Flow field,heat transfer and inclusion behavior in a 700 mm round bloom mold under the effect of a swirling flow submerged entry nozzle(SEN)were investigated with the aim to enhance the casting process.The results ind...Flow field,heat transfer and inclusion behavior in a 700 mm round bloom mold under the effect of a swirling flow submerged entry nozzle(SEN)were investigated with the aim to enhance the casting process.The results indicate that the impinging flow phenomenon,which is commonly observed in conventional single-port SEN casting,was completely suppressed by the swirling flow SEN coming from a novel swirling flow generator design in tundish.Steel from the SEN port moved towards the mold wall in 360 direction,leading to a uniform temperature distribution in the mold.Compared to a conventional single-port SEN casting,the steel super-heat was decreased by about 5 K at the mold center,and the temperature was increased by around 3.5 K near the meniscus.In addition,the removal ratio of inclusions to the mold top surface in the swirling flow SEN casting was found to be increased.Specifically,the removal ratio of spherical inclusions with diameters of 1,10,50 and 100μm was increased by 18.2%,18.5%,22.6% and 42.7%,respectively.Furthermore,the ratio was raised by 18.2%,20.8%,21.5% and 44.1%for non-spherical inclusions,respectively.展开更多
In order to mitigate the harm of alumina,calcium aluminate,and magnesium aluminum spinel inclusions on the fatigue performance of bearing steel,the effect of Ce-Mg composite treatment on the cleanliness of silicon-kil...In order to mitigate the harm of alumina,calcium aluminate,and magnesium aluminum spinel inclusions on the fatigue performance of bearing steel,the effect of Ce-Mg composite treatment on the cleanliness of silicon-killed GCr15 bearing steel and the evolution of Ce-Mg-Mn-O-S composite inclusions during heat treatment of the steels at 1523 K were investigated in this present work.The results indicate that the cleanliness of S2 with 0.0045 wt%Ce and 0.0016 wt%Mg is better than that in S1 with0.0020 wt%Ce and 0.0011 wt%Mg,which is attributed to the more effective removal of Ce-Mg-Mn-O-S composite inclusions,with help of good aggregation capacity of Ce-containing inclusions and small volume density of Mg-containing inclusions,due to the increase of rare earth and magnesium content.The aspect ratio and area fraction of the Ce-Mg-Mn-O-S composite inclusions in as-cast steel decrease significantly with isothermal treatment at 1523 K for 150 min,due to the effect of(ⅰ)Ostwald aging mechanism of inclusions and(ⅱ)sulfide solid solution during isothermal treatment.With the increase of isothermal treatment time from 150 to 550 min,the aspect ratio and area fraction of the inclusions in SO(untreated steel)and S1 decrease slightly,because spheroidization and solid solution of inclusions reach their basic equilibrium at 1523 K.However,the aspect ratio and area fraction of the Ce-Mg-Mn-O-S composite inclusions in S2 actually increase,and the inclusions evolve into three-phase(two-phase)inclusions,which is attributed to(ⅲ)transformation of phase compositions in inclusions and interfacial reaction between inclusions and steel matrix during isothermal heating.Therefore,the control of inclusions in silicon-killed bearing steel with Ce and Mg composite treatment should be combined with specific heat treatment processes and appropriate rare earth and magnesium contents,to minimize the damage of inclusions on the fatigue performance of bearing steel products.展开更多
The distribution behavior of inclusions in martensitic steel produced by compact strip production process(CSP-MS)and its influence on mechanical properties were systematically investigated.The inclusions in the CSP-MS...The distribution behavior of inclusions in martensitic steel produced by compact strip production process(CSP-MS)and its influence on mechanical properties were systematically investigated.The inclusions in the CSP-MS specimen are mainly composed of spherical Al_(2)O_(3)-CaO-CaS,MnS with high aspect ratio and small-sized TiN,whereas many coarse cuboidal TiN inclusions do exist in conventional martensitic steel(Con-MS).The high inclusion density of the CSP-MS specimen resulted in lower total elongation and impact toughness,and the MnS inclusions with high aspect ratio led to significantly stronger mechanical anisotropy than that for Con-MS specimen.The in-situ tensile results indicated that when the fracture direction is parallel to MnS direction,the microcracks induced by MnS inclusions tend to propagate into the matrix,leading to the formation of valley-like features,which significantly deteriorate the properties such as the total elongation and impact toughness.The microcracks caused by TiN inclusions are sharper than those caused by spherical Al_(2)O_(3)-CaO-CaS inclusions,and are easy to propagate into the matrix.This work is expected to guide the optimization of the mechanical properties of martensitic steels produced by CSP process and provide a theoretical basis for the CSP process design.展开更多
With the increasing demand for energy conservation and emission reduction,more attentions have been paid to the intelligentization,greenization and low carbonization during the transformation and upgrading of steelmak...With the increasing demand for energy conservation and emission reduction,more attentions have been paid to the intelligentization,greenization and low carbonization during the transformation and upgrading of steelmaking plants.Ladle furnace(LF)refining is one of the key procedures in steelmaking process and has been widely used in steelmaking plants for its high equipment matching degree,low equipment investment and outstanding refining performance.According to the main tasks of LF refining process,the modeling methods of temperature prediction model,slag-making model,alloying model,argon blowing model and model of inclusions behavior were systematically reviewed,and the advantages and disadvantages of each modeling method were summarized.In addition,the technical framework for the future has also been proposed based on existing works,including classification of raw materials,graphic representation of knowledge,introduction,upgradation and management of device/equipment,customization of steelmaking,modeling of refining process,synergy of models,intelligentization of decision-making,automation of control,and digitization of processes and operations,aiming to provide a reference for the modeling and intelligent development of LF refining process.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51704062)the Fundamental Research Funds for the Central Universities(Grant No.N2025019).
文摘Flow field,heat transfer and inclusion behavior in a 700 mm round bloom mold under the effect of a swirling flow submerged entry nozzle(SEN)were investigated with the aim to enhance the casting process.The results indicate that the impinging flow phenomenon,which is commonly observed in conventional single-port SEN casting,was completely suppressed by the swirling flow SEN coming from a novel swirling flow generator design in tundish.Steel from the SEN port moved towards the mold wall in 360 direction,leading to a uniform temperature distribution in the mold.Compared to a conventional single-port SEN casting,the steel super-heat was decreased by about 5 K at the mold center,and the temperature was increased by around 3.5 K near the meniscus.In addition,the removal ratio of inclusions to the mold top surface in the swirling flow SEN casting was found to be increased.Specifically,the removal ratio of spherical inclusions with diameters of 1,10,50 and 100μm was increased by 18.2%,18.5%,22.6% and 42.7%,respectively.Furthermore,the ratio was raised by 18.2%,20.8%,21.5% and 44.1%for non-spherical inclusions,respectively.
基金Project supported by the National Natural Science Foundation of China(52174323,52231003)。
文摘In order to mitigate the harm of alumina,calcium aluminate,and magnesium aluminum spinel inclusions on the fatigue performance of bearing steel,the effect of Ce-Mg composite treatment on the cleanliness of silicon-killed GCr15 bearing steel and the evolution of Ce-Mg-Mn-O-S composite inclusions during heat treatment of the steels at 1523 K were investigated in this present work.The results indicate that the cleanliness of S2 with 0.0045 wt%Ce and 0.0016 wt%Mg is better than that in S1 with0.0020 wt%Ce and 0.0011 wt%Mg,which is attributed to the more effective removal of Ce-Mg-Mn-O-S composite inclusions,with help of good aggregation capacity of Ce-containing inclusions and small volume density of Mg-containing inclusions,due to the increase of rare earth and magnesium content.The aspect ratio and area fraction of the Ce-Mg-Mn-O-S composite inclusions in as-cast steel decrease significantly with isothermal treatment at 1523 K for 150 min,due to the effect of(ⅰ)Ostwald aging mechanism of inclusions and(ⅱ)sulfide solid solution during isothermal treatment.With the increase of isothermal treatment time from 150 to 550 min,the aspect ratio and area fraction of the inclusions in SO(untreated steel)and S1 decrease slightly,because spheroidization and solid solution of inclusions reach their basic equilibrium at 1523 K.However,the aspect ratio and area fraction of the Ce-Mg-Mn-O-S composite inclusions in S2 actually increase,and the inclusions evolve into three-phase(two-phase)inclusions,which is attributed to(ⅲ)transformation of phase compositions in inclusions and interfacial reaction between inclusions and steel matrix during isothermal heating.Therefore,the control of inclusions in silicon-killed bearing steel with Ce and Mg composite treatment should be combined with specific heat treatment processes and appropriate rare earth and magnesium contents,to minimize the damage of inclusions on the fatigue performance of bearing steel products.
基金financially supported by the National Natural Science Foundation of China(Nos.51871012 and 52071021)the Fundamental Research Funds for the Central Universities(No.FRF-GF-20-20B).
文摘The distribution behavior of inclusions in martensitic steel produced by compact strip production process(CSP-MS)and its influence on mechanical properties were systematically investigated.The inclusions in the CSP-MS specimen are mainly composed of spherical Al_(2)O_(3)-CaO-CaS,MnS with high aspect ratio and small-sized TiN,whereas many coarse cuboidal TiN inclusions do exist in conventional martensitic steel(Con-MS).The high inclusion density of the CSP-MS specimen resulted in lower total elongation and impact toughness,and the MnS inclusions with high aspect ratio led to significantly stronger mechanical anisotropy than that for Con-MS specimen.The in-situ tensile results indicated that when the fracture direction is parallel to MnS direction,the microcracks induced by MnS inclusions tend to propagate into the matrix,leading to the formation of valley-like features,which significantly deteriorate the properties such as the total elongation and impact toughness.The microcracks caused by TiN inclusions are sharper than those caused by spherical Al_(2)O_(3)-CaO-CaS inclusions,and are easy to propagate into the matrix.This work is expected to guide the optimization of the mechanical properties of martensitic steels produced by CSP process and provide a theoretical basis for the CSP process design.
基金funded by the National Natural Science Foundation of China(Grant Nos.50874014,51974023,52374321)the Program for New Century Excellent Talents in University(Grant No.NCET 07-0067)+1 种基金the Fundamental Research Funds for Central Universities(Grant No.FRF-BR-17-029A)the funding of State Key Laboratory of Advanced Metallurgy,University of Science and Technology Beijing,China(Grant Nos.41620007 and 41621005).
文摘With the increasing demand for energy conservation and emission reduction,more attentions have been paid to the intelligentization,greenization and low carbonization during the transformation and upgrading of steelmaking plants.Ladle furnace(LF)refining is one of the key procedures in steelmaking process and has been widely used in steelmaking plants for its high equipment matching degree,low equipment investment and outstanding refining performance.According to the main tasks of LF refining process,the modeling methods of temperature prediction model,slag-making model,alloying model,argon blowing model and model of inclusions behavior were systematically reviewed,and the advantages and disadvantages of each modeling method were summarized.In addition,the technical framework for the future has also been proposed based on existing works,including classification of raw materials,graphic representation of knowledge,introduction,upgradation and management of device/equipment,customization of steelmaking,modeling of refining process,synergy of models,intelligentization of decision-making,automation of control,and digitization of processes and operations,aiming to provide a reference for the modeling and intelligent development of LF refining process.
