Inclusion characteristic and microstructure steel were evaluated with scanning electron of rare earth (RE) elements containing microscopy with energy dispersive spec- troscopy (SEM-EDS), element-mapping, optical m...Inclusion characteristic and microstructure steel were evaluated with scanning electron of rare earth (RE) elements containing microscopy with energy dispersive spec- troscopy (SEM-EDS), element-mapping, optical microscopy (OM), and automated feature analysis (AFA) option equipped with ASPEX PSEM. Factsage was used to calculate the equilibrium inclusion composition. Based on the calculation, an inclu- sion evolution mechanism was proposed. Furthermore, line scanning analysis was used to elucidate the intra-granular acicular ferrite (IAF) nucleation mechanism. The re- sult showed that two different inclusions exist in sample steel: (Mn-A1-Si-Ti-La-Ce-O) +MnS complex inclusion and isolated MnS inclusion. Almost all nucleation sites for IAF are complex inclusions, while single MnS inclusion cannot induce IAF. A possible formation mechanism of complex inclusion is proposed based on calculated results using Factsage, which agrees well with experimental results. A Mn-depletion zone (MDZ) which exists adjacent to the (Mn-A1-Si-Ti-La-Ce-O) +MnS complex inclusion can account for the IAF formation. However, the low volume fraction (1.49× 10-7) of effective inclusion may result in only 10% (volume fraction) IAF.展开更多
To verify the formation behaviors and mechanisms of intra-granular acicular ferrite( IAF) grains nucleated by Mg-Al-O in low carbon steel,the steels containing different Mg contents were refined in a vacuum inductio...To verify the formation behaviors and mechanisms of intra-granular acicular ferrite( IAF) grains nucleated by Mg-Al-O in low carbon steel,the steels containing different Mg contents were refined in a vacuum induction furnace. The effect of Mg addition on the formation of IAF structure in Al-killed low carbon steel was investigated by optical microscope( OM) and scanning electron microscope with energy dispersive X-ray spectroscope( SEM-EDX). It reveals that the IAFs are only detected in Mg-added steels,and the volume fraction of IAF increases with the Mg concentration from 8 × 10^(-6) to 26 × 10^(-6). It shows that not only the MgO-Al_2O_3-MnS and MgO-Al_2O_3-P_2O_5 particles are the effective nucleation sites for IAF,but also the pure MgO·Al_2O_3 phase can promote the ferrite nucleation. A Mn-depletion zone( MDZ) is characterized adjacent to the MgO-Al_2O_3-MnS,which is believed to be one of the possible mechanisms to explain the IAF nucleation. The MDZ around the MgO-Al_2O_3-MnS inclusion would be induced by the Mn S precipitation on the inclusion. It seems that the ability of Mg-containing inclusions to induce the nucleation of ferrite might be attributed to a new mechanism,i. e.,the Prich zone formed on a few Mg-Al-O inclusions might be another factor for promoting the IAF formation.展开更多
基金supported by the National Natural Science Foundation of China(No.2010CB30806)
文摘Inclusion characteristic and microstructure steel were evaluated with scanning electron of rare earth (RE) elements containing microscopy with energy dispersive spec- troscopy (SEM-EDS), element-mapping, optical microscopy (OM), and automated feature analysis (AFA) option equipped with ASPEX PSEM. Factsage was used to calculate the equilibrium inclusion composition. Based on the calculation, an inclu- sion evolution mechanism was proposed. Furthermore, line scanning analysis was used to elucidate the intra-granular acicular ferrite (IAF) nucleation mechanism. The re- sult showed that two different inclusions exist in sample steel: (Mn-A1-Si-Ti-La-Ce-O) +MnS complex inclusion and isolated MnS inclusion. Almost all nucleation sites for IAF are complex inclusions, while single MnS inclusion cannot induce IAF. A possible formation mechanism of complex inclusion is proposed based on calculated results using Factsage, which agrees well with experimental results. A Mn-depletion zone (MDZ) which exists adjacent to the (Mn-A1-Si-Ti-La-Ce-O) +MnS complex inclusion can account for the IAF formation. However, the low volume fraction (1.49× 10-7) of effective inclusion may result in only 10% (volume fraction) IAF.
基金Item Sponsored by National Natural Science Foundation of China(51374059,51374060)Scientific Research Fund of Liaoning Provincial Education Department of China(2012221013)
文摘To verify the formation behaviors and mechanisms of intra-granular acicular ferrite( IAF) grains nucleated by Mg-Al-O in low carbon steel,the steels containing different Mg contents were refined in a vacuum induction furnace. The effect of Mg addition on the formation of IAF structure in Al-killed low carbon steel was investigated by optical microscope( OM) and scanning electron microscope with energy dispersive X-ray spectroscope( SEM-EDX). It reveals that the IAFs are only detected in Mg-added steels,and the volume fraction of IAF increases with the Mg concentration from 8 × 10^(-6) to 26 × 10^(-6). It shows that not only the MgO-Al_2O_3-MnS and MgO-Al_2O_3-P_2O_5 particles are the effective nucleation sites for IAF,but also the pure MgO·Al_2O_3 phase can promote the ferrite nucleation. A Mn-depletion zone( MDZ) is characterized adjacent to the MgO-Al_2O_3-MnS,which is believed to be one of the possible mechanisms to explain the IAF nucleation. The MDZ around the MgO-Al_2O_3-MnS inclusion would be induced by the Mn S precipitation on the inclusion. It seems that the ability of Mg-containing inclusions to induce the nucleation of ferrite might be attributed to a new mechanism,i. e.,the Prich zone formed on a few Mg-Al-O inclusions might be another factor for promoting the IAF formation.