To investigate the process of information technology （IT） impacts on firm competitiveness, an integrated process model of IT impacts on firm competitiveness is brought forward based on the process-oriented view, the...To investigate the process of information technology （IT） impacts on firm competitiveness, an integrated process model of IT impacts on firm competitiveness is brought forward based on the process-oriented view, the resource-based view and the complementary resource view, which is comprised of an IT conversion process, an information system （IS） adoption process, an IS use process and a competition process. The application capability of IT plays the critical role, which determines the efficiency and effectiveness of the aforementioned four processes. The process model of IT impacts on firm competitiveness can also be used to explain why, under what situations and how IT can generate positive organizational outcomes, as well as theoretical bases for further empirical study.展开更多
The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss...The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss function and various comprehensive evaluation methods. The multivariate complexity increases the computation difficulty of multivariate process capability indices（MPCI）, which makes them hard to be used in practice. In this paper, a new PCA-based MPCI approach is proposed to assess the production capability of the processes that involve multiple product quality characteristics. This approach first transforms the original quality variables into standardized normal variables. MPCI measures are then provided based on the Taam index. Moreover, the statistical properties of these MPCIs, such as confidence intervals and lower confidence bound, are given to let the practitioners understand the capability indices as random variables instead of deterministic variables. A real manufacturing data set and a synthetic data set are used to demonstrate the effectiveness of the proposed method. An implementation procedure is also provided for quality engineers to apply our MPCI approach in their manufacturing processes. The case studies demonstrate the effectiveness and feasibility of this new kind of MPCI, which is easier to be used in production practice. The proposed research provides a novel approach of MPCI calculation.展开更多
To improve the practicability, suitability and accuracy of the trade-off among time, cost and quality of a process, a method based on resource capability is introduced. Through analyzing the relationship between an ac...To improve the practicability, suitability and accuracy of the trade-off among time, cost and quality of a process, a method based on resource capability is introduced. Through analyzing the relationship between an activity and its’ supporting resource, the model trades off the time, cost and quality by changing intensity of labor or changing the types of supporting resource or units of labor of resource in a certain time respectively according to the different types of its’ supporting resources. Through contrasting this method with the model of unit time cost corresponding to different quality levels and inter-related linear programming model of time, cost and quality for process optimizing, it is shown that this model does not only cover the above two models but also can describe some conditions the above two models can not express. The method supports to select different function to optimize a process according to different types of its supporting resource.展开更多
This paper presents a method for robust tolerance design in terms of Process Capability Indices (PCI) . The component tolerance and the suitable manufacturing processes can be selected based on the real manufacturing ...This paper presents a method for robust tolerance design in terms of Process Capability Indices (PCI) . The component tolerance and the suitable manufacturing processes can be selected based on the real manufacturing context. The robustness of design feasibility under the effect of uncertainties is also discussed. A comparison between the results obtained by the proposed model and other methods indicates that robust and reliable tolerance can be obtained.展开更多
The processing capability is vital for the wide applications of materials to forge structures as-demand.Graphene-based macroscopic materials have shown excellent mechanical and functional properties.However,different ...The processing capability is vital for the wide applications of materials to forge structures as-demand.Graphene-based macroscopic materials have shown excellent mechanical and functional properties.However,different from usual polymers and metals,graphene solids exhibit limited deformability and processibility for precise forming.Here,we present a precise thermoplastic forming of graphene materials by polymer intercalation from graphene oxide(GO)precursor.The intercalated polymer enables the thermoplasticity of GO solids by thermally activated motion of polymer chains.We detect a critical minimum containing of intercalated polymer that can expand the interlayer spacing exceeding 1.4 nm to activate thermoplasticity,which becomes the criteria for thermal plastic forming of GO solids.By thermoplastic forming,the flat GO-composite films are forged to Gaussian curved shapes and imprinted to have surface relief patterns with size precision down to 360 nm.The plastic-formed structures maintain the structural integration with outstanding electrical(3.07×10^(5) S m^(−1))and thermal conductivity(745.65 W m^(−1) K^(−1))after removal of polymers.The thermoplastic strategy greatly extends the forming capability of GO materials and other layered materials and promises versatile structural designs for more broad applications.展开更多
Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single...Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single characteristic have been investigated extensively.However,capability measures for processes with multiple characteristics are comparatively neglected. In this paper,inspired by the approach and model of process capability index investigated by K.S.Chen et al.(2003) and A.B. Yeh et al.(1998),a note model of multivariate process capability index based on non-conformity is presented.As for this index, the data of each single characteristic don’t require satisfying normal distribution,of which its computing is simple and particioners will not fell too theoretical.At last the application analysis is made.展开更多
Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd...Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd the larger process capability index also indicates the lower process expected loss. Chen et al. (2001) has applied indices C pu, C pl, and C pk for evaluating the process capability for a multi-process product wi th smaller-the-better, larger-the-better, and nominal-the-best specificati ons respectively. However, C pk cannot reasonably reflect the process expected loss. In this paper, index C pn is selected to replace C pk. Indices C pu, C pl, and C pn are used to evalu ate the entire process capability for a multi-process product with smaller-the -better, larger-the-better, and nominal-the-best specifications respectivel y. An integrated process capability index for a multi-process product is propo sed. The relationship between process capability index and the process yield is introduced. A multi-process capability analysis chart (MPCAC), reasonably rev ealing the status of process capability for the entire product, is constructed f or practical application. An evaluating procedure of the process capability for the entire product is also provided.展开更多
In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor pr...In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor process to enhance quality levels and satisfy customers. The process capabilit y analysis can also serve as an important reference for making decisions for imp roving the global quality of all products. Since C p and C pk are failed to account for process centering, the index C pm is developed. The index C pm takes the process centering into consideration and is su itable for the processes with nominal-the-best type. There are other indices l ike C pu and C pl, and those indices are used for unilateral s pecification processes. Chou (1994) developed a procedure using estimators of C p, C pu and C pl for practitioners to determine whether two p rocesses are equal capability or not. For bilateral specifications processes, i ndex C p is failed to measure process yield and process centering. Thus, th e index C pm is used to develop a similar procedure for practitioners t o determine whether two processes are equal capability or not. The decisions mad e using the procedure to select the better supplier are, of course, more reliabl e.展开更多
Two simple, easy and correct process capability indices are presented in this paper which is based on the investigation of the actual management situation of manufacture process in the medium or small enterprise of ou...Two simple, easy and correct process capability indices are presented in this paper which is based on the investigation of the actual management situation of manufacture process in the medium or small enterprise of our country, and the applicability analysis for the evaluating methods of process capability. The coincidental degree of distribution center between the product quality and the spec tolerance is considered in the method, and the parameter of actual standard deviation is used. So the indices have higher accuracy and reflect the essential aspect of the problem.展开更多
Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six...Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability.展开更多
This study addresses a critical problem in the control of process capability as to the positioning accuracy of vision-guided robot. Depending on the calibration accuracy, the process capability varies widely, which re...This study addresses a critical problem in the control of process capability as to the positioning accuracy of vision-guided robot. Depending on the calibration accuracy, the process capability varies widely, which renders the precise control of assembly tasks difficult. Furthermore, some vision sensors prohibit the programming access to rectify the lens distortion effects, which even complicates the problem. This study proposes a method of circumventing the lack of programming access by implementing the lens optical center alignment. Three different calibration methods are compared as to the process capability, and the proposed method shows a very good accuracy. The method can be easily adopted on the shop floor since it doesn’t require a complex setup and mathematical derivation process. Therefore, the practitioners can benefit from the proposed method, while maintaining a high level of precision in terms of robot positioning accuracy.展开更多
Statistical process control (spc), as one of the quality devices, can be help manufacturers improve the quality of their products in today’s competitive world. This research examines the statistical method of wire-cu...Statistical process control (spc), as one of the quality devices, can be help manufacturers improve the quality of their products in today’s competitive world. This research examines the statistical method of wire-cut electric discharge machining (WEDM) process of the turbine blade airfoil tip for control and consistency of the process. For this purpose, the standard deviation control chart, S, and the average data, , which are applied for identifying the acquired factors, have been used. Next, regarding the plan features, the manufacturing process is assessed to determine whether the products meet quality and the customer requirements or not. Therefore, the coefficients Cpk is applied which indicate the capability of the manufacturing process. Then, in order to produce high quality blades within the tolerance range, the capability of WEDM machine is examined, using coefficients CM. Finally, it is shown that in order to produce the desired product, the process can be controlled and fixed by using the statistical process control devices and inspecting the standard deviation of data and investigation of capability of process and machine.展开更多
Mechanical properties and low cycle fatigue are two factors that must be considered in developin gnew type steel for shock absorption. Process capability and process control are significant factors in achieving the pu...Mechanical properties and low cycle fatigue are two factors that must be considered in developin gnew type steel for shock absorption. Process capability and process control are significant factors in achieving the purpose of research and development programs. Often-used evaluation methods failed to measure processyield and process centering ; so this paper uses Taguchi loss function as basis to establish an evaluation methodand the steps for assessing the quality of mechanical properties and process control of an iron and steel manu-facturer. The establishment of this method can serve the research and development and manufacturing industry and lay a foundation in enhancing its process control ability to select better manufacturing processes that are more reliable than decision making by using the other commonly used methods.展开更多
Statistical Quality Control （SQC） is used to analyze and monitor quality characteristic measurements of normal neonatal weight in a maternity clinic in Banjarmasin in this paper. The objective of this study is to as...Statistical Quality Control （SQC） is used to analyze and monitor quality characteristic measurements of normal neonatal weight in a maternity clinic in Banjarmasin in this paper. The objective of this study is to assist medical practitioners in observing pregnant women to deliver their babies with normal weight. It is also assumed that pregnant women who delivered their babies in the clinic have been monitored during their nine-month pregnancy. Thus, they can manage their own pregnancy to deliver normal weight babies. The use of Statistical Process Control （SPC） tools, such as frequency histogram, probability plot, and the implementation of Shewhart, R, and S control charts as primary techniques, are presented to display the monitoring aspects of the process. In addition, Process Capability Analysis （PCA） is performed to ensure that the process outcomes are capable of meeting certain requirements or specifications. The Process Capability Ratio （PCR） for the process is also presented. This analysis is an essential part of an overall quality improvement program.展开更多
A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process...A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.展开更多
For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the con...For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the contribution rate of principal component.In response to the question,this paper first clarifies the problem from two aspects:theoretical analysis and example proof.Secondly,aiming at the rationality of principal components degree,an evaluation method for pre-processing data before constructing MPCI using PCA is proposed.The pre-processing of data is mainly to standardize the specification interval of quality characteristics making the principal components degree more reasonable and optimizes the process capability evaluation method.Finally,the effectiveness and feasibility of the method are proved by an application example.展开更多
基金The National Natural Science Foundation of China(No.70671024).
文摘To investigate the process of information technology （IT） impacts on firm competitiveness, an integrated process model of IT impacts on firm competitiveness is brought forward based on the process-oriented view, the resource-based view and the complementary resource view, which is comprised of an IT conversion process, an information system （IS） adoption process, an IS use process and a competition process. The application capability of IT plays the critical role, which determines the efficiency and effectiveness of the aforementioned four processes. The process model of IT impacts on firm competitiveness can also be used to explain why, under what situations and how IT can generate positive organizational outcomes, as well as theoretical bases for further empirical study.
基金supported by National Natural Science Foundation of China(Grant Nos.70802043,71225006 and 71002105)
文摘The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss function and various comprehensive evaluation methods. The multivariate complexity increases the computation difficulty of multivariate process capability indices（MPCI）, which makes them hard to be used in practice. In this paper, a new PCA-based MPCI approach is proposed to assess the production capability of the processes that involve multiple product quality characteristics. This approach first transforms the original quality variables into standardized normal variables. MPCI measures are then provided based on the Taam index. Moreover, the statistical properties of these MPCIs, such as confidence intervals and lower confidence bound, are given to let the practitioners understand the capability indices as random variables instead of deterministic variables. A real manufacturing data set and a synthetic data set are used to demonstrate the effectiveness of the proposed method. An implementation procedure is also provided for quality engineers to apply our MPCI approach in their manufacturing processes. The case studies demonstrate the effectiveness and feasibility of this new kind of MPCI, which is easier to be used in production practice. The proposed research provides a novel approach of MPCI calculation.
基金Sponsored by the Natural High-Technology Development Program for CIMS, China(Grant No2001AA15010)
文摘To improve the practicability, suitability and accuracy of the trade-off among time, cost and quality of a process, a method based on resource capability is introduced. Through analyzing the relationship between an activity and its’ supporting resource, the model trades off the time, cost and quality by changing intensity of labor or changing the types of supporting resource or units of labor of resource in a certain time respectively according to the different types of its’ supporting resources. Through contrasting this method with the model of unit time cost corresponding to different quality levels and inter-related linear programming model of time, cost and quality for process optimizing, it is shown that this model does not only cover the above two models but also can describe some conditions the above two models can not express. The method supports to select different function to optimize a process according to different types of its supporting resource.
文摘This paper presents a method for robust tolerance design in terms of Process Capability Indices (PCI) . The component tolerance and the suitable manufacturing processes can be selected based on the real manufacturing context. The robustness of design feasibility under the effect of uncertainties is also discussed. A comparison between the results obtained by the proposed model and other methods indicates that robust and reliable tolerance can be obtained.
基金the support of the National Natural Science Foundation of China(Nos.51803177,51973191,51533008,and 51636002)National Key R&D Program of China(No.2016YFA0200200)+5 种基金the China Postdoctoral Science Foundation(No.2021M690134)Hundred Talents Program of Zhejiang University(188020*194231701/113)Key Research and Development Plan of Zhejiang Province(2018C01049)the National Postdoctoral Program for Innovative Talents(No.BX201700209)the Fundamental Research Funds for the Central Universities(2021FZZX001-17),the Natural Science Foundation of Jiangsu Province(BK20210353)the Fundamental Research Funds for the Central Universities(No.30920041106).
文摘The processing capability is vital for the wide applications of materials to forge structures as-demand.Graphene-based macroscopic materials have shown excellent mechanical and functional properties.However,different from usual polymers and metals,graphene solids exhibit limited deformability and processibility for precise forming.Here,we present a precise thermoplastic forming of graphene materials by polymer intercalation from graphene oxide(GO)precursor.The intercalated polymer enables the thermoplasticity of GO solids by thermally activated motion of polymer chains.We detect a critical minimum containing of intercalated polymer that can expand the interlayer spacing exceeding 1.4 nm to activate thermoplasticity,which becomes the criteria for thermal plastic forming of GO solids.By thermoplastic forming,the flat GO-composite films are forged to Gaussian curved shapes and imprinted to have surface relief patterns with size precision down to 360 nm.The plastic-formed structures maintain the structural integration with outstanding electrical(3.07×10^(5) S m^(−1))and thermal conductivity(745.65 W m^(−1) K^(−1))after removal of polymers.The thermoplastic strategy greatly extends the forming capability of GO materials and other layered materials and promises versatile structural designs for more broad applications.
基金Contract/grant sponsor:China National Key Laboratory for analog IC(51439040103DZ0102)
文摘Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single characteristic have been investigated extensively.However,capability measures for processes with multiple characteristics are comparatively neglected. In this paper,inspired by the approach and model of process capability index investigated by K.S.Chen et al.(2003) and A.B. Yeh et al.(1998),a note model of multivariate process capability index based on non-conformity is presented.As for this index, the data of each single characteristic don’t require satisfying normal distribution,of which its computing is simple and particioners will not fell too theoretical.At last the application analysis is made.
文摘Process Capability Analysis (PCA) is a powerful too l to assess the ability of a process for manufacturing product that meets specific ations. The larger process capability index implies the higher process yield, a nd the larger process capability index also indicates the lower process expected loss. Chen et al. (2001) has applied indices C pu, C pl, and C pk for evaluating the process capability for a multi-process product wi th smaller-the-better, larger-the-better, and nominal-the-best specificati ons respectively. However, C pk cannot reasonably reflect the process expected loss. In this paper, index C pn is selected to replace C pk. Indices C pu, C pl, and C pn are used to evalu ate the entire process capability for a multi-process product with smaller-the -better, larger-the-better, and nominal-the-best specifications respectivel y. An integrated process capability index for a multi-process product is propo sed. The relationship between process capability index and the process yield is introduced. A multi-process capability analysis chart (MPCAC), reasonably rev ealing the status of process capability for the entire product, is constructed f or practical application. An evaluating procedure of the process capability for the entire product is also provided.
文摘In recent years, there has been mounting interest i n measuring process performance in manufacturing industry. Based on analyzing the process capability indices, a production department can trace and improve a poor process to enhance quality levels and satisfy customers. The process capabilit y analysis can also serve as an important reference for making decisions for imp roving the global quality of all products. Since C p and C pk are failed to account for process centering, the index C pm is developed. The index C pm takes the process centering into consideration and is su itable for the processes with nominal-the-best type. There are other indices l ike C pu and C pl, and those indices are used for unilateral s pecification processes. Chou (1994) developed a procedure using estimators of C p, C pu and C pl for practitioners to determine whether two p rocesses are equal capability or not. For bilateral specifications processes, i ndex C p is failed to measure process yield and process centering. Thus, th e index C pm is used to develop a similar procedure for practitioners t o determine whether two processes are equal capability or not. The decisions mad e using the procedure to select the better supplier are, of course, more reliabl e.
基金the Development Foundation of Science and Technology of Shanghai Municipal Commission of Education(97AJ05)
文摘Two simple, easy and correct process capability indices are presented in this paper which is based on the investigation of the actual management situation of manufacture process in the medium or small enterprise of our country, and the applicability analysis for the evaluating methods of process capability. The coincidental degree of distribution center between the product quality and the spec tolerance is considered in the method, and the parameter of actual standard deviation is used. So the indices have higher accuracy and reflect the essential aspect of the problem.
文摘Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability.
文摘This study addresses a critical problem in the control of process capability as to the positioning accuracy of vision-guided robot. Depending on the calibration accuracy, the process capability varies widely, which renders the precise control of assembly tasks difficult. Furthermore, some vision sensors prohibit the programming access to rectify the lens distortion effects, which even complicates the problem. This study proposes a method of circumventing the lack of programming access by implementing the lens optical center alignment. Three different calibration methods are compared as to the process capability, and the proposed method shows a very good accuracy. The method can be easily adopted on the shop floor since it doesn’t require a complex setup and mathematical derivation process. Therefore, the practitioners can benefit from the proposed method, while maintaining a high level of precision in terms of robot positioning accuracy.
文摘Statistical process control (spc), as one of the quality devices, can be help manufacturers improve the quality of their products in today’s competitive world. This research examines the statistical method of wire-cut electric discharge machining (WEDM) process of the turbine blade airfoil tip for control and consistency of the process. For this purpose, the standard deviation control chart, S, and the average data, , which are applied for identifying the acquired factors, have been used. Next, regarding the plan features, the manufacturing process is assessed to determine whether the products meet quality and the customer requirements or not. Therefore, the coefficients Cpk is applied which indicate the capability of the manufacturing process. Then, in order to produce high quality blades within the tolerance range, the capability of WEDM machine is examined, using coefficients CM. Finally, it is shown that in order to produce the desired product, the process can be controlled and fixed by using the statistical process control devices and inspecting the standard deviation of data and investigation of capability of process and machine.
文摘Mechanical properties and low cycle fatigue are two factors that must be considered in developin gnew type steel for shock absorption. Process capability and process control are significant factors in achieving the purpose of research and development programs. Often-used evaluation methods failed to measure processyield and process centering ; so this paper uses Taguchi loss function as basis to establish an evaluation methodand the steps for assessing the quality of mechanical properties and process control of an iron and steel manu-facturer. The establishment of this method can serve the research and development and manufacturing industry and lay a foundation in enhancing its process control ability to select better manufacturing processes that are more reliable than decision making by using the other commonly used methods.
文摘Statistical Quality Control （SQC） is used to analyze and monitor quality characteristic measurements of normal neonatal weight in a maternity clinic in Banjarmasin in this paper. The objective of this study is to assist medical practitioners in observing pregnant women to deliver their babies with normal weight. It is also assumed that pregnant women who delivered their babies in the clinic have been monitored during their nine-month pregnancy. Thus, they can manage their own pregnancy to deliver normal weight babies. The use of Statistical Process Control （SPC） tools, such as frequency histogram, probability plot, and the implementation of Shewhart, R, and S control charts as primary techniques, are presented to display the monitoring aspects of the process. In addition, Process Capability Analysis （PCA） is performed to ensure that the process outcomes are capable of meeting certain requirements or specifications. The Process Capability Ratio （PCR） for the process is also presented. This analysis is an essential part of an overall quality improvement program.
文摘A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.
文摘For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the contribution rate of principal component.In response to the question,this paper first clarifies the problem from two aspects:theoretical analysis and example proof.Secondly,aiming at the rationality of principal components degree,an evaluation method for pre-processing data before constructing MPCI using PCA is proposed.The pre-processing of data is mainly to standardize the specification interval of quality characteristics making the principal components degree more reasonable and optimizes the process capability evaluation method.Finally,the effectiveness and feasibility of the method are proved by an application example.
