Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predomina...Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predominantly on the phase-shifting approach,which involves collecting multiple interferograms and imposes stringent demands on environmental stability.These issues significantly hinder its ability to achieve real-time and dynamic high-precision measurements.Therefore,this study proposes a high-precision large-aperture single-frame interferometric surface profile measurement(LA-SFISPM)method based on deep learning and explores its capability to realize dynamic measurements with high accuracy.The interferogram is matched to the phase by training the data measured using the small aperture.The consistency of the surface features of the small and large apertures is enhanced via contrast learning and feature-distribution alignment.Hence,high-precision phase reconstruction of large-aperture optical components can be achieved without using a phase shifter.The experimental results show that for the tested mirror withΦ=820 mm,the surface profile obtained from LA-SFISPM is subtracted point-by-point from the ground truth,resulting in a maximum single-point error of 4.56 nm.Meanwhile,the peak-to-valley(PV)value is 0.0758λ,and the simple repeatability of root mean square(SR-RMS)value is 0.00025λ,which aligns well with the measured results obtained by ZYGO.In particular,a significant reduction in the measurement time(reduced by a factor of 48)is achieved compared with that of the traditional phase-shifting method.Our proposed method provides an efficient,rapid,and accurate method for obtaining the surface profiles of optical components with different diameters without employing a phase-shifting approach,which is highly desired in large-aperture interferometric measurement systems.展开更多
The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with kn...The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with known deformation modes. Second,the existing EIM is only applicable to Euler beams, and there is no EIM available for higher-precision Timoshenko and Reissner beams in cases where both force and moment are applied at the end. This paper proposes a general EIM for Reissner beams under arbitrary boundary conditions. On this basis, an analytical equation for determining the sign of the elliptic integral is provided. Based on the equation, we discover a class of elliptic integral piecewise points that are distinct from inflection points. More importantly, we propose an algorithm that automatically calculates the number of inflection points and other piecewise points during the nonlinear solution process, which is crucial for beams with unknown or changing deformation modes.展开更多
With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,spec...With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,specialized,and innovative enterprises.As a representative of such enterprises,JL Technology has faced challenges to its R&D efficiency due to talent loss in recent years.This study takes this enterprise as a case to explore feasible paths to reduce turnover rates through optimizing training and career development systems.The research designs a method combining learning maps and talent maps,utilizes a competency model to clarify the direction for engineers’skill improvement,implements talent classification management using a nine-grid model,and achieves personalized training through Individual Development Plans(IDPs).Analysis of the enterprise’s historical data reveals that the main reasons for turnover are unclear career development paths and insufficient resources for skill improvement.After pilot implementation,the turnover rate in core departments decreased by 12%,and employee satisfaction with training increased by 24%.The results indicate that matching systematic talent reviews with dynamic learning resources can effectively enhance engineers’sense of belonging.This study provides a set of highly operational management tools for small and medium-sized high-precision,specialized,and innovative technology enterprises,verifies their applicability in such enterprises,and offers replicable experiences for similar enterprises to optimize their talent strategies[1].展开更多
煤炭灰分值是衡量煤炭质量的关键指标之一,灰分含量和性质对燃烧设备、环境、后续的加工利用都有着极大影响。针对目前煤炭灰分检测方法的滞后性、劳动密集型问题,提出了一种基于XRF光谱的预处理(Preprocessing,PRE)与偏最小二乘法(Part...煤炭灰分值是衡量煤炭质量的关键指标之一,灰分含量和性质对燃烧设备、环境、后续的加工利用都有着极大影响。针对目前煤炭灰分检测方法的滞后性、劳动密集型问题,提出了一种基于XRF光谱的预处理(Preprocessing,PRE)与偏最小二乘法(Partial Least Squares,PLS)相结合的XRF煤炭灰分智能预测算法。通过将XRF技术获取煤炭样品的光谱数据输入PLS主模型初步预测灰分,再将相关校正参数输入补偿优化模型中,最终将两者相加得到预测灰分值。试验结果表明:相对于偏最小二乘法回归、神经网络回归模型,PRE-PLS模型决定系数为0.9951,均方根误差为0.9411,平均绝对误差为0.7332%,表明该模型具备较高的精度,能够胜任现场检测工作,为生产提供可靠指导。展开更多
Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared...Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared to flat surface,cylindrical surface shot peening has two significant features:(i)the curvature of the cylindrical surface and the scattering of the shot stream cause dis-tributed impact velocities;(i)the rotation of the part results in a periodic variation of the impact velocity component.Therefore,it is a challenge to quickly and accurately predict the shot peening residual stress and surface topography of cylindrical surface.This paper developed a high-precision model which considers the more realistic shot peening process.Firstly,a kinematic analysis model was developed to simulate the relative movement of numerous shots and cylindrical surface.Then,the spatial distribution and time-varying impact information was calculated.Subsequently,the impact information was used for finite element modeling to predict residual stress and surface topography.The proposed kinematic analysis method was validated by comparison with the dis-crete element method.Meanwhile,9310 high strength steel rollers shot peening test verified the effectiveness of the model in predicting the residual stress and surface topography.In addition,the effects of air pressure and attack angle on the residual stress and surface topography were investigated.This work could provide a functional package for efficient prediction of the surface integrity and guide industrial application in cylindrical surface shot peening.展开更多
In order to improve the reliability of the spacecraft micro cold gas propulsion system and realize the precise control of the spacecraft attitude and orbit, a micro-thrust, high-precision cold gas thruster is carried ...In order to improve the reliability of the spacecraft micro cold gas propulsion system and realize the precise control of the spacecraft attitude and orbit, a micro-thrust, high-precision cold gas thruster is carried out, at the same time due to the design requirements of the spacecraft, this micro-thrust should be continuous working more than 60 minutes, the traditional solenoid valve used for the thrusts can’t complete the mission, so a long-life micro latching valve is developed as the control valve for this micro thruster, because the micro latching valve can keep its position when it cuts off the outage. Firstly, the authors introduced the design scheme and idea of the thruster. Secondly, the performance of the latching valve and the flow characteristics of the nozzle were simulated. Finally, from the experimental results and compared with the numerical study, it shows that the long-life micro cold gas thruster developed in this paper meets the mission requirements.展开更多
基金funded by the National Natural Science Foundation of China Instrumentation Program(52327806)Youth Fund of the National Nature Foundation of China(62405020)China Postdoctoral Science Foundation(2024M764131).
文摘Large-aperture optical components are of paramount importance in domains such as integrated circuits,photolithography,aerospace,and inertial confinement fusion.However,measuring their surface profiles relies predominantly on the phase-shifting approach,which involves collecting multiple interferograms and imposes stringent demands on environmental stability.These issues significantly hinder its ability to achieve real-time and dynamic high-precision measurements.Therefore,this study proposes a high-precision large-aperture single-frame interferometric surface profile measurement(LA-SFISPM)method based on deep learning and explores its capability to realize dynamic measurements with high accuracy.The interferogram is matched to the phase by training the data measured using the small aperture.The consistency of the surface features of the small and large apertures is enhanced via contrast learning and feature-distribution alignment.Hence,high-precision phase reconstruction of large-aperture optical components can be achieved without using a phase shifter.The experimental results show that for the tested mirror withΦ=820 mm,the surface profile obtained from LA-SFISPM is subtracted point-by-point from the ground truth,resulting in a maximum single-point error of 4.56 nm.Meanwhile,the peak-to-valley(PV)value is 0.0758λ,and the simple repeatability of root mean square(SR-RMS)value is 0.00025λ,which aligns well with the measured results obtained by ZYGO.In particular,a significant reduction in the measurement time(reduced by a factor of 48)is achieved compared with that of the traditional phase-shifting method.Our proposed method provides an efficient,rapid,and accurate method for obtaining the surface profiles of optical components with different diameters without employing a phase-shifting approach,which is highly desired in large-aperture interferometric measurement systems.
基金supported by the National Natural Science Foundation of China (Nos. 12172388 and 12472400)the Guangdong Basic and Applied Basic Research Foundation of China(No. 2025A1515011975)the Scientific Research Project of Guangdong Polytechnic Normal University of China (No. 2023SDKYA010)
文摘The elliptic integral method(EIM) is an efficient analytical approach for analyzing large deformations of elastic beams. However, it faces the following challenges.First, the existing EIM can only handle cases with known deformation modes. Second,the existing EIM is only applicable to Euler beams, and there is no EIM available for higher-precision Timoshenko and Reissner beams in cases where both force and moment are applied at the end. This paper proposes a general EIM for Reissner beams under arbitrary boundary conditions. On this basis, an analytical equation for determining the sign of the elliptic integral is provided. Based on the equation, we discover a class of elliptic integral piecewise points that are distinct from inflection points. More importantly, we propose an algorithm that automatically calculates the number of inflection points and other piecewise points during the nonlinear solution process, which is crucial for beams with unknown or changing deformation modes.
文摘With the intensifying competition in the integrated circuit(IC)industry,the high turnover rate of integrated circuit engineers has become a prominent issue affecting the technological continuity of high-precision,specialized,and innovative enterprises.As a representative of such enterprises,JL Technology has faced challenges to its R&D efficiency due to talent loss in recent years.This study takes this enterprise as a case to explore feasible paths to reduce turnover rates through optimizing training and career development systems.The research designs a method combining learning maps and talent maps,utilizes a competency model to clarify the direction for engineers’skill improvement,implements talent classification management using a nine-grid model,and achieves personalized training through Individual Development Plans(IDPs).Analysis of the enterprise’s historical data reveals that the main reasons for turnover are unclear career development paths and insufficient resources for skill improvement.After pilot implementation,the turnover rate in core departments decreased by 12%,and employee satisfaction with training increased by 24%.The results indicate that matching systematic talent reviews with dynamic learning resources can effectively enhance engineers’sense of belonging.This study provides a set of highly operational management tools for small and medium-sized high-precision,specialized,and innovative technology enterprises,verifies their applicability in such enterprises,and offers replicable experiences for similar enterprises to optimize their talent strategies[1].
文摘煤炭灰分值是衡量煤炭质量的关键指标之一,灰分含量和性质对燃烧设备、环境、后续的加工利用都有着极大影响。针对目前煤炭灰分检测方法的滞后性、劳动密集型问题,提出了一种基于XRF光谱的预处理(Preprocessing,PRE)与偏最小二乘法(Partial Least Squares,PLS)相结合的XRF煤炭灰分智能预测算法。通过将XRF技术获取煤炭样品的光谱数据输入PLS主模型初步预测灰分,再将相关校正参数输入补偿优化模型中,最终将两者相加得到预测灰分值。试验结果表明:相对于偏最小二乘法回归、神经网络回归模型,PRE-PLS模型决定系数为0.9951,均方根误差为0.9411,平均绝对误差为0.7332%,表明该模型具备较高的精度,能够胜任现场检测工作,为生产提供可靠指导。
基金the National Natural Science Foundation of China (No.U22B2086)the National Science and Technology Major Project through (No.2019-VII-0017-0158).
文摘Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared to flat surface,cylindrical surface shot peening has two significant features:(i)the curvature of the cylindrical surface and the scattering of the shot stream cause dis-tributed impact velocities;(i)the rotation of the part results in a periodic variation of the impact velocity component.Therefore,it is a challenge to quickly and accurately predict the shot peening residual stress and surface topography of cylindrical surface.This paper developed a high-precision model which considers the more realistic shot peening process.Firstly,a kinematic analysis model was developed to simulate the relative movement of numerous shots and cylindrical surface.Then,the spatial distribution and time-varying impact information was calculated.Subsequently,the impact information was used for finite element modeling to predict residual stress and surface topography.The proposed kinematic analysis method was validated by comparison with the dis-crete element method.Meanwhile,9310 high strength steel rollers shot peening test verified the effectiveness of the model in predicting the residual stress and surface topography.In addition,the effects of air pressure and attack angle on the residual stress and surface topography were investigated.This work could provide a functional package for efficient prediction of the surface integrity and guide industrial application in cylindrical surface shot peening.
文摘In order to improve the reliability of the spacecraft micro cold gas propulsion system and realize the precise control of the spacecraft attitude and orbit, a micro-thrust, high-precision cold gas thruster is carried out, at the same time due to the design requirements of the spacecraft, this micro-thrust should be continuous working more than 60 minutes, the traditional solenoid valve used for the thrusts can’t complete the mission, so a long-life micro latching valve is developed as the control valve for this micro thruster, because the micro latching valve can keep its position when it cuts off the outage. Firstly, the authors introduced the design scheme and idea of the thruster. Secondly, the performance of the latching valve and the flow characteristics of the nozzle were simulated. Finally, from the experimental results and compared with the numerical study, it shows that the long-life micro cold gas thruster developed in this paper meets the mission requirements.
