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Ultrasonic vibration-assisted cutting of titanium alloys:A state-of-the-art review 被引量:3
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作者 Ahmar KHAN Xin WANG +7 位作者 Biao ZHAO Wenfeng DING Muhammad JAMIL Aqib Mashood KHAN Syed Hammad ALI Sadam HUSSAIN Jiong ZHANG Raj DAS 《Chinese Journal of Aeronautics》 2025年第1期3-42,共40页
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med... The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry. 展开更多
关键词 Ultrasonic vibration-assisted cutting Titanium alloys Material removal mechanism MACHINABILITY SUSTAINABILITY
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A Review on High-Efficiency Transfer of Graphene Films Free from Defects and Contamination
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作者 Wenhao Yin Chong Liu Jingmin Li 《Energy & Environmental Materials》 2025年第4期227-242,共16页
Graphene,owing to its exceptional electronic,optical,thermal,and mechanical properties,has emerged as a highly promising material.Currently,the synthesis of large-area graphene films on metal substrates via chemical v... Graphene,owing to its exceptional electronic,optical,thermal,and mechanical properties,has emerged as a highly promising material.Currently,the synthesis of large-area graphene films on metal substrates via chemical vapor deposition remains the predominant approach for producing high-quality graphene.To realize the potential applications of graphene,it is essential to transfer graphene films to target substrates in a manner that is non-destructive,clean,and efficient,as this significantly affects the performance of graphene devices.This review examines the current methods for graphene transfer from three perspectives:non-destructive transfer,clean transfer,and high-efficiency transfer.It analyzes and compares the advancements and limitations of various transfer techniques.Finally,the review identifies the key challenges faced by current graphene transfer methods and anticipates future developmental prospects. 展开更多
关键词 clean transfer defect-free transfer high-efficiency transfer of graphene
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Research Progress on High-efficiency Cultivation Techniques of Blueberry and Its Development Potential in Under-forest Economy
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作者 Haineng LIN Yuzhen YU +1 位作者 Hubo JIANG Ting ZHANG 《Asian Agricultural Research》 2025年第7期12-16,共5页
Through literature analysis and case study, the introduction history, variety selection (high bush, half high bush, low bush) and regional cultivation techniques of blueberry in China were summarized, and the practica... Through literature analysis and case study, the introduction history, variety selection (high bush, half high bush, low bush) and regional cultivation techniques of blueberry in China were summarized, and the practical effects of precision cultivation (water and fertilizer integration, wild planting) and under-forest economic model (forest-blueberry-fungus system, ecological tourism) were evaluated. It provided a technical reference for expanding the planting scale of blueberry and improving the fruit quality. 展开更多
关键词 BLUEBERRY high-efficiency cultivation techniques Under-forest economy Rural revitalization
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Terpolymers of alkyl methacrylate-trans anethole-1,2,3,6-tetrahydrophthalic anhydride copolymers:A low dosage and high-efficiency cold flow improver for diesel fuel
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作者 Bowen Xu Jiahao Chen +3 位作者 Lulu Cui Xinyue Li Yuan Xue Sheng Han 《Chinese Chemical Letters》 2025年第5期606-609,共4页
The addition of cold flow improvers(CFIs)is considered as the optimum strategy to improve the cold flow properties(CFPs)of diesel fuels,but this strategy is always limited by the required large dosage.To obtain low-do... The addition of cold flow improvers(CFIs)is considered as the optimum strategy to improve the cold flow properties(CFPs)of diesel fuels,but this strategy is always limited by the required large dosage.To obtain low-dosage and high-efficiency CFIs for diesel,1,2,3,6-tetrahydrophthalic anhydride(THPA)was introduced as a third and polar monomer to enhance the depressive effects of alkyl methacrylatetrans anethole copolymers(C_(14)MC-TA).The terpolymers of alkyl methacrylate-trans anethole-1,2,3,6-tetrahydrophthalic anhydride(C_(14)MC-TA-THPA)were synthesized and compared with the binary copolymers of C_(14)MC-TA and alkyl methacrylate-1,2,3,6-tetrahydrophthalic anhydride(C_(14)MC-THPA).Results showed that C_(14)MC-THPA achieved the best depressive effects on the cold filter plugging point(CFPP)and solid point(SP)by 11℃and 16℃at a dosage of 1250 mg/L and monomer ratio of 6:1,while 1500mg/L C_(14)MC-TA(1:1)reached the optimal depressive effects on the CFPP and SP by 12℃and 18℃.THPA introduction significantly improved the depressive effects of C_(14)MC-TA.Lower dosages of C_(14)MCTA-THPA in diesel exerted better improvement effects on the CFPP and SP than that of C_(14)MC-TA and C_(14)MC-THPA.When the monomer ratio and dosage were 6:0.6:0.4 and 1000 mg/L,the improvement effect of C_(14)MC-TA-THPA on diesel reached the optimum level,and the CFPP and SP were reduced by 13℃and 19℃,respectively.A 3D nonlinear surface diagram fitted by a mathematical model was also used for the first time to better understand the relationships of monomer ratios,dosages,and depressive effects of CFIs in diesel.Surface analysis results showed that C_(14)MC-TA-THPA achieved the optimum depressive effects at a monomer ratio of 6:0.66:0.34 and dosage of 1000 mg/L,and the CFPP and SP decreased by 14℃ and 19℃,respectively.The predicted results were consistent with the actual ones.Additionally,the improvement mechanism of these copolymers in diesel was also explored. 展开更多
关键词 Diesel fuel high-efficiency Cold flow properties Cold flow improvers Mathematical model
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Performance Analysis and Prediction of Rock Cutting with a Rotating Abrasive Water Jet
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作者 Hongxiang Jiang Huihe Zhao +2 位作者 Xiaodi Zhang Zijian Wu Mingjin Zhao 《Chinese Journal of Mechanical Engineering》 2025年第3期119-136,共18页
During the excavation process of deep hard rock tunnels,precutting rock with an abrasive water jet can weaken their strength and improve the efficiency of mining machinery.However,owing to the complex geological envir... During the excavation process of deep hard rock tunnels,precutting rock with an abrasive water jet can weaken their strength and improve the efficiency of mining machinery.However,owing to the complex geological environment,abrasive jets cannot fully utilize their rock-cutting performance.To fully exploit the advantages of high-pressure abrasive water jets,five orthogonal experiments were designed for rocks with significant differences in strength.Experimental research has been conducted on the performance of rotating abrasive waterjet-cutting rocks.Moreover,a neural network prediction model for predicting rock-cutting characteristics is established by comprehensively considering rock mechanics parameters and abrasive water jet parameters.The results show that the cutting depth of rocks with different strengths increases nonlinearly with increasing work pressure of the abrasive water jet.The cutting depth decreases exponentially with increasing cutting velocity.The cutting depth first increases and then decreases with increasing target distance,and the best target distance is between 4 mm and 6 mm.The effect of the target distance on the cutting width of rock is the most significant,but the cutting width of high-strength rock is not sensitive to changes in the working parameters of the abrasive water jet.The average relative errors of BP(backpropagation)neural networks optimized by global optimization algorithms in predicting rock cutting depth and width are 13.3%and 5.4%,respectively.This research combines the working characteristics of mining machinery to study the performance of abrasive waterjet rotary cutting of rocks and constructs a predictive model for the performance of abrasive waterjet cutting of rocks that includes rock strength factors.This provides a new solution for quickly adjusting the working parameters of abrasive water jets according to mining conditions. 展开更多
关键词 Abrasive water jet cutting rock PERFORMANCE PREDICTION
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Blade Cutting Influence on Centrifugal Pump Noise Reduction
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作者 Tianpeng Li Yujun Duan Qianghu Ji 《Fluid Dynamics & Materials Processing》 2025年第3期623-644,共22页
A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unch... A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best. 展开更多
关键词 Centrifugal pump IMPELLER cutting distance CLEARANCE sound field
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Intelligent tool setting for vibration cutting process using machine vision and hearing
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作者 Zhihao Ma Junhao Zhao +2 位作者 Jiahui Liu Peiyuan Ding Jianjian Wang 《Nanotechnology and Precision Engineering》 2025年第3期1-7,共7页
Vibration cutting has emerged as a promising method for creating surface functional microstructures.However,achieving precise tool setting is a time-consuming process that significantly impacts process efficiency.This... Vibration cutting has emerged as a promising method for creating surface functional microstructures.However,achieving precise tool setting is a time-consuming process that significantly impacts process efficiency.This study proposes an intelligent approach for tool setting in vibration cutting using machine vision and hearing,divided into two steps.In the first step,machine vision is employed to achieve rough precision in tool setting within tens of micrometers.Subsequently,in the second step,machine hearing utilizes sound pickup to capture vibration audio signals,enabling fine tool adjustment within 1μm precision.The relationship between the spectral intensity of vibration audio and cutting depth is analyzed to establish criteria for tool–workpiece contact.Finally,the efficacy of this approach is validated on an ultra-precision platform,demonstrating that the automated tool-setting process takes no more than 74 s.The total cost of the vision and hearing sensors is less than$1500. 展开更多
关键词 Vibration cutting Automatic tool setting Machine vision Machine hearing
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Strength prediction and cuttability identification of rock based on monitoring while cutting(MWC)using a conical pick
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作者 Shaofeng Wang Yumeng Wu +2 位作者 Xinlei Shi Xin Cai Zilong Zhou 《International Journal of Minerals,Metallurgy and Materials》 2025年第5期1025-1043,共19页
Real-time identification of rock strength and cuttability based on monitoring while cutting during excavation is essential for key procedures such as the precise adjustment of excavation parameters and the in-situ mod... Real-time identification of rock strength and cuttability based on monitoring while cutting during excavation is essential for key procedures such as the precise adjustment of excavation parameters and the in-situ modification of hard rocks.This study proposes an in-telligent approach for predicting rock strength and cuttability.A database comprising 132 data sets is established,containing cutting para-meters(such as cutting depth and pick angle),cutting responses(such as specific energy and instantaneous cutting rate),and rock mech-anical parameters collected from conical pick-cutting experiments.These parameters serve as input features for predicting the uniaxial compressive strength and tensile strength of rocks using regression fitting and machine learning methodologies.In addition,rock cuttabil-ity is classified using a combination of the analytic hierarchy process and fuzzy comprehensive evaluation method,and subsequently iden-tified through machine learning approaches.Various models are compared to determine the optimal predictive and classification models.The results indicate that the optimal model for uniaxial compressive strength and tensile strength prediction is the genetic algorithm-optimized backpropagation neural network model,and the optimal model for rock cuttability classification is the radial basis neural network model. 展开更多
关键词 conical picks strength prediction cuttability identification machine learning monitoring while cutting
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The Discovery of Water Conduction in Karst Collapsed Column Caused by Fault Cutting:Evidence from Chronology,Exploration Data and Hydrochemical Test
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作者 LU Cunjin CHAI Jincheng +2 位作者 XU Jinpeng LI Pu BIAN Kai 《Acta Geologica Sinica(English Edition)》 2025年第1期272-283,共12页
The water conductivity of karst collapsed column is affected by multiple factors such as the characteristics of its own column filling,structure and mining disturbance.As a structural water-conducting channel,fault us... The water conductivity of karst collapsed column is affected by multiple factors such as the characteristics of its own column filling,structure and mining disturbance.As a structural water-conducting channel,fault usually plays a controlling role in hydrogeological structure.During the process of mine water hazard prevention and control,it was discovered that the lithology composition,compaction and cementation degree and water physical properties of karst collapsed column fillings were all non-conducting water,but due to the influence of combined development faults,some exploration drill holes showed concentrated water outflow.Based on this,the scientific hypothesis was proposed that fault cutting leads to water conduction in karst collapsed columns.The study comprehensively used methods like chronology,exploration data analysis,and hydrochemical testing to analyze the chronological relationship between faults and karst collapsed columns,their spatial relationship,outlet point distribution and water chemical properties,and the impact of faults on the water-conductivity of karst collapsed columns,which proved the effect of fault cutting on changing water conductivity of karst collapsed column.The research showed that later fault cutting through karst collapsed columns turned the originally non-conductive karst collapsed columns into water-conductive collapsed columns at the fault plane,creating a longitudinally connected water-conducting channel.A new model of fault cutting karst collapsed column to change the original water conductivity of karst collapsed column was proposed.The research results can provide a theoretical basis for the prediction of the water conductivity of the karst collapsed column.According to whether the karst collapsed column was cut by the fault,it was predicted theoretically,so as to determine the key areas of water conductivity detection and prevention and control,and has broad application prospects under the background of source control of mine water disaster. 展开更多
关键词 fault cutting karst collapsed column hydraulic conductivity drilling exploration hydrochemical test
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Coupling analysis of transient cuttings transport and tubular mechanical behaviors in extended-reach drilling
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作者 Jun Zhao Wen-Jun Huang +1 位作者 De-Li Gao Wen-Long Li 《Petroleum Science》 2025年第3期1252-1269,共18页
It is generally believed that cuttings have a significant impact on the forces of tubular string in extended-reach drilling.However,there are few studies attempted to investigate and quantify it.In this paper,a three-... It is generally believed that cuttings have a significant impact on the forces of tubular string in extended-reach drilling.However,there are few studies attempted to investigate and quantify it.In this paper,a three-layer transient model for cuttings transport is established to simulate the characteristics of dynamic cuttings transport over time under various conditions.The simulation results indicate that the change in drilling parameters like ROP(rate of penetration)and flow rate of drilling fluid will lead to the non-uniform distribution of cuttings bed.And the alternation of drilling and circulation will lead to a clear wavy distribution of cuttings bed in the wellbore.Then,the effect of cuttings on tubular string is obtained through a large number of numerical simulations and the nonlinear regression method,and this influence is introduced into the conventional stiff rod model of tubular string.Finally,the transient model for cuttings transport is coupled with the modified tubular mechanic model and applies to a case study of extended-reach drilling.The results show that there is a delay effect for the effect of the changes in drilling parameters on the ground torques because the changes in drilling parameters occur instantaneously,while the changes in cuttings bed distribution are slow due to its low transport velocity.Based on the coupling analysis of transient cuttings transport and tubular mechanical behaviors,the drilling parameters are optimized,including the recommended adjustment period and adjustment range for the ROP,the proper drilling time for the increased flow rate.Furthermore,the circulation and back reaming are optimized.For circulation,the keys are choosing appropriate time interval between the two adjacent circulations and the time for each circulation.To avoid pipe stuck,at least 20 min of circulation is required to remove the cuttings bed near the large-sized BHA((Bottom Hole Assembly))before back reaming,and the maximum back reaming velocity should be smaller than the minimum transport velocity of the uniform bed. 展开更多
关键词 Extended-reach drilling Hole cleaning Transient cuttings transport Theoretical modeling Drilling optimization
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Impact of Hard Segment Structures on Fatigue Threshold of Casting Polyurethane Using Cutting Method
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作者 Guang-Zhi Jin Le-Hang Chen +4 位作者 Yu-Zhen Gong Peng Li Run-Guo Wang Fan-Zhu Li Yong-Lai Lu 《Chinese Journal of Polymer Science》 2025年第2期303-315,共13页
The fatigue resistance of casting polyurethane(CPU)is crucial in various sectors,such as construction,healthcare,and the automotive industry.Despite its importance,no studies have reported on the fatigue threshold of ... The fatigue resistance of casting polyurethane(CPU)is crucial in various sectors,such as construction,healthcare,and the automotive industry.Despite its importance,no studies have reported on the fatigue threshold of CPU.This study employed an advanced Intrinsic Strength Analyzer(ISA)to evaluate the fatigue threshold of CPUs,systematically exploring the effects of three types of isocyanates(PPDI,NDI,TDI)that contribute to hard segment structures based on the cutting method.Employing multiple advanced characterization techniques(XRD,TEM,DSC,AFM),the results indicate that PPDI-based polyurethane exhibits the highest fatigue threshold(182.89 J/m^(2))due to a highest phase separation and a densely packed spherulitic structure,although the hydrogen bonding degree is the lowest(48.3%).Conversely,NDI-based polyurethane,despite having the high hydrogen bonding degree(53.6%),exhibits moderate fatigue performance(122.52 J/m^(2)),likely due to a more scattered microstructure.TDI-based polyurethane,with the highest hydrogen bonding degree(59.1%)but absence of spherulitic structure,shows the lowest fatigue threshold(46.43 J/m^(2)).Compared to common rubbers(NR,NBR,EPDM,BR),the superior fatigue performance of CPU is attributed to its well-organized microstructure,polyurethane possesses a higher fatigue threshold due to its high phase separation degree and orderly and dense spherulitic structure which enhances energy dissipation and reduces crack propagation. 展开更多
关键词 Casting polyurethane Fatigue threshold cutting method Hard segment structures Materials characterization
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How cutting-edge materials are replacing down and opaque fabrics in modern apparel?
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作者 Zhao Xinhua 《China Textile》 2025年第4期30-31,共2页
Have we ever seen such a shocking garment in the fashion industry?A down jacket that claims to be one but uses absolutely no down,yet possesses remarkable heating and insulating properties,all designed with a colorles... Have we ever seen such a shocking garment in the fashion industry?A down jacket that claims to be one but uses absolutely no down,yet possesses remarkable heating and insulating properties,all designed with a colorless aesthetic.It resembles clothing that has come from the future.The secret behind this captivating design lies in"SOLAMENTR■"developed by Sumitomo Metal Mining Co.,Ltd. 展开更多
关键词 opaque fabrics Sumitomo Metal Mining Co Ltd down jacket Solamant heating properties insulating properties colorless aesthetic cutting edge materials
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From Global Expansion to Cutting-Edge AI:NEXWISE at the Forefront
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作者 He Ming 《China's Foreign Trade》 2025年第3期42-47,共6页
The 3rd China International Supply Chain Expo(hereinafter referred to as the CISCE)is approaching,and NEXWISE Intelligence China Limited(hereinaf ter refer red to as NEXWISE Intelligence),a repeat exhibitor at the eve... The 3rd China International Supply Chain Expo(hereinafter referred to as the CISCE)is approaching,and NEXWISE Intelligence China Limited(hereinaf ter refer red to as NEXWISE Intelligence),a repeat exhibitor at the event,is ready for the show.In the E4 Hall’s Digital Technology Exhibition Zone,this AI-focused company will showcase its two flagship products and technology systems:“Zhang An Xing”Smart Security and“KuberAI(Producer Platform)”Computing Power Foundation,demonstrating China’s innovative AIdriven efforts in empowering industrial chain security. 展开更多
关键词 cutting edge ai digital technology exhibition zone supply chain nexwise intelligence china limited nexwise china international supply chain expo nexwise intelligence global expansion
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Cutting Force and State Identification in High-Speed Milling:a Semi-Analytical Multi-Dimensional Approach
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作者 Yu Zhang Xianyin Duan Kunpeng Zhu 《Chinese Journal of Mechanical Engineering》 2025年第1期140-160,共21页
High-speed milling(HSM)is advantageous for machining high-quality complex-structure surface components with various materials.Identifying and estimating cutting force signals for characterizing HSM is of high signific... High-speed milling(HSM)is advantageous for machining high-quality complex-structure surface components with various materials.Identifying and estimating cutting force signals for characterizing HSM is of high significance.However,considering the tool runout and size effects,many proposed models focus on the material and mechanical characteristics.This study presents a novel approach for predicting micromilling cutting forces using a semianalytical multidimensional model that integrates experimental empirical data and a mechanical theoretical force model.A novel analytical optimization approach is provided to identify the cutting forces,classify the cutting states,and determine the tool runout using an adaptive algorithm that simplifies modeling and calculation.The instantaneous un-deformed chip thickness(IUCT)is determined from the trochoidal trajectories of each tool flute and optimized using the bisection method.Herein,the computational efficiency is improved,and the errors are clarified.The tool runout parameters are identified from the processed displacement signals and determined from the preprocessed vibration signals using an adaptive signal processing method.It is reliable and stable for determining tool runout and is an effective foundation for the force model.This approach is verified using HSM tests.Herein,the determination coefficients are stable above 0.9.It is convenient and efficient for achieving the key intermediate parameters(IUCT and tool runout),which can be generalized to various machining conditions and operations. 展开更多
关键词 cutting force Tool runout Bisection method Discrete Fourier transform Generalization Table 1 The recursive algorithm of the least-squares solution of the coefficient matrix Kx
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Conventional and micro scale finite element modeling for metal cutting process:A review 被引量:6
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作者 Le WANG Caixu YUE +3 位作者 Xianli LIU Ming LI Yongshi XU Steven Y.LIANG 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第2期199-232,共34页
The metal cutting process is accompanied by complex stress field,strain field,temperature field.The comprehensive effects of process parameters on chip morphology,cutting force,tool wear and residual stress are comple... The metal cutting process is accompanied by complex stress field,strain field,temperature field.The comprehensive effects of process parameters on chip morphology,cutting force,tool wear and residual stress are complex and inter-connected.Finite element method(FEM)is considered as an effective method to predict process variables and reveal microscopic physical phenomena in the cutting process.Therefore,the finite element(FE)simulation is used to research the conventional and micro scale cutting process,and the differences in the establishment of process variable FE simulation models are distinguished,thereby improving the accuracy of FE simulation.The reliability and effectiveness of FE simulation model largely depend on the accuracy of the simulation method,constitutive model,friction model,damage model in describing mesh element,the dynamic mechanical behavior of materials,the tool-chip-workpiece contact process and the chip formation mechanism.In this paper,the FE models of conventional and micro process variables are comprehensively and up-to-date reviewed for different materials and machining methods.The purpose is to establish a FE model that is more in line with the real cutting conditions,and to provide the possibility for optimizing the cutting process variables.The development direction of FE simulation of metal cutting process is discussed,which provides guidance for future cutting process modeling. 展开更多
关键词 Conventional and micro scale Finite element simulation Metal cutting process Micro cutting MODELING
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Material removal mechanisms in ultrasonic vibration-assisted high-efficiency deep grindingγ-TiAl alloy 被引量:3
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作者 Tao CHEN Xiaowei WANG +7 位作者 Biao ZHAO Wenfeng DING Mingyue XIONG Jiuhua XU Qi LIU Dongdong XU Yanjun ZHAO Jianhui ZHU 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第11期462-476,共15页
Gamma titanium-aluminum intermetallic compounds(γ-TiAl)have gained considerable attentions in the aerospace industry due to their exceptional thermal resilience and comprehensive attributes,making them a prime exampl... Gamma titanium-aluminum intermetallic compounds(γ-TiAl)have gained considerable attentions in the aerospace industry due to their exceptional thermal resilience and comprehensive attributes,making them a prime example of lightweight and advanced materials.To address the frequent occurrence of burns and severe tool deterioration during the process of high-efficiency deep grinding(HEDG)onγ-TiAl alloys,ultrasonic vibration-assisted high-efficiency deep grinding(UVHEDG)has been emerged.Results indicate that in UVHEDG,the grinding temperature is on average 15.4%lower than HEDG due to the employment of ultrasonic vibrations,enhancing coolant penetration into the grinding area and thus reducing heat generation.Besides,UVHEDG possesses superior performance in terms of grinding forces compared to HEDG.As the material removal volume(MRV)increases,the tangential grinding force(F_(t))and normal grinding force(F_(n))of UVHEDG increase but to a lesser extent than in HEDG,with an average reduction of16.25%and 14.7%,respectively.UVHEDG primarily experiences microfracture of grains,whereas HEDG undergoes large-scale wear later in the process due to increased grinding forces.The surface roughness(R_(a))characteristics of UVHEDG are superior,with the average value of R_(a)decreasing by 46.5%compared to HEDG as MRV increases.The surface morphology in UVHEDG exhibits enhanced smoothness and a shallower layer of plastic deformation.Grinding chips generated by UVHEDG show a more shear-like shape,with the applied influence of ultrasonic vibration on chip morphology,thereby impacting material removal behaviors.These aforementioned findings contribute to enhanced machining efficiency and product quality ofγ-TiAl alloys after employing ultrasonic vibrations into HEDG. 展开更多
关键词 Ultrasonic vibration-assisted high-efficiency deep grinding Grinding temperature Grinding forces Surface roughness Chip formation
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High-efficiency Carbonation Modification Methods of Recycled Coarse Aggregates 被引量:2
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作者 张美香 YANG Xiaolin +3 位作者 丁亚红 SUN Bo ZHANG Xianggang LÜXiuwen 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第2期386-398,共13页
To solve the problem of only surface carbonation and realize high-efficiency carbonation of recycled coarse aggregate,the method of carbonated recycled coarse aggregate with nano materials pre-soaking was first put fo... To solve the problem of only surface carbonation and realize high-efficiency carbonation of recycled coarse aggregate,the method of carbonated recycled coarse aggregate with nano materials pre-soaking was first put forward.The carbonation effect of modified recycled coarse aggregate with three different carbonation methods was evaluated,and water absorption,apparent density and crush index of modified recycled coarse aggregate were measured.Combined with XRD,SEM,and MIP microscopic analysis,the high-efficiency carbonation strengthening mechanism of modified recycled coarse aggregate was revealed.The experimental results show that,compared with the non-carbonated recycled coarse aggregate,the physical and microscopic properties of carbonated recycled coarse aggregate are improved.The method of carbonation with nano-SiO_(2) pre-soaking can realize the high-efficiency carbonation of recycled coarse aggregate,for modified recycled coarse aggregate with the method,water absorption is reduced by 23.03%,porosity is reduced by 44.06%,and the average pore diameter is 21.82 nm.The high-efficiency carbonation strengthening mechanism show that the pre-socked nano-SiO_(2) is bound to the hydration product Ca(OH)_(2) of the old mortar with nano-scale C-S-H,which can improve the CO_(2) absorption rate,accelerate the carbonation reaction,generate more stable CaCO_(3) and nano-scale silica gel,and bond to the dense three-dimensional network structure to realize the bidirectional enhancement of nano-materials and pressurized carbonation.It is concluded that the method of carbonation with nano-SiO_(2) pre-soaking is a novel high-efficiency carbonation modification of recycled coarse aggregate. 展开更多
关键词 recycled coarse aggregate pressurized carbonation high-efficiency carbonation NANO-SIO2 strengthening mechanism
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Progress on Bionic Textured Cutting Tools:A Review and Prospects 被引量:1
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作者 Hong Wei Guangjun Chen +2 位作者 Zhuang Chen Zhiwei Yu Jiashuai Huang 《Journal of Bionic Engineering》 SCIE EI CSCD 2024年第1期19-55,共37页
Cutting tools are known as the“productivity”of the manufacturing industry,which affects the production efficiency and quality of the workpiece,and has become the focus of research and attention in academia and indus... Cutting tools are known as the“productivity”of the manufacturing industry,which affects the production efficiency and quality of the workpiece,and has become the focus of research and attention in academia and industry.However,traditional cutting tools often suffer from adhesion or wear during the cutting process,which considerably reduces the cutting efficiency and service life of the tools,and makes it difficult to meet current production requirements.To solve the above problems,scholars have introduced bionics into the tool’s design,applying the microscopic structure of the biological surface to the tool surface to alleviate the tool’s failure.This paper mainly summarizes the research progress of bionic textured cutting tools.Firstly,categorize whether the bionic texture design is inspired by a single organism or multiple organisms.Secondly,it is discussed that the non-smooth surface of the biological surface has five characteristics:hydrophilic lubricity,wear resistance,drag reduction and hydrophobicity,anti-adhesion,and arrangement,and the non-smooth structure of these different characteristics are applied to the surface of the tool is designed with bionic texture.Furtherly,the cutting performance of bionic textured cutting tools is discussed.The anti-friction and wear-resisting mechanism of bionic textured cutting tools is analyzed.Finally,some pending problems and perspectives have been proposed to provide new inspirations for the design of bionic textured cutting tools. 展开更多
关键词 Bionic textured cutting tools Biological microstructure characteristics cutting performance Anti-friction and wear-resisting mechanism
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Instability mechanism of mining roadway passing through fault at different angles in kilometre-deep mine and control measures of roof cutting and NPR cables 被引量:3
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作者 SUN Xiaoming WANG Jian +6 位作者 ZHAO Wenchao MING Jiang ZHANG Yong LI Zhihu MIAO Chengyu GUO Zhibiao HE Manchao 《Journal of Mountain Science》 SCIE CSCD 2024年第1期236-251,共16页
The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and ... The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and field experiments in the context of the Daqiang coal mine located in Shenyang, China. The stability control countermeasure of "pre-splitting cutting roof + NPR anchor cable"(PSCR-NPR) is simultaneously proposed. According to the different deformation characteristics of the roadway, the faults are innovatively classified into three types, with α of type I being 0°-30°, α of type II being 30°-60°, and α of type III being 60°-90°. The full-cycle stress evolution paths during mining roadway traverses across different types of faults are investigated by numerical simulation. Different pinch angles α lead to high stress concentration areas at different locations in the surrounding rock. The non-uniform stress field formed in the shallow surrounding rock is an important reason for the instability of the roadway. The pre-cracked cut top shifted the high stress region to the deep rock mass and formed a low stress region in the shallow rock mass. The high prestressing NPR anchor cable transforms the non-uniform stress field of the shallow surrounding rock into a uniform stress field. PSCR-NPR is applied in the fault-through roadway of Daqiang mine. The low stress area of the surrounding rock was enlarged by 3-7 times, and the cumulative convergence was reduced by 45%-50%. It provides a reference for the stability control of the deep fault-through mining roadway. 展开更多
关键词 Kilometre-deep mine Fault Mining roadway Failure mechanism Pre-splitting cutting roof High pre-stress NPR anchor cable
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High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions 被引量:5
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作者 Enze YING Zehua ZHOU +6 位作者 Daxi GENG Zhenyu SHAO Zhefei SUN Yihang LIU Lianxing LIU Xinggang JIANG Deyuan ZHANG 《Journal of Zhejiang University-Science A(Applied Physics & Engineering)》 SCIE EI CAS CSCD 2024年第4期275-291,共17页
In this study,to address the low efficiency for conventional ultrasonic-assisted drlling(UAD)of carbon fiber-reinforced plastic and titanium alloy(CFRP/Ti)stacks,feasibility experiments of non-separation UAD,in which ... In this study,to address the low efficiency for conventional ultrasonic-assisted drlling(UAD)of carbon fiber-reinforced plastic and titanium alloy(CFRP/Ti)stacks,feasibility experiments of non-separation UAD,in which continuous cutting between the tool and the workpiece occurs at a high feed rate,are carried out.The experimental results indicate that,compared to conventional separation UAD,the non-separation UAD effectively reduces the cutting forces by 24.2%and 1.9%for CFRP stage and 22.1%and 2.6%for the Ti stage at the feed rates of 50 and 70μm/r,respectively.Furthermore,the non-separation UAD significantly improves hole quality,including higher hole diameter accuracy,lower hole surface roughness,and less hole damage.In addition,the non-separation UAD can decrease adhesive tool wear.This study demonstrates that,compared to conventional drilling(CD),the non-separation UAD can effectively improve drilling quality and tool life while maintaining high efficiency. 展开更多
关键词 Carbon fiber-reinforced plastic and titanium alloy(CFRP/Ti)stacks Ultrasonic-assisted drlling(UAD) cutting force Surface integrity Tool wear
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