Against the background of“carbon peak and carbon neutrality,”it is of great practical significance to develop non-blast furnace ironmaking technology for the sustainable development of steel industry.Carbon-bearing ...Against the background of“carbon peak and carbon neutrality,”it is of great practical significance to develop non-blast furnace ironmaking technology for the sustainable development of steel industry.Carbon-bearing iron ore pellet is an innovative burden of direct reduction ironmaking due to its excellent self-reducing property,and the thermal strength of pellet is a crucial metallurgical property that affects its wide application.The carbon-bearing iron ore pellet without binders(CIPWB)was prepared using iron concentrate and anthracite,and the effects of reducing agent addition amount,size of pellet,reduction temperature and time on the thermal compressive strength of CIPWB during the reduction process were studied.Simultaneously,the mechanism of the thermal strength evolution of CIPWB was revealed.The results showed that during the low-temperature reduction process(300-500℃),the thermal compressive strength of CIPWB linearly increases with increasing the size of pellet,while it gradually decreases with increasing the anthracite ratio.When the CIPWB with 8%anthracite is reduced at 300℃for 60 min,the thermal strength of pellet is enhanced from 13.24 to 31.88 N as the size of pellet increases from 8.04 to 12.78 mm.Meanwhile,as the temperature is 500℃,with increasing the anthracite ratio from 2%to 8%,the thermal compressive strength of pellet under reduction for 60 min remarkably decreases from 41.47 to 8.94 N.Furthermore,in the high-temperature reduction process(600-1150℃),the thermal compressive strength of CIPWB firstly increases and then reduces with increasing the temperature,while it as well as the temperature corresponding to the maximum strength decreases with increasing the anthracite ratio.With adding 18%anthracite,the thermal compressive strength of pellet reaches the maximum value at 800℃,namely 35.00 N,and obtains the minimum value at 1050℃,namely 8.60 N.The thermal compressive strength of CIPWB significantly depends on the temperature,reducing agent dosage,and pellet size.展开更多
Magnetization roasting technology is one of the most representative ways to improve the magnetic separation efficiency and iron recovery of refractory weakly magnetic iron ores.However,utilization of CO-rich or H_(2)-...Magnetization roasting technology is one of the most representative ways to improve the magnetic separation efficiency and iron recovery of refractory weakly magnetic iron ores.However,utilization of CO-rich or H_(2)-rich gas of strong reducibility as reducing agent for magnetization roasting would lead to over-reduction of Fe_(2)O_(3) in the ore to non-magnetic FeO,which makes the magnetism of the roasted ore be lower than its maximum,and hence leads to a lower iron recovery than expected.To explore the possibility of using CH_(4) as reducing agent for controllable reduction of Fe_(2)O_(3) in iron ores to selectively forming magnetic Fe_(3)O_(4),i.e.,for maximizing the magnetism of the reduced ore for efficient iron separation and recovery,a series of fluidized bed reduction tests in CH_(4) were carried out on two iron ores of 55%and 33%iron at different temperatures for different periods of time,and the resultant reduced ore particles were magnetically separated for recovery of iron concentrate.XRD and ICP analyses were performed on all recovered iron concentrates to identify the crystal forms of their iron species and to quantify their iron contents.The results have shown that the controllable reduction by CH_(4) of Fe_(2)O_(3) in the iron ores to strongly magnetic Fe_(3)O_(4) can be realized by controlling the reduction temperature and time condition applied.The resultant concentrates can be fully recovered by magnetic separation in a weak magnetic field of 60 kA/m to attain a maximum iron recovery of 98% for the high-grade ore and that of 65% for the low-grade ore.Besides,the results have also shown that the most critical factor affecting the controllability of the ore reduction process and the selectivity to the generation of magnetic Fe_(3)O_(4)-containing particles is the reduction temperature,and that the upper temperature threshold for the controllable reduction and selective generation of strongly magnetic iron concentrate is about 650℃.展开更多
Iron tailings are a common solid waste resource,posing serious environmental and spatial challenges.This study proposed a novel hydrogen-based reduction roasting(HRR)technology for the processing of iron tailings usin...Iron tailings are a common solid waste resource,posing serious environmental and spatial challenges.This study proposed a novel hydrogen-based reduction roasting(HRR)technology for the processing of iron tailings using a combined beneficiation and metallurgy approach.Pilot-cale experiment results indicated that under the gas composition of CO:H_(2)=1:3,and optimal roasting conditions at a reduction temperature of 520℃,the majority of weakly magnetic hematite transforms into strongly magnetic magnetite during the reduction process.Combining roasting products with a magnetic separation-grinding-magnetic selection process yields a final iron concentrate with a grade of 56.68%iron and a recovery rate of 86.54%.Theoretical calculations suggested the annual production value can reach 29.7 million USD and a reduction of 20.79 tons of CO_(2) emissions per year.This highlights that the use of HRR in conjunction with traditional beneficiation processes can effectively achieve comprehensive utilization of iron tailings,thereby reducing environmental impact.展开更多
Sintering is a critical process in steel production that facilitates the efficient utilization of iron ore resources.However,compared to advanced sintering technologies,China’s sintering methods still exhibit high en...Sintering is a critical process in steel production that facilitates the efficient utilization of iron ore resources.However,compared to advanced sintering technologies,China’s sintering methods still exhibit high energy consumption,with typical solid fuel consumption for sintering of about 55 kg/t.In response,a pellet sintering process has been developed and its behavior has been investigated at sintering bed heights of 750 and 1500 mm.Additionally,a technical and economic comparison with traditional sintering methods has been conducted.The results indicate that at a bed height of 750 mm,the pellet sintering method can significantly reduce solid fuel consumption by approximately 30.82%,dropping from 70.75 to 48.95 kg/t.Additionally,the coke rate decreased from 4.55%to 3.20%,and harmful emissions in the flue gas were also reduced.As the bed height increases to 1500 mm,sintering performance improves even further.The coke rate is reduced to 3.00%,and solid fuel consumption decreases to 41.27 kg/t,approaching the world’s advanced level(≤40 kg/t).Technical and economic analysis also indicates that adopting the pellet sintering process can lower sintering costs by about 2.18 dollars/t.展开更多
Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rol...Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rolling sludge directly as a raw material for sintering.However,its adhesive nature caused poor mixing with other materials,affecting the quality of the sinter.Herein,the incorporation of steel rolling sludge incineration slag into the sintering process was investigated for experimental purposes.The results indicated that adding 1%incinerated steel rolling sludge to the sintering raw material was feasible.At this proportion,both the yield and the tumbler index of the sinter have improved,primarily due to the oxidation reaction of Fe_(3)O_(4)present in the steel rolling sludge incineration slag during the sintering process,which significantly increases the sensible heat of the sinter and enhances the sintering mineralization reaction.Notably,the addition of steel rolling sludge incineration slag reduced dioxin concentrations in the sintering flue gas.Although CO,NO_(x),and SO_(2)emission concentrations slightly increased,the existing flue gas treatment system effectively controlled their emissions.展开更多
The implementation of embedded selective catalytic reduction(SCR)denitration in chain grate during iron ore pelletizing process obviates additional flue gas heating.However,the influence of gas components and alkali m...The implementation of embedded selective catalytic reduction(SCR)denitration in chain grate during iron ore pelletizing process obviates additional flue gas heating.However,the influence of gas components and alkali metal on SCR denitration requires attention.The SCR denitration behavior in the preheating section of chain grate was investigated,and the combined influence mechanisms of H_(2)O(g),SO_(2),and potassium were revealed.The results show that the presence of H_(2)O(g)and SO_(2) in the flue gas decreases the NO conversion rate of the catalyst from 96.3%to 79.5%,while potassium adsorbed on the catalyst surface further reduces the NO conversion rate to 74.1%.H_(2)O(g),SO_(2),and potassium in the flue gas form sulfate and potassium salt on the catalyst surface,blocking the pore structure,thereby decreasing the gas adsorption capacity of the catalyst.Moreover,SO_(2) and potassium engage in competitive adsorption and reaction with NH_(3) and NO at the active sites on the catalyst surface,reducing the content and activity of the catalyst effective component.Increasing the flue gas temperature can promote the decomposition of ammonium sulfate and ammonium bisulfate on the catalyst surface,but it has little effect on potassium.Additionally,potassium will exacerbate sulfur poisoning of the catalyst.Hence,the embedded SCR denitration process requires electrostatic precipitation to eliminate the adverse impacts of potassium and thermal regime optimization to raise flue gas temperature to 350℃,thereby increasing NO conversion rate exceeding 85%.展开更多
Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate ...Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate matters(UPM)throughout the sintering process were elucidated,and measures to control adhesion on grate bars were developed.Research findings indicated that a small quantity of UPM were found on grate bar during the initial sintering stages(ignition stage and middle stageⅠandⅡ).The main compositions of UPM were FexOy-rich,CaO-rich,and aluminium silicate-rich particles.In contrast,corrosive substances like alkali metal compounds were almost absent.These UPM adhered onto grate bar primarily through inertial impaction.When moving to the final sintering stages(middle stageⅢand temperature rising stage),many UPM rich in corrosive substances like NaCl and KCl adhered to the grate bar.These UPM adhered to grate bar through thermal diffusion and vortex deposition.Solid waste water washing technology can greatly decrease the quantity of UPM(rich in NaCl and KCl)on the grate bar due to vortex deposition and thermal diffusion,and it represents a potentially promising way to control adhesion and corrosion on grate bars.展开更多
The high stress levels in tall tailings dams can lead to particle crushing.Understanding the compressibility and breakage characteristics of tailings particles will contribute to the advancement to the design and cons...The high stress levels in tall tailings dams can lead to particle crushing.Understanding the compressibility and breakage characteristics of tailings particles will contribute to the advancement to the design and construction processes of high-rise tailings dams,as well as the accurate evaluation of the stability of tailings storage facilities(TSFs).This paper presents the results of a series of detailed one-dimensional oedometer compression tests conducted to investigate the compression behavior and particle breakage of iron ore tailings(IOTs)collected from two typical TSFs,with different initial particle size distributions and a wide range of initial specific volumes,under effective vertical stresses of up to 4.8 MPa.The results show that the compression paths of the IOTs were slowly convergent,and this nontransitional mode of compression behavior experienced a significant amount of particle breakage.The relative breakage(Br)was used to quantify the amount of breakage and the input specific work(W)was adopted to evaluate the factors influencing Br.The initial breakage stress of the IOTs was less than 0.2 MPa.For the finer tailings,Br increased with increasing vertical stresses until it reached a threshold,after which Br tended to remain constant.However,coarser IOTs continued to experience crushing even at 4.8 MPa.The particle breakage in the coarser IOTs is much more significant than it in the finer IOTs overall.It was also observed that the tailings grains within the loose specimens broke more easily than those within the dense specimens.Additionally,three types of particle crushing modes were identified for IOTs under one-dimensional compression,namely,abrasion,chipping,and splitting.展开更多
The superconducting high gradient magnetic separation(S-HGMS)technology can be used to effectively extract silica from iron ore tailings(IOTs).However,particle agglomeration in strong magnetic fields poses a challenge...The superconducting high gradient magnetic separation(S-HGMS)technology can be used to effectively extract silica from iron ore tailings(IOTs).However,particle agglomeration in strong magnetic fields poses a challenge in achieving optimal performance.In this study,we investigated the agglomeration of IOT particles and the mechanisms for its inhibition through surface analysis,density functional theory(DFT),and extended Derjaguin-Landau-Verwey-Overbeek(EDLVO)theory.Hematite was found to exhibit the highest magnetic moment among the minerals present in IOTs,making it particularly prone to magnetic agglomeration.The addition of the dispersant SDSH into the slurry was essential in promoting the dispersion of IOT particles during the S-HGMS process.This dispersant hydrolyzed to form HPO_(4)^(2-)and RSO_(3)^(-)groups in the solution,which then chemically adsorbed onto the metal ions exposed on the surfaces of non-quartz particles,increasing interparticle electrostatic repulsion.Furthermore,the RSO_(3)^(-)groups physically adsorbed onto the surface of quartz particles,resulting in strong steric repulsion and enhancing the hydrophilicity of the particle surfaces,thereby inhibiting magnetic agglomeration between the particles.Under optimal conditions,the SiO_(2)grade of the obtained high-grade silica powder increased from an initial value of 76.32%in IOTs to 97.42%,achieving a SiO_(2)recovery rate of 54.81%,which meets the requirements for quartz sand used in glass preparation.This study provides valuable insights into the magnetic agglomeration of IOT particles and its inhibition while providing a foundation for regulating S-HGMS processes.展开更多
Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empi...Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empirical mode decomposition algorithm,Pearson correlation coefficient,maximum information coefficient and other methods were used to preprocess the sintering data and naive Bayes classification algorithm was used to identify the sintering conditions.The regression prediction model with high accuracy and good stability was selected as the sub-model for different sintering conditions,and the sub-models were combined into an integrated prediction model.Based on actual operational data,the approach proved the superiority and effectiveness of the developed model in predicting NO_(x),yielding an accuracy of 96.17%and an absolute error of 5.56,and thereby providing valuable foresight for on-site sintering operations.展开更多
The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an ...The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an industry-like raw mixture to study the effects of O_(2) variation on the sintering process with particular emphasis on the off-gas composition,specific sintering parameters and the sinter strength as well as the chemical composition of the sinter.After the ignition at the bed surface,the gas hood is placed on the sintering column,allowing a synthetic gas mixture to be drawn through the sinter bed until the burn-through point is reached.For additional interpretation of the experimental results,the theoretical coke combustion rate as a function of the oxygen partial pressure was calculated and plotted against the experimentally measured peak temperature in the sinter bed of the respective sinter series.An increasing O_(2) content in the suction gas results in a faster flame front speed combined with a more gradual temperature rise of the heat wave and longer dwell time in the melt phase formation temperature range.Due to the more pronounced flame front,both sinter yield and strength increase,resulting in lower return rates.Below 12 vol.%O_(2),a sharp decrease in sinter yield and strength can be observed,probably due to the low extent of melt phase formation and the associated minor formation of silico ferrite of calcium and aluminum(SFCA).The carbon burnout as well as the calcination increases with increasing the O_(2) content in the suction gas,resulting in higher levels of CO_(2) in the off-gas,with more or less constant amounts of CO above 15 vol.%O_(2).The amounts of NO and SO_(2) show a similar trend with a continuous increase with increasing O_(2) supply,with the SO_(2) breakthrough starting earlier and being released over a shorter period.The chemical analysis of the sinter indicates the highest Fe(II)values in the range of 12–21 vol.%O_(2) in the suction gas.展开更多
Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and en...Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.展开更多
The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking process.In this study,the interaction between calcium carbonate and iron or...The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking process.In this study,the interaction between calcium carbonate and iron ore powder and the mineralization mechanism of fluxed iron ore pellet in the roasting process were investigated through diffusion couple experiments.Scanning electron microscopy with energy dispersive spectroscopy was used to study the elements’diffusion and phase transformation during the roasting process.The results indicated that limestone decomposed into calcium oxide,and magnetite was oxidized to hematite at the early stage of preheating.With the increase in roasting temperature,the diffusion rate of Fe and Ca was obviously accelerated,while the diffusion rate of Si was relatively slow.The order of magnitude of interdiffusion coefficient of Fe_(2)O_(3)-CaO diffusion couple was 10^(−10) m^(2)·s^(−1) at a roasting temperature of 1200℃for 9 h.Ca_(2)Fe_(2)O_(5) was the initial product in the Fe_(2)O_(3)-CaO-SiO_(2) diffusion interface,and then Ca_(2)Fe_(2)O_(5) continued to react with Fe_(2)O_(3) to form CaFe_(2)O_(4).With the expansion of the diffusion region,the sillico-ferrite of calcium liquid phase was produced due to the melting of SiO_(2) into CaFe_(2)O_(4),which can strengthen the consolidation of fluxed pellets.Furthermore,andradite would be formed around a small part of quartz particles,which is also conducive to the consolidation of fluxed pellets.In addition,the principle diagram of limestone and quartz diffusion reaction in the process of fluxed pellet roasting was discussed.展开更多
Super-high bed sintering process is an important development direction of iron ore sintering for its lower emission and higher yield.However,there is a lack of deep understanding of the uneven quality of super-high be...Super-high bed sintering process is an important development direction of iron ore sintering for its lower emission and higher yield.However,there is a lack of deep understanding of the uneven quality of super-high bed sintering products,and the deterioration of reduction disintegration performance,the thickening of hearth layer and the reduction in energy-saving effect are perplexing enterprises and researchers.To ascertain the problems of super-high bed sintering,ten sintering machines with the areas of 265,280,360,550 and 660 m^(2)and bed depth above 900 mm were sampled and analyzed.The results showed that problems were mainly shown in the unevenness of chemical composition,macrostructure,mechanical strength and metallurgical performance.The chemical composition exhibits severe segregation in both horizontal and vertical directions,with basicity segregation reaching as high as 0.81.The uneven macrostructure of sinter is reflected in a 10%difference in porosity and mechanical strength increase in 16%–19%along the vertical direction.The reducibility and reduction disintegration performance gradually deteriorate along the bed depth,with a difference of 10.5%in reducibility and 7.3%in RDI−0.5 mm(reduction disintegration index of sinter with size smaller than 0.5 mm).展开更多
The Bipindi iron ore district is located in the central section of the Nyong Complex at the northwestern margin of the Congo Craton in Southwest Cameroon.This iron district contains numerous iron mineralization hosted...The Bipindi iron ore district is located in the central section of the Nyong Complex at the northwestern margin of the Congo Craton in Southwest Cameroon.This iron district contains numerous iron mineralization hosted by the Mewongo,Bibole,Kouambo,and Zambi banded iron formations(BIFs).These BIFs contain magnetite as the main iron ore mineral associated with pyrite,and gangue minerals are quartz with minor chlorite and amphibole.The origin of iron ore from these BIFs was investigated using a combination of in-situ magnetite and whole-rock chemistry.The studied BIF ore samples have a narrow range of TFe between 30.90 wt.%and 43.20 wt.%,indicating a low-grade ore.The geochemical signatures of magnetite such as low contents of base metals(e.g.,Cu,Co,V,and Zn)and low Co/Zn ratios<0.85 indicate a hydrothermal origin.Combined with the geochemical features of these BIFs,e.g.,high Fe/Ti and Fe/Al ratios(mean>600 and>75,respectively),we suggest that magnetite was derived from a mixture of seawater and~0.1%low-temperature hydrothermal fluids in an oxidizing environment.Collectively,low-temperature hydrothermal and later metamorphic fluids were necessary for the transformation of the protolith Nyong Complex BIFs to iron ore.展开更多
The inhomogeneous sinter properties in super-high bed sintering have been reported in our previous research.To inves-tigate the reasons for the inhomogeneous phenomena,detailed sampling and analysis of mixed material ...The inhomogeneous sinter properties in super-high bed sintering have been reported in our previous research.To inves-tigate the reasons for the inhomogeneous phenomena,detailed sampling and analysis of mixed material bed and sintered bed in super-high bed sintering plant were executed.The results indicated that the higher porosity and thinner dendrite of silico-ferrite of calcium and aluminum in the upper layer as well as dense structure and higher secondary hematite content in the lower layer led to the heterogeneities of mechanical strength and reduction properties exceeding 20%and 10%,respectively.From the bed top downward,the basicity of mixed material decreased from 2.13 to 1.68 because the average particle size increased from 2.65 to 4.56 mm.Fluxes and fuels gathered in finer particles(-3 mm)of mixed material,and the-3 mm particles of mixed material generated more liquid phase than+3 mm ones.The heat input of super-high sintering bed was inhomogeneous due to the heat accumulation effect and unreasonable fuel distribution.The inhomo-geneous sintering heat condition in sintering bed resulted in the different quantities and properties of liquid phase.The inhomogeneous quantities and properties of liquid phase that were influenced by inhomogeneous distribution of chemical composition,particle size,and heat input led to inhomogeneous mineralizing results.Homogeneous mineralizing condition is the key for homogeneous super-high bed sintering.展开更多
Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the...Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the sintering process,a multi-objective optimisation model for sintering proportioning was established,which takes the proportioning cost and TFe as the optimisation objectives.Additionally,an improved multi-objective beluga whale optimisation(IMOBWO)algorithm was proposed to solve the nonlinear,multi-constrained multi-objective optimisation problems.The algorithm uses the con-strained non-dominance criterion to deal with the constraint problem in the model.Moreover,the algorithm employs an opposite learning strategy and a population guidance mechanism based on angular competition and two-population competition strategy to enhance convergence and population diversity.The actual proportioning of a steel plant indicates that the IMOBWO algorithm applied to the ore proportioning process has good convergence and obtains the uniformly distributed Pareto front.Meanwhile,compared with the actual proportioning scheme,the proportioning cost is reduced by 4.3361¥/t,and the TFe content in the mixture is increased by 0.0367%in the optimal compromise solution.Therefore,the proposed method effectively balances the cost and total iron,facilitating the comprehensive utilisation of sintered iron ore resources while ensuring quality assurance.展开更多
To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology ...To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology characterization, and X-ray diffraction Rietveld analysis. Following that, the experiments for granulation performance and basic sintering characteristics were designed under seven different fluxed iron ore ratios, and the integrated ranking of different fluxed iron ore ratios was determined using gray relation analysis. Finally, the results of the industrial trails were combined with the feasibility analysis. Test and experimental results show that the fraction of the fluxed iron ore particles larger than 0.5 mm can account for more than 48%, and the particles have two morphologies: spherical-rough and flaky-smooth. Ca elements are found in the form of calcite (CaCO3) and dolomite (CaMg(CO3)2). The average particle size of granules and powder removal rate can be improved from 2.50 to 3.16 mm and 39.60% to 24.20%, respectively, with the increase in the fluxed iron ore ratio. Furthermore, the fluxed iron ore can improve assimilability and liquid fluidity of magnetite concentrates. In terms of overall granulation performance and sintering characteristics, the fluxed iron ore ratios are graded from best to worst as follows: 12%, 15%, 9%, 18%, 21%, 6% and 3%. The industrial trails show that when the fluxed iron ore ratio is increased, the beneficial effect of the superior sintering characteristics of the fluxed iron ore itself is ideally balanced with the negative effect of the lower amount of additional CaO at 12% ratio, and thus, it is feasible to bring the fluxed iron ore into production at a level of roughly 12%.展开更多
The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial pot...The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial potential for enhancing the quality of sintered ore and optimizing the sintering process.A multi-model integrated prediction framework for FeO content during the iron ore sintering process was presented.By applying the affinity propagation clustering algorithm,different working conditions were efficiently classified and the support vector machine algorithm was utilized to identify these conditions.Comparison of several models under different working conditions was carried out.The regression prediction model characterized by high precision and robust stability was selected.The model was integrated into the comprehensive multi-model framework.The precision,reliability and credibility of the model were validated through actual production data,yielding an impressive accuracy of 94.57%and a minimal absolute error of 0.13 in FeO content prediction.The real-time prediction of FeO content provided excellent guidance for on-site sinter production.展开更多
Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects o...Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.展开更多
基金support of the National Natural Science Foundation of China(52074080,52004001,and 51574002).
文摘Against the background of“carbon peak and carbon neutrality,”it is of great practical significance to develop non-blast furnace ironmaking technology for the sustainable development of steel industry.Carbon-bearing iron ore pellet is an innovative burden of direct reduction ironmaking due to its excellent self-reducing property,and the thermal strength of pellet is a crucial metallurgical property that affects its wide application.The carbon-bearing iron ore pellet without binders(CIPWB)was prepared using iron concentrate and anthracite,and the effects of reducing agent addition amount,size of pellet,reduction temperature and time on the thermal compressive strength of CIPWB during the reduction process were studied.Simultaneously,the mechanism of the thermal strength evolution of CIPWB was revealed.The results showed that during the low-temperature reduction process(300-500℃),the thermal compressive strength of CIPWB linearly increases with increasing the size of pellet,while it gradually decreases with increasing the anthracite ratio.When the CIPWB with 8%anthracite is reduced at 300℃for 60 min,the thermal strength of pellet is enhanced from 13.24 to 31.88 N as the size of pellet increases from 8.04 to 12.78 mm.Meanwhile,as the temperature is 500℃,with increasing the anthracite ratio from 2%to 8%,the thermal compressive strength of pellet under reduction for 60 min remarkably decreases from 41.47 to 8.94 N.Furthermore,in the high-temperature reduction process(600-1150℃),the thermal compressive strength of CIPWB firstly increases and then reduces with increasing the temperature,while it as well as the temperature corresponding to the maximum strength decreases with increasing the anthracite ratio.With adding 18%anthracite,the thermal compressive strength of pellet reaches the maximum value at 800℃,namely 35.00 N,and obtains the minimum value at 1050℃,namely 8.60 N.The thermal compressive strength of CIPWB significantly depends on the temperature,reducing agent dosage,and pellet size.
基金supported by National Natural Science Foundation of China(U21A20316).
文摘Magnetization roasting technology is one of the most representative ways to improve the magnetic separation efficiency and iron recovery of refractory weakly magnetic iron ores.However,utilization of CO-rich or H_(2)-rich gas of strong reducibility as reducing agent for magnetization roasting would lead to over-reduction of Fe_(2)O_(3) in the ore to non-magnetic FeO,which makes the magnetism of the roasted ore be lower than its maximum,and hence leads to a lower iron recovery than expected.To explore the possibility of using CH_(4) as reducing agent for controllable reduction of Fe_(2)O_(3) in iron ores to selectively forming magnetic Fe_(3)O_(4),i.e.,for maximizing the magnetism of the reduced ore for efficient iron separation and recovery,a series of fluidized bed reduction tests in CH_(4) were carried out on two iron ores of 55%and 33%iron at different temperatures for different periods of time,and the resultant reduced ore particles were magnetically separated for recovery of iron concentrate.XRD and ICP analyses were performed on all recovered iron concentrates to identify the crystal forms of their iron species and to quantify their iron contents.The results have shown that the controllable reduction by CH_(4) of Fe_(2)O_(3) in the iron ores to strongly magnetic Fe_(3)O_(4) can be realized by controlling the reduction temperature and time condition applied.The resultant concentrates can be fully recovered by magnetic separation in a weak magnetic field of 60 kA/m to attain a maximum iron recovery of 98% for the high-grade ore and that of 65% for the low-grade ore.Besides,the results have also shown that the most critical factor affecting the controllability of the ore reduction process and the selectivity to the generation of magnetic Fe_(3)O_(4)-containing particles is the reduction temperature,and that the upper temperature threshold for the controllable reduction and selective generation of strongly magnetic iron concentrate is about 650℃.
基金National Natural Science Foundation of China(52104249)Liaoning Joint Fund General Support Program Project(2023-MSBA-126)the Fundamental Research Funds for the Central Universities(N2401019).
文摘Iron tailings are a common solid waste resource,posing serious environmental and spatial challenges.This study proposed a novel hydrogen-based reduction roasting(HRR)technology for the processing of iron tailings using a combined beneficiation and metallurgy approach.Pilot-cale experiment results indicated that under the gas composition of CO:H_(2)=1:3,and optimal roasting conditions at a reduction temperature of 520℃,the majority of weakly magnetic hematite transforms into strongly magnetic magnetite during the reduction process.Combining roasting products with a magnetic separation-grinding-magnetic selection process yields a final iron concentrate with a grade of 56.68%iron and a recovery rate of 86.54%.Theoretical calculations suggested the annual production value can reach 29.7 million USD and a reduction of 20.79 tons of CO_(2) emissions per year.This highlights that the use of HRR in conjunction with traditional beneficiation processes can effectively achieve comprehensive utilization of iron tailings,thereby reducing environmental impact.
基金financially supported by Huxiang Youth Talent Program of Hunan Province(No.2024RC3008)National Natural Science Foundation China(Nos.52274343 and 52474370)National Key R&D Program of China(Nos.2023YFC3903900 and 2023YFC3903904).
文摘Sintering is a critical process in steel production that facilitates the efficient utilization of iron ore resources.However,compared to advanced sintering technologies,China’s sintering methods still exhibit high energy consumption,with typical solid fuel consumption for sintering of about 55 kg/t.In response,a pellet sintering process has been developed and its behavior has been investigated at sintering bed heights of 750 and 1500 mm.Additionally,a technical and economic comparison with traditional sintering methods has been conducted.The results indicate that at a bed height of 750 mm,the pellet sintering method can significantly reduce solid fuel consumption by approximately 30.82%,dropping from 70.75 to 48.95 kg/t.Additionally,the coke rate decreased from 4.55%to 3.20%,and harmful emissions in the flue gas were also reduced.As the bed height increases to 1500 mm,sintering performance improves even further.The coke rate is reduced to 3.00%,and solid fuel consumption decreases to 41.27 kg/t,approaching the world’s advanced level(≤40 kg/t).Technical and economic analysis also indicates that adopting the pellet sintering process can lower sintering costs by about 2.18 dollars/t.
基金supported by the National Natural Science Foundation of China(52204331)Natural Science Foundation of Anhui Province Youth Project(2208085QE145)the Open Project Program of Key Laboratory of Metallurgical Emission Reduction&Resources Recycling(Anhui University of Technology),Ministry of Education(JKF20-03).
文摘Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rolling sludge directly as a raw material for sintering.However,its adhesive nature caused poor mixing with other materials,affecting the quality of the sinter.Herein,the incorporation of steel rolling sludge incineration slag into the sintering process was investigated for experimental purposes.The results indicated that adding 1%incinerated steel rolling sludge to the sintering raw material was feasible.At this proportion,both the yield and the tumbler index of the sinter have improved,primarily due to the oxidation reaction of Fe_(3)O_(4)present in the steel rolling sludge incineration slag during the sintering process,which significantly increases the sensible heat of the sinter and enhances the sintering mineralization reaction.Notably,the addition of steel rolling sludge incineration slag reduced dioxin concentrations in the sintering flue gas.Although CO,NO_(x),and SO_(2)emission concentrations slightly increased,the existing flue gas treatment system effectively controlled their emissions.
基金financially supported by the National Key Research and Development Program of China(No.2023YFC3707002)Hunan Provincial Innovation Foundation for Postgraduate(No.QL20220069)Postgraduate Innovative Project of Central South University(No.1053320214756).
文摘The implementation of embedded selective catalytic reduction(SCR)denitration in chain grate during iron ore pelletizing process obviates additional flue gas heating.However,the influence of gas components and alkali metal on SCR denitration requires attention.The SCR denitration behavior in the preheating section of chain grate was investigated,and the combined influence mechanisms of H_(2)O(g),SO_(2),and potassium were revealed.The results show that the presence of H_(2)O(g)and SO_(2) in the flue gas decreases the NO conversion rate of the catalyst from 96.3%to 79.5%,while potassium adsorbed on the catalyst surface further reduces the NO conversion rate to 74.1%.H_(2)O(g),SO_(2),and potassium in the flue gas form sulfate and potassium salt on the catalyst surface,blocking the pore structure,thereby decreasing the gas adsorption capacity of the catalyst.Moreover,SO_(2) and potassium engage in competitive adsorption and reaction with NH_(3) and NO at the active sites on the catalyst surface,reducing the content and activity of the catalyst effective component.Increasing the flue gas temperature can promote the decomposition of ammonium sulfate and ammonium bisulfate on the catalyst surface,but it has little effect on potassium.Additionally,potassium will exacerbate sulfur poisoning of the catalyst.Hence,the embedded SCR denitration process requires electrostatic precipitation to eliminate the adverse impacts of potassium and thermal regime optimization to raise flue gas temperature to 350℃,thereby increasing NO conversion rate exceeding 85%.
基金supported by the National Natural Science Foundation of China(No.52274344)the Provincial Natural Science Foundation of Hunan(Nos.2022JJ30723 and 2023JJ20068)the Science and Technology Innovation Program of Hunan Province(2023RC3042).
文摘Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate matters(UPM)throughout the sintering process were elucidated,and measures to control adhesion on grate bars were developed.Research findings indicated that a small quantity of UPM were found on grate bar during the initial sintering stages(ignition stage and middle stageⅠandⅡ).The main compositions of UPM were FexOy-rich,CaO-rich,and aluminium silicate-rich particles.In contrast,corrosive substances like alkali metal compounds were almost absent.These UPM adhered onto grate bar primarily through inertial impaction.When moving to the final sintering stages(middle stageⅢand temperature rising stage),many UPM rich in corrosive substances like NaCl and KCl adhered to the grate bar.These UPM adhered to grate bar through thermal diffusion and vortex deposition.Solid waste water washing technology can greatly decrease the quantity of UPM(rich in NaCl and KCl)on the grate bar due to vortex deposition and thermal diffusion,and it represents a potentially promising way to control adhesion and corrosion on grate bars.
基金supported by the National Natural Science Foundation of China(Grant Nos.41630640,41790445)the National Key Research and Development Program of China(Grant No.2022YFC3003205).
文摘The high stress levels in tall tailings dams can lead to particle crushing.Understanding the compressibility and breakage characteristics of tailings particles will contribute to the advancement to the design and construction processes of high-rise tailings dams,as well as the accurate evaluation of the stability of tailings storage facilities(TSFs).This paper presents the results of a series of detailed one-dimensional oedometer compression tests conducted to investigate the compression behavior and particle breakage of iron ore tailings(IOTs)collected from two typical TSFs,with different initial particle size distributions and a wide range of initial specific volumes,under effective vertical stresses of up to 4.8 MPa.The results show that the compression paths of the IOTs were slowly convergent,and this nontransitional mode of compression behavior experienced a significant amount of particle breakage.The relative breakage(Br)was used to quantify the amount of breakage and the input specific work(W)was adopted to evaluate the factors influencing Br.The initial breakage stress of the IOTs was less than 0.2 MPa.For the finer tailings,Br increased with increasing vertical stresses until it reached a threshold,after which Br tended to remain constant.However,coarser IOTs continued to experience crushing even at 4.8 MPa.The particle breakage in the coarser IOTs is much more significant than it in the finer IOTs overall.It was also observed that the tailings grains within the loose specimens broke more easily than those within the dense specimens.Additionally,three types of particle crushing modes were identified for IOTs under one-dimensional compression,namely,abrasion,chipping,and splitting.
基金supported by USTB Institute for International People-to-People Exchange in Mining,Metallurgy and Metals Industries(No.FRF-IPPE-2404)Scientific Research Platform Construction Fund for the Introduction of High-Level Talents at Kunming University of Science and Technology(No.CA25073M246A).
文摘The superconducting high gradient magnetic separation(S-HGMS)technology can be used to effectively extract silica from iron ore tailings(IOTs).However,particle agglomeration in strong magnetic fields poses a challenge in achieving optimal performance.In this study,we investigated the agglomeration of IOT particles and the mechanisms for its inhibition through surface analysis,density functional theory(DFT),and extended Derjaguin-Landau-Verwey-Overbeek(EDLVO)theory.Hematite was found to exhibit the highest magnetic moment among the minerals present in IOTs,making it particularly prone to magnetic agglomeration.The addition of the dispersant SDSH into the slurry was essential in promoting the dispersion of IOT particles during the S-HGMS process.This dispersant hydrolyzed to form HPO_(4)^(2-)and RSO_(3)^(-)groups in the solution,which then chemically adsorbed onto the metal ions exposed on the surfaces of non-quartz particles,increasing interparticle electrostatic repulsion.Furthermore,the RSO_(3)^(-)groups physically adsorbed onto the surface of quartz particles,resulting in strong steric repulsion and enhancing the hydrophilicity of the particle surfaces,thereby inhibiting magnetic agglomeration between the particles.Under optimal conditions,the SiO_(2)grade of the obtained high-grade silica powder increased from an initial value of 76.32%in IOTs to 97.42%,achieving a SiO_(2)recovery rate of 54.81%,which meets the requirements for quartz sand used in glass preparation.This study provides valuable insights into the magnetic agglomeration of IOT particles and its inhibition while providing a foundation for regulating S-HGMS processes.
基金financially supported by the Natural Science Basic foundation of China(Program No.52174325)the Key Research and Development Program of Shaanxi(Grant No.2020GY-166 and Program No.2020GY-247)the Shaanxi Provincial Innovation Capacity Support Plan(Grant No.2023-CX-TD-53).
文摘Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empirical mode decomposition algorithm,Pearson correlation coefficient,maximum information coefficient and other methods were used to preprocess the sintering data and naive Bayes classification algorithm was used to identify the sintering conditions.The regression prediction model with high accuracy and good stability was selected as the sub-model for different sintering conditions,and the sub-models were combined into an integrated prediction model.Based on actual operational data,the approach proved the superiority and effectiveness of the developed model in predicting NO_(x),yielding an accuracy of 96.17%and an absolute error of 5.56,and thereby providing valuable foresight for on-site sintering operations.
基金Open access funding provided by Montanuniversität Leoben.
文摘The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an industry-like raw mixture to study the effects of O_(2) variation on the sintering process with particular emphasis on the off-gas composition,specific sintering parameters and the sinter strength as well as the chemical composition of the sinter.After the ignition at the bed surface,the gas hood is placed on the sintering column,allowing a synthetic gas mixture to be drawn through the sinter bed until the burn-through point is reached.For additional interpretation of the experimental results,the theoretical coke combustion rate as a function of the oxygen partial pressure was calculated and plotted against the experimentally measured peak temperature in the sinter bed of the respective sinter series.An increasing O_(2) content in the suction gas results in a faster flame front speed combined with a more gradual temperature rise of the heat wave and longer dwell time in the melt phase formation temperature range.Due to the more pronounced flame front,both sinter yield and strength increase,resulting in lower return rates.Below 12 vol.%O_(2),a sharp decrease in sinter yield and strength can be observed,probably due to the low extent of melt phase formation and the associated minor formation of silico ferrite of calcium and aluminum(SFCA).The carbon burnout as well as the calcination increases with increasing the O_(2) content in the suction gas,resulting in higher levels of CO_(2) in the off-gas,with more or less constant amounts of CO above 15 vol.%O_(2).The amounts of NO and SO_(2) show a similar trend with a continuous increase with increasing O_(2) supply,with the SO_(2) breakthrough starting earlier and being released over a shorter period.The chemical analysis of the sinter indicates the highest Fe(II)values in the range of 12–21 vol.%O_(2) in the suction gas.
基金supported by the National Natural Science Foundation of China (52204331)Natural Science Foundation of Anhui Province Youth Project (2208085QE145)Open Fund of Key Laboratory of Metallurgical Emission Reduction and Resource Utilization,Ministry of Education (JKF20-03).
文摘Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.
基金support of Shanxi Province Major Science and Technology Projects,China (No.20191101002).
文摘The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking process.In this study,the interaction between calcium carbonate and iron ore powder and the mineralization mechanism of fluxed iron ore pellet in the roasting process were investigated through diffusion couple experiments.Scanning electron microscopy with energy dispersive spectroscopy was used to study the elements’diffusion and phase transformation during the roasting process.The results indicated that limestone decomposed into calcium oxide,and magnetite was oxidized to hematite at the early stage of preheating.With the increase in roasting temperature,the diffusion rate of Fe and Ca was obviously accelerated,while the diffusion rate of Si was relatively slow.The order of magnitude of interdiffusion coefficient of Fe_(2)O_(3)-CaO diffusion couple was 10^(−10) m^(2)·s^(−1) at a roasting temperature of 1200℃for 9 h.Ca_(2)Fe_(2)O_(5) was the initial product in the Fe_(2)O_(3)-CaO-SiO_(2) diffusion interface,and then Ca_(2)Fe_(2)O_(5) continued to react with Fe_(2)O_(3) to form CaFe_(2)O_(4).With the expansion of the diffusion region,the sillico-ferrite of calcium liquid phase was produced due to the melting of SiO_(2) into CaFe_(2)O_(4),which can strengthen the consolidation of fluxed pellets.Furthermore,andradite would be formed around a small part of quartz particles,which is also conducive to the consolidation of fluxed pellets.In addition,the principle diagram of limestone and quartz diffusion reaction in the process of fluxed pellet roasting was discussed.
基金supported by the National Natural Science Foundation of China(Grant No.52274290)the Basic Science Center Project for the National Natural Science Foundation of China(No.72088101).
文摘Super-high bed sintering process is an important development direction of iron ore sintering for its lower emission and higher yield.However,there is a lack of deep understanding of the uneven quality of super-high bed sintering products,and the deterioration of reduction disintegration performance,the thickening of hearth layer and the reduction in energy-saving effect are perplexing enterprises and researchers.To ascertain the problems of super-high bed sintering,ten sintering machines with the areas of 265,280,360,550 and 660 m^(2)and bed depth above 900 mm were sampled and analyzed.The results showed that problems were mainly shown in the unevenness of chemical composition,macrostructure,mechanical strength and metallurgical performance.The chemical composition exhibits severe segregation in both horizontal and vertical directions,with basicity segregation reaching as high as 0.81.The uneven macrostructure of sinter is reflected in a 10%difference in porosity and mechanical strength increase in 16%–19%along the vertical direction.The reducibility and reduction disintegration performance gradually deteriorate along the bed depth,with a difference of 10.5%in reducibility and 7.3%in RDI−0.5 mm(reduction disintegration index of sinter with size smaller than 0.5 mm).
基金supported by the Central South University Postdoctoral Research Fund(No.22020084)。
文摘The Bipindi iron ore district is located in the central section of the Nyong Complex at the northwestern margin of the Congo Craton in Southwest Cameroon.This iron district contains numerous iron mineralization hosted by the Mewongo,Bibole,Kouambo,and Zambi banded iron formations(BIFs).These BIFs contain magnetite as the main iron ore mineral associated with pyrite,and gangue minerals are quartz with minor chlorite and amphibole.The origin of iron ore from these BIFs was investigated using a combination of in-situ magnetite and whole-rock chemistry.The studied BIF ore samples have a narrow range of TFe between 30.90 wt.%and 43.20 wt.%,indicating a low-grade ore.The geochemical signatures of magnetite such as low contents of base metals(e.g.,Cu,Co,V,and Zn)and low Co/Zn ratios<0.85 indicate a hydrothermal origin.Combined with the geochemical features of these BIFs,e.g.,high Fe/Ti and Fe/Al ratios(mean>600 and>75,respectively),we suggest that magnetite was derived from a mixture of seawater and~0.1%low-temperature hydrothermal fluids in an oxidizing environment.Collectively,low-temperature hydrothermal and later metamorphic fluids were necessary for the transformation of the protolith Nyong Complex BIFs to iron ore.
基金This work was supported by the National Natural Science Foundation of China(Grant No.52274290).
文摘The inhomogeneous sinter properties in super-high bed sintering have been reported in our previous research.To inves-tigate the reasons for the inhomogeneous phenomena,detailed sampling and analysis of mixed material bed and sintered bed in super-high bed sintering plant were executed.The results indicated that the higher porosity and thinner dendrite of silico-ferrite of calcium and aluminum in the upper layer as well as dense structure and higher secondary hematite content in the lower layer led to the heterogeneities of mechanical strength and reduction properties exceeding 20%and 10%,respectively.From the bed top downward,the basicity of mixed material decreased from 2.13 to 1.68 because the average particle size increased from 2.65 to 4.56 mm.Fluxes and fuels gathered in finer particles(-3 mm)of mixed material,and the-3 mm particles of mixed material generated more liquid phase than+3 mm ones.The heat input of super-high sintering bed was inhomogeneous due to the heat accumulation effect and unreasonable fuel distribution.The inhomo-geneous sintering heat condition in sintering bed resulted in the different quantities and properties of liquid phase.The inhomogeneous quantities and properties of liquid phase that were influenced by inhomogeneous distribution of chemical composition,particle size,and heat input led to inhomogeneous mineralizing results.Homogeneous mineralizing condition is the key for homogeneous super-high bed sintering.
基金supported by the National Key Research and Development Program of China (2022YFB3304700)Hunan Province Natural Science Foundation (2022JJ50132,2022JCYJ05 and 2022JCYJ09).
文摘Proportioning is an important part of sintering,as it affects the cost of sintering and the quality of sintered ore.To address the problems posed by the complex raw material information and numerous constraints in the sintering process,a multi-objective optimisation model for sintering proportioning was established,which takes the proportioning cost and TFe as the optimisation objectives.Additionally,an improved multi-objective beluga whale optimisation(IMOBWO)algorithm was proposed to solve the nonlinear,multi-constrained multi-objective optimisation problems.The algorithm uses the con-strained non-dominance criterion to deal with the constraint problem in the model.Moreover,the algorithm employs an opposite learning strategy and a population guidance mechanism based on angular competition and two-population competition strategy to enhance convergence and population diversity.The actual proportioning of a steel plant indicates that the IMOBWO algorithm applied to the ore proportioning process has good convergence and obtains the uniformly distributed Pareto front.Meanwhile,compared with the actual proportioning scheme,the proportioning cost is reduced by 4.3361¥/t,and the TFe content in the mixture is increased by 0.0367%in the optimal compromise solution.Therefore,the proposed method effectively balances the cost and total iron,facilitating the comprehensive utilisation of sintered iron ore resources while ensuring quality assurance.
基金supported by the National Natural Science Foundation of China(52174291)the Beijing New-star Plan of Science and Technology(Z211100002121115)+2 种基金the Central Universities Foundation of China(06500170)the Guangdong Basic and Applied Basic Research Fund Joint Regional Funds-Youth Foundation Projects(2020A1515111008)the China Postdoctoral Science Foundation(2021M690369).
文摘To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology characterization, and X-ray diffraction Rietveld analysis. Following that, the experiments for granulation performance and basic sintering characteristics were designed under seven different fluxed iron ore ratios, and the integrated ranking of different fluxed iron ore ratios was determined using gray relation analysis. Finally, the results of the industrial trails were combined with the feasibility analysis. Test and experimental results show that the fraction of the fluxed iron ore particles larger than 0.5 mm can account for more than 48%, and the particles have two morphologies: spherical-rough and flaky-smooth. Ca elements are found in the form of calcite (CaCO3) and dolomite (CaMg(CO3)2). The average particle size of granules and powder removal rate can be improved from 2.50 to 3.16 mm and 39.60% to 24.20%, respectively, with the increase in the fluxed iron ore ratio. Furthermore, the fluxed iron ore can improve assimilability and liquid fluidity of magnetite concentrates. In terms of overall granulation performance and sintering characteristics, the fluxed iron ore ratios are graded from best to worst as follows: 12%, 15%, 9%, 18%, 21%, 6% and 3%. The industrial trails show that when the fluxed iron ore ratio is increased, the beneficial effect of the superior sintering characteristics of the fluxed iron ore itself is ideally balanced with the negative effect of the lower amount of additional CaO at 12% ratio, and thus, it is feasible to bring the fluxed iron ore into production at a level of roughly 12%.
基金the National Natural Science Foundation of China(52174325)the Key Research and Development Program of Shaanxi(Grant Nos.2020GY-166 and 2020GY-247)the Shaanxi Provincial Innovation Capacity Support Plan(Grant No.2023-CX-TD-53).
文摘The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial potential for enhancing the quality of sintered ore and optimizing the sintering process.A multi-model integrated prediction framework for FeO content during the iron ore sintering process was presented.By applying the affinity propagation clustering algorithm,different working conditions were efficiently classified and the support vector machine algorithm was utilized to identify these conditions.Comparison of several models under different working conditions was carried out.The regression prediction model characterized by high precision and robust stability was selected.The model was integrated into the comprehensive multi-model framework.The precision,reliability and credibility of the model were validated through actual production data,yielding an impressive accuracy of 94.57%and a minimal absolute error of 0.13 in FeO content prediction.The real-time prediction of FeO content provided excellent guidance for on-site sinter production.
基金This work was supported by the National Natural Science Foundation of China(Nos.51904127 and 51166004)Key R&D Program of Jiangxi Province(Nos.20202BBGL73117 and 20201BBE51013)+2 种基金Nanchang Key Laboratory(No.2021-NCZDSY-020)Pilot Demonstration Project for the Contract Responsibility System of the Provincial Science and Technology Plan Project of Jiangxi Academy of Sciences(Nos.2021YSBG21015,2022YSBG50010 and 2023YSTZX02)Open Project of Jiangxi Zhongke Ecological Civilization Innovation Research Institute(No.JXZK-2020-01).
文摘Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.
