Surface-enhanced Raman spectroscopy(SERS)has evolved from a laboratory technique to a practical tool for ultra-sensitive detection,particularly in the biomedical field,where precise molecular identification is crucial...Surface-enhanced Raman spectroscopy(SERS)has evolved from a laboratory technique to a practical tool for ultra-sensitive detection,particularly in the biomedical field,where precise molecular identification is crucial.Despite significant advancements,a gap remains in the literature,as no comprehensive review systematically addresses the high-precision construction of SERS substrates for ultrasensitive biomedical detection.This review fills that gap by exploring recent progress in fabricating high-precision SERS substrates,emphasizing their role in enabling ultrasensitive bio-medical sensors.We carefully examine the key to these advancements is the precision engineering of substrates,including noble metals,semiconductors,carbon-based materials,and two-dimensional materials,which is essential for achieving the high sensitivity required for ultrasensitive detection.Applications in biomedical diagnostics and molecular analysis are highlighted.Finally,we address the challenges in SERS substrate preparation and outline future directions,focusing on improvement strategies,design concepts,and expanding applications for these advanced materials.展开更多
Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predomina...Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predominantly on the phase-shifting approach,which involves collecting multiple interferograms and imposes stringent demands on environmental stability.These issues significantly hinder its ability to achieve real-time and dynamic high-precision measurements.Therefore,this study proposes a high-precision large-aperture single-frame interferometric surface profile measurement(LA-SFISPM)method based on deep learning and explores its capability to realize dynamic measurements with high accuracy.The interferogram is matched to the phase by training the data measured using the small aperture.The consistency of the surface features of the small and large apertures is enhanced via contrast learning and feature-distribution alignment.Hence,high-precision phase reconstruction of large-aperture optical components can be achieved without using a phase shifter.The experimental results show that for the tested mirror withΦ=820 mm,the surface profile obtained from LA-SFISPM is subtracted point-by-point from the ground truth,resulting in a maximum single-point error of 4.56 nm.Meanwhile,the peak-to-valley(PV)value is 0.0758λ,and the simple repeatability of root mean square(SR-RMS)value is 0.00025λ,which aligns well with the measured results obtained by ZYGO.In particular,a significant reduction in the measurement time(reduced by a factor of 48)is achieved compared with that of the traditional phase-shifting method.Our proposed method provides an efficient,rapid,and accurate method for obtaining the surface profiles of optical components with different diameters without employing a phase-shifting approach,which is highly desired in large-aperture interferometric measurement systems.展开更多
The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with kn...The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with known deformation modes. Second,the existing EIM is only applicable to Euler beams, and there is no EIM available for higher-precision Timoshenko and Reissner beams in cases where both force and moment are applied at the end. This paper proposes a general EIM for Reissner beams under arbitrary boundary conditions. On this basis, an analytical equation for determining the sign of the elliptic integral is provided. Based on the equation, we discover a class of elliptic integral piecewise points that are distinct from inflection points. More importantly, we propose an algorithm that automatically calculates the number of inflection points and other piecewise points during the nonlinear solution process, which is crucial for beams with unknown or changing deformation modes.展开更多
With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,spec...With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,specialized,and innovative enterprises.As a representative of such enterprises,JL Technology has faced challenges to its R&D efficiency due to talent loss in recent years.This study takes this enterprise as a case to explore feasible paths to reduce turnover rates through optimizing training and career development systems.The research designs a method combining learning maps and talent maps,utilizes a competency model to clarify the direction for engineers’skill improvement,implements talent classification management using a nine-grid model,and achieves personalized training through Individual Development Plans(IDPs).Analysis of the enterprise’s historical data reveals that the main reasons for turnover are unclear career development paths and insufficient resources for skill improvement.After pilot implementation,the turnover rate in core departments decreased by 12%,and employee satisfaction with training increased by 24%.The results indicate that matching systematic talent reviews with dynamic learning resources can effectively enhance engineers’sense of belonging.This study provides a set of highly operational management tools for small and medium-sized high-precision,specialized,and innovative technology enterprises,verifies their applicability in such enterprises,and offers replicable experiences for similar enterprises to optimize their talent strategies[1].展开更多
To realize high-precision automatic measurement of two-dimensional geometric features on parts, a cooperative measurement system based on machine vision is constructed. Its hardware structure, functional composition a...To realize high-precision automatic measurement of two-dimensional geometric features on parts, a cooperative measurement system based on machine vision is constructed. Its hardware structure, functional composition and working principle are introduced. The mapping relationship between the feature image coordinates and the measuring space coordinates is established. The method of measuring path planning of small field of view （FOV） images is proposed. With the cooperation of the panoramic image of the object to be measured, the small FOV images with high object plane resolution are acquired automatically. Then, the auxiliary measuring characteristics are constructed and the parameters of the features to be measured are automatically extracted. Experimental results show that the absolute value of relative error is less than 0. 03% when applying the cooperative measurement system to gauge the hole distance of 100 mm nominal size. When the object plane resolving power of the small FOV images is 16 times that of the large FOV image, the measurement accuracy of small FOV images is improved by 14 times compared with the large FOV image. It is suitable for high-precision automatic measurement of two-dimensional complex geometric features distributed on large scale parts.展开更多
The computer numerical control（CNC） system is suited to control varied types of flexible fixtures in aircraft component manufacturing and assembly. The mechanisms and control requirements of flexible fixtures are pr...The computer numerical control（CNC） system is suited to control varied types of flexible fixtures in aircraft component manufacturing and assembly. The mechanisms and control requirements of flexible fixtures are presented and analyzed. The hardware and software architecture and implementation of CNC system are pro- posed. The flexible fixture mechanism is described using configuration parameters. According to the parameters, the CNC system automatically generates the control feature and the human machine interface （HMI） operation function. The CNC system is implemented in a flexible fixture for skin-strlnger assembly, and results show the effectiveness of the system.展开更多
Multi-sensor coordinate unification in dimensional metrology is used in order to get holistic, more accurate and reliable information about a workpiece based on several or multiple measurement values from ...Multi-sensor coordinate unification in dimensional metrology is used in order to get holistic, more accurate and reliable information about a workpiece based on several or multiple measurement values from one or more sensors. Because of the problem that standard ball is deficient as a standard artifact in the coordinate unification of high-precision composite measurement in two dimensions （2D） , a new method is proposed in this paper which uses angle gauge blocks as standard artifacts to achieve coordinate unification between the image sensor and the tactile probe. By comparing the standard ball with the angle gauge block as a standard artifact, theoretical analysis and experimental results are given to prove that it is more precise and more convenient to use angle gauge blocks as standard artifacts to achieve coordinate unification of high-precision composite measurement in two dimensions.展开更多
Error modelling and compensating technology is an effective method to improve the processing precision.The position and orientation deviation of workpiece is caused by the fixing and manufacturing errors of the fixtur...Error modelling and compensating technology is an effective method to improve the processing precision.The position and orientation deviation of workpiece is caused by the fixing and manufacturing errors of the fixture.How to reduce the position and orientation deviation of workpiece has become a technical problem of improving the processing quality of workpiece.In order to increase machining accuracy,an implementation scheme of fixture system comprehensive errors（FSCE） compensation is proposed.A FSCE parameter model is established by analyzing the influence of contact points on the position and orientation of workpiece.Meanwhile,a parameter identification method for FSCE parameter model is presented by using the 3-2-1 deterministic positioning fixture,which determines the model parameters.Moreover,a FSCE compensation model is formulated to study the compensation value of the cutting position.By using RenishawOMP60 Probe and combining vertical machining centre（SKVH850） equipment with SKY2001 Open CNC System,on-machine verification system（OMVS） is built to measure FSCE successfully.The processing error can be reduced by analyzing the cutting position of the tool with the homogeneous transformation of space coordinate system.Finally,the compensation experiment of real time errors is conducted,and the cylindricality and perpendicularity errors of hole surface are reduced by 30.77% and 28.57%,respectively.This paper provides a new way of realizing the compensation of FCSE,which can improve the machining accuracy of workpiece largely.展开更多
'N-2-1' principle is widely recognized in the fixture design for deformablesheet metal workpieces, where N, the locators on primary datum, is the key to sheet metal fixturedesign. However, little research is d...'N-2-1' principle is widely recognized in the fixture design for deformablesheet metal workpieces, where N, the locators on primary datum, is the key to sheet metal fixturedesign. However, little research is done on how to determine the positions and the number of Nlocators. In practice, the N locators are frequently designed from experience, which is oftenunsatisfactory for achieving the precision requirement in fixture design. A new method to lay outthe N locators for measuring fixture of deformable sheet metal workpiece is presented, given thefixed number of A'. Finite-element method is used to model and analysis the deformation of differentlocator layouts. A knowledge based genetic algorithm (KBGA) is applied to identify the optimumlocator layout for measuring fixture design. An example of a door outer is used to verify theoptimization approach.展开更多
Low stiffness and positioning problems are difficulties and challenges in the precise machining of near-net-shaped blades.This paper aims to achieve high accuracy in manufacturing by fixture-and deformation-control in...Low stiffness and positioning problems are difficulties and challenges in the precise machining of near-net-shaped blades.This paper aims to achieve high accuracy in manufacturing by fixture-and deformation-control in the adaptive CNC machining process.Adaptive CNC machining technology is first analyzed,and new fixture-evaluation criteria and methods to evaluate the adaptive CNC machining process fixture design are built.Second,a machining fixture is designed and manufactured after analyzing its positioning scheme,clamping scheme,materials(PEEK-GF30),and structure characteristics.Finally,the designed fixture is analyzed by FEA and experimentally verified by a cutting experiment.The results show that the deformation of the blade is an overall rigid-body displacement,the main deformation of the blade-fixture system occurs on the four clamping heads,and this fixture can effectively protect the blade from local deformation.The proposed clamping-sequence method reliably and effectively controls the local maximum deformation of the blade.The system stiffness is increased by 20 Hz,with each clamping force increased by 200 N.Both high-and low-frequency displacement in roughing milling or finishing milling are acceptable relative to the accuracy demand of blade machining.This fixture and an adaptive CNC machining process can achieve high accuracy in blade manufacturing.展开更多
Based on the features of the design and assembly of rnodular fixtures, a new design system which combines intelligent selection of elements and interactive assembly is presented.Using the fixture design datum, the sys...Based on the features of the design and assembly of rnodular fixtures, a new design system which combines intelligent selection of elements and interactive assembly is presented.Using the fixture design datum, the system can automatically select elements,and can interactively assemble together these elements based on AutoCAD. An example is given to illustrate it.展开更多
A numerical model is established by Abaqus software for superalloy during tungsten inert gas （TIG） welding with welding fixture to simulate the weld temperature filed, stress and strain field, and weld plate＇s hori...A numerical model is established by Abaqus software for superalloy during tungsten inert gas （TIG） welding with welding fixture to simulate the weld temperature filed, stress and strain field, and weld plate＇s horizontal trasnsveral shift. The clamp force perpendicular to the weld plate varying with welding time was analyzed. The maximum clamp force during welding process was calculated. Under the condition of insufficient of clamping force, a half or one third of the maximum clamp force for example, the weld plate＇s horizontal transversal displacement could happen and also be computed.展开更多
Based on an example of its typical structure, the concept of modular fixture structure module is presented, and the structure module system of modular fixture is summarized. Then the parametric design of structure is ...Based on an example of its typical structure, the concept of modular fixture structure module is presented, and the structure module system of modular fixture is summarized. Then the parametric design of structure is discussed, and its advantages are also emphasized.Furthermore, some specific methods are provided, such as the selection of fixture components, the determination and input of parameters, drawing representative model,and the creation of drawing. Finally an applied example of strcture parametric design is presented.展开更多
A searching-machining system of RL & SM (Rapid Location and State Memory) universal fixture is here introduced, and the concept of rapid searching technology and manufacturing information transformation is then de...A searching-machining system of RL & SM (Rapid Location and State Memory) universal fixture is here introduced, and the concept of rapid searching technology and manufacturing information transformation is then described, with the appropriate control methods and key techniques for its realization being proposed and also practically realized. Theoretical analysis and experimental results show that the proposed idea and methods are feasible to serve as in the practical application of the RL & SM system.展开更多
Fixture locating layout has a direct and influential impact on aeronautical thin-walled component(ATWC)manufacturing quality.The purpose is to develop a topological optimization method for ATWC fixture locating layout...Fixture locating layout has a direct and influential impact on aeronautical thin-walled component(ATWC)manufacturing quality.The purpose is to develop a topological optimization method for ATWC fixture locating layout to minimize the manufacturing deformation.Firstly,a topological optimization model that takes the stiffness of ATWC as the objective function and the volume of the locating structure as the constraint is established.Secondly,ATWC and the locating structure are regarded as an integrated entity,and the variable-density method based topological optimization approach is adopted for the optimization of the locating structure using ABAQUS topology optimization module(ATOM).Thirdly,through a subsequent model reconstruction referring to the obtained topological structure,the optimal fixture locating layout is achieved.Finally,a case study is conducted to verify the proposed method and the comparison results with firefly algorithm(FA)coupled with finite element analysis(FEA)indicate that the number and positions of the locators for ATWC can be optimized simultaneously and successfully by the proposed topological optimization model.展开更多
In order to develop an intelligent case-based reasoning （CBR） system to reuse fixture de- sign knowledge, ontology technology was integrated in CBR system by semantic annotation of fixture design case. Domain ontolo...In order to develop an intelligent case-based reasoning （CBR） system to reuse fixture de- sign knowledge, ontology technology was integrated in CBR system by semantic annotation of fixture design case. Domain ontology of fixture design was constructed; concepts and relations were de- fined and represented. The 2-level similarity evaluation approach of domain ontology was presented. The concept similarity of cases was calculated as the first grade case retrieval. Numerical measure- ment was the second grade case retrieval, which adopted various methods to calculate different types of attribute values. The problem of similarity measurement of fixture design case was resolved. Pro- totype system based on the proposed method was illustrated and the retrieval approach was proved to be efficient.展开更多
A new fixture system-Rapid Location and State Memory (RL&SM) fixture system is presented.It is based on RFPE technique.In which a new method-adaptable location system is used to locating arbitrarily shapedpart.It ...A new fixture system-Rapid Location and State Memory (RL&SM) fixture system is presented.It is based on RFPE technique.In which a new method-adaptable location system is used to locating arbitrarily shapedpart.It solves the problems of part location,stock driftand accessibility of all sides of the part in machining.Any part can be machined entirely in a single setup by an appropriate machine tool.RL&SM fixture system consists of four parts:state memory,setup,data measure and information handling.The principle,components and work process of it are discussed,and some of the key techniques for industrialization are also presented.Keywords:Universal fixture,Rapid location,State memo-展开更多
The effect of welding jig on the welding stress and buckling distortion of thin aluminum plate joints was simulated by finite element method （FEM）. The results show that the restraint distance and the heat conductio...The effect of welding jig on the welding stress and buckling distortion of thin aluminum plate joints was simulated by finite element method （FEM）. The results show that the restraint distance and the heat conduction ability of the fixture do have essential effects on the residual stress and distortion. The residual compressive stress and distortion will be increasing with the increase of the restraint distance, while the residual compressive stress and distortion will be decreasing with the increase of the heat conduction ability of the fixture.展开更多
A reliable multiphase flow simulator is an important tool to improve wellbore integrity and production decision-making.To develop a multiphase flow model with high adaptability and high accuracy,we first build a multi...A reliable multiphase flow simulator is an important tool to improve wellbore integrity and production decision-making.To develop a multiphase flow model with high adaptability and high accuracy,we first build a multiphase flow database with 3561 groups of data and developed a drift closure relationship with stable continuity and high adaptability.Second,a high-order numerical scheme with strong fault capture ability is constructed by effectively combining MUSCL technology,van Albada slope limiter and AUSMV numerical scheme.Finally,the energy equation is coupled into the AUSMV numerical scheme of the drift flow model in the form of finite difference.A transient non-isothermal wellbore multiphase flow model with wide applicability is formed by integrating the three technologies,and the effects of various factors on the calculation accuracy are studied.The accuracy of the simulator is verified by comparing the measurement results with the blowout experiment of a full-scale experimental well.展开更多
The Tibetan Plateau(TP)is the youngest orogenic belt resulting from a continental collision on the Earth.It is a natural laboratory for studying continental dynamics,such as continental convergence,plate subduction,an...The Tibetan Plateau(TP)is the youngest orogenic belt resulting from a continental collision on the Earth.It is a natural laboratory for studying continental dynamics,such as continental convergence,plate subduction,and plateau uplift.Investigating the deep structure of the TP has always been a popular issue in geological research.The Moho is the boundary between the crust and the mantle and therefore plays a crucial role in the Earth’s structure.Parameters such as depth and lateral variation,as well as the fine structure of the crust-mantle interface,reveal the lithospheric dynamics in the TP.Two methods are generally employed to study the Moho surface:seismic detection and gravity inversion.Seismic detection has the characteristic of high precision,but it is limited to a few cross-sectional lines and is quite costly.It is not suitable for and cannot be carried out over a large area of the TP.The Moho depth over a large area can be obtained through gravity inversion,but this method is affected by the nature of gravity data,and the accuracy of the inversion method is lower than that of seismic detection.In this work,a high-precision gravity field model was selected.The Parker-Oldenburg interface inversion method was used,within the constraints of seismic observations,and the Bott iteration method was introduced to enhance the inversion efficiency.The Moho depth in the TP was obtained with high precision,consistent with the seismic detection results.The research results showed that the shape of the Moho in the TP is complex and the variation range is large,reaching 60−80 km.In contrast with the adjacent area,a clear zone of sharp variation appears at the edge of the plateau.In the interior of the TP,the buried depth of the Moho is characterized by two depressions and two uplifts.To the south of the Yarlung Zangbo River,the Moho inclines to the north,and to the north,the Moho depresses downward,which was interpreted as the Indian plate subducting to the north below Xizang.The Moho depression on the north side of the Qiangtang block,reaching 72 km deep,may be a result of the southward subduction of the lithosphere.The Moho uplift of the Qiangtang block has the same strike as the Bangong−Nujiang suture zone,which may indicate that the area is compensated by a low-density and low-velocity mantle.展开更多
基金supported by the projects funded by the Education Department of Shaanxi Provincial Government(NO.23JP116)the Natural Science Fund of Shaanxi Province(NO.2024JC-YBMS-396)+3 种基金the National Natural Science Foundation of China(NO.52171191,52371198,U22A20137)the Constructing National Independent Innovation Demonstration Zones(XM2024XTGXQ05)Shenzhen Science and Technology Innovation Program(JCYJ20220818102215033,GJHZ20210705142542015,JCYJ20220530160811027)Guangdong HUST Industrial Technology Research Institute,Guangdong Provincial Key Laboratory of Manufacturing Equipment Digitization(2023B1212060012).
文摘Surface-enhanced Raman spectroscopy(SERS)has evolved from a laboratory technique to a practical tool for ultra-sensitive detection,particularly in the biomedical field,where precise molecular identification is crucial.Despite significant advancements,a gap remains in the literature,as no comprehensive review systematically addresses the high-precision construction of SERS substrates for ultrasensitive biomedical detection.This review fills that gap by exploring recent progress in fabricating high-precision SERS substrates,emphasizing their role in enabling ultrasensitive bio-medical sensors.We carefully examine the key to these advancements is the precision engineering of substrates,including noble metals,semiconductors,carbon-based materials,and two-dimensional materials,which is essential for achieving the high sensitivity required for ultrasensitive detection.Applications in biomedical diagnostics and molecular analysis are highlighted.Finally,we address the challenges in SERS substrate preparation and outline future directions,focusing on improvement strategies,design concepts,and expanding applications for these advanced materials.
基金funded by the National Natural Science Foundation of China Instrumentation Program(52327806)Youth Fund of the National Nature Foundation of China(62405020)China Postdoctoral Science Foundation(2024M764131).
文摘Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predominantly on the phase-shifting approach,which involves collecting multiple interferograms and imposes stringent demands on environmental stability.These issues significantly hinder its ability to achieve real-time and dynamic high-precision measurements.Therefore,this study proposes a high-precision large-aperture single-frame interferometric surface profile measurement(LA-SFISPM)method based on deep learning and explores its capability to realize dynamic measurements with high accuracy.The interferogram is matched to the phase by training the data measured using the small aperture.The consistency of the surface features of the small and large apertures is enhanced via contrast learning and feature-distribution alignment.Hence,high-precision phase reconstruction of large-aperture optical components can be achieved without using a phase shifter.The experimental results show that for the tested mirror withΦ=820 mm,the surface profile obtained from LA-SFISPM is subtracted point-by-point from the ground truth,resulting in a maximum single-point error of 4.56 nm.Meanwhile,the peak-to-valley(PV)value is 0.0758λ,and the simple repeatability of root mean square(SR-RMS)value is 0.00025λ,which aligns well with the measured results obtained by ZYGO.In particular,a significant reduction in the measurement time(reduced by a factor of 48)is achieved compared with that of the traditional phase-shifting method.Our proposed method provides an efficient,rapid,and accurate method for obtaining the surface profiles of optical components with different diameters without employing a phase-shifting approach,which is highly desired in large-aperture interferometric measurement systems.
基金supported by the National Natural Science Foundation of China (Nos. 12172388 and 12472400)the Guangdong Basic and Applied Basic Research Foundation of China(No. 2025A1515011975)the Scientific Research Project of Guangdong Polytechnic Normal University of China (No. 2023SDKYA010)
文摘The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with known deformation modes. Second,the existing EIM is only applicable to Euler beams, and there is no EIM available for higher-precision Timoshenko and Reissner beams in cases where both force and moment are applied at the end. This paper proposes a general EIM for Reissner beams under arbitrary boundary conditions. On this basis, an analytical equation for determining the sign of the elliptic integral is provided. Based on the equation, we discover a class of elliptic integral piecewise points that are distinct from inflection points. More importantly, we propose an algorithm that automatically calculates the number of inflection points and other piecewise points during the nonlinear solution process, which is crucial for beams with unknown or changing deformation modes.
文摘With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,specialized,and innovative enterprises.As a representative of such enterprises,JL Technology has faced challenges to its R&D efficiency due to talent loss in recent years.This study takes this enterprise as a case to explore feasible paths to reduce turnover rates through optimizing training and career development systems.The research designs a method combining learning maps and talent maps,utilizes a competency model to clarify the direction for engineers’skill improvement,implements talent classification management using a nine-grid model,and achieves personalized training through Individual Development Plans(IDPs).Analysis of the enterprise’s historical data reveals that the main reasons for turnover are unclear career development paths and insufficient resources for skill improvement.After pilot implementation,the turnover rate in core departments decreased by 12%,and employee satisfaction with training increased by 24%.The results indicate that matching systematic talent reviews with dynamic learning resources can effectively enhance engineers’sense of belonging.This study provides a set of highly operational management tools for small and medium-sized high-precision,specialized,and innovative technology enterprises,verifies their applicability in such enterprises,and offers replicable experiences for similar enterprises to optimize their talent strategies[1].
基金The National Natural Science Foundation of China(No.51175267)the Natural Science Foundation of Jiangsu Province(No.BK2010481)+2 种基金the Ph.D.Programs Foundation of Ministry of Education of China(No.20113219120004)China Postdoctoral Science Foundation(No.20100481148)the Postdoctoral Science Foundation of Jiangsu Province(No.1001004B)
文摘To realize high-precision automatic measurement of two-dimensional geometric features on parts, a cooperative measurement system based on machine vision is constructed. Its hardware structure, functional composition and working principle are introduced. The mapping relationship between the feature image coordinates and the measuring space coordinates is established. The method of measuring path planning of small field of view （FOV） images is proposed. With the cooperation of the panoramic image of the object to be measured, the small FOV images with high object plane resolution are acquired automatically. Then, the auxiliary measuring characteristics are constructed and the parameters of the features to be measured are automatically extracted. Experimental results show that the absolute value of relative error is less than 0. 03% when applying the cooperative measurement system to gauge the hole distance of 100 mm nominal size. When the object plane resolving power of the small FOV images is 16 times that of the large FOV image, the measurement accuracy of small FOV images is improved by 14 times compared with the large FOV image. It is suitable for high-precision automatic measurement of two-dimensional complex geometric features distributed on large scale parts.
文摘The computer numerical control（CNC） system is suited to control varied types of flexible fixtures in aircraft component manufacturing and assembly. The mechanisms and control requirements of flexible fixtures are presented and analyzed. The hardware and software architecture and implementation of CNC system are pro- posed. The flexible fixture mechanism is described using configuration parameters. According to the parameters, the CNC system automatically generates the control feature and the human machine interface （HMI） operation function. The CNC system is implemented in a flexible fixture for skin-strlnger assembly, and results show the effectiveness of the system.
基金National Key Scientific Instrument and Equipment Development Project(No.2013YQ170539)
文摘Multi-sensor coordinate unification in dimensional metrology is used in order to get holistic, more accurate and reliable information about a workpiece based on several or multiple measurement values from one or more sensors. Because of the problem that standard ball is deficient as a standard artifact in the coordinate unification of high-precision composite measurement in two dimensions （2D） , a new method is proposed in this paper which uses angle gauge blocks as standard artifacts to achieve coordinate unification between the image sensor and the tactile probe. By comparing the standard ball with the angle gauge block as a standard artifact, theoretical analysis and experimental results are given to prove that it is more precise and more convenient to use angle gauge blocks as standard artifacts to achieve coordinate unification of high-precision composite measurement in two dimensions.
基金supported by National Natural Science Foundation of China (Grant No. 50975200)National Key Technologies R & D Programmer of China (Grant No. 2009ZX04014-021)
文摘Error modelling and compensating technology is an effective method to improve the processing precision.The position and orientation deviation of workpiece is caused by the fixing and manufacturing errors of the fixture.How to reduce the position and orientation deviation of workpiece has become a technical problem of improving the processing quality of workpiece.In order to increase machining accuracy,an implementation scheme of fixture system comprehensive errors（FSCE） compensation is proposed.A FSCE parameter model is established by analyzing the influence of contact points on the position and orientation of workpiece.Meanwhile,a parameter identification method for FSCE parameter model is presented by using the 3-2-1 deterministic positioning fixture,which determines the model parameters.Moreover,a FSCE compensation model is formulated to study the compensation value of the cutting position.By using RenishawOMP60 Probe and combining vertical machining centre（SKVH850） equipment with SKY2001 Open CNC System,on-machine verification system（OMVS） is built to measure FSCE successfully.The processing error can be reduced by analyzing the cutting position of the tool with the homogeneous transformation of space coordinate system.Finally,the compensation experiment of real time errors is conducted,and the cylindricality and perpendicularity errors of hole surface are reduced by 30.77% and 28.57%,respectively.This paper provides a new way of realizing the compensation of FCSE,which can improve the machining accuracy of workpiece largely.
基金This project is supported by Overseas Young Scientists Cooperation of National Natural Science Foundation of China (No.59958204) National Natural Science Foundation of China (No.50175071). :
文摘'N-2-1' principle is widely recognized in the fixture design for deformablesheet metal workpieces, where N, the locators on primary datum, is the key to sheet metal fixturedesign. However, little research is done on how to determine the positions and the number of Nlocators. In practice, the N locators are frequently designed from experience, which is oftenunsatisfactory for achieving the precision requirement in fixture design. A new method to lay outthe N locators for measuring fixture of deformable sheet metal workpiece is presented, given thefixed number of A'. Finite-element method is used to model and analysis the deformation of differentlocator layouts. A knowledge based genetic algorithm (KBGA) is applied to identify the optimumlocator layout for measuring fixture design. An example of a door outer is used to verify theoptimization approach.
基金supported in part by Xi’an Aero-Engine(Group)Ltd.National Key Scientific Instrument and Equipment Development Project(2016YFF0101900)+1 种基金National Natural Science Foundation of China(Grant 51575310)Beijing Municipal Natural Science Foundation(Grant 3162014)。
文摘Low stiffness and positioning problems are difficulties and challenges in the precise machining of near-net-shaped blades.This paper aims to achieve high accuracy in manufacturing by fixture-and deformation-control in the adaptive CNC machining process.Adaptive CNC machining technology is first analyzed,and new fixture-evaluation criteria and methods to evaluate the adaptive CNC machining process fixture design are built.Second,a machining fixture is designed and manufactured after analyzing its positioning scheme,clamping scheme,materials(PEEK-GF30),and structure characteristics.Finally,the designed fixture is analyzed by FEA and experimentally verified by a cutting experiment.The results show that the deformation of the blade is an overall rigid-body displacement,the main deformation of the blade-fixture system occurs on the four clamping heads,and this fixture can effectively protect the blade from local deformation.The proposed clamping-sequence method reliably and effectively controls the local maximum deformation of the blade.The system stiffness is increased by 20 Hz,with each clamping force increased by 200 N.Both high-and low-frequency displacement in roughing milling or finishing milling are acceptable relative to the accuracy demand of blade machining.This fixture and an adaptive CNC machining process can achieve high accuracy in blade manufacturing.
文摘Based on the features of the design and assembly of rnodular fixtures, a new design system which combines intelligent selection of elements and interactive assembly is presented.Using the fixture design datum, the system can automatically select elements,and can interactively assemble together these elements based on AutoCAD. An example is given to illustrate it.
基金supported by the National Natural Science Foundation of China(Grant No.51275496)
文摘A numerical model is established by Abaqus software for superalloy during tungsten inert gas （TIG） welding with welding fixture to simulate the weld temperature filed, stress and strain field, and weld plate＇s horizontal trasnsveral shift. The clamp force perpendicular to the weld plate varying with welding time was analyzed. The maximum clamp force during welding process was calculated. Under the condition of insufficient of clamping force, a half or one third of the maximum clamp force for example, the weld plate＇s horizontal transversal displacement could happen and also be computed.
文摘Based on an example of its typical structure, the concept of modular fixture structure module is presented, and the structure module system of modular fixture is summarized. Then the parametric design of structure is discussed, and its advantages are also emphasized.Furthermore, some specific methods are provided, such as the selection of fixture components, the determination and input of parameters, drawing representative model,and the creation of drawing. Finally an applied example of strcture parametric design is presented.
文摘A searching-machining system of RL & SM (Rapid Location and State Memory) universal fixture is here introduced, and the concept of rapid searching technology and manufacturing information transformation is then described, with the appropriate control methods and key techniques for its realization being proposed and also practically realized. Theoretical analysis and experimental results show that the proposed idea and methods are feasible to serve as in the practical application of the RL & SM system.
基金supported by the National Natural Science Foundation of China(No.51375396)the Shaanxi Science and Technology Innovation Project Plan,China(No.2016KTCQ01-50)
文摘Fixture locating layout has a direct and influential impact on aeronautical thin-walled component(ATWC)manufacturing quality.The purpose is to develop a topological optimization method for ATWC fixture locating layout to minimize the manufacturing deformation.Firstly,a topological optimization model that takes the stiffness of ATWC as the objective function and the volume of the locating structure as the constraint is established.Secondly,ATWC and the locating structure are regarded as an integrated entity,and the variable-density method based topological optimization approach is adopted for the optimization of the locating structure using ABAQUS topology optimization module(ATOM).Thirdly,through a subsequent model reconstruction referring to the obtained topological structure,the optimal fixture locating layout is achieved.Finally,a case study is conducted to verify the proposed method and the comparison results with firefly algorithm(FA)coupled with finite element analysis(FEA)indicate that the number and positions of the locators for ATWC can be optimized simultaneously and successfully by the proposed topological optimization model.
基金Supported by the Ministerial Level Advanced Research Foundation of China(513180102)the National Defense Basic Research undation of China(A2220110001)
文摘In order to develop an intelligent case-based reasoning （CBR） system to reuse fixture de- sign knowledge, ontology technology was integrated in CBR system by semantic annotation of fixture design case. Domain ontology of fixture design was constructed; concepts and relations were de- fined and represented. The 2-level similarity evaluation approach of domain ontology was presented. The concept similarity of cases was calculated as the first grade case retrieval. Numerical measure- ment was the second grade case retrieval, which adopted various methods to calculate different types of attribute values. The problem of similarity measurement of fixture design case was resolved. Pro- totype system based on the proposed method was illustrated and the retrieval approach was proved to be efficient.
基金Supported by national high technology development plan(863-511-943-010)
文摘A new fixture system-Rapid Location and State Memory (RL&SM) fixture system is presented.It is based on RFPE technique.In which a new method-adaptable location system is used to locating arbitrarily shapedpart.It solves the problems of part location,stock driftand accessibility of all sides of the part in machining.Any part can be machined entirely in a single setup by an appropriate machine tool.RL&SM fixture system consists of four parts:state memory,setup,data measure and information handling.The principle,components and work process of it are discussed,and some of the key techniques for industrialization are also presented.Keywords:Universal fixture,Rapid location,State memo-
文摘The effect of welding jig on the welding stress and buckling distortion of thin aluminum plate joints was simulated by finite element method （FEM）. The results show that the restraint distance and the heat conduction ability of the fixture do have essential effects on the residual stress and distortion. The residual compressive stress and distortion will be increasing with the increase of the restraint distance, while the residual compressive stress and distortion will be decreasing with the increase of the heat conduction ability of the fixture.
基金The work was supported by the National Natural Science Foundation of China(No.51874045)National Natural Science Foundation-Youth Foundation(52104056)+2 种基金Department of Natural Resources of Guangdong Province(GDNRC[2021]56)Postdoctoral innovative talents support program in China(BX2021374)Scientific Research Program of Hubei Provincial Department of Education(T2021004).
文摘A reliable multiphase flow simulator is an important tool to improve wellbore integrity and production decision-making.To develop a multiphase flow model with high adaptability and high accuracy,we first build a multiphase flow database with 3561 groups of data and developed a drift closure relationship with stable continuity and high adaptability.Second,a high-order numerical scheme with strong fault capture ability is constructed by effectively combining MUSCL technology,van Albada slope limiter and AUSMV numerical scheme.Finally,the energy equation is coupled into the AUSMV numerical scheme of the drift flow model in the form of finite difference.A transient non-isothermal wellbore multiphase flow model with wide applicability is formed by integrating the three technologies,and the effects of various factors on the calculation accuracy are studied.The accuracy of the simulator is verified by comparing the measurement results with the blowout experiment of a full-scale experimental well.
基金the National Natural Science Foundation of China(Grant No.42192535)the Open Fund of Wuhan,Gravitation and Solid Earth Tides,National Observation and Research Station(No.WHYWZ202204)+1 种基金the Strategic Pioneer Science and Technology Special Project of the Chinese Academy of Sciences(Grant No.XDB18010304)the National Natural Science Foundation of China(Grant No.41874096).
文摘The Tibetan Plateau(TP)is the youngest orogenic belt resulting from a continental collision on the Earth.It is a natural laboratory for studying continental dynamics,such as continental convergence,plate subduction,and plateau uplift.Investigating the deep structure of the TP has always been a popular issue in geological research.The Moho is the boundary between the crust and the mantle and therefore plays a crucial role in the Earth’s structure.Parameters such as depth and lateral variation,as well as the fine structure of the crust-mantle interface,reveal the lithospheric dynamics in the TP.Two methods are generally employed to study the Moho surface:seismic detection and gravity inversion.Seismic detection has the characteristic of high precision,but it is limited to a few cross-sectional lines and is quite costly.It is not suitable for and cannot be carried out over a large area of the TP.The Moho depth over a large area can be obtained through gravity inversion,but this method is affected by the nature of gravity data,and the accuracy of the inversion method is lower than that of seismic detection.In this work,a high-precision gravity field model was selected.The Parker-Oldenburg interface inversion method was used,within the constraints of seismic observations,and the Bott iteration method was introduced to enhance the inversion efficiency.The Moho depth in the TP was obtained with high precision,consistent with the seismic detection results.The research results showed that the shape of the Moho in the TP is complex and the variation range is large,reaching 60−80 km.In contrast with the adjacent area,a clear zone of sharp variation appears at the edge of the plateau.In the interior of the TP,the buried depth of the Moho is characterized by two depressions and two uplifts.To the south of the Yarlung Zangbo River,the Moho inclines to the north,and to the north,the Moho depresses downward,which was interpreted as the Indian plate subducting to the north below Xizang.The Moho depression on the north side of the Qiangtang block,reaching 72 km deep,may be a result of the southward subduction of the lithosphere.The Moho uplift of the Qiangtang block has the same strike as the Bangong−Nujiang suture zone,which may indicate that the area is compensated by a low-density and low-velocity mantle.
