Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify ...Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify the phase composition and floatability of rare earths obtained after HMPT owing to the associated phase transformations.This study explored the mineralogical characteristics and separation behavior of rare earths in HMPT-treated iron tailings.Process mineralogy studies conducted via BGRIMM process mineralogy analysis and X-ray diffraction revealed that the main valuable minerals in the tailings included rare-earth oxides(9.15wt%),monazite(5.31wt%),and fluorite(23.52wt%).The study also examined the impact of mineral liberation and gangue mineral intergrowth on flotation performance.Flotation tests achieved a rare-earth oxide(REO)grade of 74.12wt% with a recovery of 34.17% in open-circuit flotation,whereas closed-circuit flotation resulted in a REO grade of 60.27wt% with a recovery of 73%.Transmission electron microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy revealed that monazite remained stable during the HMPT process,while bastnaesite was transformed into Ce_(7)O_(12)and CeF_(3),leading to increased collector consumption.Nonetheless,the HMPT process did not significantly affect the flotation performance of rare earths.The enrichment of fluorite in the tailings highlighted its further recovery potential.The integration of HMPT with magnetic separation and flotation presents an efficient strategy for recovering rare earths,iron,and fluorite from Bayan Obo ores.展开更多
The hydrogen-based reduction and electric smelting technology is a green and low-carbon process for treating low-grade ore and complex symbiotic iron ore.In this study,the hydrogen-based reduction of boron-bearing iro...The hydrogen-based reduction and electric smelting technology is a green and low-carbon process for treating low-grade ore and complex symbiotic iron ore.In this study,the hydrogen-based reduction of boron-bearing iron concentrate and the low-temperature separation compared with the high-temperature melting separation of slag and iron from a boron-bearing iron concentrate were studied.The metallization rate of the boron-bearing iron concentrate reached 99.63%after hydrogen-based reduction at 1050℃,and the metallic iron was interwoven with olivine(Mg_(2)SiO_(4))in the reduced ore.In addition,the high-temperature melting separation of iron and slag could be accomplished at 1550℃for 60 min,where boron was mainly distributed in the form of a glass phase in the slag with a mass fraction of B_(2)O_(3)of 22.69%,and 0.35%of boron(mass fraction)was melted into liquid iron.By contrast,iron and slag were efficiently separated at a lower temperature(1300℃)for 10 min and enhanced by super-gravity.Almost all the boron content was enriched into a suanite phase in the slag with a considerably high mass fraction of B_(2)O_(3)(35.61%)and a high recovery ratio(99.37%),and the mass fraction of boron decreased to 0.15%in iron.Compared with high-temperature melting separation,low-temperature separation combined with hydrogen-based reduction greatly improved the enrichment of boron in slag and prevented the melting of boron into iron.展开更多
A hydrogen-based membrane biofilm reactor （MBfR） using H2 as electron donor was investigated to remove nitrate from groundwater. When nitrate was first introduced to the MBfR, denitrification took place on the shell...A hydrogen-based membrane biofilm reactor （MBfR） using H2 as electron donor was investigated to remove nitrate from groundwater. When nitrate was first introduced to the MBfR, denitrification took place on the shell side of the membranes immediately, and the effluent concentration of nitrate continuously decreased with 100% removal rate on day 45 under the influent nitrate concentration of 5 mg NO3^--N/L, which described the acclimating and enriching process of autohydrogenotrophic denitrification bacteria. A series of short-term experiments were applied to investigate the effects of hydrogen pressures and nitrate loadings on deniWification. The results showed that nitrate reduction rate improved as H2 pressure increasing, and over 97% of total nitrogen removal rate was achieved when the nitrate loading increased from 0.17 to 0.34 g NO3^--N/（m^2.day） without nitrite accumulation. The maximum deniwification rate was 384 g N/（m^3.day）. Partial sulfate reduction, which occurred in parallel to nitrate reduction, was inhibited by denitrififcation due to the competition for H2. This research showed that MBfR is effective for removing nitrate from the contaminated groundwater.展开更多
A laboratory trial was conducted for evaluating the capability of a continuously stirred hydrogen-based membrane biofllm reactor to simultaneously reduce nitrate （NO3--N）, sulfate （SO42-）, bromate （BrO3-）, hexav...A laboratory trial was conducted for evaluating the capability of a continuously stirred hydrogen-based membrane biofllm reactor to simultaneously reduce nitrate （NO3--N）, sulfate （SO42-）, bromate （BrO3-）, hexavalent chromium （Cr（VI）） and para- chloronitrobenzene （p-CNB）. The reactor contained two bundles of hollow fiber membranes functioning as an autotrophic biofiim carder and hydrogen pipe as well. On the condition that hydrogen was supplied as electron donor and diffused into water through membrane pores, autohydrogenotrophic bacteria were capable of reducing contaminants to forms with lower toxicity. Reduction occurred within 1 day and removal fluxes for NO3--N, SO42-, BrO3-, Cr（VI）, and p-CNB reached 0.641, 2.396, 0.008, 0.016 and 0.031 g/（day.m2）, respectively after 112 days of continuous operation. Except for the fact that sulfate was 37% removed under high surface loading, the other four contaminants were reduced by over 95 %. The removal flux comparison between phases varying in surface loading and 1-12 pressure showed that decreasing surface loading or increasing 1-12 pressure would promote removal flux. Competition for electrons occurred among the five contaminants. Electron-equivalent flux analysis showed that the amount of utilized hydrogen was mainly controlled by NO3--N and SO42- reduction, which accounted for over 99% of the electron flux altogether. It also indicated the electron acceptor order, showing that nitrate was the most prior electron acceptor while sulfate was the second of the five contaminants.展开更多
Steel production causes a third of all industrial CO_(2) emissions due to the use of carbon-based substances as reductants for iron ores,making it a key driver of global warming.Therefore,research efforts aim to repla...Steel production causes a third of all industrial CO_(2) emissions due to the use of carbon-based substances as reductants for iron ores,making it a key driver of global warming.Therefore,research efforts aim to replace these reductants with sustainably produced hydrogen.Hydrogen-based direct reduction(HyDR)is an attractive processing technology,given that direct reduction(DR)furnaces are routinely operated in the steel industry but with CH_(4) or CO as reductants.Hydrogen diffuses considerably faster through shaft-furnace pellet agglomerates than carbon-based reductants.However,the net reduction kinetics in HyDR remains extremely sluggish for high-quantity steel production,and the hydrogen consumption exceeds the stoichiometrically required amount substantially.Thus,the present study focused on the improved understanding of the influence of spatial gradients,morphology,and internal microstructures of ore pellets on reduction efficiency and metallization during HyDR.For this purpose,commercial DR pellets were investigated using synchrotron high-energy X-ray diffraction and electron microscopy in conjunction with electron backscatter diffraction and chemical probing.Revealing the interplay of different phases with internal interfaces,free surfaces,and associated nucleation and growth mechanisms provides a basis for developing tailored ore pellets that are highly suited for a fast and efficient HyDR.展开更多
The steel industry’s transition to hydrogen-based ironmaking necessitates a deeper understanding of magnetite ore reduction,a crucial yet underexplored pathway for decarbonization.This study systematically investigat...The steel industry’s transition to hydrogen-based ironmaking necessitates a deeper understanding of magnetite ore reduction,a crucial yet underexplored pathway for decarbonization.This study systematically investigates the combined effects of particle size and gangue composition on hydrogen-based reduction behavior of four industrial magnetite ore concentrates with varying CaO and MgO con-tents.Thermogravimetric analysis at 973 K,interrupted reduction experiments,and post-reduction characterization steps are used to eval-uate reduction extent and phase transformations across different particle size fractions and bulk ores.The finer fractions generally exhibit faster and more complete reduction.However,this trend is overridden by gangue effects in certain ores.Magnetite ores with MgO as gangue tend to form magnesio-wustite solid solution(Mg,Fe)O during reduction,resulting in dense microstructures that impede hydrogen diffusion and limit reduction progress.In contrast,magnetite ores with CaO as gangue facilitate the formation of intermediate calcium fer-rites,which promote porous morphology and enhanced reducibility.Notably,even the finer particles of ore containing MgO show a lower reduction degree than the coarser particles of the ore containing CaO as gangue.This highlights the dominant role of gangue composition in governing reduction kinetics,intermediate phase formation and final product morphology.These findings contribute to the growing knowledge necessary to enable fossil-free ironmaking by emphasizing the importance of considering both granulometric characteristics and heterogeneity when evaluating magnetite ores for hydrogen-based reduction.展开更多
The slow growth rate of autotrophic bacteria and regulation of biofilm thickness are critical factors that limit the development of a hydrogen-based membrane biofilm reactor(H_(2)-MBfR).The acylhomoserine lactone(AHL)...The slow growth rate of autotrophic bacteria and regulation of biofilm thickness are critical factors that limit the development of a hydrogen-based membrane biofilm reactor(H_(2)-MBfR).The acylhomoserine lactone(AHL)mediated quorum sensing(QS)system is a crucial mechanism regulating biofilm behavior.However,the AHLs that promote biofilm formation in autotrophic denitrification systems and their underlying mechanisms,remain unclear.This study explored the impact of AHLmediated QS signaling molecules on biofilm development in H_(2)-MBfR.This study revealed that C_(14)-HSL and C_(4)-HSL are potential signaling molecules that enhanced biofilm formation in long-term stable operating H_(2)-MBfR.Subsequent short-term experiments with C_(14)-HSL and C_(4)-HSL confirmed their ability to increase bacterial adhesion to carrier surfaces by promoting the production of extracellular polymeric substances(EPS).Functional gene annotation indicated that exogenous C_(14)-HSL and C_(4)-HSL increased the abundance of signal transduction(increased by 0.250%–0.375%),strengthening the inter bacterial QS response while enhancing cell motility(increased by 0.24%and 0.21%,respectively)and biological adhesion(increased by 0.044%and 0.020%,respectively),thereby accelerating the initial bacterial attachment to hollow fiber membranes and facilitating biofilm development.These findings contribute to the understanding of microbial community interactions in H_(2)-MBfRs and provide novel approaches for biofilm management in wastewater treatment systems.展开更多
The storage of solid waste in Bayan Obo has resulted in significant resource wastage and environmental concerns.In this study,an efficient process was developed to recover iron and rare earth elements(REEs)from this w...The storage of solid waste in Bayan Obo has resulted in significant resource wastage and environmental concerns.In this study,an efficient process was developed to recover iron and rare earth elements(REEs)from this waste by processes of hydrogen-based mineral phase transformation(HMPT),magnetic separation,and flotation.Under optimal HMPT conditions(525℃,12.5 min,and 30%H_(2)concentration),an iron concentrate with a TFe grade of 64.09%and a recovery of 95.33%was obtained.The magnetic properties of the solid waste were greatly enhanced by HMPT,allowing the effective magnetic separation of iron minerals.Further optimization of the flotation process resulted in a REEs concentrate with a rare earth oxide(REO)grade of 65%-70%and a REEs recovery of 60%-65%.Hematite was reduced to magnetite during HMPT,and bastnaesite was decomposed to REEs oxides and fluorides,and the particle structure was significantly destroyed.However,changes in monazite,fluorite,and barite were minimal.展开更多
The iron and steel industry,standing as a quintessential manufacture example with high consumption,pollution and emissions,faces significant environmental and sustainable development challenges.Electric arc furnace(EA...The iron and steel industry,standing as a quintessential manufacture example with high consumption,pollution and emissions,faces significant environmental and sustainable development challenges.Electric arc furnace(EAF)steelmaking process mainly uses scrap as raw material and is characterized by environmentally friendly and recyclable process.However,the further development of EAF route in China is limited by the reserve,supply,availability and quality of scrap resource.Direct reduced iron(DRI)is one of typical low-carbon and clean charges,which can effectively make up for the adverse effects caused by the lack of scrap.The physical and chemical properties,classifications,and production technologies of DRI are firstly reviewed.In particular,the reducing gas types,reduction temperature,and reduction mechanism of the DRI production with gas-based shaft furnace(SF)technology are detailed.Considering the crucial role played by DRI application in EAF,the influences of DRI addition on EAF smelting rules and operations including the blending and charging process,heat transfer and melting in molten bath,slag formation operation,refractory corrosion,and slag system evolution are then further discussed.Finally,the comparative analysis and assessment of the consumption level of material and energy as well as the cleaner production both covering the clean chemical composition of molten steel and the clean environment impact in EAF steelmaking with DRI charged are conducted.From perspectives of metallurgical process engineering,a suitable route of hydrogen generation and application(from coke oven gas,methanol,and clean energy power),CO_(2) capture and utilization integrated with SF–EAF process is proposed.In view of the difficulties in large-scale DRI application in EAF,the follow-up work should focus on the investigation of DRI charging and melting,slag system evolution and molten pool reaction rules,as well as the developments of the DRI standardized use technology and intelligent batching and control models.展开更多
Electrocatalytic water splitting driven by renewable energy input to produce clean hydrogen(H_(2))has been widely considered a prospective approach for a future hydrogen-based society.However,the development of indust...Electrocatalytic water splitting driven by renewable energy input to produce clean hydrogen(H_(2))has been widely considered a prospective approach for a future hydrogen-based society.However,the development of industrial alkaline water electrolyzers is hindered due to their unfavorable thermodynamics with high overpotential for delivering the whole process,caused by sluggish kinetics involving four-electron transfer.Further exploration of water electrolysis with low energy consumption and high efficiency is urgently required to meet the ever-growing energy storage and portfolio demands.This review emphasizes the strategies proposed thus far to pursue high-efficiency water electrolysis systems,including from the aspects of electro-catalysts(from monofunctional to bifunctional),electrode engineering(from powdery to self-supported),energy sources(from nonrenewable to renewable),electrolytes(from pure to hybrid),and cell configurations(from integrated to decoupled).Critical appraisals of the pivotal electrochemistry are highlighted to address the challenges in elevating the overall efficiency of water splitting.Finally,valuable insights for the future development directions and bottlenecks of advanced,sustainable,and high-efficiency water splitting systems are outlined.展开更多
基金the financial support received from the Key Program of National Natural Science Foundation of China(No.52130406)the National Key R&D Program of China(Nos.2021YFC2901000 and 2022YFC2905800)+1 种基金the General Program of National Natural Science Foundation of China(No.52274253)Natural Science Foundation Innovation Group Project of Hubei Province,China(No.2023AFA044)。
文摘Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify the phase composition and floatability of rare earths obtained after HMPT owing to the associated phase transformations.This study explored the mineralogical characteristics and separation behavior of rare earths in HMPT-treated iron tailings.Process mineralogy studies conducted via BGRIMM process mineralogy analysis and X-ray diffraction revealed that the main valuable minerals in the tailings included rare-earth oxides(9.15wt%),monazite(5.31wt%),and fluorite(23.52wt%).The study also examined the impact of mineral liberation and gangue mineral intergrowth on flotation performance.Flotation tests achieved a rare-earth oxide(REO)grade of 74.12wt% with a recovery of 34.17% in open-circuit flotation,whereas closed-circuit flotation resulted in a REO grade of 60.27wt% with a recovery of 73%.Transmission electron microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy revealed that monazite remained stable during the HMPT process,while bastnaesite was transformed into Ce_(7)O_(12)and CeF_(3),leading to increased collector consumption.Nonetheless,the HMPT process did not significantly affect the flotation performance of rare earths.The enrichment of fluorite in the tailings highlighted its further recovery potential.The integration of HMPT with magnetic separation and flotation presents an efficient strategy for recovering rare earths,iron,and fluorite from Bayan Obo ores.
文摘The hydrogen-based reduction and electric smelting technology is a green and low-carbon process for treating low-grade ore and complex symbiotic iron ore.In this study,the hydrogen-based reduction of boron-bearing iron concentrate and the low-temperature separation compared with the high-temperature melting separation of slag and iron from a boron-bearing iron concentrate were studied.The metallization rate of the boron-bearing iron concentrate reached 99.63%after hydrogen-based reduction at 1050℃,and the metallic iron was interwoven with olivine(Mg_(2)SiO_(4))in the reduced ore.In addition,the high-temperature melting separation of iron and slag could be accomplished at 1550℃for 60 min,where boron was mainly distributed in the form of a glass phase in the slag with a mass fraction of B_(2)O_(3)of 22.69%,and 0.35%of boron(mass fraction)was melted into liquid iron.By contrast,iron and slag were efficiently separated at a lower temperature(1300℃)for 10 min and enhanced by super-gravity.Almost all the boron content was enriched into a suanite phase in the slag with a considerably high mass fraction of B_(2)O_(3)(35.61%)and a high recovery ratio(99.37%),and the mass fraction of boron decreased to 0.15%in iron.Compared with high-temperature melting separation,low-temperature separation combined with hydrogen-based reduction greatly improved the enrichment of boron in slag and prevented the melting of boron into iron.
基金supported by the National Natural Science Foundation of China (No.50978190)the National High Technology Research and Development Program (863) of China (No.2009AA062902)
文摘A hydrogen-based membrane biofilm reactor （MBfR） using H2 as electron donor was investigated to remove nitrate from groundwater. When nitrate was first introduced to the MBfR, denitrification took place on the shell side of the membranes immediately, and the effluent concentration of nitrate continuously decreased with 100% removal rate on day 45 under the influent nitrate concentration of 5 mg NO3^--N/L, which described the acclimating and enriching process of autohydrogenotrophic denitrification bacteria. A series of short-term experiments were applied to investigate the effects of hydrogen pressures and nitrate loadings on deniWification. The results showed that nitrate reduction rate improved as H2 pressure increasing, and over 97% of total nitrogen removal rate was achieved when the nitrate loading increased from 0.17 to 0.34 g NO3^--N/（m^2.day） without nitrite accumulation. The maximum deniwification rate was 384 g N/（m^3.day）. Partial sulfate reduction, which occurred in parallel to nitrate reduction, was inhibited by denitrififcation due to the competition for H2. This research showed that MBfR is effective for removing nitrate from the contaminated groundwater.
基金supported by the National Natural Science Foundation of China (No.50978190)
文摘A laboratory trial was conducted for evaluating the capability of a continuously stirred hydrogen-based membrane biofllm reactor to simultaneously reduce nitrate （NO3--N）, sulfate （SO42-）, bromate （BrO3-）, hexavalent chromium （Cr（VI）） and para- chloronitrobenzene （p-CNB）. The reactor contained two bundles of hollow fiber membranes functioning as an autotrophic biofiim carder and hydrogen pipe as well. On the condition that hydrogen was supplied as electron donor and diffused into water through membrane pores, autohydrogenotrophic bacteria were capable of reducing contaminants to forms with lower toxicity. Reduction occurred within 1 day and removal fluxes for NO3--N, SO42-, BrO3-, Cr（VI）, and p-CNB reached 0.641, 2.396, 0.008, 0.016 and 0.031 g/（day.m2）, respectively after 112 days of continuous operation. Except for the fact that sulfate was 37% removed under high surface loading, the other four contaminants were reduced by over 95 %. The removal flux comparison between phases varying in surface loading and 1-12 pressure showed that decreasing surface loading or increasing 1-12 pressure would promote removal flux. Competition for electrons occurred among the five contaminants. Electron-equivalent flux analysis showed that the amount of utilized hydrogen was mainly controlled by NO3--N and SO42- reduction, which accounted for over 99% of the electron flux altogether. It also indicated the electron acceptor order, showing that nitrate was the most prior electron acceptor while sulfate was the second of the five contaminants.
基金financial support from the Walter Benjamin Programme of the Deutsche Forschungsgemeinschaft(No.468209039)the financial support from Capes-Humboldt(No.88881.512949/2020-01)the financial support from the Heisenberg Programme of the Deutsche Forschungsgemeinschaft(SP16662/1)。
文摘Steel production causes a third of all industrial CO_(2) emissions due to the use of carbon-based substances as reductants for iron ores,making it a key driver of global warming.Therefore,research efforts aim to replace these reductants with sustainably produced hydrogen.Hydrogen-based direct reduction(HyDR)is an attractive processing technology,given that direct reduction(DR)furnaces are routinely operated in the steel industry but with CH_(4) or CO as reductants.Hydrogen diffuses considerably faster through shaft-furnace pellet agglomerates than carbon-based reductants.However,the net reduction kinetics in HyDR remains extremely sluggish for high-quantity steel production,and the hydrogen consumption exceeds the stoichiometrically required amount substantially.Thus,the present study focused on the improved understanding of the influence of spatial gradients,morphology,and internal microstructures of ore pellets on reduction efficiency and metallization during HyDR.For this purpose,commercial DR pellets were investigated using synchrotron high-energy X-ray diffraction and electron microscopy in conjunction with electron backscatter diffraction and chemical probing.Revealing the interplay of different phases with internal interfaces,free surfaces,and associated nucleation and growth mechanisms provides a basis for developing tailored ore pellets that are highly suited for a fast and efficient HyDR.
文摘The steel industry’s transition to hydrogen-based ironmaking necessitates a deeper understanding of magnetite ore reduction,a crucial yet underexplored pathway for decarbonization.This study systematically investigates the combined effects of particle size and gangue composition on hydrogen-based reduction behavior of four industrial magnetite ore concentrates with varying CaO and MgO con-tents.Thermogravimetric analysis at 973 K,interrupted reduction experiments,and post-reduction characterization steps are used to eval-uate reduction extent and phase transformations across different particle size fractions and bulk ores.The finer fractions generally exhibit faster and more complete reduction.However,this trend is overridden by gangue effects in certain ores.Magnetite ores with MgO as gangue tend to form magnesio-wustite solid solution(Mg,Fe)O during reduction,resulting in dense microstructures that impede hydrogen diffusion and limit reduction progress.In contrast,magnetite ores with CaO as gangue facilitate the formation of intermediate calcium fer-rites,which promote porous morphology and enhanced reducibility.Notably,even the finer particles of ore containing MgO show a lower reduction degree than the coarser particles of the ore containing CaO as gangue.This highlights the dominant role of gangue composition in governing reduction kinetics,intermediate phase formation and final product morphology.These findings contribute to the growing knowledge necessary to enable fossil-free ironmaking by emphasizing the importance of considering both granulometric characteristics and heterogeneity when evaluating magnetite ores for hydrogen-based reduction.
基金support of this work by the Guangxi Natural Science Foundation(China)(No.2022GXNSFFA035033)the National Natural Science Foundation of China(Grant No.51878197)the Research funds of the Guangxi Key Laboratory of Theory and Technology for Environmental Pollution Control(China)(No.2301Z003).
文摘The slow growth rate of autotrophic bacteria and regulation of biofilm thickness are critical factors that limit the development of a hydrogen-based membrane biofilm reactor(H_(2)-MBfR).The acylhomoserine lactone(AHL)mediated quorum sensing(QS)system is a crucial mechanism regulating biofilm behavior.However,the AHLs that promote biofilm formation in autotrophic denitrification systems and their underlying mechanisms,remain unclear.This study explored the impact of AHLmediated QS signaling molecules on biofilm development in H_(2)-MBfR.This study revealed that C_(14)-HSL and C_(4)-HSL are potential signaling molecules that enhanced biofilm formation in long-term stable operating H_(2)-MBfR.Subsequent short-term experiments with C_(14)-HSL and C_(4)-HSL confirmed their ability to increase bacterial adhesion to carrier surfaces by promoting the production of extracellular polymeric substances(EPS).Functional gene annotation indicated that exogenous C_(14)-HSL and C_(4)-HSL increased the abundance of signal transduction(increased by 0.250%–0.375%),strengthening the inter bacterial QS response while enhancing cell motility(increased by 0.24%and 0.21%,respectively)and biological adhesion(increased by 0.044%and 0.020%,respectively),thereby accelerating the initial bacterial attachment to hollow fiber membranes and facilitating biofilm development.These findings contribute to the understanding of microbial community interactions in H_(2)-MBfRs and provide novel approaches for biofilm management in wastewater treatment systems.
基金supported by the National Key R&D Program of China(No.2021YFC2901000)the Key Program of National Natural Science Foundation of China(No.52130406)+1 种基金the Natural Science Foundation Innovation Group Project of Hubei Province(No.2023AFA044)the Fundamental Research Funds for the Central Universities(No.N2301002)。
文摘The storage of solid waste in Bayan Obo has resulted in significant resource wastage and environmental concerns.In this study,an efficient process was developed to recover iron and rare earth elements(REEs)from this waste by processes of hydrogen-based mineral phase transformation(HMPT),magnetic separation,and flotation.Under optimal HMPT conditions(525℃,12.5 min,and 30%H_(2)concentration),an iron concentrate with a TFe grade of 64.09%and a recovery of 95.33%was obtained.The magnetic properties of the solid waste were greatly enhanced by HMPT,allowing the effective magnetic separation of iron minerals.Further optimization of the flotation process resulted in a REEs concentrate with a rare earth oxide(REO)grade of 65%-70%and a REEs recovery of 60%-65%.Hematite was reduced to magnetite during HMPT,and bastnaesite was decomposed to REEs oxides and fluorides,and the particle structure was significantly destroyed.However,changes in monazite,fluorite,and barite were minimal.
基金financial support from the National Natural Science Foundation of China(No.52174328)the Fundamental Research Funds for the Central Universities of Central South University(No.2024ZZTS0062).
文摘The iron and steel industry,standing as a quintessential manufacture example with high consumption,pollution and emissions,faces significant environmental and sustainable development challenges.Electric arc furnace(EAF)steelmaking process mainly uses scrap as raw material and is characterized by environmentally friendly and recyclable process.However,the further development of EAF route in China is limited by the reserve,supply,availability and quality of scrap resource.Direct reduced iron(DRI)is one of typical low-carbon and clean charges,which can effectively make up for the adverse effects caused by the lack of scrap.The physical and chemical properties,classifications,and production technologies of DRI are firstly reviewed.In particular,the reducing gas types,reduction temperature,and reduction mechanism of the DRI production with gas-based shaft furnace(SF)technology are detailed.Considering the crucial role played by DRI application in EAF,the influences of DRI addition on EAF smelting rules and operations including the blending and charging process,heat transfer and melting in molten bath,slag formation operation,refractory corrosion,and slag system evolution are then further discussed.Finally,the comparative analysis and assessment of the consumption level of material and energy as well as the cleaner production both covering the clean chemical composition of molten steel and the clean environment impact in EAF steelmaking with DRI charged are conducted.From perspectives of metallurgical process engineering,a suitable route of hydrogen generation and application(from coke oven gas,methanol,and clean energy power),CO_(2) capture and utilization integrated with SF–EAF process is proposed.In view of the difficulties in large-scale DRI application in EAF,the follow-up work should focus on the investigation of DRI charging and melting,slag system evolution and molten pool reaction rules,as well as the developments of the DRI standardized use technology and intelligent batching and control models.
基金supported by the National Natural Science Foundation of China(22179065,21875118,22111530112)the Tianjin Research Innovation Project for Postgraduate Students(2020YJSB143)the Ph.D.Candidate Research Innovation Fund of NKU School of Materials Science and Engineering.
文摘Electrocatalytic water splitting driven by renewable energy input to produce clean hydrogen(H_(2))has been widely considered a prospective approach for a future hydrogen-based society.However,the development of industrial alkaline water electrolyzers is hindered due to their unfavorable thermodynamics with high overpotential for delivering the whole process,caused by sluggish kinetics involving four-electron transfer.Further exploration of water electrolysis with low energy consumption and high efficiency is urgently required to meet the ever-growing energy storage and portfolio demands.This review emphasizes the strategies proposed thus far to pursue high-efficiency water electrolysis systems,including from the aspects of electro-catalysts(from monofunctional to bifunctional),electrode engineering(from powdery to self-supported),energy sources(from nonrenewable to renewable),electrolytes(from pure to hybrid),and cell configurations(from integrated to decoupled).Critical appraisals of the pivotal electrochemistry are highlighted to address the challenges in elevating the overall efficiency of water splitting.Finally,valuable insights for the future development directions and bottlenecks of advanced,sustainable,and high-efficiency water splitting systems are outlined.
