Plastometric experiments,supplemented with numerical simulations using the finite element method(FEM),can be advantageously used to characterize the deformation behavior of metallic materials.The accuracy of such simu...Plastometric experiments,supplemented with numerical simulations using the finite element method(FEM),can be advantageously used to characterize the deformation behavior of metallic materials.The accuracy of such simulations predicting deformation behaviors of materials is,however,primarily affected by the applied rheology law.The presented study focuses on the characterization of the deformation behavior of AISI 1045 type carbon steel,widely used e.g.,in automotive and power engineering,under extreme conditions(i.e.,high temperatures,strain rates).The study consists of two main parts:experimentally analyzing the flow stress development of the steel under different thermomechanical conditions via uniaxial hot compression tests and establishing the rheology law via numerical simulations implementing the experimentally acquired flow stress curves.The numerical simulations then not only serve to establish the rheology law but also to verify the reliability of the selected experimental process.The results of the numerical simulations showed that the established rheology law characterizes the behavior of the investigated steel with sufficient accuracy also at high temperatures and/or strain rates,and can,therefore,be used for practical purposes.Last but not least,supplementary microstructure analyses performed for the samples subjected to the highest deformation temperature provided a deeper insight into the effects of the applied(extreme)thermomechanical conditions on the behavior of the investigated steel.展开更多
The commercial finite element package ANSYSTM was utilized for prediction of temperature distribution during reheating treatment of hot torsion test （HTT） samples with different geometries for API-X70 microalloyed s...The commercial finite element package ANSYSTM was utilized for prediction of temperature distribution during reheating treatment of hot torsion test （HTT） samples with different geometries for API-X70 microalloyed steel. Simulation results show that an inappropriate choice of test specimen geometry and reheating conditions before deformation could lead to non-uniform temperature distribution within the gauge section of specimen. Therefore, assumptions of isothermal experimental conditions and zero temperature gradient within the specimen cross section appear unjustified and led to uncertainties of flow curve obtained. Recommendations on finding proper specimen geometry for reducing temperature gradient along the gauge part of specimen will be given to create homogeneous initial microstructure as much as possible before deformation in order to avoid uncertainty in consequent results of HTT.展开更多
This paper models hot compression testing using a dilatometer in loading mode.These small-scale tests provide a high throughput at low cost,but are susceptible to inhomogeneity due to friction and temperature gradient...This paper models hot compression testing using a dilatometer in loading mode.These small-scale tests provide a high throughput at low cost,but are susceptible to inhomogeneity due to friction and temperature gradients.A novel method is presented for correcting the true stress-strain constitutive response over the full range of temperatures,strain-rates and strain.The nominal response from the tests is used to predict the offset in the stress-strain curves due to inhomogeneity,and this stress offsetΔσis applied piecewise to the data,correcting the constitutive response in one iteration.A key new feature is the smoothing and fitting of the flow stress data as a function of temperature and strain-rate,at multiple discrete strains.The corrected model then provides quantitative prediction of the spatial and temporal variation in strain-rate and strain throughout the sample,needed to correlate the local deformation conditions with the microstructure and texture evolution.The study uses a detailed series of 144 hot compression tests of a Zr-Nb alloy.While this is an important wrought nuclear alloy in its own right,it also serves here as a test case for modelling the dilatometer for hot testing of high temperature alloys,particularly those with dualα-βphase microstructures(such as titanium alloys).展开更多
On February 25, the Unit 1 of Ling’ao Nuclear Power Plant phase II underwent a 41-day-long hot functional test successfully with its major systems satisfying the requirements for
Hot torsion tests were performed on the Al-7Mg alloy at the temperature ranging from 300 to 500℃ and strain rates between 0.05 and 5 s^(-1) to explore the progressive dynamic recrystallization(DRX)and texture behavio...Hot torsion tests were performed on the Al-7Mg alloy at the temperature ranging from 300 to 500℃ and strain rates between 0.05 and 5 s^(-1) to explore the progressive dynamic recrystallization(DRX)and texture behaviors.The DRX behavior of the alloy manifested two distinct stages:Stage 1 at strain of≤2 and Stage 2 at strains of≥2.In Stage 1,there was a slight increase in the DRXed grain fraction(X_(DRX))with predominance of discontinuous DRX(DDRX),followed by a modest change in X_(DRX) until the transition to Stage 2.Stage 2 was marked by an accelerated rate of DRX,culminating in a substantial final X_(DRX) of~0.9.Electron backscattered diffraction(EBSD)analysis on a sample in Stage 2 revealed that continuous DRX(CDRX)predominantly occurred within the(121)[001]grains,whereas the(111)[110]grains underwent a geometric DRX(GDRX)evolution without a noticeable sub-grain structure.Furthermore,a modified Avrami’s DRX kinetics model was utilized to predict the microstructural refinement in the Al-7Mg alloy during the DRX evolution.Although this kinetics model did not accurately capture the DDRX behavior in Stage 1,it effectively simulated the DRX rate in Stage 2.The texture index was employed to assess the evolution of the texture isotropy during hot-torsion test,demonstrating significant improvement(>75%)in texture randomness before the commencement of Stage 2.This initial texture evolution is attributed to the rotation of parent grains and the substructure evolution,rather than to an increase in X_(DRX).展开更多
Test methods for hot abrasion resistance of refractories in China and overseas were briefly introduced. A new test method for hot abrasion resistance was researched. The new method inherits test principle of cold abra...Test methods for hot abrasion resistance of refractories in China and overseas were briefly introduced. A new test method for hot abrasion resistance was researched. The new method inherits test principle of cold abrasion resistance in Chinese standard totally, adopts compressed air pre-heating and electricity heating sam- ples, and is featured with complete structure, good con- trollability, simple operation, and small size. The characteristics and operating procedure of HAT-14A tester were introduced. The hot abrasion resistance of various refractories at different temperatures was tested.展开更多
Taking Ti-6Al-4V specimens into consideration, the coupled thermal-electrical finite element model has been developed in Abaqus/Explicit to simulate the heating process in Gleeble 3800 and to study the temperature his...Taking Ti-6Al-4V specimens into consideration, the coupled thermal-electrical finite element model has been developed in Abaqus/Explicit to simulate the heating process in Gleeble 3800 and to study the temperature history and distribution in the specimen. In order to verify the finite element （FE） results, thermal tests are carried out on Gleeble 3800 for a Ti-6Al-4V specimen with a slot to in the centre of the specimen. The effects of the specimen size, heating rate, and air convection on the temperature distribution over the specimen have been investigated. The conclusions can be drawn as： the temperature gradient of the specimen decreases as the specimen size, heating rate, and vacuuming decrease.展开更多
The energy efficiency design of the exterior wall in the buildings of the hot summer and cold winter zone of China should consider the heat prevention in summer and the heat insulation in winter. The self-insulation o...The energy efficiency design of the exterior wall in the buildings of the hot summer and cold winter zone of China should consider the heat prevention in summer and the heat insulation in winter. The self-insulation of the exterior?wall is a more feasible design to satisfy the energy efficiency of buildings in the?zone. However, the systematic research is urgently needed for the self-insulation of the exterior wall in the hot summer and cold winter zone of China. The paper tested the thermal performance of the common non-clay materials such as shale sintered hollow brick, sand autoclaved aerated concrete block, etc. by means of indoor experiments. The energy efficiency effect of the common materials was verified using dynamic calculation soft PKPM and several constitutions of exterior wall with different main bricks and insulation materials on the heat bridge were simulated, too. Besides, the tests of the thermal performance of exterior wall in real constructions were carried out to testify the practical effect of the recommended constitutions of exterior wall with different main bricks and insulation materials on the heat bridge. The conclusions are: the physical and thermal properties of the six non-clay wall material are better than the clay porous brick;the thermal performance of the non-clay brick can be improved obviously through the rational arrangement of the holes;shale sintered hollow brick after increasing the holes and rationalizing the hole arrangement and sand autoclaved aerated concrete block are recommended for buildings in the hot summer and cold winter area of China. The dynamic calculation results show that the thermal performances?of the non-clay materials are all satisfied with the energy efficiency;The heat transfer coefficient of the exterior wall with composition?③,?in which?the main wall was sand autoclaved aerated concrete block and the material on the heat bridge was sand autoclaved aerated concrete plate, is the smallest among the three recommended compositions.展开更多
文摘Plastometric experiments,supplemented with numerical simulations using the finite element method(FEM),can be advantageously used to characterize the deformation behavior of metallic materials.The accuracy of such simulations predicting deformation behaviors of materials is,however,primarily affected by the applied rheology law.The presented study focuses on the characterization of the deformation behavior of AISI 1045 type carbon steel,widely used e.g.,in automotive and power engineering,under extreme conditions(i.e.,high temperatures,strain rates).The study consists of two main parts:experimentally analyzing the flow stress development of the steel under different thermomechanical conditions via uniaxial hot compression tests and establishing the rheology law via numerical simulations implementing the experimentally acquired flow stress curves.The numerical simulations then not only serve to establish the rheology law but also to verify the reliability of the selected experimental process.The results of the numerical simulations showed that the established rheology law characterizes the behavior of the investigated steel with sufficient accuracy also at high temperatures and/or strain rates,and can,therefore,be used for practical purposes.Last but not least,supplementary microstructure analyses performed for the samples subjected to the highest deformation temperature provided a deeper insight into the effects of the applied(extreme)thermomechanical conditions on the behavior of the investigated steel.
文摘The commercial finite element package ANSYSTM was utilized for prediction of temperature distribution during reheating treatment of hot torsion test （HTT） samples with different geometries for API-X70 microalloyed steel. Simulation results show that an inappropriate choice of test specimen geometry and reheating conditions before deformation could lead to non-uniform temperature distribution within the gauge section of specimen. Therefore, assumptions of isothermal experimental conditions and zero temperature gradient within the specimen cross section appear unjustified and led to uncertainties of flow curve obtained. Recommendations on finding proper specimen geometry for reducing temperature gradient along the gauge part of specimen will be given to create homogeneous initial microstructure as much as possible before deformation in order to avoid uncertainty in consequent results of HTT.
基金Light Form,a UK Engineering and Physical Sciences Research Council(EPSRC)programme grant(EP/R001715/1)。
文摘This paper models hot compression testing using a dilatometer in loading mode.These small-scale tests provide a high throughput at low cost,but are susceptible to inhomogeneity due to friction and temperature gradients.A novel method is presented for correcting the true stress-strain constitutive response over the full range of temperatures,strain-rates and strain.The nominal response from the tests is used to predict the offset in the stress-strain curves due to inhomogeneity,and this stress offsetΔσis applied piecewise to the data,correcting the constitutive response in one iteration.A key new feature is the smoothing and fitting of the flow stress data as a function of temperature and strain-rate,at multiple discrete strains.The corrected model then provides quantitative prediction of the spatial and temporal variation in strain-rate and strain throughout the sample,needed to correlate the local deformation conditions with the microstructure and texture evolution.The study uses a detailed series of 144 hot compression tests of a Zr-Nb alloy.While this is an important wrought nuclear alloy in its own right,it also serves here as a test case for modelling the dilatometer for hot testing of high temperature alloys,particularly those with dualα-βphase microstructures(such as titanium alloys).
文摘On February 25, the Unit 1 of Ling’ao Nuclear Power Plant phase II underwent a 41-day-long hot functional test successfully with its major systems satisfying the requirements for
基金partly supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. 2020R1C1C1005726)Technology development Program (No. RS-2023-00220823) funded by the Ministry of SMEs and Startups (MSS, Korea)+1 种基金the Electronics Technology Development Project (No. 20026289) funded By the Ministry of Trade, Industry & Energy (MOTIE, Korea)partly supported by the research grant of the Kongju National University in 2022
文摘Hot torsion tests were performed on the Al-7Mg alloy at the temperature ranging from 300 to 500℃ and strain rates between 0.05 and 5 s^(-1) to explore the progressive dynamic recrystallization(DRX)and texture behaviors.The DRX behavior of the alloy manifested two distinct stages:Stage 1 at strain of≤2 and Stage 2 at strains of≥2.In Stage 1,there was a slight increase in the DRXed grain fraction(X_(DRX))with predominance of discontinuous DRX(DDRX),followed by a modest change in X_(DRX) until the transition to Stage 2.Stage 2 was marked by an accelerated rate of DRX,culminating in a substantial final X_(DRX) of~0.9.Electron backscattered diffraction(EBSD)analysis on a sample in Stage 2 revealed that continuous DRX(CDRX)predominantly occurred within the(121)[001]grains,whereas the(111)[110]grains underwent a geometric DRX(GDRX)evolution without a noticeable sub-grain structure.Furthermore,a modified Avrami’s DRX kinetics model was utilized to predict the microstructural refinement in the Al-7Mg alloy during the DRX evolution.Although this kinetics model did not accurately capture the DDRX behavior in Stage 1,it effectively simulated the DRX rate in Stage 2.The texture index was employed to assess the evolution of the texture isotropy during hot-torsion test,demonstrating significant improvement(>75%)in texture randomness before the commencement of Stage 2.This initial texture evolution is attributed to the rotation of parent grains and the substructure evolution,rather than to an increase in X_(DRX).
文摘Test methods for hot abrasion resistance of refractories in China and overseas were briefly introduced. A new test method for hot abrasion resistance was researched. The new method inherits test principle of cold abrasion resistance in Chinese standard totally, adopts compressed air pre-heating and electricity heating sam- ples, and is featured with complete structure, good con- trollability, simple operation, and small size. The characteristics and operating procedure of HAT-14A tester were introduced. The hot abrasion resistance of various refractories at different temperatures was tested.
基金supported by the Fundamental Research Funds for the Central Universities of China under Grant No.A03007023801073
文摘Taking Ti-6Al-4V specimens into consideration, the coupled thermal-electrical finite element model has been developed in Abaqus/Explicit to simulate the heating process in Gleeble 3800 and to study the temperature history and distribution in the specimen. In order to verify the finite element （FE） results, thermal tests are carried out on Gleeble 3800 for a Ti-6Al-4V specimen with a slot to in the centre of the specimen. The effects of the specimen size, heating rate, and air convection on the temperature distribution over the specimen have been investigated. The conclusions can be drawn as： the temperature gradient of the specimen decreases as the specimen size, heating rate, and vacuuming decrease.
文摘The energy efficiency design of the exterior wall in the buildings of the hot summer and cold winter zone of China should consider the heat prevention in summer and the heat insulation in winter. The self-insulation of the exterior?wall is a more feasible design to satisfy the energy efficiency of buildings in the?zone. However, the systematic research is urgently needed for the self-insulation of the exterior wall in the hot summer and cold winter zone of China. The paper tested the thermal performance of the common non-clay materials such as shale sintered hollow brick, sand autoclaved aerated concrete block, etc. by means of indoor experiments. The energy efficiency effect of the common materials was verified using dynamic calculation soft PKPM and several constitutions of exterior wall with different main bricks and insulation materials on the heat bridge were simulated, too. Besides, the tests of the thermal performance of exterior wall in real constructions were carried out to testify the practical effect of the recommended constitutions of exterior wall with different main bricks and insulation materials on the heat bridge. The conclusions are: the physical and thermal properties of the six non-clay wall material are better than the clay porous brick;the thermal performance of the non-clay brick can be improved obviously through the rational arrangement of the holes;shale sintered hollow brick after increasing the holes and rationalizing the hole arrangement and sand autoclaved aerated concrete block are recommended for buildings in the hot summer and cold winter area of China. The dynamic calculation results show that the thermal performances?of the non-clay materials are all satisfied with the energy efficiency;The heat transfer coefficient of the exterior wall with composition?③,?in which?the main wall was sand autoclaved aerated concrete block and the material on the heat bridge was sand autoclaved aerated concrete plate, is the smallest among the three recommended compositions.
