)As_(2)system provides a new platform to study the superconductivity with hole doping on the Fe site of iron-based superconductors.展开更多
Cladding light strippers(CLSs)are essential components for high-power monolithic fiber laser systems.Because they allow for bending of the fiber,which leads to an excellent stripping efficiency of light with a low ray...Cladding light strippers(CLSs)are essential components for high-power monolithic fiber laser systems.Because they allow for bending of the fiber,which leads to an excellent stripping efficiency of light with a low ray angle,refractive index-based CLSs have an advantage over the commonly used alternative approaches.However,conventional high-index CLSs overheat at relatively low input power as the maximum temperature,located in a hot-spot,increases linearly with the input power.This applies particularly to CLSs in thulium-based fiber systems,where very low power can already lead to extreme heat generation due to the high cladding material absorption around 2μm.Here,we investigate materials with a highly negative thermooptical coefficient combined with a refractive index closely above glass to distribute the stripped power and heat uniformly along an increased fiber length.Analyzing multiple CLS geometries for fiber diameters of 125 and 400μm,we show record-high maximum input powers for single-material CLSs of 21.8 W for the signal(2039 nm)and 675 W for the pump wavelength(793 nm).Transmitting excess light instead of overheating,this wavelength-adaptable self-protecting CLS concept is fast to apply onsite in the lab and reaches stripping efficiencies of>40 dB in the bent version.展开更多
Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ...Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.展开更多
In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructu...In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructure,microhardness,and friction wear properties of the coatings were systematically investigated.The results showed that at laser powers of 1200 and 2000 W,the microstructure of the coatings exhibited a core-shell dendritic structure.At 2800 W,the coatings displayed a daisy-like eutectic structure.The average hardness of the coatings reached HV 692.281 owing to solid-solution and fine-grain strengthening.Wear mechanisms of the coatings at room temperature primarily involved fatigue and slight oxidation wear.The total volume loss of the coatings was 4.22×10^(−3)mm^(3),which was 14.47%that of the TC4,indicating excellent wear resistance.展开更多
This work investigated tribological behavior and corrosion resistance of laser cladding(LC)Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy(HEA)coatings on Ti6Al4V substrates.Microstructural characterization ...This work investigated tribological behavior and corrosion resistance of laser cladding(LC)Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy(HEA)coatings on Ti6Al4V substrates.Microstructural characterization illustrated that there was only body centered cubic phase in the HEA coating.Besides,the coatings of different laser power all exhibited obviously higher hardness than the substrate.It is illustrated that the microstructure of the HEA coatings is composed of body centered cubic phase,and the temperature gradient contributes to the distribution difference between the equiaxed and columnar grains.Meanwhile,the relationships between the tribological behavior,corrosion resistance and alloying elements have been illustrated.The HEA coating with 2200 W holds the best wear and corrosion resistance.During the friction process,there are many oxides formed at high temperatures,and adhesive wear contributes most to the wear mechanism of the coatings.The wear volumes of the HEA coatings are only 24.7%to 45.5%of that of the Ti6Al4V substrate.Due to the alloying elements like Cr and Al,there is dense passive film formed during the corrosion process,thereby leading to better corrosion resistance of the coatings.The corrosion rates of the HEA coatings with 2200 W and Ti6Al4V substrate are 5.34×10^(-3)mm/a and 2.69×10^(-2)mm/a,respectively.展开更多
In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel a...In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel are explored via an exothermic in-situ reaction using the ultra-high speed laser cladding(EHLA in German)technique in combination with direct reaction synthesis(DRS).The aim is to mitigate the high residual stress and interfacial stress gradient in the remanufactured AISI431 coating on 27SiMn steel substrate and enhance surface wear resistance.The microstructure,phase composition and interface characteristics are carefully investigated.Much improved wear performance of the composite coating is revealed,mainly attributed to the in-situ formed Ti(N,B)precipitates,refined microstructure,broadened interface zone and reduced residual stress,benefited from the exothermic in-situ Ti(N,B)-reaction.The potential of combining ultra-high speed laser cladding with DRS is demonstrated to create coatings with tailored properties,providing valuable insights for developing advanced wear-resistant materials for industrial applications using EHLA.展开更多
Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize pr...Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize process parameters for the preparation of V-Fe-based alloy via silicon thermal reduction.Experiments were conducted to investigate the effects of reduction temperature,holding time,and slag composition on alloy-slag separation,alloy microstructure,and the oxide content of residual slag,with an emphasis on the recovery of valuable metal elements.The results indicated that the optimal process conditions for silicon thermal reduction were achieved at reduction temperature of 1823 K,holding time of 240 min,and slag composition of 45 wt.%SiO_(2),40 wt.%CaO,and 15 wt.%Al_(2)O_(3).The resulting V-Fe-based alloy predominantly consisted of Fe-based phases such as Fe,titanium(Ti),silicon(Si)and manganese(Mn),with Si,V,as well as chromium(Cr)concentrated in the intercrystalline phase of the Fe-based alloy.The recoveries of Fe,Mn,Cr,V,and Ti under the optimal conditions were 96.30%,91.96%,86.53%,80.29%,and 74.82%,respectively.The key components of the V-Fe-based alloy obtained were 41.96 wt.%Si,27.55 wt.%Fe,12.13 wt.%Mn,5.53 wt.%V,4.86 wt.%Cr,and 3.74 wt.%Ti,thereby enabling the comprehensive recovery of the valuable metal from vanadium slag.展开更多
The effects of the inter-annealing process on the microstructure,plane stress fracture toughness,and tensile properties of an AA7075 cladding sheet were investigated using optical microscopy,scanning electron microsco...The effects of the inter-annealing process on the microstructure,plane stress fracture toughness,and tensile properties of an AA7075 cladding sheet were investigated using optical microscopy,scanning electron microscopy,electron backscattered diffraction,transmission electron microscopy,and mechanical property tests.The results indicate that the plane stress fracture toughness of AA7075-T6 cladding sheet can be greatly improved.The plane stress fracture toughness for the longitudinal-transverse(L-T)and transverse-longitudinal(T-L)directions were 117.7 and 94.8 MPa·m^(1/2),respectively,after intermediate annealing at 380°C.This represents an increase of 23.9 MPa·m^(1/2)in the L-T direction and 22.6 MPa·m^(1/2) in the T-L direction compared with the AA7075-T6 cladding sheet without intermediate annealing.Moreover,the tensile strength remains similar under different conditions.Microstructure analysis indicates that intermediate annealing before heat treatment can result in long sub-grains,few recrystallized grain boundaries,and small size precipitates in AA7075-T6 cladding sheets.展开更多
To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synt...To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synthesis of Fe-based memory alloy coatings is extremely complex.At present,there is no clear guidance scheme for its preparation process,which limits its promotion and application to some extent.Therefore,in this study,response surface methodology(RSM)was used to model the response surface between the target values and the cladding process parameters.The NSGA-2 algorithm was employed to optimize the process parameters.The results indicate that the composite optimization method consisting of RSM and the NSGA-2 algorithm can establish a more accurate model,with an error of less than 4.5%between the predicted and actual values.Based on this established model,the optimal scheme for process parameters corresponding to different target results can be rapidly obtained.The prepared coating exhibits a uniform structure,with no defects such as pores,cracks,and deformation.The surface roughness and microhardness of the coating are enhanced,the shaping quality of the coating is effectively improved,and the electrochemical corrosion performance of the coating in 3.5%NaCl solution is obviously better than that of the substrate,providing an important guide for engineering applications.展开更多
Coal-direct chemical looping(CDCL) is a promising CO_(2) capture technology with low costs.Potassium modification can significantly enhance the reactivity of iron-based oxygen carriers and coal.However,potassium loss ...Coal-direct chemical looping(CDCL) is a promising CO_(2) capture technology with low costs.Potassium modification can significantly enhance the reactivity of iron-based oxygen carriers and coal.However,potassium loss causes a decline in cyclic stability.To address this,we prepared a potassium hexatitanate-modified iron-based OC and conducted CDCL experiments in a fixed-bed reactor using Zhundong coal coke as fuel.The study examined the impact of potassium hexatitanate on carbon conversion,OC activity stability,and potassium maintenance.Additionally,Fact Sage was used to calculate potassium fugacity patterns at different temperatures,Fe_(2)O_(3)/C molar ratios,and OC reduction degrees.Results showed that potassium hexatitanate increased carbon conversion,achieving 50%conversion at 40% potassium addition.In multi-cycle tests,carbon conversion rose with increased cycle times,reaching 84%.This improvement is attributed to ion exchange between Fe^(3+) and Ti^(4+),which induces lattice distortion and creates oxygen vacancies,enhancing OC reactivity.Potassium content remained stable during multi-cycle tests,indicating the effective potassium retention capacity of potassium hexatitanate.展开更多
基金Supported by the National Natural Science Foundation of China(Grant Nos.62173239,61903268)Suzhou Vocational Institute of Industrial Technology Foundation(Grant Nos.2024kyqd003,2021kyqd005 and 2022kypy09).
文摘Three-beam wire-feed laser cladding,which generates a uniform energy distribution with a wire vertically fed into the molten pool,is a promising additive manufacturing technology.In this study,an experimental investigation and a statistical analysis of Ti-6Al-4V wire cladding using three-beam laser coaxial wire-feed cladding technology coupled with a 2 kW continuous fiber laser were carried out.The influences of the main parameters,including the laser power,wire feeding speed,and laser scanning speed,on the cladding geometry and process were investigated.The prediction models correlating the process parameters and clad geometry were developed via the response surface methodology(RSM).The models were checked using analysis of variance(ANOVA).Through optimization,the optimal parameters were achieved for the required clad with a width-to-height ratio of 5:1.A high-speed camera was used to investigate the cladding process under various process parameters.The laser power positively affected the widths of the molten pool and cladding layer.The molten pool and clad heights decreased with increases in laser power and scanning speed.Fine acicular martensite grains in the colony and basket-weave distributions were predominant in the cross-section of the cladding layer.The macrostructure investigation showed that the widths of columnar prior-βgrains decreased with the increase in laser scanning speed.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)the National Natural Science Foundation of China(Grant number 52205194)。
文摘The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.
基金National Key R&D Program of China under Grant No.2024YFD1600404。
文摘Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.
基金National Natural Science Foundation of China(52071126)Natural Science Foundation of Tianjin City,China(22JCQNJC01240)+2 种基金Central Guidance on Local Science and Technology Development Fund of Hebei Province(226Z1009G)Special Funds for Science and Technology Innovation in Hebei(2022X19)Anhui Provincial Natural Science Foundation(2308085ME135)。
文摘Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.
文摘A new type of high-chromium iron-base coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The coating has fine microstructure and is metallurgically bonded to the grade C steel substrate. The corrosion resistance of the coating in solutions of 0. 5 mol/L H2SO4 , 3.5 % NaCl and seawater was evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion- resisting properties of the constituting phase and the fine microstucture, the plasma clad coating exhibits excellent corrosion resistance in the water solutions of 0. 5 mol/L H2S04, 3.5% NaCl and seawater.
基金National Natural Science Foundation of China(51764038)Gansu Science and Technology Planning Project(2022JR5RA314,22YF7WA151,22YF7GA138,23CXGA0151)+1 种基金Gansu Provincial Department of Education:Industrial Support Plan Project(2022CYZC-31)Gansu Provincial Association of Science and Technology Innovation Driving Force Project(GXH20230817-10)。
文摘The high-entropy alloy composite coatings AlCu_(2)Ti(NiCr)_(2)-(WC)_(x)(x denotes powder feeding speeds,including 0,25,50,and 75 r/min)were prepared by plasma cladding using a hybrid mode of AlCu_(2)(NiCr)_(2)Ti cable-type welding wire(CWW)and tungsten carbide(WC)powder.The effect of WC powder feeding speed on the microstructure,hardness,and wear properties of the prepared coatings was investigated.The results show that the coatings consist of body-centered cubic main phases and face-centered cubic secondary phases,with carbide reinforcement phases formed due to the addition of WC.The hardness and wear resistance of the coatings are significantly improved compared to the TC11 substrate.When WC powder feeding speed is set at 50 r/min,the coating exhibits optimal wear resistance,with a minimum volume wear rate of 8.5869×10^(-6)mm^(3)·N^(-1)·m^(-1),greatly improving the wear properties of TC11 surface.The coincident CWW-powder plasma cladding provides a viable method for the preparation of highentropy alloy composite coatings with enhanced wear resistance.
文摘Aseries of [(Fe_(0.6)Co_(0.2)Ni_(0.2))_(0.75-0.03x)B_(0.2)Si_(0.05+0.03x)]_(96)Nb_(4) amorphous alloy composite coatings were prepared by adjusting the silicon content(x=0,1,2,3,4,5,and 6)and their microstructures and tribological properties were investigated by laser cladding technique.Additionally,the effect of Si on the glass forming ability(GFA)of the layers was understood.Results show that an appropriate Si content can refine the microstructure of the FeCoNiBSiNb laser cladding layers and improve the mechanical and tribological properties.The hardness of the coating layer increases monotonically with the Si content.At the Si content of 4.8at%(x=0),the coating layer exhibits a relatively low hardness(734.2HV 0.1).Conversely,at the silicon content of 13.44at%(x=3),the coating layer exhibits the highest hardness(1106HV 0.1).The non-crystalline content and tensile strength exhibit an initial increase,followed by a subsequent decrease.At x=2,the coating exhibits its maximum fracture strength(2880 MPa).However,when x>2,the fracture strength of the coating decreases with an increase in x.Conversely,with an increase in Si content,the wear volume loss initially decreases and then increases.At a Si content of 10.56at%(x=2),the coating exhibits the highest non-crystalline content(42%),the highest tensile strength(2880 MPa),and the most favorable dry friction performance.
文摘The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substantial economic losses.Fe-Cr-C-B-Ti-Y wear-resistant cladding metals were prepared by the plasma cladding method.The wear performance of the cladding metals was analyzed using an MLS-23 rubber wheel wet sand wear tester.X-ray diffraction,scanning electron microscope,electron backscatter diffraction,and transmission electron microscope were employed to investigate the phase composition and microstructure of the cladding metals,followed by a discussion of their strengthening and wear mechanisms.The results indicate that the microstructure of Fe-Cr-C-B-Ti-Y cladding metals is composed of austeniteγ-Fe,M_(23)(C,B)_(6)eutectic carbide,and TiC hard phase.As the Y_(2)O_(3)content increases,the hardness and wear resistance of the cladding metal show a trend of first increasing and then decreasing.When the Y_(2)O_(3)content is 0.4wt%,the precipitation of TiC hard phase and M_(23)(C,B)_(6)-type eutectic carbides reaches maximum,and the grain size is the finest.The cladding metal exhibits optimal formability,featuring the smallest wetting angle of 52.2°.Under this condition,the Rockwell hardness value of the cladding metal is 89.7 HRC,and the wear mass loss is 0.27 g.The dominant wear mechanism of cladding metals is abrasive wear,and the material removal process involves micro-cutting and plowing.
基金supported by the National Natural Science Foundation of China(52161007)Science and Technology Planning Project of Guangdong Province of China(20170902,20180902)+1 种基金Science and Technology Planning Project of Yangjiang City of Guangdong Province(SDZX2020009)Research project of Shenzhen city(JSGG20210420091802007).
文摘In order to enhance the wear resistance of 45 steel,a WC/Stellite 6 composite layer with 30%WC which with different morphologies(spherical and irregular)was prepared on the surface of 45 steel by laser cladding technology.The effects of WC morphology on the phase composition,microstructure,microhardness,and wear resistance of the cladding layer were compared and analyzed.The res-ults show that the surface of the cladding layer was well formed.M_(23)C_(6),M_(7)C_(3),WC,and W_(2)C exist in both cladding layers.With the ad-dition of spherical WC,the diffraction peaks of γ-Co appear on the left side of the main peak of Co6W6C.The area of intergranular carbides accounts for a large proportion in the surface layer which with the fine grains.During the process of laser cladding the spherical WC particles with loose structure are prone to melting,including their interior.However,the melting amount of irregular WC particles is finite,which only occurs on the periphery of the particles,and the particle interior is relatively intact.The microhard-ness of two cladding layers gradient increases from the substrate to the surface layer.The surface layer added spherical WC has high-er microhardness,which reaches 790.6 HV1.Nevertheless,the wear resistance of the cladding layer added irregular WC is better than that of the cladding layer added spherical WC.The reason is because that the incompletely melted irregular WC particles are uni-formly distributed in the cladding layer which provided the support points for the cladding layer matrix during the wear process,the wear of the cladding layer by the grinding pair is reduced consequently.
基金funding support from the National Natural Science Foundation of China(No.52101046)Shuangjie Chu appreciates the funding support from the National Key Research and Development Program of China(No.2022YFB3705600).
文摘Iron-based metal matrix composites(IMMCs)have attracted significant research attention due to their high specific stiffness and strength,making them potentially suitable for various engineering applications.Microstructural design,including the selection of reinforcement and matrix phases,the reinforcement volume fraction,and the interface issues are essential factors determining the engineering performance of IMMCs.A variety of fabrication methods have been developed to manufacture IMMCs in recent years.This paper reviews the recent advances and development of IMMCs with particular focus on microstructure design,fabrication methods,and their engineering performance.The microstructure design issues of IMMC are firstly discussed,including the reinforcement and matrix phase selection criteria,interface geometry and characteristics,and the bonding mechanism.The fabrication methods,including liquid state,solid state,and gas-mixing processing are comprehensively reviewed and compared.The engineering performance of IMMCs in terms of elastic modulus,hardness and wear resistance,tensile and fracture behavior is reviewed.Finally,the current challenges of the IMMCs are highlighted,followed by the discussion and outlook of the future research directions of IMMCs.
基金supported by the National Key R&D Program of China(Grant Nos.2023YFA1406100,2022YFA1403800,2022YFA1403400,and 2021YFA1400400)the National Natural Science Foundation of China(Grant Nos.12274444 and 12574165)+1 种基金the Chinese Academy of Sciences(Grant No.XDB25000000)financial support from HBNI-RRCAT。
文摘We report the crystal growth of a new hole-doped iron-based superconductor Ba(Fe_(0.875)Ti_(0.125))_(2)As_(2)by substituting Ti on the Fe site.The crystals are accidentally obtained in trying to grow Ni doped Ba_(2)Ti_(2)Fe_(2)As_(4)O.After annealing at 500℃ in vacuum for one week,superconductivity is observed with zero resistance at T_(c0)≈17.5 K,and about 20%diamagnetic volume down to 2 K.While both the small anisotropy of superconductivity and the temperature dependence of normal state resistivity are akin to the electron doped 122-type compounds,the Hall coefficient is positive and similar to the case in hole-doped Ba_(0.9)K_(0.1)Fe_(2)As2.The density functional theory calculations suggest dominated hole pockets contributed by Fe/Ti 3d orbitals.Therefore,the Ba(Fe_(1-x)Ti_(x))_(2)As_(2)system provides a new platform to study the superconductivity with hole doping on the Fe site of iron-based superconductors.
文摘Cladding light strippers(CLSs)are essential components for high-power monolithic fiber laser systems.Because they allow for bending of the fiber,which leads to an excellent stripping efficiency of light with a low ray angle,refractive index-based CLSs have an advantage over the commonly used alternative approaches.However,conventional high-index CLSs overheat at relatively low input power as the maximum temperature,located in a hot-spot,increases linearly with the input power.This applies particularly to CLSs in thulium-based fiber systems,where very low power can already lead to extreme heat generation due to the high cladding material absorption around 2μm.Here,we investigate materials with a highly negative thermooptical coefficient combined with a refractive index closely above glass to distribute the stripped power and heat uniformly along an increased fiber length.Analyzing multiple CLS geometries for fiber diameters of 125 and 400μm,we show record-high maximum input powers for single-material CLSs of 21.8 W for the signal(2039 nm)and 675 W for the pump wavelength(793 nm).Transmitting excess light instead of overheating,this wavelength-adaptable self-protecting CLS concept is fast to apply onsite in the lab and reaches stripping efficiencies of>40 dB in the bent version.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the National Natural Science Foundation of China(Grant number 52205194)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)。
文摘Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings.
基金the National Natural Science Foundation of China(Nos.52001037,U2037601,U21A2048)the National Key Research and Development Program of China(No.2022YFB3709300).
文摘In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructure,microhardness,and friction wear properties of the coatings were systematically investigated.The results showed that at laser powers of 1200 and 2000 W,the microstructure of the coatings exhibited a core-shell dendritic structure.At 2800 W,the coatings displayed a daisy-like eutectic structure.The average hardness of the coatings reached HV 692.281 owing to solid-solution and fine-grain strengthening.Wear mechanisms of the coatings at room temperature primarily involved fatigue and slight oxidation wear.The total volume loss of the coatings was 4.22×10^(−3)mm^(3),which was 14.47%that of the TC4,indicating excellent wear resistance.
基金Projects(2022YFC2406000,52201067)supported by the National Natural Science Foundation of ChinaProject(2019BT02C629)supported by the Guangdong Special Support Program,China+8 种基金Project(2022GDASZH-2022010107)supported by the Guangdong Academy of Science Projects,ChinaProject(2022GDASZH-2022010203-003)supported by GDAS Projects of International Cooperation Platform of Science and Technology,ChinaProject(2022B1515250004)supported by the Guangdong Basic and Applied Basic Research Foundation,ChinaProjects(2023B1212120008,2023B1212060045)supported by the Guangdong Province Science and Technology Plan Projects,ChinaProject(2024KTSCX191)supported by the Guangdong Province General University Characteristic Innovation Project,ChinaProject(SKXRC202403)supported by the Guangdong Association for Science and Technology,ChinaProjects(QT-2023-038,QT2024-016)supported by the Young Talent Support Project of Guangzhou Association for Science and Technology,ChinaProject(023AFB057)supported by the Natural Science Foundation of Hubei Province,ChinaProject(2023780200040009603)supported by the Jiangmen Science and Technology Plan Projects,China。
文摘This work investigated tribological behavior and corrosion resistance of laser cladding(LC)Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy(HEA)coatings on Ti6Al4V substrates.Microstructural characterization illustrated that there was only body centered cubic phase in the HEA coating.Besides,the coatings of different laser power all exhibited obviously higher hardness than the substrate.It is illustrated that the microstructure of the HEA coatings is composed of body centered cubic phase,and the temperature gradient contributes to the distribution difference between the equiaxed and columnar grains.Meanwhile,the relationships between the tribological behavior,corrosion resistance and alloying elements have been illustrated.The HEA coating with 2200 W holds the best wear and corrosion resistance.During the friction process,there are many oxides formed at high temperatures,and adhesive wear contributes most to the wear mechanism of the coatings.The wear volumes of the HEA coatings are only 24.7%to 45.5%of that of the Ti6Al4V substrate.Due to the alloying elements like Cr and Al,there is dense passive film formed during the corrosion process,thereby leading to better corrosion resistance of the coatings.The corrosion rates of the HEA coatings with 2200 W and Ti6Al4V substrate are 5.34×10^(-3)mm/a and 2.69×10^(-2)mm/a,respectively.
基金financially supported by the National Key Research and Development Program of China(No.2023YFB4606200)Technical Development Foundation of China Academy of Machinery Science and Technology Group(No.812201Q9)+2 种基金Fundamental Research Funds of National Institute of Metrology of China(No.AKYRC2401)Beijing Natural Science Foundation(No.2222093)the National Key Research and Development Program of China(No.2021YFB3702003)。
文摘In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel are explored via an exothermic in-situ reaction using the ultra-high speed laser cladding(EHLA in German)technique in combination with direct reaction synthesis(DRS).The aim is to mitigate the high residual stress and interfacial stress gradient in the remanufactured AISI431 coating on 27SiMn steel substrate and enhance surface wear resistance.The microstructure,phase composition and interface characteristics are carefully investigated.Much improved wear performance of the composite coating is revealed,mainly attributed to the in-situ formed Ti(N,B)precipitates,refined microstructure,broadened interface zone and reduced residual stress,benefited from the exothermic in-situ Ti(N,B)-reaction.The potential of combining ultra-high speed laser cladding with DRS is demonstrated to create coatings with tailored properties,providing valuable insights for developing advanced wear-resistant materials for industrial applications using EHLA.
基金the financial support provided by the National Key R&D Program of China(Grant No.2023YFC3903900)the Science and Technology Innovation Talent Program of Hubei Province(Grant No.2022EJD002)+1 种基金the Sichuan Science and Technology Program(Grant No.2025ZNSFSC0378)the Key Laboratory of Green Chemistry of Sichuan Institutes of Higher Education(Grant No.LZJ2303).
文摘Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize process parameters for the preparation of V-Fe-based alloy via silicon thermal reduction.Experiments were conducted to investigate the effects of reduction temperature,holding time,and slag composition on alloy-slag separation,alloy microstructure,and the oxide content of residual slag,with an emphasis on the recovery of valuable metal elements.The results indicated that the optimal process conditions for silicon thermal reduction were achieved at reduction temperature of 1823 K,holding time of 240 min,and slag composition of 45 wt.%SiO_(2),40 wt.%CaO,and 15 wt.%Al_(2)O_(3).The resulting V-Fe-based alloy predominantly consisted of Fe-based phases such as Fe,titanium(Ti),silicon(Si)and manganese(Mn),with Si,V,as well as chromium(Cr)concentrated in the intercrystalline phase of the Fe-based alloy.The recoveries of Fe,Mn,Cr,V,and Ti under the optimal conditions were 96.30%,91.96%,86.53%,80.29%,and 74.82%,respectively.The key components of the V-Fe-based alloy obtained were 41.96 wt.%Si,27.55 wt.%Fe,12.13 wt.%Mn,5.53 wt.%V,4.86 wt.%Cr,and 3.74 wt.%Ti,thereby enabling the comprehensive recovery of the valuable metal from vanadium slag.
基金the National Key R&D Program of China(Nos.2023YFB3710401,2022YFB3504401)the National Natural Science Foundation of China(Nos.52271094,U1708251)+1 种基金the Key Research and Development Program of Liaoning,China(No.2020JH2/10700003)Qingyuan City Science and Technology Plan Project(No.2023YFJH003),China.
文摘The effects of the inter-annealing process on the microstructure,plane stress fracture toughness,and tensile properties of an AA7075 cladding sheet were investigated using optical microscopy,scanning electron microscopy,electron backscattered diffraction,transmission electron microscopy,and mechanical property tests.The results indicate that the plane stress fracture toughness of AA7075-T6 cladding sheet can be greatly improved.The plane stress fracture toughness for the longitudinal-transverse(L-T)and transverse-longitudinal(T-L)directions were 117.7 and 94.8 MPa·m^(1/2),respectively,after intermediate annealing at 380°C.This represents an increase of 23.9 MPa·m^(1/2)in the L-T direction and 22.6 MPa·m^(1/2) in the T-L direction compared with the AA7075-T6 cladding sheet without intermediate annealing.Moreover,the tensile strength remains similar under different conditions.Microstructure analysis indicates that intermediate annealing before heat treatment can result in long sub-grains,few recrystallized grain boundaries,and small size precipitates in AA7075-T6 cladding sheets.
基金financial supports from the National Natural Science Foundation of China-Youth Project(51801076)the Provincial Colleges and Universities Natural Science Research Project of Jiangsu Province(18KJB430009)+1 种基金the Postdoctoral Research Support Project of Jiangsu Province(1601055C)the Senior Talents Research Startup of Jiangsu University(14JDG126)。
文摘To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synthesis of Fe-based memory alloy coatings is extremely complex.At present,there is no clear guidance scheme for its preparation process,which limits its promotion and application to some extent.Therefore,in this study,response surface methodology(RSM)was used to model the response surface between the target values and the cladding process parameters.The NSGA-2 algorithm was employed to optimize the process parameters.The results indicate that the composite optimization method consisting of RSM and the NSGA-2 algorithm can establish a more accurate model,with an error of less than 4.5%between the predicted and actual values.Based on this established model,the optimal scheme for process parameters corresponding to different target results can be rapidly obtained.The prepared coating exhibits a uniform structure,with no defects such as pores,cracks,and deformation.The surface roughness and microhardness of the coating are enhanced,the shaping quality of the coating is effectively improved,and the electrochemical corrosion performance of the coating in 3.5%NaCl solution is obviously better than that of the substrate,providing an important guide for engineering applications.
基金fnancially supported by the Open Research Fund Program of Anhui Provincial Institute of Modern Coal Processing Technology,Anhui University of Science and Technology (MTY202201)。
文摘Coal-direct chemical looping(CDCL) is a promising CO_(2) capture technology with low costs.Potassium modification can significantly enhance the reactivity of iron-based oxygen carriers and coal.However,potassium loss causes a decline in cyclic stability.To address this,we prepared a potassium hexatitanate-modified iron-based OC and conducted CDCL experiments in a fixed-bed reactor using Zhundong coal coke as fuel.The study examined the impact of potassium hexatitanate on carbon conversion,OC activity stability,and potassium maintenance.Additionally,Fact Sage was used to calculate potassium fugacity patterns at different temperatures,Fe_(2)O_(3)/C molar ratios,and OC reduction degrees.Results showed that potassium hexatitanate increased carbon conversion,achieving 50%conversion at 40% potassium addition.In multi-cycle tests,carbon conversion rose with increased cycle times,reaching 84%.This improvement is attributed to ion exchange between Fe^(3+) and Ti^(4+),which induces lattice distortion and creates oxygen vacancies,enhancing OC reactivity.Potassium content remained stable during multi-cycle tests,indicating the effective potassium retention capacity of potassium hexatitanate.
