This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186 mm ID with two oppositely inclined secondar...This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186 mm ID with two oppositely inclined secondary air feed nozzles. The flow structure was determined by means of the axial static pressure measurements and local radial optic fiber probe measurements on different levels with emphasis on the sections downstream of the secondary injection. The measurements reveal that the secondary injection plays a crucial role on riser hydrodynamics. Just above the secondary injection, the flow and mixing are strongly affected, while below the secondary injection the effect is weak. The radial profile just downstream of secondary injection demonstrates wavy features. The effective region of secondary injection could be estimated by the axial pressure gradient profiles and/or the radial profiles of local solids velocity and density.展开更多
In the feed injection zone of a multiphase fluidized bed reactor, nonuniform distribution exists due to the introduction of feed nozzle jets and circulating catalyst, which ultimately have an impact on the performance...In the feed injection zone of a multiphase fluidized bed reactor, nonuniform distribution exists due to the introduction of feed nozzle jets and circulating catalyst, which ultimately have an impact on the performance of the reactor. The transient sectional nonuniformity index (TSNI) is proposed as a new index to quantify the nonuniformity of solid distribution in both radial and circumferential dimensions at the same time, based on the transient solids holdup data in the feed zone. The temporal and spatial distributions of TSNI can more accurately reflect the changes in the real-time gas-solid distribution uniformity of the cross-sections and the efficiency of gas-solid contact in the feed injection zone. The feed injection zone can be divided into three regions according to the characteristics of TSNI: the bubble-influenced zone, the jet-influenced zone, and the acceleration zone. According to the numerical simulation results, it was analyzed that TSNI is highly correlated with operating conditions, such as nozzle gas velocity and catalyst circulation rate.展开更多
With the development of current energy economy,it is necessary to improve the product distribution of fluid catalytic cracking process,which is achieved by a riser reactor with double-level of nozzles.The new riser is...With the development of current energy economy,it is necessary to improve the product distribution of fluid catalytic cracking process,which is achieved by a riser reactor with double-level of nozzles.The new riser is constructed by adding a level of secondary nozzle 0.5 m below the main nozzle of traditional riser.This paper investigates the gas-solids flow and oil-catalyst matching feature based on the optical fiber and tracer technologies.According to the distribution of solids holdup,particle velocity and dimen-sionless jet concentration,the feedstock injection zone can be divided into the upstream flow control region,the main flow control region,and the secondary flow control region in the radial direction.The size of the regions is changed by the jet gas velocity and axial height.There is a poor match of secondary nozzle jet to particles below the main nozzle.The jet gas from secondary nozzles can improve the matching effect of oil-catalyst near the wall and reduce the probability of coking above the main nozzle.展开更多
基金Supported by the National Natural Science Foundation of China(No.29976024)
文摘This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186 mm ID with two oppositely inclined secondary air feed nozzles. The flow structure was determined by means of the axial static pressure measurements and local radial optic fiber probe measurements on different levels with emphasis on the sections downstream of the secondary injection. The measurements reveal that the secondary injection plays a crucial role on riser hydrodynamics. Just above the secondary injection, the flow and mixing are strongly affected, while below the secondary injection the effect is weak. The radial profile just downstream of secondary injection demonstrates wavy features. The effective region of secondary injection could be estimated by the axial pressure gradient profiles and/or the radial profiles of local solids velocity and density.
基金support from the Technology Development Program of China National Petroleum Corporation(grant No.2023ZZ36).
文摘In the feed injection zone of a multiphase fluidized bed reactor, nonuniform distribution exists due to the introduction of feed nozzle jets and circulating catalyst, which ultimately have an impact on the performance of the reactor. The transient sectional nonuniformity index (TSNI) is proposed as a new index to quantify the nonuniformity of solid distribution in both radial and circumferential dimensions at the same time, based on the transient solids holdup data in the feed zone. The temporal and spatial distributions of TSNI can more accurately reflect the changes in the real-time gas-solid distribution uniformity of the cross-sections and the efficiency of gas-solid contact in the feed injection zone. The feed injection zone can be divided into three regions according to the characteristics of TSNI: the bubble-influenced zone, the jet-influenced zone, and the acceleration zone. According to the numerical simulation results, it was analyzed that TSNI is highly correlated with operating conditions, such as nozzle gas velocity and catalyst circulation rate.
基金supports from the National Natural Science Foundation of China(Grant Nos.U1862202,21706280)the Foundation for Innovation Research Groups of National Natural Science Foundation of China(Grant No.22021004).
文摘With the development of current energy economy,it is necessary to improve the product distribution of fluid catalytic cracking process,which is achieved by a riser reactor with double-level of nozzles.The new riser is constructed by adding a level of secondary nozzle 0.5 m below the main nozzle of traditional riser.This paper investigates the gas-solids flow and oil-catalyst matching feature based on the optical fiber and tracer technologies.According to the distribution of solids holdup,particle velocity and dimen-sionless jet concentration,the feedstock injection zone can be divided into the upstream flow control region,the main flow control region,and the secondary flow control region in the radial direction.The size of the regions is changed by the jet gas velocity and axial height.There is a poor match of secondary nozzle jet to particles below the main nozzle.The jet gas from secondary nozzles can improve the matching effect of oil-catalyst near the wall and reduce the probability of coking above the main nozzle.