The hot compression deformation behavior of Mg-6Zn-1Mn-0.5Ca(ZM61-0.5Ca)and Mg-6Zn-1Mn-2Sn-0.5Ca(ZMT612-0.5Ca)alloys was investigated at deformation temperatures ranging from 250℃to 400℃and strain rates varying from...The hot compression deformation behavior of Mg-6Zn-1Mn-0.5Ca(ZM61-0.5Ca)and Mg-6Zn-1Mn-2Sn-0.5Ca(ZMT612-0.5Ca)alloys was investigated at deformation temperatures ranging from 250℃to 400℃and strain rates varying from 0.001 s^(-1) to 1 s^(-1).The results show that the addition of Sn promotes dynamic recrystallization(DRX),and CaMgSn phases can act as nucleation sites during the compression deformation.Flow stress increases with increasing the strain rate and decreasing the temperature.Both the ZM61-0.5Ca and ZMT612-0.5Ca alloys exhibit obvious DRX characteristics.CaMgSn phases can effectively inhibit dislocation motion with the addition of Sn,thus increasing the peak fl ow stress of the alloy.The addition of Sn increases the hot deformation activation energy of the ZM61-0.5Ca alloy from 199.654 kJ/mol to 276.649 kJ/mol,thus improving the thermal stability of the alloy.For the ZMT612-0.5Ca alloy,the optimal hot deformation parameters are determined to be a deformation temperature range of 350–400℃and a strain rate range of 0.001–0.01 s^(-1).展开更多
The hot deformation characteristics of induction quenched Zr-Sn-Nb-Fe-Cr alloy forged rod in the temperature range of 600–900°C and strain rate range of 0.001–1 s^(-1)were studied by Gleeble3800 uniaxial hot co...The hot deformation characteristics of induction quenched Zr-Sn-Nb-Fe-Cr alloy forged rod in the temperature range of 600–900°C and strain rate range of 0.001–1 s^(-1)were studied by Gleeble3800 uniaxial hot compression experiment.The results show that the flow stress decreases with the decrease in strain rate and the increase in deformation temperature in the true stress-true strain curve of Zr-Sn-Nb-Fe-Cr alloy forged rod.Moreover,the hot deformation characteristics of the material can be described by the hyperbolic sine constitutive equation.Under the experimental conditions,the average thermal activation energy(Q)of the alloy was 412.9105 kJ/mol.The microstructure analysis of the processing map and the sample after hot compression shows that the optimum hot working parameters of the alloy are 795–900°C,0.001–0.0068 s^(-1),at the deformation temperature of 600–900°C,and the strain rate of 0.001–1 s^(-1).展开更多
Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microst...Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microstructure of the characterization region was analyzed to investigate the recrystallization behavior of 23Cr-8Ni steel.Results show that as the strain rate decreases and the deformation temperature increases,the flow stress decreases.Because the softening phenomenon occurs after the peak stress,the flow stress decreases.The stress index(n)is 4.28,and the thermal deformation activation energy(Q)is 588878 J/mol.Processing map is established,and an optimal thermal processing range of 0.001–0.1 s^(−1) and 1000–1200℃ is achieved,therefore greatly promoting the yield rate.展开更多
This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrheni...This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.展开更多
A new three-dimensional multiphase numerical model was built.The volume of fluid and k-ε turbulence models were used to investigate the hot metal ladle pouring process.During the pouring process,issues such as iron s...A new three-dimensional multiphase numerical model was built.The volume of fluid and k-ε turbulence models were used to investigate the hot metal ladle pouring process.During the pouring process,issues such as iron splashing,overflow,and significant heat loss are prevalent.To realize efficient and stable pouring,the effects of ladle tilting velocity,flow rate,and converter tilting angle on the pouring process were examined.The model was verified by comparing the actual pouring time with the numerical results.It is shown that there is a nonlinear relationship between pouring velocity and hot metal flow rate at the ladle mouth.As the mass flow increased and the converter tilting angle decreased,the impact point of the hot metal into the converter pool shifted from the side wall to the bottom,and the impact force increased accordingly.The pouring velocity curve was optimized by the volume difference of the ladle at different angles,and an empirical formula was derived.After the optimization of pouring speed,the flow rate was stabilized between 4000 and 6000 kg/s,and the pouring time was reduced by approximately 30 s.After applying this model in actual production,the hot metal temperature inside the converter increased by approximately 5℃statistically.This model is potential to enhance the production efficiency,stability,and safety of the pouring process between open containers.展开更多
The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experim...The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experiments.Based on the obtained flow stresses,a strain-compensated Arrhenius-type model was developed for the description of hot deformation behavior,and the consistency of the predicted flow stresses with the experimental values confirms the accuracy of the developed model.Furthermore,the processing maps were constructed and classified into the instability domain,low-dissipation stability domain and high-dissipation stability domain in accordance with the dynamic material model and the instability criterion.Microstructure observations indicated that the instability domain exhibits the adiabatic shear bands formation,and the low-power dissipation domain exhibits partial dynamic recrystallization(DRX),with the temperature increase/strain rate decrease being favorable for the DRX.The high-dissipation stability domain was occupied by uniformly fine equiaxed grains,and was identified as the optimal processing window,which corresponds to the deformation conditions at 1070–1150℃ with strain rates ranging from 0.01 to 0.15 s^(–1).Moreover,various DRX mechanisms are observed to occur during the hot deformation,which include the discontinuous dynamic recrystallization,characterized by nucleation at bulged boundaries,the continuous dynamic recrystallization with subgrain progressive rotation and the particle stimulated nucleation mechanism with stimulated nucleation of carbide particles.展开更多
In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These...In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These characteristics pose significant challenges to ensuring process stability and consistency of product performance.Therefore,exploring the potential relationship between product performance and the production process,and developing a comprehensive performance evaluation method adapted to modern HSMP have become an urgent issue.A comprehensive performance evaluation method for HSMP by integrating multi-task learning and stacked performance-related autoencoder is proposed to solve the problems such as incomplete performance indicators(PIs)data,insufficient real-time acquisition requirements,and coupling of multiple PIs.First,according to the existing Chinese standards,a comprehensive performance evaluation grade strategy for strip steel is designed.The random forest model is established to predict and complete the parts of PIs data that could not be obtained in real-time.Second,a stacked performance-related autoencoder(SPAE)model is proposed to extract the deep features closely related to the product performance.Then,considering the correlation between PIs,the multi-task learning framework is introduced to output the subitem ratings and comprehensive product performance rating results of the strip steel online in real-time,where each task represents a subitem of comprehensive performance.Finally,the effectiveness of the method is verified on a real HSMP dataset,and the results show that the accuracy of the proposed method is as high as 94.8%,which is superior to the other comparative methods.展开更多
Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation beh...Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation behavior and microstructure evolution of millimeter-grade coarse grains(MCGs)in the as-cast Ti-6Cr-5Mo-5V-4Al(Ti-6554)alloy were studied,and a hot processing map was established.Under compression along the rolling direction(RD),continuous dynamic recrystallization(CDRX)ensues due to the progressive rotation of subgrains within the MCGs.Along the transverse direction(TD),discontinuous dynamic recrystallization(DDRX)resulting from grain boundary bulging or bridging,occurs on the boundaries of the MCGs.With decreasing strain rate,increasing temperature,and higher deformation degree,dynamic recrystallization becomes more pronounced,resulting in a reduction in the original average grain size.The optimal processing parameters fall within a temperature range of 1050-1150℃,a strain rate of 0.01 s^(-1),and a deformation degree between 40%and 60%.展开更多
The spherical Ti particle(Ti_(p))reinforced Mg-5Zn-0.5Ca(Ti_(p)/ZX50)composite was prepared via the semisolid stirring casting process and the effects of Ti_(p)on the hot deformation and hot processing behavior of mat...The spherical Ti particle(Ti_(p))reinforced Mg-5Zn-0.5Ca(Ti_(p)/ZX50)composite was prepared via the semisolid stirring casting process and the effects of Ti_(p)on the hot deformation and hot processing behavior of matrix alloy were investigated through uniaxial hot compression testing.The results indicate that a particle deformation zone(PDZ)forms around the Ti_(p)with the deformation of the Ti_(p)/ZX50 composite,which is propitious to the dynamic recrystallization(DRX)of the matrix alloy.The range of the PDZ and the promoting effect of the Ti_(p)on DRXed nucleation are inversely related to the deformation degree of the Ti_(p).Moreover,the deformation of Ti_(p)alleviates the high stress in the matrix alloy during deformation,expanding the processing range and reducing the average deformation activation energy of the matrix alloy.Notably,the minimum processing temperature(493 K)of the Ti_(p)/ZX50 composite is significantly lower than that of hardened particle reinforced magnesium matrix composites.The hot deformation mechanism of the Ti_(p)/ZX50 composite is dislocation climb controlled by both lattice diffusion and pipe diffusion.展开更多
Bananas are highly perishable after harvest,and processing them into dried products is a crucial approach to reducing losses and adding their economic values.To address the inefficiency and prolonged duration of tradi...Bananas are highly perishable after harvest,and processing them into dried products is a crucial approach to reducing losses and adding their economic values.To address the inefficiency and prolonged duration of traditional hot air drying(HAD)and the quality inconsistency associated with single infrared drying(IRD),this study proposed a novel hot air-infrared combined drying(HAD-IRD)strategy.The effects of HAD,IRD,and HAD-IRD on the drying kinetics,color,rehydration capacity,moisture diffusion mechanism,and sensory quality of banana slices were systematically investigated.The parameters of the combined drying process were optimized using an L_(9)(3^(3))orthogonal experimental design.Results indicated that both IRD and HAD-IRD significantly reduced drying time compared to single HAD.While single IRD achieved a rapid drying rate,the lack of effective convective airflow led to potential case-hardening and unstable product quality.In contrast,the HAD-IRD strategy demonstrated a synergistic effect.The optimal parameters were determined as follows:hot air temperature of 70℃,infrared temperature of 60℃,and radiation distance of 16 cm.Under these optimized conditions,HAD-IRD reduced the total drying time by over 70%while simultaneously yielding products with superior color,higher sensory scores,and improved rehydration ratio.This study confirms that HAD-IRD is an efficient and high-quality drying method for banana slices,providing a reliable theoretical foundation and technical solution for the drying of thermosensitive fruits.展开更多
Oxide dispersion strengthened(ODS)alloys are extensively used owing to high thermostability and creep strength contributed from uniformly dispersed fine oxides particles.However,the existence of these strengthening pa...Oxide dispersion strengthened(ODS)alloys are extensively used owing to high thermostability and creep strength contributed from uniformly dispersed fine oxides particles.However,the existence of these strengthening particles also deteriorates the processability and it is of great importance to establish accurate processing maps to guide the thermomechanical processes to enhance the formability.In this study,we performed particle swarm optimization-based back propagation artificial neural network model to predict the high temperature flow behavior of 0.25wt%Al2O3 particle-reinforced Cu alloys,and compared the accuracy with that of derived by Arrhenius-type constitutive model and back propagation artificial neural network model.To train these models,we obtained the raw data by fabricating ODS Cu alloys using the internal oxidation and reduction method,and conducting systematic hot compression tests between 400 and800℃with strain rates of 10^(-2)-10 S^(-1).At last,processing maps for ODS Cu alloys were proposed by combining processing parameters,mechanical behavior,microstructure characterization,and the modeling results achieved a coefficient of determination higher than>99%.展开更多
High temperature compressive deformation behaviors of as-cast Ti-43Al-4Nb-1.4W-0.6B alloy was investigated at temperatures ranging from 1323 K to 1473 K, and strain rates from 0.001 s-1 to 1 s-1. The results indicated...High temperature compressive deformation behaviors of as-cast Ti-43Al-4Nb-1.4W-0.6B alloy was investigated at temperatures ranging from 1323 K to 1473 K, and strain rates from 0.001 s-1 to 1 s-1. The results indicated that the true stress-true strain curves show a dynamic flow softening behavior. The flow curves after the friction and the temperature compensations were employed to develop constitutive equations. The effects of temperature and the strain rate on the deformation behavior were represented by Zener-Holloman exponential equation. The influence of strain was incorporated in the constitutive analysis by considering the effect of the strain on material constants by a five-order polynomial. A revised model was proposed to describe the relationships among the flow stress, strain rate and temperature and the predicted flow stress curves were in good agreement with experimental results. Appropriate deformation processing parameters were suggested based on the processing map which was constructed from friction and temperature corrected flow curves, determined as 1343 K, 0.02 s-1 and were successfully applied in the canned forging of billets to simulate industrial work condition.展开更多
The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation ene...The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation energy, Q, was calculated and the hot compression constitutive equation was established. The processing maps of the alloy were constructed based on the experiment data and the forging process parameters were then optimized based on the generated maps for forging process determination. The flow behavior and the microstructural mechanism of the alloy were studied. The flow stress of the Cu-Ni-Si-P alloy increases with increasing strain rate and decreasing deformation temperature, and the dynamic recrystallization temperature of alloy is around 700 ℃. The hot deformation activation energy for dynamic recrystallization is determined as 485.6 kJ/mol. The processing maps for the alloy obtained at strains of 0.3 and 0.5 were used to predict the instability regimes occurring at the strain rate more than 1 s-1 and low temperature (〈650 ℃). The optimum range for the alloy hot deformation processing in the safe domain obtained from the processing map is 750-800 ℃ at the strain rate of 0.01-0.1 s i The characteristic microstructures predicted from the processing map agree well with the results of microstructural observations.展开更多
Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate r...Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate range of 0.01?10 s?1. The constitutive equation and hot processing map of the alloy were built up according to its hot deformation behavior and hot working characteristics. The deformation activation energy of the alloy is 203.005 kJ/mol. An instability region appears in the hot deformation temperature of 600?700 °C and the strain rate range of 0.32?10 s?1 when the true strain of the alloy is up to 0.7. Under the optimal hot deformation condition of 800 °C and 10 s?1 the prepared specimen has good surface quality and interior structure. The designed nickel-free alloy has very similar white chromaticity with the traditional white copper alloy (Cu?15Ni?24Zn?1.5Pb), and the color difference between them is less than 1.5, which can hardly be distinguished by human eyes.展开更多
Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01...Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01-10 s-1. On the basis of experiments and dynamic material model, 2D processing maps and 3D power dissipation maps were developed for identification of exact instability regions and optimization of hot processing parameters. The experimental results indicated that the efficiency factor of energy dissipate (η) lowered to the minimum value when the deformation conditions located at the strain of 0.4, temperature of 300 ° C and strain rate of 1 s-1. The softening mechanism was dynamic recovery, the grain shape was mainly flat, and the portion of high angle grain boundary (〉15°) was 34%. While increasing the deformation temperature to 400 ° C and decreasing the strain rate to 0.1 s-1, a maximum value of η was obtained. It can be found that the main softening mechanism was dynamic recrystallization, the structures were completely recrystallized, and the portion of high angle grain boundary accounted for 86.5%. According to 2D processing maps and 3D power dissipation maps, the optimum processing conditions for the extrusion preform of the spray-formed Al?9.0Mg?0.5Mn?0.1Ti alloy were in the deformation temperature range of 340-450 ° C and the strain rate range of 0.01-0.1 s-1 with the power dissipation efficiency range of 38%?43%.展开更多
The hot deformation behavior of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy was studied by hot compression tests at temperatures of 200-350 °C and strain rates of 0.001-1 s-1.The results show that the flow stress increa...The hot deformation behavior of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy was studied by hot compression tests at temperatures of 200-350 °C and strain rates of 0.001-1 s-1.The results show that the flow stress increases significantly with increasing strain rate,and decreases as the temperature increases.The flow stress model based on the regression analysis was developed to predict the flow behavior of Mg-8Zn-1Al-0.5Cu-0.5Mn alloy during the hot compression,and the model shows a good agreement with experimental results.Meanwhile,the processing maps were established according to the dynamic materials model.The processing maps show that the increase of strain enlarges the instability domains,and the alloy shows good hot workability at high temperatures and low strain rates.展开更多
Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and st...Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.展开更多
The hot deformation behavior of GH3535 superalloy was investigated by hot compression tests in the temperature range of 1000-1200 °C and strain rate range of 0.01-50 s-1. The activation energy is about 356.3 k J/...The hot deformation behavior of GH3535 superalloy was investigated by hot compression tests in the temperature range of 1000-1200 °C and strain rate range of 0.01-50 s-1. The activation energy is about 356.3 k J/mol, and the flow curves and processing map were developed on the basis of experimental data. The processing map exhibits a stable domain which occurs in the strain rate range of 0.01-1 s-1 at all the temperatures and a instable domain which occurs in the strain rate range of 1-50 s-1. Microstructural observations reveal that the full dynamic recrystallization(DRX) occurs in the conditions of(1150 °C, 0.01 s-1),(1200 °C, 0.01 s-1) and(1200 °C, 0.1 s-1) with different grain sizes and undissolved carbides. The flow localization and cracks occur in the regime of flow instability.展开更多
The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is establ...The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is established based on Gegel B and Murthy instability criteria because the deformed compression samples suggest that the combination of the above two instability criteria has more comprehensive crack prediction ability. And the processing map based on Dynamic Mate- rial Model (DMM) of as-cast 7075 aluminum alloy has been developed through a superposition of the established instability map and power dissipation map. In terms of microstructure of the deformed samples and whether plastic flow is stable or not, the processing map can be divided into five areas: stable area with as-cast grain, stable area with homogeneous grain resulting from dynamic recovery, instability area with as-cast grain, instability area with the second phase and instability area with mixed grains. In consideration of microstructure characteristics in the above five areas of the processing map, the stable area with homogeneous grain resulting from dynamic recovery, namely the temperatures at 425465 ℃ and the strain rates at 0.01^-1 s^-1, is suggested to be suitable processing window for the as-cast 7075 aluminum alloy.展开更多
基金Sichuan Science and Technology Program(2025ZNSFSC1341)Fundamental Research Funds for the Central Universities(J2022-090,25CAFUC04087)。
文摘The hot compression deformation behavior of Mg-6Zn-1Mn-0.5Ca(ZM61-0.5Ca)and Mg-6Zn-1Mn-2Sn-0.5Ca(ZMT612-0.5Ca)alloys was investigated at deformation temperatures ranging from 250℃to 400℃and strain rates varying from 0.001 s^(-1) to 1 s^(-1).The results show that the addition of Sn promotes dynamic recrystallization(DRX),and CaMgSn phases can act as nucleation sites during the compression deformation.Flow stress increases with increasing the strain rate and decreasing the temperature.Both the ZM61-0.5Ca and ZMT612-0.5Ca alloys exhibit obvious DRX characteristics.CaMgSn phases can effectively inhibit dislocation motion with the addition of Sn,thus increasing the peak fl ow stress of the alloy.The addition of Sn increases the hot deformation activation energy of the ZM61-0.5Ca alloy from 199.654 kJ/mol to 276.649 kJ/mol,thus improving the thermal stability of the alloy.For the ZMT612-0.5Ca alloy,the optimal hot deformation parameters are determined to be a deformation temperature range of 350–400℃and a strain rate range of 0.001–0.01 s^(-1).
文摘The hot deformation characteristics of induction quenched Zr-Sn-Nb-Fe-Cr alloy forged rod in the temperature range of 600–900°C and strain rate range of 0.001–1 s^(-1)were studied by Gleeble3800 uniaxial hot compression experiment.The results show that the flow stress decreases with the decrease in strain rate and the increase in deformation temperature in the true stress-true strain curve of Zr-Sn-Nb-Fe-Cr alloy forged rod.Moreover,the hot deformation characteristics of the material can be described by the hyperbolic sine constitutive equation.Under the experimental conditions,the average thermal activation energy(Q)of the alloy was 412.9105 kJ/mol.The microstructure analysis of the processing map and the sample after hot compression shows that the optimum hot working parameters of the alloy are 795–900°C,0.001–0.0068 s^(-1),at the deformation temperature of 600–900°C,and the strain rate of 0.001–1 s^(-1).
文摘Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microstructure of the characterization region was analyzed to investigate the recrystallization behavior of 23Cr-8Ni steel.Results show that as the strain rate decreases and the deformation temperature increases,the flow stress decreases.Because the softening phenomenon occurs after the peak stress,the flow stress decreases.The stress index(n)is 4.28,and the thermal deformation activation energy(Q)is 588878 J/mol.Processing map is established,and an optimal thermal processing range of 0.001–0.1 s^(−1) and 1000–1200℃ is achieved,therefore greatly promoting the yield rate.
基金supported by the National Natural Science Foundation of China(NSFC)(Grant No.51901078)the Central Guidance for Local Scientific and Technological Development Funding Project(Grant No.236Z1003G)+3 种基金the Science and Technology Plan Project of Tangshan City(Grant No.24130207C)the Natural Science Foundation of Hebei Province(Grant No.E2022209070)the High-level Talent Project of Hebei(Grant No.E2019100007)the Open Project Program of Key Laboratory of Ministry of Education for Modern Metallurgy Technology(Grant No.2024YJKF02).
文摘This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.
基金supported by the National Natural Science Foundation of China(Grant Nos.52104318 and 52374322).
文摘A new three-dimensional multiphase numerical model was built.The volume of fluid and k-ε turbulence models were used to investigate the hot metal ladle pouring process.During the pouring process,issues such as iron splashing,overflow,and significant heat loss are prevalent.To realize efficient and stable pouring,the effects of ladle tilting velocity,flow rate,and converter tilting angle on the pouring process were examined.The model was verified by comparing the actual pouring time with the numerical results.It is shown that there is a nonlinear relationship between pouring velocity and hot metal flow rate at the ladle mouth.As the mass flow increased and the converter tilting angle decreased,the impact point of the hot metal into the converter pool shifted from the side wall to the bottom,and the impact force increased accordingly.The pouring velocity curve was optimized by the volume difference of the ladle at different angles,and an empirical formula was derived.After the optimization of pouring speed,the flow rate was stabilized between 4000 and 6000 kg/s,and the pouring time was reduced by approximately 30 s.After applying this model in actual production,the hot metal temperature inside the converter increased by approximately 5℃statistically.This model is potential to enhance the production efficiency,stability,and safety of the pouring process between open containers.
基金the National Key Research and Development Program of China(No.2016YFB0700505)the National Natural Science Foundation of China(No.51571020).
文摘The hot deformation behavior of GH3230 superalloy under selected deformation conditions ranging from 950 to 1150℃with strain rates ranging from 0.01 to 10 s^(–1)was studied through isothermal hot compression experiments.Based on the obtained flow stresses,a strain-compensated Arrhenius-type model was developed for the description of hot deformation behavior,and the consistency of the predicted flow stresses with the experimental values confirms the accuracy of the developed model.Furthermore,the processing maps were constructed and classified into the instability domain,low-dissipation stability domain and high-dissipation stability domain in accordance with the dynamic material model and the instability criterion.Microstructure observations indicated that the instability domain exhibits the adiabatic shear bands formation,and the low-power dissipation domain exhibits partial dynamic recrystallization(DRX),with the temperature increase/strain rate decrease being favorable for the DRX.The high-dissipation stability domain was occupied by uniformly fine equiaxed grains,and was identified as the optimal processing window,which corresponds to the deformation conditions at 1070–1150℃ with strain rates ranging from 0.01 to 0.15 s^(–1).Moreover,various DRX mechanisms are observed to occur during the hot deformation,which include the discontinuous dynamic recrystallization,characterized by nucleation at bulged boundaries,the continuous dynamic recrystallization with subgrain progressive rotation and the particle stimulated nucleation mechanism with stimulated nucleation of carbide particles.
基金supported by the National Natural Science Foundation of China(NSFC)under Grants(Nos.U21A20483,62373040 and 62273031).
文摘In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These characteristics pose significant challenges to ensuring process stability and consistency of product performance.Therefore,exploring the potential relationship between product performance and the production process,and developing a comprehensive performance evaluation method adapted to modern HSMP have become an urgent issue.A comprehensive performance evaluation method for HSMP by integrating multi-task learning and stacked performance-related autoencoder is proposed to solve the problems such as incomplete performance indicators(PIs)data,insufficient real-time acquisition requirements,and coupling of multiple PIs.First,according to the existing Chinese standards,a comprehensive performance evaluation grade strategy for strip steel is designed.The random forest model is established to predict and complete the parts of PIs data that could not be obtained in real-time.Second,a stacked performance-related autoencoder(SPAE)model is proposed to extract the deep features closely related to the product performance.Then,considering the correlation between PIs,the multi-task learning framework is introduced to output the subitem ratings and comprehensive product performance rating results of the strip steel online in real-time,where each task represents a subitem of comprehensive performance.Finally,the effectiveness of the method is verified on a real HSMP dataset,and the results show that the accuracy of the proposed method is as high as 94.8%,which is superior to the other comparative methods.
基金supported by the National Key Research and Development Program of China(Nos.2022YFB3706901,2022YFB3706903)the National Natural Science Foundation of China(No.52274382)。
文摘Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation behavior and microstructure evolution of millimeter-grade coarse grains(MCGs)in the as-cast Ti-6Cr-5Mo-5V-4Al(Ti-6554)alloy were studied,and a hot processing map was established.Under compression along the rolling direction(RD),continuous dynamic recrystallization(CDRX)ensues due to the progressive rotation of subgrains within the MCGs.Along the transverse direction(TD),discontinuous dynamic recrystallization(DDRX)resulting from grain boundary bulging or bridging,occurs on the boundaries of the MCGs.With decreasing strain rate,increasing temperature,and higher deformation degree,dynamic recrystallization becomes more pronounced,resulting in a reduction in the original average grain size.The optimal processing parameters fall within a temperature range of 1050-1150℃,a strain rate of 0.01 s^(-1),and a deformation degree between 40%and 60%.
基金supported by the National Natural Science Foundation of China(Nos.52271109 and 52401162)Natural Science Foundation of Shanxi(Nos.202403021211064 and 202403011212003)the Major Special Plan for Science and Technology in Shanxi Province(No.202201050201012).
文摘The spherical Ti particle(Ti_(p))reinforced Mg-5Zn-0.5Ca(Ti_(p)/ZX50)composite was prepared via the semisolid stirring casting process and the effects of Ti_(p)on the hot deformation and hot processing behavior of matrix alloy were investigated through uniaxial hot compression testing.The results indicate that a particle deformation zone(PDZ)forms around the Ti_(p)with the deformation of the Ti_(p)/ZX50 composite,which is propitious to the dynamic recrystallization(DRX)of the matrix alloy.The range of the PDZ and the promoting effect of the Ti_(p)on DRXed nucleation are inversely related to the deformation degree of the Ti_(p).Moreover,the deformation of Ti_(p)alleviates the high stress in the matrix alloy during deformation,expanding the processing range and reducing the average deformation activation energy of the matrix alloy.Notably,the minimum processing temperature(493 K)of the Ti_(p)/ZX50 composite is significantly lower than that of hardened particle reinforced magnesium matrix composites.The hot deformation mechanism of the Ti_(p)/ZX50 composite is dislocation climb controlled by both lattice diffusion and pipe diffusion.
基金funded by the National Natural Science Foundation of China,grant number 52306124(received by Dan Huang),URL:https://mp.weixin.qq.com/s/HHNYjgYKAynqYR7ySxYwzQ(accessed on 01 January 2025)the Changsha Municipal Natural Science Foundation,grant number kq2402259(received by Shuai Huang),URL:http://kjj.changsha.gov.cn/zfxxgk/tzgg_27202/202501/t20250122_11726939.html(accessed on 01 January 2025)the Regional Joint Funds of the Natural Science Foundation of Hunan Province,grant num-ber 2025JJ70463(received by Shuai Huang),URL:https://kjt.hunan.gov.cn/kjt/xxgk/tzgg/tzgg_1/202502/t20250212_33585991.html(accessed on 01 January 2025).
文摘Bananas are highly perishable after harvest,and processing them into dried products is a crucial approach to reducing losses and adding their economic values.To address the inefficiency and prolonged duration of traditional hot air drying(HAD)and the quality inconsistency associated with single infrared drying(IRD),this study proposed a novel hot air-infrared combined drying(HAD-IRD)strategy.The effects of HAD,IRD,and HAD-IRD on the drying kinetics,color,rehydration capacity,moisture diffusion mechanism,and sensory quality of banana slices were systematically investigated.The parameters of the combined drying process were optimized using an L_(9)(3^(3))orthogonal experimental design.Results indicated that both IRD and HAD-IRD significantly reduced drying time compared to single HAD.While single IRD achieved a rapid drying rate,the lack of effective convective airflow led to potential case-hardening and unstable product quality.In contrast,the HAD-IRD strategy demonstrated a synergistic effect.The optimal parameters were determined as follows:hot air temperature of 70℃,infrared temperature of 60℃,and radiation distance of 16 cm.Under these optimized conditions,HAD-IRD reduced the total drying time by over 70%while simultaneously yielding products with superior color,higher sensory scores,and improved rehydration ratio.This study confirms that HAD-IRD is an efficient and high-quality drying method for banana slices,providing a reliable theoretical foundation and technical solution for the drying of thermosensitive fruits.
基金financial support of the National Natural Science Foundation of China(No.52371103)the Fundamental Research Funds for the Central Universities,China(No.2242023K40028)+1 种基金the Open Research Fund of Jiangsu Key Laboratory for Advanced Metallic Materials,China(No.AMM2023B01).financial support of the Research Fund of Shihezi Key Laboratory of AluminumBased Advanced Materials,China(No.2023PT02)financial support of Guangdong Province Science and Technology Major Project,China(No.2021B0301030005)。
文摘Oxide dispersion strengthened(ODS)alloys are extensively used owing to high thermostability and creep strength contributed from uniformly dispersed fine oxides particles.However,the existence of these strengthening particles also deteriorates the processability and it is of great importance to establish accurate processing maps to guide the thermomechanical processes to enhance the formability.In this study,we performed particle swarm optimization-based back propagation artificial neural network model to predict the high temperature flow behavior of 0.25wt%Al2O3 particle-reinforced Cu alloys,and compared the accuracy with that of derived by Arrhenius-type constitutive model and back propagation artificial neural network model.To train these models,we obtained the raw data by fabricating ODS Cu alloys using the internal oxidation and reduction method,and conducting systematic hot compression tests between 400 and800℃with strain rates of 10^(-2)-10 S^(-1).At last,processing maps for ODS Cu alloys were proposed by combining processing parameters,mechanical behavior,microstructure characterization,and the modeling results achieved a coefficient of determination higher than>99%.
基金Project(2011CB605505)supported by the National Key Fundamental Research Development Project of ChinaProjects(51301204,51174233)supported by the National Natural Science Foundation of ChinaProject(2011JQ002)supported by the Fundamental Research Funds for the Central Universities of China
文摘High temperature compressive deformation behaviors of as-cast Ti-43Al-4Nb-1.4W-0.6B alloy was investigated at temperatures ranging from 1323 K to 1473 K, and strain rates from 0.001 s-1 to 1 s-1. The results indicated that the true stress-true strain curves show a dynamic flow softening behavior. The flow curves after the friction and the temperature compensations were employed to develop constitutive equations. The effects of temperature and the strain rate on the deformation behavior were represented by Zener-Holloman exponential equation. The influence of strain was incorporated in the constitutive analysis by considering the effect of the strain on material constants by a five-order polynomial. A revised model was proposed to describe the relationships among the flow stress, strain rate and temperature and the predicted flow stress curves were in good agreement with experimental results. Appropriate deformation processing parameters were suggested based on the processing map which was constructed from friction and temperature corrected flow curves, determined as 1343 K, 0.02 s-1 and were successfully applied in the canned forging of billets to simulate industrial work condition.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金Project(51101052) supported by the National Natural Science Foundation of China
文摘The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation energy, Q, was calculated and the hot compression constitutive equation was established. The processing maps of the alloy were constructed based on the experiment data and the forging process parameters were then optimized based on the generated maps for forging process determination. The flow behavior and the microstructural mechanism of the alloy were studied. The flow stress of the Cu-Ni-Si-P alloy increases with increasing strain rate and decreasing deformation temperature, and the dynamic recrystallization temperature of alloy is around 700 ℃. The hot deformation activation energy for dynamic recrystallization is determined as 485.6 kJ/mol. The processing maps for the alloy obtained at strains of 0.3 and 0.5 were used to predict the instability regimes occurring at the strain rate more than 1 s-1 and low temperature (〈650 ℃). The optimum range for the alloy hot deformation processing in the safe domain obtained from the processing map is 750-800 ℃ at the strain rate of 0.01-0.1 s i The characteristic microstructures predicted from the processing map agree well with the results of microstructural observations.
基金Project(51271203)supported by the National Natural Science Foundation of ChinaProject(CX2012B037)supported by the Hunan Provincial Innovation Foundation for Postgraduate,China+1 种基金Project(2013zzts017)supported by the Graduate Degree Thesis Innovation Foundation of Central South University,ChinaProject(2012bjjxj015)supported by the Excellent Doctor Degree Thesis Support Foundation of Central South University,China
文摘Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate range of 0.01?10 s?1. The constitutive equation and hot processing map of the alloy were built up according to its hot deformation behavior and hot working characteristics. The deformation activation energy of the alloy is 203.005 kJ/mol. An instability region appears in the hot deformation temperature of 600?700 °C and the strain rate range of 0.32?10 s?1 when the true strain of the alloy is up to 0.7. Under the optimal hot deformation condition of 800 °C and 10 s?1 the prepared specimen has good surface quality and interior structure. The designed nickel-free alloy has very similar white chromaticity with the traditional white copper alloy (Cu?15Ni?24Zn?1.5Pb), and the color difference between them is less than 1.5, which can hardly be distinguished by human eyes.
基金Project(51301065)supported by the National Natural Science Foundation of ChinaProject(15B063)supported by the Youth Research Foundation of Education Bureau of Hunan Province,China
文摘Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01-10 s-1. On the basis of experiments and dynamic material model, 2D processing maps and 3D power dissipation maps were developed for identification of exact instability regions and optimization of hot processing parameters. The experimental results indicated that the efficiency factor of energy dissipate (η) lowered to the minimum value when the deformation conditions located at the strain of 0.4, temperature of 300 ° C and strain rate of 1 s-1. The softening mechanism was dynamic recovery, the grain shape was mainly flat, and the portion of high angle grain boundary (〉15°) was 34%. While increasing the deformation temperature to 400 ° C and decreasing the strain rate to 0.1 s-1, a maximum value of η was obtained. It can be found that the main softening mechanism was dynamic recrystallization, the structures were completely recrystallized, and the portion of high angle grain boundary accounted for 86.5%. According to 2D processing maps and 3D power dissipation maps, the optimum processing conditions for the extrusion preform of the spray-formed Al?9.0Mg?0.5Mn?0.1Ti alloy were in the deformation temperature range of 340-450 ° C and the strain rate range of 0.01-0.1 s-1 with the power dissipation efficiency range of 38%?43%.
基金Project(51274184)supported by the National Natural Science Foundation of ChinaProject(2013CB632205)supported by the National Basic Research Program of China
文摘The hot deformation behavior of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy was studied by hot compression tests at temperatures of 200-350 °C and strain rates of 0.001-1 s-1.The results show that the flow stress increases significantly with increasing strain rate,and decreases as the temperature increases.The flow stress model based on the regression analysis was developed to predict the flow behavior of Mg-8Zn-1Al-0.5Cu-0.5Mn alloy during the hot compression,and the model shows a good agreement with experimental results.Meanwhile,the processing maps were established according to the dynamic materials model.The processing maps show that the increase of strain enlarges the instability domains,and the alloy shows good hot workability at high temperatures and low strain rates.
基金Project(51271076)supported by the National Natural Science Foundation of China
文摘Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.
基金Project(XDA02040000)supported by the Strategic Priority Research Program of the Chinese Academy of Sciences
文摘The hot deformation behavior of GH3535 superalloy was investigated by hot compression tests in the temperature range of 1000-1200 °C and strain rate range of 0.01-50 s-1. The activation energy is about 356.3 k J/mol, and the flow curves and processing map were developed on the basis of experimental data. The processing map exhibits a stable domain which occurs in the strain rate range of 0.01-1 s-1 at all the temperatures and a instable domain which occurs in the strain rate range of 1-50 s-1. Microstructural observations reveal that the full dynamic recrystallization(DRX) occurs in the conditions of(1150 °C, 0.01 s-1),(1200 °C, 0.01 s-1) and(1200 °C, 0.1 s-1) with different grain sizes and undissolved carbides. The flow localization and cracks occur in the regime of flow instability.
基金financially supported by the National Science and Technology Major Project of China(No.2009ZX04005-031-11)the EU Marie Curie Actions–Mat Pro Future Project(No.FP7-PEOPLE-2012-IRSES-318968)the‘‘111"Project of China(No.B08040)
文摘The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is established based on Gegel B and Murthy instability criteria because the deformed compression samples suggest that the combination of the above two instability criteria has more comprehensive crack prediction ability. And the processing map based on Dynamic Mate- rial Model (DMM) of as-cast 7075 aluminum alloy has been developed through a superposition of the established instability map and power dissipation map. In terms of microstructure of the deformed samples and whether plastic flow is stable or not, the processing map can be divided into five areas: stable area with as-cast grain, stable area with homogeneous grain resulting from dynamic recovery, instability area with as-cast grain, instability area with the second phase and instability area with mixed grains. In consideration of microstructure characteristics in the above five areas of the processing map, the stable area with homogeneous grain resulting from dynamic recovery, namely the temperatures at 425465 ℃ and the strain rates at 0.01^-1 s^-1, is suggested to be suitable processing window for the as-cast 7075 aluminum alloy.