Aero engines are key power components that provide thrust for the aircraft.The cerme turbine disc allows the new-generation domestic fighter aircraft to increase the overall thrust of the aero engine.Quantifying coati...Aero engines are key power components that provide thrust for the aircraft.The cerme turbine disc allows the new-generation domestic fighter aircraft to increase the overall thrust of the aero engine.Quantifying coatings and analyzing the stress on the teeth play critical roles in improving the turbine disc’s performance,which are two issues must be solved urgently.First,this work pro poses a quantitative analysis algorithm to conduct the Three-Dimensional(3D)distribution informa tion mining of the extracted coatings.Then,it proposes an Industrial Computed Laminography(ICL)reconstruction algorithm for non-destructively reconstructing the turbine disc’s high-quality3D morphological actual feature.Finally,a Finite Element Analysis(FEA)under the ultimate thrus is conducted on ICL reconstruction to verify the working status of the new-generation aero-engine turbine disc.The results show that the proposed quantitative analysis algorithm digitizes the aggre gated conditions of the coating with a statistically normalized Z_(1)value of–2.15 and a confidence leve higher than 95%.Three image-quality quantitative indicators:Peak Signal-to-Noise Ratio(PSNR)Structural Similarity Index Measure(SSIM),and Normalized Mean Square Distance(NMSD)of the proposed ICL reconstruction algorithm on turbine disc laminographic image are 26.45,0.88,and 0.73respectively,which are better than other algorithms.The mechanical analysis of ICL more realisti cally reflects the stress and deformation than that of 3D modeling.This work provides new ideas for the iterative research of new-generation aero-engine turbine discs.展开更多
Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, an...Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, and the reliability analysis method based on load-life interference model and recurrence formula is constructed. In conjunction with finite element analysis (FEA) program, the reliability of an aero engine turbine disk under low cycle fatigue (LCF) condition has been analyzed. The results show the turbine disk is safety and the above reliability analysis methods are feasible.展开更多
Tsien summarized the similarity in hypersonic flows,and related Knudsen number to Mach number and Reynolds number.Recently,a path-based problem,aero-optical effect,arises in hypersonic flows,and it concerns about the ...Tsien summarized the similarity in hypersonic flows,and related Knudsen number to Mach number and Reynolds number.Recently,a path-based problem,aero-optical effect,arises in hypersonic flows,and it concerns about the compressibility and the Knudsen number of the gas flows,which differs from the Tsien's focus to some extent.In this paper,the similarity of hypersonic aero optics is theoretically studied,and both flow fields and induced aero-optical effect after flows pass through a cylinder are predicted by a well-accepted particle-based method,direct simulation Monte-Carlo(DSMC)method.The results show that the optical distortions are inversely proportional to the Knudsen number,while the compressibility plays an important role in the optical degradations.Hence,it is confirmed that the effects of Mach number and Knudsen number on the aero-optical effect induced by hypersonic flows are of great significance.Besides,since the Knudsen number is defined straightforwardly based on the optically active region,the physics is clearer than any other similarity criteria.展开更多
The Blade Integrated Disk(Blisk) is one of the key components in the aero-engine, it is generally manufactured by the multi-axis milling and almost 90% raw materials are removed. To avoid the full immersion of a cutte...The Blade Integrated Disk(Blisk) is one of the key components in the aero-engine, it is generally manufactured by the multi-axis milling and almost 90% raw materials are removed. To avoid the full immersion of a cutter in the rough machining of a blisk channel, the trochoidal milling is a promising strategy since it can keep a small immersion angle in the rough milling process while maintaining the high machining efficiency. However, while toolpaths are being planned for the trochoidal milling process, the conventional methods are mainly for the planar machining area with fixed tool orientations, which cannot be used for complex channels where the multi-axis machining should be employed. To this end, this paper presents a four-axis trochoidal toolpath planning method with a ball-end cutter, and thus the blisk channel can be machined efficiently.For this to happen, the trochoidal paths are planned in the parametric domain and then mapped into the physical domain, with tool orientations controlled by the quaternion interpolation method to have smooth tool movement along the toolpaths. Both geometric simulation and physical milling experiments of the proposed method have convincingly demonstrated the validation of the proposed method.展开更多
The status of research, development of superalloys and materials processing ＆ fabrication technologies for aero-engine applications in China Aviation Industry, with an emphasis on recent achievements at BIAM includin...The status of research, development of superalloys and materials processing ＆ fabrication technologies for aero-engine applications in China Aviation Industry, with an emphasis on recent achievements at BIAM including directionally solidified and single crystal superalloys for blade and vane applications, wrought superqlloys for aero-engine disks and rings, and powder metalurgy （PM） superalloys for high performance disk applications were described. It was also reviewed the development of new class of high temperature structural materials, such as structural intermetallics, and advanced material processing technologies including rapid solidification, spray forming and so on. The trends of research and development of the above mentioned superalloys and processing technologies are outlined. Cast, wrought and PM superalloys are the workhorse materials for the hot section of current aero-engines. New high temperature materials and advanced processing technologies have been and will be the subject of study. It is speculated that high performance, high purity and low cost superalloys and technologies will play key roles in aero-engines.展开更多
The health status of aero engines is very important to the flight safety.However,it is difficult for aero engines to make an effective fault diagnosis due to its complex structure and poor working environment.Therefor...The health status of aero engines is very important to the flight safety.However,it is difficult for aero engines to make an effective fault diagnosis due to its complex structure and poor working environment.Therefore,an effective fault diagnosis method for aero engines based on the gravitational search algorithm and the stack autoencoder(GSA-SAE)is proposed,and the fault diagnosis technology of a turbofan engine is studied.Firstly,the data of 17 parameters,including total inlet air temperature,high-pressure rotor speed,low-pressure rotor speed,turbine pressure ratio,total inlet air temperature of high-pressure compressor and outlet air pressure of high-pressure compressor and so on,are preprocessed,and the fault diagnosis model architecture of SAE is constructed.In order to solve the problem that the best diagnosis effect cannot be obtained due to manually setting the number of neurons in each hidden layer of SAE network,a GSA optimization algorithm for the SAE network is proposed to find and obtain the optimal number of neurons in each hidden layer of SAE network.Furthermore,an optimal fault diagnosis model based on GSA-SAE is established for aero engines.Finally,the effectiveness of the optimal GSA-SAE fault diagnosis model is demonstrated using the practical data of aero engines.The results illustrate that the proposed fault diagnosis method effectively solves the problem of the poor fault diagnosis result because of manually setting the number of neurons in each hidden layer of SAE network,and has good fault diagnosis efficiency.The fault diagnosis accuracy of the GSA-SAE model reaches 98.222%,which is significantly higher than that of SAE,the general regression neural network(GRNN)and the back propagation(BP)network fault diagnosis models.展开更多
As a main difficult problem encountered in electrochemical machining （ECM）, the cathode design is tackled, at present, with various numerical analysis methods such as finite difference, finite element and boundary e...As a main difficult problem encountered in electrochemical machining （ECM）, the cathode design is tackled, at present, with various numerical analysis methods such as finite difference, finite element and boundary element methods. Among them, the finite element method presents more flexibility to deal with the irregularly shaped workpieces. However, it is very difficult to ensure the convergence of finite element numerical approach. This paper proposes an accurate model and a finite element numerical approach of cathode design based on the potential distribution in inter-electrode gap. In order to ensure the convergence of finite element numerical approach and increase the accuracy in cathode design, the cathode shape should be iterated to eliminate the design errors in computational process. Several experiments are conducted to verify the machining accuracy of the designed cathode. The experimental results have proven perfect convergence and good computing accuracy of the proposed finite element numerical approach by the high surface quality and dimensional accuracy of the machined blades.展开更多
The aero engine turbine rotors are under strong centrifugal load and the highest thermal load.The ventilation openings on the rotors are inevitable,because air flow need to pass through them to cool the temperatures d...The aero engine turbine rotors are under strong centrifugal load and the highest thermal load.The ventilation openings on the rotors are inevitable,because air flow need to pass through them to cool the temperatures down and keep the air pressure balanced in internal aero engine.The ventilation openings will lead to stress concentration effect.In this paper,the stress concentration factor of elliptical opening on rotating disc is deduced by superposition method.How to define the optimal location and shape of the elliptical opening on rotating disc to decrease the stress concentration effect has been investigated specifically.The reliability and accuracy of the theoretical deviation process is verified by Finite Element Method(FEM).The process of how to obtain the optimal location of the elliptical ventilation opening with particular shape on turbine sealing disc is described as an engineering application case.The investigation provides sufficient theoretical support for optimal location and shape definition of elliptical ventilation opening on aero engine rotors with stress concentration effect by pure mechanics consideration.展开更多
The integral impeller and blisk of an aero-engine are high performance parts with complex structure and made of difficult-to-cut materials. The blade surfaces of the integral impeller and blisk are functional surfaces...The integral impeller and blisk of an aero-engine are high performance parts with complex structure and made of difficult-to-cut materials. The blade surfaces of the integral impeller and blisk are functional surfaces for power transmission, and their surface integrity has signif- icant effects on the aerodynamic efficiency and service life of an aero-engine. Thus, it is indispensable to finish and strengthen the blades before use. This paper presents a comprehensive literature review of studies on finishing and strengthening technologies for the impeller and blisk of aero-engines. The review includes independent and inte- grated finishing and strengthening technologies and dis- cusses advanced rotational abrasive flow machining with back-pressure used for finishing the integral impeller and blisk. A brief assessment of future research problems and directions is also presented.展开更多
Rotating experimental investigations were carried out to study the oil sealing capability of two different floating ring seals in cold/hot state for aero-engine. High-speed Floating Ring Seal(HFRS) is a seal with the ...Rotating experimental investigations were carried out to study the oil sealing capability of two different floating ring seals in cold/hot state for aero-engine. High-speed Floating Ring Seal(HFRS) is a seal with the inner diameter of 83.72 mm and maximum speed of 38000 r/min, and Low-speed Floating Ring Seal(LFRS) is another seal with the inner diameter of 40.01 mm and maximum speed of 18000 r/min. In hot state, sealing air with the temperature of 371 K and oil with the temperature of 343 K was employed to model the working conditions of an aero-engine. Comparisons between floating ring seal and labyrinth seal were done to inspect the leakage performance.More attention was paid to the critical pressure ratio where the oil leakage began. Results show that the critical pressure ratio in cold state is obviously larger than that in hot state for both seals. An underlying sealing mechanism for floating ring seal is clarified by the fluid film, which closely associates with the dimensionless parameter of clearance over rotating diameter(2 c/Dr). Another fantastic phenomenon is that the leakage coefficient in hot state, not the leakage magnitude, is unexpectedly larger than that in cold state. Overall, the leakage performance of the floating ring seal is better than the labyrinth seal.展开更多
Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Fir...Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Firstly, the experiment for wear mechanism verification proved that adhesive wear and abrasive wear did coexist during the working process of spool valves. Secondly coupling behavior of each wear mechanism was characterized by analyzing actual time-variation of model parameters during wear evolution process. Meanwhile, Archard model and three-body abrasive wear model were utilized for adhesive wear and abrasive wear, respectively. Furthermore, their coupling wear model was established by calculating the actual wear volume. Finally, from the result of formal test, all the required parameters for our model were obtained. The relative error between model prediction and data of pre-test was also presented to verify the accuracy of model, which demonstrated that our model was useful for providing accurate prediction of spool valve's wear life. (C) 2016 The Authors. Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics.展开更多
Gas-path performance estimation plays an important role in aero-engine health management, and Kalman Filter(KF) is a well-known technique to estimate performance degradation. In previous studies, it is assumed that di...Gas-path performance estimation plays an important role in aero-engine health management, and Kalman Filter(KF) is a well-known technique to estimate performance degradation. In previous studies, it is assumed that different kinds of sensors are with the same sampling rate, and they are used for state estimation by the KF simultaneously. However, it is hard to achieve state estimation using various kinds of sensor measurements at the same sampling rate due to a complex network and physical characteristic differences between sensors, especially in an advanced multisensor architecture. For this purpose, a multi-rate sensor fusion using the information filtering approach is proposed based on the square-root cubature rule, which is called Multi-rate Squareroot Cubature Information Filter(MSCIF) to track engine performance degradation. Soft measurement synchronization of the MSCIF is designed to provide a sensor fusion condition for multiple sampling rates of measurement, and a fault sensor is isolated by maximum likelihood validation before state estimation. The contribution of this paper is to supply a novel multi-rate informationfilter approach for sensor fault tolerant health estimation of an aero-engine in a multi-sensor system. Tests are conducted for aero-engine performance degradation estimation with multiple sampling rates of sensor measurement on both digital simulation and semi-physical experiment.Experimental results illustrate the superiority of the proposed algorithm in terms of degradation estimation accuracy and robustness to sensor failure in a multi-sensor system.展开更多
Fatigue life and reliability of aero-engine blade are always of important significance to flight safety.The establishment of damage model is one of the key factors in blade fatigue research.Conventional linear Miner＇...Fatigue life and reliability of aero-engine blade are always of important significance to flight safety.The establishment of damage model is one of the key factors in blade fatigue research.Conventional linear Miner＇s sum method is not suitable for aero-engine because of its low accuracy.A back propagation neutral network（BPNN） based on the combination of Levenberg-Marquardt（LM） and finite element method（FEM） is used to describe process of nonlinear damage accumulation behavior in material and predict fatigue life of the blade.Fatigue tests of standard specimen made from TC4 are carried out to obtain material fatigue parameters and S-N curve.A nonlinear continuum damage model（CDM）,based on the BPNN with one hidden layer and ten neurons,is built to investigate the nonlinear damage accumulation behavior,in which the results from the tests are used as training set.Comparing with linear models and previous nonlinear models,BPNN has the lowest calculation error in full load range.It has significant accuracy when the load is below 500 MPa.Especially,when the load is 350 MPa,the calculation error of the BPNN is only 0.4%.The accurate model of the blade is built by using 3D coordinate measurement technology.The loading cycle in fatigue analysis is defined from takeoff to cruise in 10 min,and the load history is obtained from finite element analysis（FEA）.Then the fatigue life of the compressor blade is predicted by using the BPNN model.The final fatigue life of the aero-engine blade is 6.55 104 cycles（10 916 h） based on the BPNN model,which is effective for the virtual design of aero-engine blade.展开更多
An aero-engine maintenance policy plays a crucial role in reasonably reducing maintenance cost. An aero-engine is a type of complex equipment with long service-life. In engineering,a hybrid maintenance strategy is ado...An aero-engine maintenance policy plays a crucial role in reasonably reducing maintenance cost. An aero-engine is a type of complex equipment with long service-life. In engineering,a hybrid maintenance strategy is adopted to improve the aero-engine operational reliability. Thus,the long service-life and the hybrid maintenance strategy should be considered synchronously in aero-engine maintenance policy optimization. This paper proposes an aero-engine life-cycle maintenance policy optimization algorithm that synchronously considers the long service-life and the hybrid maintenance strategy. The reinforcement learning approach was adopted to illustrate the optimization framework, in which maintenance policy optimization was formulated as a Markov decision process. In the reinforcement learning framework, the Gauss–Seidel value iteration algorithm was adopted to optimize the maintenance policy. Compared with traditional aero-engine maintenance policy optimization methods, the long service-life and the hybrid maintenance strategy could be addressed synchronously by the proposed algorithm. Two numerical experiments and algorithm analyses were performed to illustrate the optimization algorithm in detail.展开更多
The combustion chamber is the core component of an aero-engine, and affects its reliability and security operation, even the performance of the aircraft. In this work, a Plasma-Assisted Combustion(PAC) test platform w...The combustion chamber is the core component of an aero-engine, and affects its reliability and security operation, even the performance of the aircraft. In this work, a Plasma-Assisted Combustion(PAC) test platform was developed to validate the feasibility of using PAC actuators to enhance annular combustor performance. Two plans of PAC(rotating gliding arc discharge plasma) were designed, Assisted Combustion from Primary Holes(ACPH) and Assisted Combustion from Dilution Holes(ACDH). Comparative experiments and analysis between conventional combustion and PAC were conducted to study the effects of ACPH and ACDH on the performances including average outlet temperature, combustion efficiency, pattern factor under four different excessive air coefficients(0.8, 1, 2, and 4), and lean blowout performance at different inlet airflow velocities. Experimental results show that the combustion efficiency is improved after PAC compared with that in normal conditions, and the combustion efficiency of ACPH increases2.45%, 1.49%, 1.04%, and 0.47%, while it increases 2.75%, 1.67%, 1.36%, and 0.36% under ACDH conditions. The uniformity of the outlet temperature field and the lean blowout performance are improved after PAC. Especially for ACPH, the widening of the lean blowout limit is8.3%, 12.4%, 12.8%, and 25% respectively when the inlet velocity ranges from 60 m/s to120 m/s. These results offer new perspectives for using PAC devices to enhance aero-engine combustors' performances.展开更多
An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geomet...An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geometry are considered by analyzing the effects of the lead angle on the milling process. Firstly, the tool-workpiece engagement region is obtained by using a previously developed method and divided into several disk elements along the tool-axis direction. Secondly, a 3D dynamic model for stability limit calculation is developed and simplified into a 1D model in normal direction considering only the dominant mode of the workpiece. Then the cutting force coefficients, the start and exit angles corresponding to each disk element are determined. And the total stability lobe diagram is calculated using an iterative algorithm. Finally, several experimental tests are carried out to validate the feasibility and effectiveness of the proposed ~rediction approach.展开更多
Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The...Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.展开更多
The advanced missile uses blended control of nero-fin and reaction-jet to improve missile maneuverability. The blended control design, which is multi-inputs and multi-outputs （MIMO）, severe nonlinear, and model unce...The advanced missile uses blended control of nero-fin and reaction-jet to improve missile maneuverability. The blended control design, which is multi-inputs and multi-outputs （MIMO）, severe nonlinear, and model uncertain, is much more complex than conventional nero-fin control. A novel nonlinear backstepping control approach is proposed to design the blended autopilot. Missile model is reformed to a new one by state reconstruction technique so that it is easy to be handled by the backstepping method. Then a Lyapunov function is chosen to avoid oscillation caused in normal backstepping way when control parameters are mismatched. In distribution of both inputs, optimal energy logic is proposed. In addition, a fuzzy cerebellar model articulation controller （FCMAC） neural network is used to guarantee controller robustness to uncertainties. Finally, simulation results demonstrate the efficiency and advantages of the proposed method.展开更多
The paper is to integrate aerodynamic and aero-acoustic optimizatiom design of high lift devices,especially for two-element airfoils with slat.Aerodynamic analysis on flow field utilizes a high-order,high-resolution s...The paper is to integrate aerodynamic and aero-acoustic optimizatiom design of high lift devices,especially for two-element airfoils with slat.Aerodynamic analysis on flow field utilizes a high-order,high-resolution spatial differential method for large eddy simulation(LES),which can guarantee accuracy and efficiency.The aeroacoustic analysis for noise level is calculated with Ffowcs Williams-Hawkings(FW-H)integration formula.Fidelity of calculation is verified by standard models.Method of streamline-based Euler simulation(MSES)is used to obtain the aerodynamic characters.Based on the confirmation of numerical methods,detailed research has been conducted for the leading edge slat on multi-element airfoils.Various slot parameter influences on noise are analyzed.The results of the slot optimization parameters can be used in multi-element airfoil design.展开更多
A direct performance comparison between the four-hole aero-ramp injector and single transverse injector in a dual-mode scramjet combustor was conducted.The mixing characteristics of two injectors were calculated by so...A direct performance comparison between the four-hole aero-ramp injector and single transverse injector in a dual-mode scramjet combustor was conducted.The mixing characteristics of two injectors were calculated by solving the three-dimensional(3-D)compressible Reynolds-averaged Navier-Stokes equations(RANS),with the help of the shear-stress-transport(SST)k-ωturbulence model.The numerical results show that the far field mixing efficiency of the aero-ramp injector is higher than that of the single transverse injector.High enthalpy vitiated air was heated to a total temperature of 1 200Kby hydrogen-oxygen combustion, entering the isolator entrance at a Mach number of 2.0.Non-reacting experimental conditions involved sonic injection of nitrogen to safely simulate ethylene injected into the combustor at a jet-to-free stream momentum flux ratio of 2.6.Schlieren photographs were obtained to analyze the shock structure around the injectors.Reacting test conditions involved sonic injection of ethylene at the jet-to-free stream momentum flux ratios ranging from 0.5to 2.7.High speed camera was used to capture the flame structures in the near-field combustion. The experimental results show that the aero-ramp injector produce sustained combustion over a wider range of fuel-air ratios than the single transverse injector.At the identical jet-to-free stream momentum flux ratio,the aero-ramp has a larger isolator margin than the single transverse injector,demonstrating a better ability for avoiding overflows.However,the air specific impulse and total temperature recovery of two injectors,which are calculated by the one-dimensional(1-D)performance analysis code,are almost identical.展开更多
基金supported by the National Natural Science Foundation of China(No.51975026)。
文摘Aero engines are key power components that provide thrust for the aircraft.The cerme turbine disc allows the new-generation domestic fighter aircraft to increase the overall thrust of the aero engine.Quantifying coatings and analyzing the stress on the teeth play critical roles in improving the turbine disc’s performance,which are two issues must be solved urgently.First,this work pro poses a quantitative analysis algorithm to conduct the Three-Dimensional(3D)distribution informa tion mining of the extracted coatings.Then,it proposes an Industrial Computed Laminography(ICL)reconstruction algorithm for non-destructively reconstructing the turbine disc’s high-quality3D morphological actual feature.Finally,a Finite Element Analysis(FEA)under the ultimate thrus is conducted on ICL reconstruction to verify the working status of the new-generation aero-engine turbine disc.The results show that the proposed quantitative analysis algorithm digitizes the aggre gated conditions of the coating with a statistically normalized Z_(1)value of–2.15 and a confidence leve higher than 95%.Three image-quality quantitative indicators:Peak Signal-to-Noise Ratio(PSNR)Structural Similarity Index Measure(SSIM),and Normalized Mean Square Distance(NMSD)of the proposed ICL reconstruction algorithm on turbine disc laminographic image are 26.45,0.88,and 0.73respectively,which are better than other algorithms.The mechanical analysis of ICL more realisti cally reflects the stress and deformation than that of 3D modeling.This work provides new ideas for the iterative research of new-generation aero-engine turbine discs.
基金Supports provided by Aviation Basic Science Foundation(00B53010)Aerospace Science Foundation(N3CH0502)Shaanxi Province Natural Science Foundation(N3CS0501)are gratefully appreciated.
文摘Reliability analysis methods based on the linear damage accumulation law (LDAL) and load-life interference model are studied in this paper. According to the equal probability rule, the equivalent loads are derived, and the reliability analysis method based on load-life interference model and recurrence formula is constructed. In conjunction with finite element analysis (FEA) program, the reliability of an aero engine turbine disk under low cycle fatigue (LCF) condition has been analyzed. The results show the turbine disk is safety and the above reliability analysis methods are feasible.
文摘Tsien summarized the similarity in hypersonic flows,and related Knudsen number to Mach number and Reynolds number.Recently,a path-based problem,aero-optical effect,arises in hypersonic flows,and it concerns about the compressibility and the Knudsen number of the gas flows,which differs from the Tsien's focus to some extent.In this paper,the similarity of hypersonic aero optics is theoretically studied,and both flow fields and induced aero-optical effect after flows pass through a cylinder are predicted by a well-accepted particle-based method,direct simulation Monte-Carlo(DSMC)method.The results show that the optical distortions are inversely proportional to the Knudsen number,while the compressibility plays an important role in the optical degradations.Hence,it is confirmed that the effects of Mach number and Knudsen number on the aero-optical effect induced by hypersonic flows are of great significance.Besides,since the Knudsen number is defined straightforwardly based on the optically active region,the physics is clearer than any other similarity criteria.
基金supported by the China National Science and Technology Major Project(No.2015ZX04001202)
文摘The Blade Integrated Disk(Blisk) is one of the key components in the aero-engine, it is generally manufactured by the multi-axis milling and almost 90% raw materials are removed. To avoid the full immersion of a cutter in the rough machining of a blisk channel, the trochoidal milling is a promising strategy since it can keep a small immersion angle in the rough milling process while maintaining the high machining efficiency. However, while toolpaths are being planned for the trochoidal milling process, the conventional methods are mainly for the planar machining area with fixed tool orientations, which cannot be used for complex channels where the multi-axis machining should be employed. To this end, this paper presents a four-axis trochoidal toolpath planning method with a ball-end cutter, and thus the blisk channel can be machined efficiently.For this to happen, the trochoidal paths are planned in the parametric domain and then mapped into the physical domain, with tool orientations controlled by the quaternion interpolation method to have smooth tool movement along the toolpaths. Both geometric simulation and physical milling experiments of the proposed method have convincingly demonstrated the validation of the proposed method.
基金supported by the National High Technical Reasearch and Development Programme of China(No.2002AA336100)
文摘The status of research, development of superalloys and materials processing ＆ fabrication technologies for aero-engine applications in China Aviation Industry, with an emphasis on recent achievements at BIAM including directionally solidified and single crystal superalloys for blade and vane applications, wrought superqlloys for aero-engine disks and rings, and powder metalurgy （PM） superalloys for high performance disk applications were described. It was also reviewed the development of new class of high temperature structural materials, such as structural intermetallics, and advanced material processing technologies including rapid solidification, spray forming and so on. The trends of research and development of the above mentioned superalloys and processing technologies are outlined. Cast, wrought and PM superalloys are the workhorse materials for the hot section of current aero-engines. New high temperature materials and advanced processing technologies have been and will be the subject of study. It is speculated that high performance, high purity and low cost superalloys and technologies will play key roles in aero-engines.
基金supported by the National Natural Science Foundation of China(No.51605309)the Aeronautical Science Foundation of China(Nos.201933054002,20163354004)。
文摘The health status of aero engines is very important to the flight safety.However,it is difficult for aero engines to make an effective fault diagnosis due to its complex structure and poor working environment.Therefore,an effective fault diagnosis method for aero engines based on the gravitational search algorithm and the stack autoencoder(GSA-SAE)is proposed,and the fault diagnosis technology of a turbofan engine is studied.Firstly,the data of 17 parameters,including total inlet air temperature,high-pressure rotor speed,low-pressure rotor speed,turbine pressure ratio,total inlet air temperature of high-pressure compressor and outlet air pressure of high-pressure compressor and so on,are preprocessed,and the fault diagnosis model architecture of SAE is constructed.In order to solve the problem that the best diagnosis effect cannot be obtained due to manually setting the number of neurons in each hidden layer of SAE network,a GSA optimization algorithm for the SAE network is proposed to find and obtain the optimal number of neurons in each hidden layer of SAE network.Furthermore,an optimal fault diagnosis model based on GSA-SAE is established for aero engines.Finally,the effectiveness of the optimal GSA-SAE fault diagnosis model is demonstrated using the practical data of aero engines.The results illustrate that the proposed fault diagnosis method effectively solves the problem of the poor fault diagnosis result because of manually setting the number of neurons in each hidden layer of SAE network,and has good fault diagnosis efficiency.The fault diagnosis accuracy of the GSA-SAE model reaches 98.222%,which is significantly higher than that of SAE,the general regression neural network(GRNN)and the back propagation(BP)network fault diagnosis models.
文摘As a main difficult problem encountered in electrochemical machining （ECM）, the cathode design is tackled, at present, with various numerical analysis methods such as finite difference, finite element and boundary element methods. Among them, the finite element method presents more flexibility to deal with the irregularly shaped workpieces. However, it is very difficult to ensure the convergence of finite element numerical approach. This paper proposes an accurate model and a finite element numerical approach of cathode design based on the potential distribution in inter-electrode gap. In order to ensure the convergence of finite element numerical approach and increase the accuracy in cathode design, the cathode shape should be iterated to eliminate the design errors in computational process. Several experiments are conducted to verify the machining accuracy of the designed cathode. The experimental results have proven perfect convergence and good computing accuracy of the proposed finite element numerical approach by the high surface quality and dimensional accuracy of the machined blades.
文摘The aero engine turbine rotors are under strong centrifugal load and the highest thermal load.The ventilation openings on the rotors are inevitable,because air flow need to pass through them to cool the temperatures down and keep the air pressure balanced in internal aero engine.The ventilation openings will lead to stress concentration effect.In this paper,the stress concentration factor of elliptical opening on rotating disc is deduced by superposition method.How to define the optimal location and shape of the elliptical opening on rotating disc to decrease the stress concentration effect has been investigated specifically.The reliability and accuracy of the theoretical deviation process is verified by Finite Element Method(FEM).The process of how to obtain the optimal location of the elliptical ventilation opening with particular shape on turbine sealing disc is described as an engineering application case.The investigation provides sufficient theoretical support for optimal location and shape definition of elliptical ventilation opening on aero engine rotors with stress concentration effect by pure mechanics consideration.
基金Supported by Science Fund for Creative Research Groups of NSFC(51621064)National Natural Science Foundation of China(Grant No.51475074,11302043)the Fundamental Research Funds for the Central Universities(DUT15QY37)
文摘The integral impeller and blisk of an aero-engine are high performance parts with complex structure and made of difficult-to-cut materials. The blade surfaces of the integral impeller and blisk are functional surfaces for power transmission, and their surface integrity has signif- icant effects on the aerodynamic efficiency and service life of an aero-engine. Thus, it is indispensable to finish and strengthen the blades before use. This paper presents a comprehensive literature review of studies on finishing and strengthening technologies for the impeller and blisk of aero-engines. The review includes independent and inte- grated finishing and strengthening technologies and dis- cusses advanced rotational abrasive flow machining with back-pressure used for finishing the integral impeller and blisk. A brief assessment of future research problems and directions is also presented.
基金supported by the National Natural Science Foundation of China (Nos. 51706223 and 51576193)
文摘Rotating experimental investigations were carried out to study the oil sealing capability of two different floating ring seals in cold/hot state for aero-engine. High-speed Floating Ring Seal(HFRS) is a seal with the inner diameter of 83.72 mm and maximum speed of 38000 r/min, and Low-speed Floating Ring Seal(LFRS) is another seal with the inner diameter of 40.01 mm and maximum speed of 18000 r/min. In hot state, sealing air with the temperature of 371 K and oil with the temperature of 343 K was employed to model the working conditions of an aero-engine. Comparisons between floating ring seal and labyrinth seal were done to inspect the leakage performance.More attention was paid to the critical pressure ratio where the oil leakage began. Results show that the critical pressure ratio in cold state is obviously larger than that in hot state for both seals. An underlying sealing mechanism for floating ring seal is clarified by the fluid film, which closely associates with the dimensionless parameter of clearance over rotating diameter(2 c/Dr). Another fantastic phenomenon is that the leakage coefficient in hot state, not the leakage magnitude, is unexpectedly larger than that in cold state. Overall, the leakage performance of the floating ring seal is better than the labyrinth seal.
文摘Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Firstly, the experiment for wear mechanism verification proved that adhesive wear and abrasive wear did coexist during the working process of spool valves. Secondly coupling behavior of each wear mechanism was characterized by analyzing actual time-variation of model parameters during wear evolution process. Meanwhile, Archard model and three-body abrasive wear model were utilized for adhesive wear and abrasive wear, respectively. Furthermore, their coupling wear model was established by calculating the actual wear volume. Finally, from the result of formal test, all the required parameters for our model were obtained. The relative error between model prediction and data of pre-test was also presented to verify the accuracy of model, which demonstrated that our model was useful for providing accurate prediction of spool valve's wear life. (C) 2016 The Authors. Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics.
基金the financial supports of the National Natural Science Foundation of China(No.61304113)the Fundamental Research Funds for the Central Universities,China(No.NS2018018)Qinglan Project of Jiangsu Province
文摘Gas-path performance estimation plays an important role in aero-engine health management, and Kalman Filter(KF) is a well-known technique to estimate performance degradation. In previous studies, it is assumed that different kinds of sensors are with the same sampling rate, and they are used for state estimation by the KF simultaneously. However, it is hard to achieve state estimation using various kinds of sensor measurements at the same sampling rate due to a complex network and physical characteristic differences between sensors, especially in an advanced multisensor architecture. For this purpose, a multi-rate sensor fusion using the information filtering approach is proposed based on the square-root cubature rule, which is called Multi-rate Squareroot Cubature Information Filter(MSCIF) to track engine performance degradation. Soft measurement synchronization of the MSCIF is designed to provide a sensor fusion condition for multiple sampling rates of measurement, and a fault sensor is isolated by maximum likelihood validation before state estimation. The contribution of this paper is to supply a novel multi-rate informationfilter approach for sensor fault tolerant health estimation of an aero-engine in a multi-sensor system. Tests are conducted for aero-engine performance degradation estimation with multiple sampling rates of sensor measurement on both digital simulation and semi-physical experiment.Experimental results illustrate the superiority of the proposed algorithm in terms of degradation estimation accuracy and robustness to sensor failure in a multi-sensor system.
基金supported by National Natural Science Foundation of China (Grant No. 60879002)Tianjin Municipal Science and Technology Support Plan of China (Grant No. 10ZCKFGX03800)
文摘Fatigue life and reliability of aero-engine blade are always of important significance to flight safety.The establishment of damage model is one of the key factors in blade fatigue research.Conventional linear Miner＇s sum method is not suitable for aero-engine because of its low accuracy.A back propagation neutral network（BPNN） based on the combination of Levenberg-Marquardt（LM） and finite element method（FEM） is used to describe process of nonlinear damage accumulation behavior in material and predict fatigue life of the blade.Fatigue tests of standard specimen made from TC4 are carried out to obtain material fatigue parameters and S-N curve.A nonlinear continuum damage model（CDM）,based on the BPNN with one hidden layer and ten neurons,is built to investigate the nonlinear damage accumulation behavior,in which the results from the tests are used as training set.Comparing with linear models and previous nonlinear models,BPNN has the lowest calculation error in full load range.It has significant accuracy when the load is below 500 MPa.Especially,when the load is 350 MPa,the calculation error of the BPNN is only 0.4%.The accurate model of the blade is built by using 3D coordinate measurement technology.The loading cycle in fatigue analysis is defined from takeoff to cruise in 10 min,and the load history is obtained from finite element analysis（FEA）.Then the fatigue life of the compressor blade is predicted by using the BPNN model.The final fatigue life of the aero-engine blade is 6.55 104 cycles（10 916 h） based on the BPNN model,which is effective for the virtual design of aero-engine blade.
基金co-supported by the Key National Natural Science Foundation of China (No. U1533202)the Civil Aviation Administration of China (No. MHRD20150104)the Shandong Independent Innovation and Achievements Transformation Fund, China (No. 2014CGZH1101)
文摘An aero-engine maintenance policy plays a crucial role in reasonably reducing maintenance cost. An aero-engine is a type of complex equipment with long service-life. In engineering,a hybrid maintenance strategy is adopted to improve the aero-engine operational reliability. Thus,the long service-life and the hybrid maintenance strategy should be considered synchronously in aero-engine maintenance policy optimization. This paper proposes an aero-engine life-cycle maintenance policy optimization algorithm that synchronously considers the long service-life and the hybrid maintenance strategy. The reinforcement learning approach was adopted to illustrate the optimization framework, in which maintenance policy optimization was formulated as a Markov decision process. In the reinforcement learning framework, the Gauss–Seidel value iteration algorithm was adopted to optimize the maintenance policy. Compared with traditional aero-engine maintenance policy optimization methods, the long service-life and the hybrid maintenance strategy could be addressed synchronously by the proposed algorithm. Two numerical experiments and algorithm analyses were performed to illustrate the optimization algorithm in detail.
基金supported by the National Natural Science Foundation of China (No. 51436008)
文摘The combustion chamber is the core component of an aero-engine, and affects its reliability and security operation, even the performance of the aircraft. In this work, a Plasma-Assisted Combustion(PAC) test platform was developed to validate the feasibility of using PAC actuators to enhance annular combustor performance. Two plans of PAC(rotating gliding arc discharge plasma) were designed, Assisted Combustion from Primary Holes(ACPH) and Assisted Combustion from Dilution Holes(ACDH). Comparative experiments and analysis between conventional combustion and PAC were conducted to study the effects of ACPH and ACDH on the performances including average outlet temperature, combustion efficiency, pattern factor under four different excessive air coefficients(0.8, 1, 2, and 4), and lean blowout performance at different inlet airflow velocities. Experimental results show that the combustion efficiency is improved after PAC compared with that in normal conditions, and the combustion efficiency of ACPH increases2.45%, 1.49%, 1.04%, and 0.47%, while it increases 2.75%, 1.67%, 1.36%, and 0.36% under ACDH conditions. The uniformity of the outlet temperature field and the lean blowout performance are improved after PAC. Especially for ACPH, the widening of the lean blowout limit is8.3%, 12.4%, 12.8%, and 25% respectively when the inlet velocity ranges from 60 m/s to120 m/s. These results offer new perspectives for using PAC devices to enhance aero-engine combustors' performances.
基金supported by the National Basic Research Program of China(No.2013CB035802)the 111 Project of China(No.B13044)
文摘An analytical model for chatter aero-engine casings is presented in this paper stability prediction in bull-nose end milling of And the mechanics and dynamics variations due to the complex cutter and workpiece geometry are considered by analyzing the effects of the lead angle on the milling process. Firstly, the tool-workpiece engagement region is obtained by using a previously developed method and divided into several disk elements along the tool-axis direction. Secondly, a 3D dynamic model for stability limit calculation is developed and simplified into a 1D model in normal direction considering only the dominant mode of the workpiece. Then the cutting force coefficients, the start and exit angles corresponding to each disk element are determined. And the total stability lobe diagram is calculated using an iterative algorithm. Finally, several experimental tests are carried out to validate the feasibility and effectiveness of the proposed ~rediction approach.
文摘Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.
基金the China Aviation Science Foundation (03D12004)
文摘The advanced missile uses blended control of nero-fin and reaction-jet to improve missile maneuverability. The blended control design, which is multi-inputs and multi-outputs （MIMO）, severe nonlinear, and model uncertain, is much more complex than conventional nero-fin control. A novel nonlinear backstepping control approach is proposed to design the blended autopilot. Missile model is reformed to a new one by state reconstruction technique so that it is easy to be handled by the backstepping method. Then a Lyapunov function is chosen to avoid oscillation caused in normal backstepping way when control parameters are mismatched. In distribution of both inputs, optimal energy logic is proposed. In addition, a fuzzy cerebellar model articulation controller （FCMAC） neural network is used to guarantee controller robustness to uncertainties. Finally, simulation results demonstrate the efficiency and advantages of the proposed method.
文摘The paper is to integrate aerodynamic and aero-acoustic optimizatiom design of high lift devices,especially for two-element airfoils with slat.Aerodynamic analysis on flow field utilizes a high-order,high-resolution spatial differential method for large eddy simulation(LES),which can guarantee accuracy and efficiency.The aeroacoustic analysis for noise level is calculated with Ffowcs Williams-Hawkings(FW-H)integration formula.Fidelity of calculation is verified by standard models.Method of streamline-based Euler simulation(MSES)is used to obtain the aerodynamic characters.Based on the confirmation of numerical methods,detailed research has been conducted for the leading edge slat on multi-element airfoils.Various slot parameter influences on noise are analyzed.The results of the slot optimization parameters can be used in multi-element airfoil design.
文摘A direct performance comparison between the four-hole aero-ramp injector and single transverse injector in a dual-mode scramjet combustor was conducted.The mixing characteristics of two injectors were calculated by solving the three-dimensional(3-D)compressible Reynolds-averaged Navier-Stokes equations(RANS),with the help of the shear-stress-transport(SST)k-ωturbulence model.The numerical results show that the far field mixing efficiency of the aero-ramp injector is higher than that of the single transverse injector.High enthalpy vitiated air was heated to a total temperature of 1 200Kby hydrogen-oxygen combustion, entering the isolator entrance at a Mach number of 2.0.Non-reacting experimental conditions involved sonic injection of nitrogen to safely simulate ethylene injected into the combustor at a jet-to-free stream momentum flux ratio of 2.6.Schlieren photographs were obtained to analyze the shock structure around the injectors.Reacting test conditions involved sonic injection of ethylene at the jet-to-free stream momentum flux ratios ranging from 0.5to 2.7.High speed camera was used to capture the flame structures in the near-field combustion. The experimental results show that the aero-ramp injector produce sustained combustion over a wider range of fuel-air ratios than the single transverse injector.At the identical jet-to-free stream momentum flux ratio,the aero-ramp has a larger isolator margin than the single transverse injector,demonstrating a better ability for avoiding overflows.However,the air specific impulse and total temperature recovery of two injectors,which are calculated by the one-dimensional(1-D)performance analysis code,are almost identical.
