The continuous improvement of solar thermal technologies is essential to meet the growing demand for sustainable heat generation and to support global decarbonization efforts.This study presents the design,implementat...The continuous improvement of solar thermal technologies is essential to meet the growing demand for sustainable heat generation and to support global decarbonization efforts.This study presents the design,implementation,and validation of a real-time monitoring framework based on the Internet ofThings(IoT)and cloud computing to enhance the thermal performance of evacuated tube solar water heaters(ETSWHs).A commercial system and a custom-built prototype were instrumented with Industry 4.0 technologies,including platinum resistance temperature detectors(PT100),solar irradiance and wind speed sensors,a programmable logic controller(PLC),a SCADAinterface,and a cloud-connected IoT gateway.Data were processed locally and transmitted to cloud storage for continuous analysis and visualization via amobile application.Experimental results demonstrated the prototype’s superior thermal energy storage capacity−47.4 vs.36.2 MJ for the commercial system,representing a 31%—achieved through the novel integration of Industry 4.0 architecture with an optimized collector design.This improvement is attributed to optimized geometric design parameters,including a reduced tilt angle,increased inter-tube spacing,and the incorporation of an aluminum reflective surface.These modifications collectively enhanced solar heat absorption and reduced optical losses.The framework effectively identified thermal stratification,monitored environmental effects on heat transfer,and enabled real-time system diagnostics.By integrating automation,IoT,and cloud computing,the proposed architecture establishes a scalable and replicable model for the intelligent management of solar thermal systems,facilitating predictive maintenance and future integration with artificial intelligence for performance forecasting.This work provides a practical,data-driven approach to digitizing and optimizing heat transfer systems,promoting more efficient and sustainable solar thermal energy applications.展开更多
Manual inspection of onba earing casting defects is not realistic and unreliable,particularly in the case of some micro-level anomalies which lead to major defects on a large scale.To address these challenges,we propo...Manual inspection of onba earing casting defects is not realistic and unreliable,particularly in the case of some micro-level anomalies which lead to major defects on a large scale.To address these challenges,we propose BearFusionNet,an attention-based deep learning architecture with multi-stream,which merges both DenseNet201 and MobileNetV2 for feature extraction with a classification head inspired by VGG19.This hybrid design,figuratively beaming from one layer to another,extracts the enormity of representations on different scales,backed by a prepreprocessing pipeline that brings defect saliency to the fore through contrast adjustment,denoising,and edge detection.The use of multi-head self-attention enhances feature fusion,enabling the model to capture both large and small spatial features.BearFusionNet achieves an accuracy of 99.66%and Cohen’s kappa score of 0.9929 in Kaggle’s Real-life Industrial Casting Defects dataset.Both McNemar’s and Wilcoxon signed-rank statistical tests,as well as fivefold cross-validation,are employed to assess the robustness of our proposed model.To interpret the model,we adopt Grad-Cam visualizations,which are the state of the art standard.Furthermore,we deploy BearFusionNet as a webbased system for near real-time inference(5-6 s per prediction),which enables the quickest yet accurate detection with visual explanations.Overall,BearFusionNet is an interpretable,accurate,and deployable solution that can automatically detect casting defects,leading to significant advances in the innovative industrial environment.展开更多
Modern manufacturing processes have become more reliant on automation because of the accelerated transition from Industry 3.0 to Industry 4.0.Manual inspection of products on assembly lines remains inefficient,prone t...Modern manufacturing processes have become more reliant on automation because of the accelerated transition from Industry 3.0 to Industry 4.0.Manual inspection of products on assembly lines remains inefficient,prone to errors and lacks consistency,emphasizing the need for a reliable and automated inspection system.Leveraging both object detection and image segmentation approaches,this research proposes a vision-based solution for the detection of various kinds of tools in the toolkit using deep learning(DL)models.Two Intel RealSense D455f depth cameras were arranged in a top down configuration to capture both RGB and depth images of the toolkits.After applying multiple constraints and enhancing them through preprocessing and augmentation,a dataset consisting of 3300 annotated RGB-D photos was generated.Several DL models were selected through a comprehensive assessment of mean Average Precision(mAP),precision-recall equilibrium,inference latency(target≥30 FPS),and computational burden,resulting in a preference for YOLO and Region-based Convolutional Neural Networks(R-CNN)variants over ViT-based models due to the latter’s increased latency and resource requirements.YOLOV5,YOLOV8,YOLOV11,Faster R-CNN,and Mask R-CNN were trained on the annotated dataset and evaluated using key performance metrics(Recall,Accuracy,F1-score,and Precision).YOLOV11 demonstrated balanced excellence with 93.0%precision,89.9%recall,and a 90.6%F1-score in object detection,as well as 96.9%precision,95.3%recall,and a 96.5%F1-score in instance segmentation with an average inference time of 25 ms per frame(≈40 FPS),demonstrating real-time performance.Leveraging these results,a YOLOV11-based windows application was successfully deployed in a real-time assembly line environment,where it accurately processed live video streams to detect and segment tools within toolkits,demonstrating its practical effectiveness in industrial automation.The application is capable of precisely measuring socket dimensions by utilising edge detection techniques on YOLOv11 segmentation masks,in addition to detection and segmentation.This makes it possible to do specification-level quality control right on the assembly line,which improves the ability to examine things in real time.The implementation is a big step forward for intelligent manufacturing in the Industry 4.0 paradigm.It provides a scalable,efficient,and accurate way to do automated inspection and dimensional verification activities.展开更多
基金funded by the National Council of Science,Technology,and Technological Innovation(CONCYTEC)the National Program of Scientific Research and Advanced Studies(PROCIENCIA)under the E041-2022-“Applied Research Projects”competition.Contract number:PE501078609-2022-PROCIENCIA.
文摘The continuous improvement of solar thermal technologies is essential to meet the growing demand for sustainable heat generation and to support global decarbonization efforts.This study presents the design,implementation,and validation of a real-time monitoring framework based on the Internet ofThings(IoT)and cloud computing to enhance the thermal performance of evacuated tube solar water heaters(ETSWHs).A commercial system and a custom-built prototype were instrumented with Industry 4.0 technologies,including platinum resistance temperature detectors(PT100),solar irradiance and wind speed sensors,a programmable logic controller(PLC),a SCADAinterface,and a cloud-connected IoT gateway.Data were processed locally and transmitted to cloud storage for continuous analysis and visualization via amobile application.Experimental results demonstrated the prototype’s superior thermal energy storage capacity−47.4 vs.36.2 MJ for the commercial system,representing a 31%—achieved through the novel integration of Industry 4.0 architecture with an optimized collector design.This improvement is attributed to optimized geometric design parameters,including a reduced tilt angle,increased inter-tube spacing,and the incorporation of an aluminum reflective surface.These modifications collectively enhanced solar heat absorption and reduced optical losses.The framework effectively identified thermal stratification,monitored environmental effects on heat transfer,and enabled real-time system diagnostics.By integrating automation,IoT,and cloud computing,the proposed architecture establishes a scalable and replicable model for the intelligent management of solar thermal systems,facilitating predictive maintenance and future integration with artificial intelligence for performance forecasting.This work provides a practical,data-driven approach to digitizing and optimizing heat transfer systems,promoting more efficient and sustainable solar thermal energy applications.
基金funded by Multimedia University,Cyberjaya,Selangor,Malaysia(Grant Number:PostDoc(MMUI/240029)).
文摘Manual inspection of onba earing casting defects is not realistic and unreliable,particularly in the case of some micro-level anomalies which lead to major defects on a large scale.To address these challenges,we propose BearFusionNet,an attention-based deep learning architecture with multi-stream,which merges both DenseNet201 and MobileNetV2 for feature extraction with a classification head inspired by VGG19.This hybrid design,figuratively beaming from one layer to another,extracts the enormity of representations on different scales,backed by a prepreprocessing pipeline that brings defect saliency to the fore through contrast adjustment,denoising,and edge detection.The use of multi-head self-attention enhances feature fusion,enabling the model to capture both large and small spatial features.BearFusionNet achieves an accuracy of 99.66%and Cohen’s kappa score of 0.9929 in Kaggle’s Real-life Industrial Casting Defects dataset.Both McNemar’s and Wilcoxon signed-rank statistical tests,as well as fivefold cross-validation,are employed to assess the robustness of our proposed model.To interpret the model,we adopt Grad-Cam visualizations,which are the state of the art standard.Furthermore,we deploy BearFusionNet as a webbased system for near real-time inference(5-6 s per prediction),which enables the quickest yet accurate detection with visual explanations.Overall,BearFusionNet is an interpretable,accurate,and deployable solution that can automatically detect casting defects,leading to significant advances in the innovative industrial environment.
文摘Modern manufacturing processes have become more reliant on automation because of the accelerated transition from Industry 3.0 to Industry 4.0.Manual inspection of products on assembly lines remains inefficient,prone to errors and lacks consistency,emphasizing the need for a reliable and automated inspection system.Leveraging both object detection and image segmentation approaches,this research proposes a vision-based solution for the detection of various kinds of tools in the toolkit using deep learning(DL)models.Two Intel RealSense D455f depth cameras were arranged in a top down configuration to capture both RGB and depth images of the toolkits.After applying multiple constraints and enhancing them through preprocessing and augmentation,a dataset consisting of 3300 annotated RGB-D photos was generated.Several DL models were selected through a comprehensive assessment of mean Average Precision(mAP),precision-recall equilibrium,inference latency(target≥30 FPS),and computational burden,resulting in a preference for YOLO and Region-based Convolutional Neural Networks(R-CNN)variants over ViT-based models due to the latter’s increased latency and resource requirements.YOLOV5,YOLOV8,YOLOV11,Faster R-CNN,and Mask R-CNN were trained on the annotated dataset and evaluated using key performance metrics(Recall,Accuracy,F1-score,and Precision).YOLOV11 demonstrated balanced excellence with 93.0%precision,89.9%recall,and a 90.6%F1-score in object detection,as well as 96.9%precision,95.3%recall,and a 96.5%F1-score in instance segmentation with an average inference time of 25 ms per frame(≈40 FPS),demonstrating real-time performance.Leveraging these results,a YOLOV11-based windows application was successfully deployed in a real-time assembly line environment,where it accurately processed live video streams to detect and segment tools within toolkits,demonstrating its practical effectiveness in industrial automation.The application is capable of precisely measuring socket dimensions by utilising edge detection techniques on YOLOv11 segmentation masks,in addition to detection and segmentation.This makes it possible to do specification-level quality control right on the assembly line,which improves the ability to examine things in real time.The implementation is a big step forward for intelligent manufacturing in the Industry 4.0 paradigm.It provides a scalable,efficient,and accurate way to do automated inspection and dimensional verification activities.
